Continuous conveying type rice bowl blanket seedling dicing and throwing machine
By designing a continuous conveying rice bowl-body blanket seedling cut and throwing machine, the linkage of first-level conveying device, blanket pressing device, strip seedling conveying device, stem traverse shifting device, rotary cutting device and other components is solved, and the working efficiency of rice bowl-body blanket seedling cut and throwing machine in the existing technology is solved, and continuous seedling conveying and throwing production is realized, which improves the degree of mechanization and automation.
Patent Information
- Application Number
- CN202510185335.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-06-06
AI Technical Summary
In the prior art, the rice bowl-shaped blanket seedling cutter has low working efficiency, and it is impossible to achieve continuous seedling conveying and seedling throwing production, resulting in insufficient mechanization and automation of seedling throwing.
A continuous conveying rice bowl-body blanket-shaped seedlings are cut and throwing machines, including a frame, a first-level conveying device, a blanket pressing device, a strip-cutting seedling conveying device, a stem-traveling device, a rotary cutting device, a block-cutting seedling conveying device, a seedling carpet conveying device and a seedling planter. Through the linkage of these devices, continuous conveying and cutting seedlings are realized.
Continuous seedling transport and seedling dumping production of rice bowl-shaped blanket seedlings has been realized, the mechanization and automation of seedling dumping has been improved, and the damage to seedling stems by seedling cutting operations is reduced.
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Figure CN120092563A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of rice seedling throwing machines, and in particular to a continuous conveying rice pot blanket seedling cutting and throwing machine. Background Art
[0002] Rice occupies an extremely important position in food production. There are three main ways to plant rice: direct seeding, transplanting and throwing. Although direct seeding is simple and convenient, it has problems such as poor connection between crop rotations and many weeds, diseases and insect pests. Although transplanting can solve the problems of poor connection between crop rotations and many weeds, diseases and insect pests to a certain extent, the rice transplanter still has problems such as complex structure, high cost, small number of rows, low work efficiency, and great damage to the seedling blanket during transplanting, and a long seedling regreening period.
[0003] The cultivation of rice seedlings is mainly divided into pot seedlings, blanket seedlings and pot blanket seedlings. Rice seedling throwing mainly throws rice pot seedlings. Since the pot seedlings come with soil pots, throwing does not damage the roots and the seedlings return to green quickly. However, this kind of rice seedling throwing machine for throwing rice pot seedlings needs to use special seedling trays for seedling cultivation, which makes it difficult to load and transport the seedlings during the transplanting process, the production efficiency is low, and the labor cost is high. The rice pot blanket seedlings take into account the advantages of the rice pot seedlings returning to green quickly and the rice blanket seedlings being curled and easy to load and transport. However, the work efficiency of cutting and throwing rice pot blanket seedlings in the prior art is low, and it is impossible to achieve continuous seedling transportation and throwing production.
[0004] Therefore, it is urgent to develop a continuous conveying rice pot blanket seedling cutting and transplanting machine to realize continuous seedling transportation and transplanting production and improve the mechanization and automation of transplanting. Summary of the invention
[0005] The technical problem to be solved by the present invention is to overcome the problems existing in the above-mentioned prior art and provide a continuous conveying rice pot blanket seedling cutting and transplanting machine to realize continuous seedling transportation and transplanting production and improve the mechanization and automation degree of transplanting.
[0006] In order to achieve the above object, the technical solution adopted by the present invention is:
[0007] A continuous conveying type rice pot blanket seedling cutting and throwing machine comprises a frame and a primary conveying device, a blanket pressing device, a strip cutting and seedling sending device, a stem lateral movement device, a rotary cutting device, a cutting and seedling throwing transmission device, a seedling blanket conveying power transmission device and a seedling dropping device arranged on the frame. The cutting and seedling throwing transmission device is connected to the stem lateral movement device and the rotary cutting device. The seedling blanket conveying power transmission device is connected to the primary conveying device and the strip cutting and seedling sending device. The primary conveying device, the strip cutting and seedling sending device and the rotary cutting device are arranged in sequence on the frame to form a seedling conveying station, a strip cutting station and a block cutting station. The primary conveying device transfers the rice pot blanket seedlings to the seedlings. The rice seedlings are transported from the rice seedling transporting station to the strip cutting station. The blanket pressing device is arranged above the strip cutting and seedling feeding device and is used to position the rice pot blanket seedlings. The strip cutting and seedling feeding device cuts the rice pot blanket seedlings into strips at the strip cutting station and transports them to the block cutting station. The rotary block cutting device cuts the strips into block seedlings at the block cutting station. The seedling dropping device is arranged directly below the rotary block cutting device. The block seedlings after being cut by the rotary block cutting device fall into the seedling dropping device to complete orderly seedling throwing. The stem transverse moving device is arranged at the block cutting station and is used to synchronously drive the seedling stems at the block cutting station to deviate during the block cutting operation to avoid interference between the seedling stems and the block cutting operation of the rotary block cutting device.
[0008] The continuous conveying type rice pot blanket seedling cutting and transplanting machine of the present invention has the following steps: the rice pot blanket seedlings are placed on a primary conveying device and transported from a seedling transporting station to a blanket pressing device at a stripping station; under the positioning of the blanket pressing device, a stripping and seedling feeding device cuts the rice pot blanket seedlings into strips at the stripping station and transports them to the blocking station; a rotary blocking device cuts the strips into block seedlings at the blocking station; a stalk transverse shifting device synchronously drives the stalks of the seedlings to deflect to avoid interference between the stalks of the seedlings and the blocking operation of the rotary blocking device; the cut block seedlings fall into the seedling dropping device in batches to complete orderly transplanting; continuous seedling transport and transplanting production are realized for the rice pot blanket seedlings, thereby improving the mechanization and automation of transplanting; and at the same time, by arranging a stalk transverse shifting device, the stalks of the seedlings are synchronously driven to deflect during the blocking operation, thereby reducing the damage to the stalks of the seedlings caused by the seedling cutting operation.
[0009] Preferably, a further technical solution is that a first conveying trough is provided on the frame, and a first-level conveying device is arranged below the first conveying trough. The specific structure includes a first-level seedling sending driving shaft, a first-level seedling sending driving shaft bearing seat, a first-level seedling sending driving wheel, a seedling sending conveyor belt, a seedling sending driven wheel, a seedling sending driven shaft and a seedling sending driven shaft bearing seat. The first-level seedling sending driving shaft and the seedling sending driven shaft are respectively connected to the frame through the first-level seedling sending driving shaft bearing seat and the seedling sending driven shaft bearing seat; the first-level seedling sending driving wheel is installed on the first-level seedling sending driving shaft, and the seedling sending driven wheel is installed on the seedling sending driven shaft. The first-level seedling sending driving wheel and the seedling sending driven wheel are powered by the seedling sending conveyor belt. The seedling sending conveyor belt is placed at the gap of the first conveying trough, and the seedling blanket conveying power transmission device drives the first-level seedling sending driving shaft and the first-level seedling sending driving wheel to rotate, thereby driving the seedling sending conveyor belt to move the blanket seedlings in the pot from the seedling transporting station to the strip cutting station to complete the seedling transporting operation.
[0010] During the specific application process: the first-level seedling sending driving shaft is fixed to the frame through the first-level seedling sending driving shaft bearing seat, the first-level seedling sending driving wheel is installed on the first-level seedling sending driving shaft, the seedling sending driven wheel and the first-level seedling sending driving wheel are powered by the seedling sending conveyor belt, the seedlings in the pot are transported by the seedling sending conveyor belt, the seedling sending driven wheel is installed on the seedling sending driven shaft, and the seedling sending driven shaft is fixed to the frame through the seedling sending driven shaft bearing seat.
[0011] Power transmission route: The seedling blanket conveying power transmission device drives the first-level seedling conveying active shaft to rotate. The seedling blanket is placed on the seedling conveying conveyor belt. The first-level seedling conveying active shaft drives the seedling conveyor belt to rotate to complete the first-level conveyance of the blanket seedlings in the pot from the seedling conveying station to the strip cutting station.
[0012] As a preferred further technical solution, a second conveying trough is arranged on the frame, and the strip-cutting seedling sending device is arranged below the second conveying trough, and the specific structure includes a secondary seedling sending active shaft, a secondary seedling sending active shaft bearing seat, a secondary seedling sending driven shaft, a secondary seedling sending driven shaft bearing seat, a secondary seedling sending conveyor belt, a secondary seedling sending active wheel, a secondary seedling sending driven wheel, a linkage cutter shaft group, a linkage bearing seat, and a cutter. The two ends of the secondary seedling sending active shaft, the secondary seedling sending driven shaft, and the linkage cutter shaft group are respectively connected to the frame through the secondary seedling sending active shaft bearing seat, the secondary seedling sending driven shaft bearing seat, and the linkage bearing seat, and the linkage cutter shaft group is arranged on the secondary seedling sending active shaft A plurality of cutters are arranged on the linkage cutting knife shaft group, the secondary seedling sending driving wheel is arranged on the secondary seedling sending driving shaft, the secondary seedling sending driven wheel is arranged on the secondary seedling sending driven shaft, the secondary seedling sending driving shaft and the secondary seedling sending driven shaft are powered by the secondary seedling sending conveyor belt, the seedling blanket conveying power transmission device drives the secondary seedling sending driving shaft and the linkage cutting knife shaft group to rotate, the blade of the cutter passes through the gap between adjacent secondary seedling sending conveyor belts and extends into the second conveying trough, when the linkage cutting knife shaft group rotates, it drives the cutter to cut the blanket-like seedlings in the pot body under the blanket pressing device into strips, and the secondary seedling sending conveyor belt transports the cut strips to the cutting station.
[0013] Power transmission route: The seedling blanket conveying power transmission device drives the secondary seedling sending active shaft and the linked cutting knife shaft group to rotate. The secondary seedling sending active shaft and the secondary seedling sending driven shaft transmit power through the secondary seedling sending conveyor belt. The pot-shaped blanket seedlings are placed on the secondary seedling sending conveyor belt. The linked cutting knife shaft group drives multiple cutters thereon to rotate. The blades of the cutters extend between the secondary seedling sending conveyor belts to cut the pot-shaped blanket seedlings into strips. At the same time, the strips follow the secondary seedling sending conveyor belt to the cutting station, realizing the synchronous operation of cutting the pot-shaped blanket seedlings into strips and conveying the moving strips.
[0014] As a preferred embodiment, a further technical solution is that the spacing between adjacent secondary seedling conveyor belts is equal to the spacing between two seedlings. In this way, the blade of the cutter extends from between the secondary seedling conveyor belts and extends under the blanket pressing device to cut the pot blanket seedlings into slender strips, ensuring accurate cutting without damaging the seedlings.
[0015] As a preferred embodiment, a further technical solution is that the linkage cutter shaft group includes a first cutter shaft, an intermediate cutter shaft, and a third cutter shaft, and both ends of the first cutter shaft, the intermediate cutter shaft, and the third cutter shaft are connected to the linkage bearing seat, and the cutters on the first cutter shaft, the intermediate cutter shaft, and the third cutter shaft are arranged in a staggered manner in the horizontal direction. In this way, the first cutter shaft, the intermediate cutter shaft, and the third cutter shaft form an integral structure, and the operation is linked, and the cutters on the first cutter shaft, the intermediate cutter shaft, and the third cutter shaft are arranged in a staggered manner in the horizontal direction, and there is enough space between the cutters on the same cutter shaft group, and the cutters on adjacent cutter shaft groups are also at a certain distance, ensuring that there are cutters distributed between each seedling of the pot-shaped blanket seedling, and at the same time ensuring that multiple cutters will not interfere with each other during the strip cutting operation.
[0016] As a preferred embodiment, a further technical solution is that the blanket pressing device includes a front support for pressing seedlings, a seedling pressing rod, a rear support for pressing seedlings, and a connecting rod for pressing seedlings. The rear support for pressing seedlings and the front support for pressing seedlings are arranged above the second conveying trough of the frame, the connecting rod for pressing seedlings is fixed on the front support for pressing seedlings, the pressing seedlings are U-shaped structures, a plurality of pressing seedlings are arranged in parallel and are all fixedly connected to the connecting rod for pressing seedlings, the vertical distance between the pressing seedlings and the second conveying trough is equal to the thickness of the seedling blanket of the pot-shaped blanket seedlings, the spacing between adjacent pressing seedlings is equal to the spacing between two seedlings, and when the pot-shaped blanket seedlings enter the strip cutting station, the pressing seedlings are located between the two connected seedlings. In this way, the blanket pressing device is arranged at a distance before and after the seedling blanket is cut into strips, the seedling blanket enters the bottom of the blanket pressing device from the seedling conveying station, and the strip cutting operation is performed while the blanket pressing device realizes effective positioning, and the blanket pressing device effectively prevents the seedling blanket from being pushed open when the cutting knife cuts the seedling blanket insufficiently, or the cut seedlings are accidentally pushed out. The upper surface of the vine pressing rod and the frame exerts a certain force on the vine blanket or vines from both sides, which can prevent the vine blanket or vines from being pushed out of the upper surface of the frame, and can also increase the friction between the vine blanket or vine pressing rod and the upper surface of the frame, preventing the reciprocating cutting of the knife disc from disturbing the vine blanket or seedlings and reducing the conveying accuracy of the vine blanket or vines.
[0017] As a preferred further technical solution, a cutting knife groove is provided in the axial middle position of the pressing vine strip, and the cutting knife forms a cutting edge with the pressing vine strip when cutting the vine blanket. In this way, the cutting knife blade extends into the cutting knife groove of the pressing vine strip, and the vine blanket is cut under the pressure positioning of the pressing vine strip, so that the strip cutting operation can be carried out smoothly.
[0018] As a preferred embodiment, a further technical solution is that the pressing strip is located between two connected rice seedlings, and the width of the pressing strip is preferably about 20% of the width of the rice seedling. This arrangement can not only play the role of pressing the rice seedling blanket or the strip, but also prevent the rice seedlings from being damaged by the pressing.
[0019] Preferably, a further technical solution is that the blanket pressing device also includes a seedling pressing adjustment seat and a transverse fixing bar. The transverse fixing bar is installed on the rear support of the seedling pressing through the seedling pressing adjustment seat. The seedling pressing adjustment seat is arranged on the rear support of the seedling pressing. Both ends of a plurality of seedling pressing rods are respectively connected to the seedling pressing rod connecting rod and the transverse fixing bar. The seedling pressing adjustment seat is used to adjust the distance between the seedling pressing rods and the frame to suit seedling blankets of different thicknesses.
[0020] As a preferred embodiment, a further technical solution is that the rotary slicing device includes a rotary cutter shaft, a rotary cutter connecting member, and a rotary cutter blade group. The two ends of the rotary cutter shaft are rotatably connected to the bearings at the ends of the frame. Two rotary cutter connecting members are respectively arranged at the two ends of the rotary cutter shaft. The rotary cutter connecting member is in a three-leaf shape. A total of three groups of rotary cutter blade groups are fixedly arranged between the two rotary cutter connecting members. The three groups of rotary cutter blade groups are evenly arranged at intervals of 120° in the circumferential direction. The slicing and throwing transmission device drives the rotary cutter shaft to rotate and then drives the rotary cutter blade group to rotate, so that the rotary cutter blade group can slicing the slender strips at the slicing station. With this arrangement, the slicing and throwing transmission device drives the rotary cutter shaft to rotate one circle, and the three groups of rotary cutter blade groups complete a round of slicing operation on the slender strips. By controlling the moving speed of the slender strips and the rotation speed of the rotary cutter shaft, the size of the slender strips can be controlled.
[0021] As a preferred embodiment, a further technical solution is that each rotary cutting knife group includes a cutting knife shaft and a cutting knife, the cutting knife shaft is fixedly arranged between two rotary cutting knife connecting parts, a plurality of cutting knives are evenly distributed on the cutting knife shaft, the cutting knives of the three cutting knife groups are arranged in a staggered manner in the horizontal direction, and the distribution spacing of the plurality of cutting knife blocks of the three cutting knife groups in the axial direction is equal to the width of the sapling. In this way, the cutting knives of the three cutting knife groups are arranged in a staggered manner in the horizontal direction, and the adjacent cutting knives will not cut the same row of seedlings at the same time, avoiding mutual involvement between adjacent seedlings. At the same time, the distribution spacing of the cutting knives of the three cutting knife groups is equal to the width of the sapling, ensuring that each sapling can be cut.
[0022] As a preferred further technical solution, the rotary cutter connecting member is fixed on the rotary cutter shaft by a cutter fixing pin, and the blade of the dicing knife is arranged in a horizontal direction. This arrangement facilitates the replacement of the rotary cutter connecting member and the rotary cutter assembly, and the blade of the dicing knife is arranged in a horizontal direction to ensure effective cutting of the slender.
[0023] As a preferred further technical solution, the stem transverse movement device includes a transverse movement shaft, a bearing seat, a movable seedling plate and a fixed seedling plate, the transverse movement shaft is connected to the front support for pressing seedlings through the bearing seat, the movable seedling plate and the fixed seedling plate both include a crossbeam and a plurality of seedling protection plates vertically arranged on the crossbeam, the bottom of the seedling protection plate is open and is surrounded on three sides to form a accommodating cavity for accommodating seedlings, the crossbeam of the fixed seedling plate is fixedly connected to the front support for pressing seedlings, the crossbeam of the movable seedling plate can be horizontally movably connected to the front support for pressing seedlings, the seedling protection plates of the movable seedling plate and the fixed seedling plate are inclined in a vertical plane, the distribution spacing of the seedling protection plates of the movable seedling plate and the fixed seedling plate is equal to the width of the stalks, when the stalks enter the cutting station, the seedling stems enter the seedling protection plate accommodating cavity of the fixed seedling plate and the movable seedling plate and are vertically offset under the guidance of the seedling protection plates, and at the same time, the rotating cutting knife group synchronously cuts the stalks, so that the rotating cutting device does not interfere with the seedling stems during the cutting operation. With this arrangement, when the seedlings enter the cutting station from the strip cutting station, the seedling stems enter the accommodating cavity of the movable seedling plate and the fixed seedling plate and deviate vertically under the guidance of the seedling protection plate, so that when the rotating cutting knife group cuts the seedlings, the seedling stems are prevented from interfering with the cutting knife.
[0024] As a preferred embodiment, a further technical solution is that a block-cutting and seedling-throwing transmission device controls the synchronous operation of the rotary block-cutting device and the stem transverse shifting device, and the block-cutting and seedling-throwing transmission device includes a block-cutting power mechanism, a block-cutting transmission box, a block-cutting synchronous belt transmission mechanism, a transverse shifting device transmission box, and a transverse shifting synchronous belt transmission mechanism. The block-cutting power mechanism is connected to the frame, the block-cutting synchronous belt transmission mechanism is arranged in the block-cutting transmission box, and the transverse shifting synchronous belt transmission mechanism is arranged in the transverse shifting device transmission box. The block-cutting transmission box and the transverse shifting device transmission box are connected to the front support of the seedling pressing, the block-cutting synchronous belt transmission mechanism is connected to the rotary cutter shaft, and the transverse shifting synchronous belt transmission mechanism is connected to the transverse shifting shaft. The block-cutting power mechanism drives the block-cutting synchronous belt transmission mechanism to rotate, thereby driving the rotary cutter shaft and the rotary block-cutting knife group to rotate to complete the slender block cutting action, the block-cutting power mechanism drives the transverse shifting synchronous belt transmission mechanism to rotate, thereby driving the transverse shifting shaft to rotate, and the block-cutting and seedling-throwing transmission device drives the movable seedling plate to deviate left and right through the transverse shifting shaft to avoid interference between the seedling stems and the cutting action of the rotary block-cutting knife group.
[0025] Power transmission path: the cutting power mechanism drives the cutting synchronous belt transmission mechanism to rotate, the synchronous belt transmission mechanism drives the transverse shift shaft to rotate, and the transverse shift shaft drives the movable seedling plate to move horizontally left and right; the cutting power mechanism drives the cutting synchronous belt transmission mechanism to rotate, and the rotation of the cutting synchronous belt transmission mechanism drives the rotating cutter shaft to rotate. When the rotating cutter shaft rotates, the rotating cutting knife group fixed on it rotates together and cuts the seedlings into blocks, so that the block seedlings fall into the seedling dropping device to complete orderly seedling throwing.
[0026] As a preferred embodiment, a further technical solution is that the block cutting synchronous belt transmission mechanism includes a block cutting synchronous belt, a block cutting driven wheel, and a block cutting driving wheel; the transverse shifting synchronous belt transmission mechanism includes a transverse shifting driven wheel, a transverse shifting synchronous belt, and a transverse shifting driving wheel; the driving end of the block cutting power mechanism is connected to the block cutting driving wheel and the transverse shifting driving wheel; the power is transmitted between the block cutting driven wheel and the block cutting driving wheel through the block cutting synchronous belt; the block cutting driven wheel is installed on the rotating cutter shaft; the transverse shifting driven wheel and the transverse shifting driving wheel are transmitted to each other through the transverse shifting synchronous belt; the transverse shifting synchronous belt is installed on the transverse shifting shaft.
[0027] As a preferred further technical solution, the stem transverse moving device also includes a cam opening device, a boss, an elastic member and an elastic member transverse moving fixing seat, the cam opening device is installed on the end of the transverse moving shaft, the boss is fixed on one end of the cross beam of the movable seedling plate, the cam opening device is arranged adjacent to the boss, the elastic member transverse moving fixing seat is fixed on the other end of the cross beam of the movable seedling plate, the elastic member is fixed between the elastic member transverse moving fixing seat and the front support for pressing the seedlings, the elastic member is relaxed to make the movable seedling plate be in an initial position, after the seedlings in the pot enter the seedling protection plate accommodating cavity of the movable seedling plate, the stems of the seedlings in the pot are guided by the movable seedling plate to bend toward one side of the boss; the cutting power mechanism drives the transverse moving shaft to rotate, and the cam opening device installed on the transverse moving shaft contacts the boss, so that the movable seedling plate moves transversely toward one side of the elastic member for a distance, and when the elastic member is in a compressed state, the stems of the seedlings in the pot guided by the movable seedling plate return to a vertical state, and after the cam opening device is out of contact with the boss, the movable seedling plate returns to its initial position under the action of the elastic member.
[0028] As a preferred embodiment, a further technical solution is that the seedling blanket conveying power transmission device controls the synchronous operation of the primary conveying device and the stripping seedling feeding device, and the seedling blanket conveying power transmission device includes a seedling feeding and stripping power mechanism, a primary seedling feeding synchronous belt transmission mechanism, a seedling feeding transmission box, a driving wheel, a synchronous belt, a driven wheel, and a cutter seedling feeding synchronous belt transmission mechanism. The seedling feeding and stripping power mechanism is fixed on the seedling feeding transmission box, the seedling feeding transmission box is connected to the frame, the driving wheel is connected to the seedling feeding and stripping power mechanism, the driving wheel is connected to the driven wheel through a synchronous belt, the driving wheel drives the primary seedling feeding synchronous belt transmission mechanism to rotate, and the driven wheel drives the cutter seedling feeding synchronous belt transmission mechanism to rotate, the primary seedling feeding synchronous belt transmission mechanism is used to drive the primary seedling feeding driving shaft of the primary conveying device and the secondary seedling feeding driven shaft of the stripping seedling feeding device to rotate synchronously, and the cutter seedling feeding synchronous belt transmission mechanism is used to drive the linked cutter shaft group and the secondary seedling feeding driving shaft to rotate synchronously.
[0029] As a preferred further technical solution, a first-level seedling sending synchronous belt transmission mechanism includes a first-level seedling sending driving wheel, a first-level seedling sending driven wheel, and a first-level seedling sending synchronous belt; a cutter seedling sending synchronous belt transmission mechanism includes an intermediate shaft driving wheel, an intermediate shaft driven wheel, an intermediate shaft synchronous belt, a first shaft driven wheel, a first shaft synchronous belt, a third shaft synchronous belt, a third shaft driving wheel, a second-level seedling sending driven wheel, a first shaft synchronous belt, an intermediate shaft synchronous belt, and a third shaft synchronous belt; the driven wheel and the third shaft driving wheel are fixed on the third cutter shaft; the third shaft driving wheel transmits power to the intermediate shaft driven wheel through the third shaft synchronous belt. The intermediate shaft driven wheel and the intermediate shaft driving wheel are fixed on the intermediate cutter shaft, the intermediate shaft driving wheel transmits power to the first shaft driven wheel through the intermediate shaft synchronous belt, the first shaft driven wheel and the first shaft driving wheel are fixed on the first cutter shaft, the first shaft driving wheel and the secondary seedling sending driven wheel are powered by the first shaft synchronous belt, the secondary seedling sending driven wheel is installed on the secondary seedling sending driving shaft, the first seedling sending driven wheel and the first seedling sending driving wheel are powered by the first seedling sending synchronous belt, the first seedling sending driven wheel is installed on the first seedling sending driving shaft, and the first seedling sending driving wheel is installed on the second seedling sending driven shaft.
[0030] As a preferred embodiment, a further technical solution is that the frame also includes a small conveyor belt, an AB phase encoder, an encoder fixing bolt, a roller, and a roller support seat; the AB phase encoder is fixed to the frame by the encoder fixing bolt, one end of the roller is connected to the AB phase encoder, and the other end is connected to the roller support seat, and the two rollers are connected by a small conveyor belt. When the secondary seedling conveyor belt drives the pot blanket seedlings to move, the pot blanket seedlings will simultaneously drive the small conveyor belt to rotate so as to rotate the roller. The AB phase encoder connected to the roller detects the seedling blanket conveying speed in real time after receiving the action signal, and adjusts the speed of the cutting power mechanism in time through the PLC or single-chip control system. In this way, the seedling delivery and strip cutting power mechanism operates uninterruptedly, the conveying device and the strip cutting and seedling delivery device operate continuously, and the AB phase encoder adjusts the operating speed of the seedling delivery and strip cutting power mechanism in real time after receiving the seedling delivery signal, so as to achieve accurate seedling delivery.
[0031] Preferably, a further technical solution is that a plurality of vertical slitting plates are arranged on the frame, the slitting plates and the cutting knife are arranged on the same plane, the thickness of the slitting plates is smaller than the thickness of the cutting knife, the spacing between the slitting plates is slightly larger than the width of the slender strips, and the cut slender strips are diverted through the slitting plates while avoiding jamming between the slitting plates.
[0032] As a preferred embodiment, a further technical solution is that the seedling dropping device includes a seedling dropping bucket fixing bolt and a seedling dropping bucket, the seedling dropping bucket is arranged directly below the cutting station, the seedling dropping bucket is fixedly connected to the frame by the seedling dropping bucket fixing bolt, and the cut block seedlings fall into the seedling dropping bucket for subsequent operation. A plurality of partition spaces are arranged inside the seedling dropping bucket, the width of each partition space corresponds to the width of the slender, and each slender will fall into the corresponding partition space after being cut.
[0033] As a preferred embodiment, a further technical solution is that the block cutting power mechanism is fixed to the block cutting power mechanism mounting member by means of the block cutting power mechanism fixing bolts, and the block cutting power mechanism mounting member is connected to the frame by means of connecting bolts.
[0034] Preferably, a further technical solution is that one or more cutting and seedling throwing units are arranged on the frame, and the cutting and seedling throwing units include a primary conveying device, a blanket pressing device, a strip cutting and seedling feeding device, a rotary cutting device, a cutting and seedling throwing transmission device, a seedling blanket conveying power transmission device, a seedling dropping device and a stem transverse shifting device. The transverse shifting axes of the stem transverse shifting devices in all the cutting and seedling throwing units are connected to form a whole, and the rotating cutter axes of the rotating cutting devices in all the cutting and seedling throwing units are connected to form a whole, so as to maintain the working synchronization of all the cutting and seedling throwing units.
[0035] The beneficial technical effects achieved by the technical solution of the present invention are:
[0036] The continuous conveying type rice pot blanket seedling cutting and transplanting machine adopts rice pot blanket seedlings for transplanting, and takes into account the advantages of fast greening of rice pot seedlings and curling and easy loading and transportation of rice blanket seedlings. The blanket seedlings are conveyed to the bottom of the blanket pressing device by a primary conveying device, the blanket seedlings are positioned by the rice blanket seedlings pressing strips, and then the blanket seedlings are cut into strips by a cutting knife, and the strips are simultaneously conveyed to the cutting station, and then the cutting is realized by the rotating cutting device, and the side surface of the cutting knife contacts the upper end surface of the seedling pot body to peel off the pot seedlings; the primary conveying device, the strip cutting and seedling feeding device and the rotating cutting device are linked to realize cutting while conveying, and continuous cycle operation can be realized, and the operation is efficient and simple.
[0037] The continuous conveying type rice pot blanket seedling cutting and throwing machine of the present invention has a strip cutting and seedling feeding device that conveys the seedlings to the cutting station while the seedling stems are moved laterally under the action of the stem transverse moving device. The stem transverse moving device is linked with the rotary cutting device to avoid damage to the seedling stems during the seedling cutting operation of the rotary cutting device. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The drawings constituting a part of the present invention are used to provide a further understanding of the present invention in the technical solution. The schematic embodiments of the present invention and the description thereof are used to explain the present invention and do not constitute an improper limitation to the present invention.
[0039] Figure 1 The whole machine structure diagram of the rice seedling throwing machine in one embodiment of the present invention is as follows:
[0040] Figure 2 A schematic diagram of the main components of a rice seedling throwing machine according to an embodiment of the present invention,
[0041] Figure 3 A schematic diagram of the structure of a block cutting and seedling throwing transmission device in one embodiment of the present invention,
[0042] Figure 4 A schematic diagram of the structure of a power transmission device for conveying a rice blanket in an embodiment of the present invention,
[0043] Figure 5 A schematic structural diagram of a cutting and throwing unit in one embodiment of the present invention,
[0044] Figure 6 A schematic structural diagram of a slicing and seedling feeding device in one embodiment of the present invention,
[0045] Figure 7 A schematic diagram of the working principle of strip pressing and strip cutting at the strip cutting station in one embodiment of the present invention,
[0046] Figure 8 A schematic diagram of the structure of a stalk transverse movement device in an embodiment of the present invention,
[0047] Fig. 9 A schematic diagram of the structure of a rotary cutting device in an embodiment of the present invention,
[0048] Fig.10 A schematic diagram of the sequential cutting principle of a rice seedling throwing machine in one embodiment of the present invention,
[0049] Fig.11 A schematic diagram of the principle of the cutting operation and lateral movement of the stems at the cutting station in one embodiment of the present invention,
[0050] Fig.12 Schematic diagram of the movement of the stalk transverse movement device and the rotary cutting device in one embodiment of the present invention Figure 1 ,
[0051] Fig.13 Schematic diagram of the movement of the stalk transverse movement device and the rotary cutting device in one embodiment of the present invention Figure 2 .
[0052] Reference numerals:
[0053]
[0054] DETAILED DESCRIPTION
[0055] The present invention is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the scope of protection of the present invention. In addition, those skilled in the art can make corresponding combinations of the features in the embodiments and in different embodiments in this document based on the description of this document.
[0056] See attached Figure 1 and attached Figure 2The illustrated embodiment of the seedling throwing machine of the present invention has two symmetrically arranged cutting and throwing units J on both sides of a frame A. The cutting and throwing unit J includes a primary conveying device B, a blanket pressing device D, a cutting and sending device E, a rotary cutting device G, a cutting and throwing transmission device K, a seedling blanket conveying power transmission device L, a seedling dropping device H, and a stem lateral movement device F. In this embodiment, in order to maintain the working synchronization of the two cutting and throwing units J, the lateral movement shafts F1 of the stem lateral movement devices F in the two cutting and throwing units J are connected to form a whole, and the rotary cutter shafts G1 of the rotary cutting devices G in the two cutting and throwing units J are connected to form a whole; the other primary conveying devices B, the blanket pressing device D, the cutting and sending device E, and the seedling dropping device H are all independent structures. When the frame A drives two seedling cutting and throwing units J to work together, the rice seedling blanket C in the pot is placed on the primary conveying device B of each seedling cutting and throwing unit J, and passes through the seedling transporting station, strip cutting station, and block cutting station in sequence to complete the seedling transporting, strip cutting, block cutting, seedling dropping and seedling throwing processes. Among them, the seedling cutting and throwing transmission device K is connected to the rotary seedling cutting device transmission G, and the seedling blanket conveying power transmission device L is connected to the primary conveying device B and the seedling cutting and feeding device E. The primary conveying device, the seedling cutting and feeding device, the rotary seedling cutting device and the seedling dropping device are arranged on the frame in sequence to form the seedling transporting station, the strip cutting station, and the block cutting station. The primary conveying device B transports the rice seedling blanket from the seedling transporting station to the strip cutting station. The blanket pressing device D is arranged above the seedling cutting and feeding device E and is used to position the rice pot. Blanket-like seedlings, the strip cutting and seedling feeding device E cuts the rice pot blanket-like seedlings into strips at the strip cutting station and conveys them to the block cutting station, the rotary block cutting device G cuts the strips into block-like seedlings at the block cutting station, the seedling dropping device H is arranged directly below the rotary block cutting device G, and the seedlings fall into the seedling dropping device H after being cut by the rotary block cutting device to complete orderly seedling throwing, and the stem transverse moving device F drives the stems of the seedlings at the block cutting station to deviate during the block cutting operation to avoid interference between the stems of the seedlings and the block cutting operation of the rotary block cutting device G.
[0057] In other embodiments, one or more cutting and throwing units may also be arranged on a frame. When multiple cutting and throwing units are arranged, the transverse axes of the stem transverse devices in all the cutting and throwing units are connected to form a whole, and the rotating cutter axes of the rotating cutting devices in all the cutting and throwing units are connected to form a whole, so as to maintain the working synchronization of all the cutting and throwing units.
[0058] See attached Figure 2 To Attachment Figure 5In one embodiment of the present invention, the frame A includes a frame connecting plate A1, a frame A2, a small conveyor belt A3, an AB phase encoder A4, an encoder fixing bolt A5, a roller A6, a roller support seat A7, a mounting plate A8, a first conveying trough A9, a second conveying trough A10, a stripping plate A11, and a bearing A12. The frame connecting plate A1 connects two cutting and throwing units J, the frame A2 is fixedly connected to the frame connecting plate A1, and the frame A2 is fixedly arranged on both sides of the mounting plate A8. The primary conveying device B The first conveying trough A9 is provided at one end of the frame A2, the first conveying device B is installed below the first conveying trough A9 of the frame A, the second conveying trough A10 is adjacent to the first conveying trough A9, the blanket pressing device D is installed above the second conveying trough A10 of the frame A, the strip cutting and seedling feeding device E is installed below the second conveying trough A10 of the frame A, the other end of the frame A2 is provided with a bearing A12, and the rotary cutter shaft G1 of the rotary block cutting device G is rotatably connected to the bearing A12. The AB phase encoder A4 is fixed to the connecting plate A1 by the encoder fixing bolt A5, one end of the roller A6 is connected to the AB phase encoder A4 and the other end is connected to the roller support seat A7, the roller support seat A7 is fixed by the linkage bearing seat fixing bolt E2, and the two rollers A6 are connected by the small conveyor belt A3.
[0059] See attached Figure 5 As shown in the figure, in one embodiment of the present invention, the seedling dropping device H includes a seedling dropping bucket fixing bolt H1 and a seedling dropping bucket H2. The seedling dropping bucket H2 is arranged directly below the rotary cutting device G. The top of the seedling dropping bucket H2 is fixedly connected to the frame A2 by the seedling dropping bucket fixing bolt H1, and the cut block seedlings fall into the seedling dropping bucket H2 for subsequent operations. A plurality of partition spaces are arranged inside the seedling dropping bucket, and the width of each partition space corresponds to the width of the slender strips. After each slender strip is cut into pieces, it will fall into the corresponding partition space. The seedling dropping and throwing operation involved in the seedling dropping device H in this embodiment has not been improved, and will not be described in detail here.
[0060] See the attached Figure 5 As shown in the figure, in one embodiment of the present invention, a plurality of vertical dividing plates A11 are provided at the end of the frame A2, and the dividing plates A11 and the cutting knife of the strip cutting and seedling feeding device E are arranged on the same plane, the thickness of the dividing plates A11 is less than the thickness of the cutting knife, and the spacing between the dividing plates A11 is slightly larger than the width of the slender strips after cutting. The dividing plates A11 are located directly above the seedling dropping barrel H2, and the slender strips after cutting are diverted through the dividing plates A11, while avoiding jamming between the dividing plates A11.
[0061] See attached Figure 5In one embodiment of the present invention, the primary conveying device B includes a primary seedling sending driving shaft B1, a primary seedling sending driving shaft bearing seat B2, a bearing seat fixing bolt B3, a primary seedling sending driving wheel B4, a seedling sending conveyor belt B5, a seedling sending driven wheel B6, a seedling sending driven shaft bearing seat B7, a seedling sending driven shaft B8, and a seedling sending driven shaft bearing seat fixing bolt B9. The primary seedling sending driving shaft B1 is fixed to the frame A2 through the primary seedling sending driving shaft bearing seat B2, the primary seedling sending driving wheel B4 is installed on the primary seedling sending driving shaft B1, the seedling sending driven wheel B6 and the primary seedling sending driving wheel B4 are driven by power transmission through the seedling sending conveyor belt B5, the pot-shaped blanket seedlings C are transported by the seedling sending conveyor belt B5, the seedling sending driven wheel B6 is installed on the seedling sending driven shaft B8, and the seedling sending driven shaft B8 is fixed to the frame A2 through the seedling sending driven shaft bearing seat B7. The seedling blanket conveying power transmission device L drives the first-level seedling conveying active shaft B1 to rotate, and the seedling blanket is placed on the seedling conveying conveyor belt B5. The first-level seedling conveying active shaft B1 drives the seedling conveyor belt B5 to rotate to complete the first-level conveyance of the pot blanket seedlings from the seedling conveying station to the strip cutting station.
[0062] See attached Figure 5As shown in the figure, in one embodiment of the present invention, the blanket pressing device D includes a front support D1 for pressing seedlings, an adjustment seat fixing bolt D2, a seedling pressing adjustment seat D3, a transverse fixing bar D4, a support fixing bolt D5, a seedling pressing bar D6, a rear support D7 for pressing seedlings, and a connecting rod D8 for pressing seedlings. The rear support D7 for pressing seedlings and the front support D1 for pressing seedlings are fixed to the frame A2 through the support fixing bolt D5, the transverse fixing bar D4 is installed on the rear support D7 for pressing seedlings through the seedling pressing adjustment seat D3, the seedling pressing adjustment seat D3 is fixed to the rear support D7 for pressing seedlings through the adjustment seat fixing bolt D2, the connecting rod D8 for pressing seedlings is fixed to the front support D1 for pressing seedlings, and the seedling pressing bar D6 is installed between the connecting rod D8 for pressing seedlings and the transverse fixing bar D4, and cooperates with the cutter E12 to realize the strip cutting operation. In order to prevent the seedling blanket from being pushed open due to insufficient cutting when cutting the seedling blanket, the cut seedlings from being accidentally pushed out, and to prevent the seedling blanket from being disturbed by reciprocating cutting, a blanket pressing device D is set at a distance before and after the seedling blanket is cut. The distance between the seedling pressing strip D6 and the mounting plate A8 is equal to the thickness of the seedling blanket. The seedling pressing strip D6 and the mounting plate A8 exert a certain force on the seedling blanket or seedling from both sides, which can not only prevent the seedling blanket or seedling from being pushed out of the plane of the mounting plate A8, but also increase the friction between the seedling blanket or seedling pressing strip D6 and the mounting plate A8, prevent the knife disc from reciprocatingly cutting and disturbing the seedling blanket or seedlings, and reduce the conveying accuracy of the seedling blanket or seedlings. The spacing between the seedling pressing strips D6 is equal to the spacing between two seedlings. The seedling pressing strip D6 is located between two connected seedlings. The width of the seedling pressing strip D6 is preferably about 20% of the width of the seedling, which can not only play the role of pressing the seedling blanket or seedlings, but also prevent the seedlings from being damaged by pressure. A cutting groove is provided in the middle of the pressing strip D6. When the cutting knife E12 is cutting, it forms a cutting edge with the pressing strip D6. The cutting edge of the cutting knife E12 extends into the cutting groove of the pressing strip D6. The seedling blanket is cut under the pressure positioning of the pressing strip D6, so that the strip cutting operation can be smoothly performed. By adjusting the vertical height position of the pressing strip adjustment seat D3, the spacing between the pressing strip D7 and the mounting plate A8 can be adjusted to make it suitable for seedling blankets of different thicknesses.
[0063] See attached Figure 4 To Attachment Figure 7As shown in the figure, in one embodiment of the present invention, the strip-cutting seedling sending device E includes a secondary seedling sending active shaft E1, a linkage cutter shaft group, a linkage bearing seat fixing bolt E2, a secondary seedling sending driven shaft E5, a secondary seedling sending driven shaft bearing seat E7, a secondary seedling sending driven shaft bearing seat fixing bolt E8, a secondary seedling sending conveyor belt E9, a secondary seedling sending driven wheel E10, a linkage bearing seat E11, a cutter E12, a secondary seedling sending active wheel E13, a secondary seedling sending active shaft bearing seat fixing bolt E14, and a secondary seedling sending active shaft bearing seat E15. The secondary seedling sending driving shaft E1 is fixed to the frame A2 through the secondary seedling sending driving shaft bearing seat E15, the first cutter shaft E3, the middle cutter shaft E4 and the third cutter shaft E6 are fixed to the frame A2 through the linkage bearing seat E11, and each cutter shaft is installed with a cutter E12, which continuously moves under the action of the power transmission device and cooperates with the blanket pressing device D to complete the strip cutting operation, the secondary seedling sending driven shaft E5 is fixed to the frame A2 through the secondary seedling sending driven shaft bearing seat E7, the secondary seedling sending driven wheel E10 is installed on the secondary seedling sending driven shaft E5, the secondary seedling sending driving wheel E13 is installed on the secondary seedling sending driving shaft E1, the secondary seedling sending driving wheel E13 and the secondary seedling sending driven wheel E10 transmit power through the secondary seedling sending conveyor belt E9 and are responsible for the secondary transportation of the seedlings.
[0064] See attached Figure 6 As shown in the figure, in one embodiment of the present invention, the linkage cutter shaft group includes a first cutter shaft E3, an intermediate cutter shaft E4 and a third cutter shaft E6, both ends of the first cutter shaft E3, the intermediate cutter shaft E4 and the third cutter shaft E6 are connected to the linkage bearing seat, the cutter E12 is disc-shaped, and the cutters E12 on the first cutter shaft E3, the intermediate cutter shaft E4 and the third cutter shaft E6 are arranged in a staggered manner in the horizontal direction. In this way, the first cutter shaft, the intermediate cutter shaft and the third cutter shaft form an integral structure, and the operation is linked. There is enough space between the cutters on the same cutter shaft group, and the cutters on the adjacent cutter shaft groups are also at a certain distance, ensuring that there are cutters distributed between each seedling of the blanket seedlings in the pot body, and ensuring that multiple cutters will not interfere with each other during the strip cutting operation.
[0065] See attached Figure 4 To Attachment Figure 6As shown in the figure, in one embodiment of the present invention, the seedling blanket conveying power transmission device L includes a seedling sending transmission box fixing plate L1, a first-level seedling sending driven wheel L2, a first-level seedling sending synchronous belt L3, a first-level seedling sending driving wheel L4, a seedling sending transmission box L5, a seedling sending and cutting power mechanism L6, a cutting power mechanism fixing bolt L7, a driving wheel L8, a synchronous belt L9, a driven wheel L10, a seedling sending transmission box connecting bolt L11, an intermediate shaft driving wheel L12, an intermediate shaft synchronous belt L13, a seedling sending transmission box fixing bolt L14, a first shaft driven wheel L15, an intermediate shaft driven wheel L16, a third shaft synchronous belt L17, a third shaft driving wheel L18, a first shaft synchronous belt L19, and a second-level seedling sending driven wheel L20. The seedling sending and cutting power mechanism L6 is fixed to the seedling sending transmission box L5 through the strip cutting power mechanism fixing bolts L7. The seedling sending transmission box L5 is connected to the seedling sending transmission box fixing plate L1 through the seedling sending transmission box connecting bolts L11, and is fixed to the frame A2 through the positioning holes on the seedling sending transmission box fixing plate L1 through the seedling sending transmission box fixing bolts L14. The driving wheel L8 is connected to the seedling sending and cutting power mechanism L6, and transmits power to the driven wheel L10 through the synchronous belt L9. The driven wheel L10 and the third shaft driving wheel L18 are fixed to the third cutter shaft E6. The third shaft driving wheel L18 transmits power to the intermediate shaft driven wheel L16 through the third shaft synchronous belt L17. The intermediate shaft driven wheel L16 and the intermediate shaft driving wheel L12 are fixed to the intermediate cutter shaft E4. The intermediate shaft driving wheel L12 transmits power to the first shaft driven wheel L15 through the intermediate shaft synchronous belt L13. The driven wheel L15 and the first shaft driving wheel L21 are fixed on the first cutter shaft E3, the first shaft driving wheel L21 and the secondary seedling sending driven wheel L20 transmit power through the first shaft synchronous belt L19, the secondary seedling sending driven wheel L20 is installed on the secondary seedling sending driving shaft E1, the first seedling sending driven wheel L2 and the first seedling sending driving wheel L4 transmit power through the first seedling sending synchronous belt L3, the first seedling sending driven wheel L2 is installed on the first seedling sending driving shaft B1, and the first seedling sending driving wheel L4 is installed on the second seedling sending driven shaft E5.
[0066] Combined with Figure 1 To Attachment Figure 6The principle of accurate rice seedling blanket transportation and strip cutting in this embodiment is briefly introduced as follows: the rice seedling strip cutting power mechanism L6 drives the third cutter shaft E6 to move through the synchronous belt L9, the third cutter shaft E6 drives the middle cutter shaft E4 to move through the third shaft synchronous belt L17, the middle cutter shaft E4 drives the first cutter shaft E3 to move through the middle shaft synchronous belt L13, and the cutter E12 installed on the third cutter shaft E6, the middle cutter shaft E4 and the first cutter shaft E3 cuts in the same direction to complete the strip cutting operation. The first cutter shaft E3 drives the secondary rice seedling sending active shaft E1 to move through the first shaft synchronous belt L19, the secondary rice seedling sending active shaft E1 drives the secondary rice seedling sending driven shaft E5 to move through the secondary rice seedling sending conveyor belt E9, and the pot-shaped rice seedling blanket C located on the secondary rice seedling sending conveyor belt E9 moves accordingly, the secondary rice seedling sending driven shaft E5 drives the primary rice seedling sending active shaft B1 to move through the primary rice seedling sending synchronous belt L3, and the primary rice seedling sending active shaft B1 drives the rice seedling sending conveyor belt B5 to move, completing the primary transportation of the pot-shaped rice seedling blanket C. The two-stage conveying method of seedling blanket conveying and seedling strip conveying can not only ensure the smooth connection of the front and rear seedling trays, but also make the seedling strip conveying more accurate. The seedlings move on the secondary seedling conveying conveyor belt E9, and the seedling blanket C in the pot contacts the small conveyor belt A3 and drives the small conveyor belt A3 to rotate through friction. The AB phase encoder A4 connected to the roller A6 receives the action signal, detects the seedling blanket conveying speed in real time, and adjusts the speed of the cutting power mechanism K1 in time through the PLC or single-chip control system to achieve accurate conveying. After the strip cutting operation, the seedlings are transported to the cutting station by the secondary seedling conveying conveyor belt E9.
[0067] See attached Fig. 9 and attached Fig.10 As shown in the figure, in one embodiment of the present invention, the rotary slicing device F comprises a rotary cutter shaft G1, a rotary cutter connecting member G2, and a rotary slicing knife group. The two ends of the rotary cutter shaft G1 are rotatably connected to the bearing A12 at the end of the frame A. The two rotary cutter connecting members G2 are respectively arranged at the two ends of the rotary cutter shaft G1. The rotary cutter connecting member G2 is a three-leaf shape. A total of three groups of rotary slicing knife groups are fixedly arranged between the two rotary cutter connecting members G2. The three groups of rotary slicing knife groups are evenly arranged at intervals of 120° in the circumferential direction. The slicing and throwing transmission device K drives the rotary cutter shaft G1 to rotate and then drives the rotary slicing knife group to rotate, so that the rotary slicing knife group can slicing the slender strips at the slicing station. In this way, the slicing and throwing transmission device drives the rotary cutter shaft to rotate one circle, and the three groups of rotary slicing knife groups complete a round of three slicing operations on the slender strips. By controlling the moving speed of the slender strips and the rotation speed of the rotary cutter shaft, the size of the slender strips can be controlled.
[0068] See the attached Fig. 9In one embodiment of the present invention, the rotary cutter connection member G2 is fixed to the rotary cutter shaft G1 by a cutter fixing pin G7. Each rotary dicing knife group includes a dicing knife shaft G3 and a dicing knife. The dicing knife shaft is fixedly arranged between two rotary cutter connection members. A plurality of dicing knives are evenly distributed on the dicing knife shaft G3. The dicing knives of the three dicing knife groups are arranged in a staggered manner in the horizontal direction. The axial distribution spacing of the plurality of dicing knife blocks of the three dicing knife groups is equal to the width of the slender.
[0069] See attached Fig. 9 To Attachment Fig.12 In order to conveniently introduce the specific principle of the cutting operation, the cutters on different cutting knife groups are labeled as cutting knife No. 1 G6, cutting knife No. 2 G4, and cutting knife No. 3 G5. From left to right (i.e., from the direction of the spring F8 to the boss F6), the adjacent cutting positions are labeled as cutting position No. 1 A31, cutting position No. 2 A32, and cutting position No. 3 A33. Among them, cutting knife No. 1 G6 cuts the seedlings at cutting position No. 1 A31, cutting knife No. 2 G4 cuts the seedlings at cutting position No. 2 A32, and cutting knife No. 3 G5 cuts the seedlings at cutting position No. 3 A33. Cutting knife No. 2 G4, cutting knife No. 3 G5, and cutting knife No. 1 G6 are arranged in a staggered manner in the horizontal direction to cut three adjacent saplings respectively. That is, three adjacent cutting positions are grouped together, and three cutting knives are used to cut them respectively, so that the adjacent cutting knives will not cut the same row of seedlings at the same time, avoiding the mutual involvement of adjacent seedlings; at the same time, the distribution spacing of the three groups of cutting knives is equal to the width of the seedlings, ensuring that each seedling can be cut into pieces. Fig.10 As shown in the diagram, the length of the cutting knife shaft G3 of each rotary cutting knife group is different, among which the length of the cutting knife shaft G3 of cutting knife No. 1 G6, cutting knife No. 2 G4, and cutting knife No. 3 G5 is successively shorter, so the seedling blocks cut by cutting knife No. 1 G6, cutting knife No. 2 G4, and cutting knife No. 3 G5 are distributed in a stepped manner. The seedling protection plate of the movable seedling board F7 and the seedling protection plate of the fixed seedling board F12 are tilted in the vertical plane, and the seedling protection plate of the movable seedling board F7 and the seedling protection plate of the fixed seedling board F12 are arranged in the same row. When the seedlings are transported to the cutting station by the secondary seedling conveyor belt E9 after the strip cutting operation, the slender stems of the seedlings enter the seedling protection plate accommodating cavity of the fixed seedling board F12 and the movable seedling board F7 and are vertically offset, so that the cutting knife will not cut the stems of the current seedlings during operation.
[0070] See attached Fig.12As shown in the figure, the seedlings at the cutting position A31, the cutting position A32 and the cutting position A33 are marked as the first seedling C1, the second seedling C2 and the third seedling C3 respectively. The cutting knife G6 and the cutting knife G4 are separated from each other by the inclined seedling protection board of the fixed seedling board F12, and the cutting knife G4 and the cutting knife G5 are separated from each other by the inclined seedling protection board of the fixed seedling board F12. That is, when the first seedling C1 and the second seedling C2 are cut, the two seedling protection boards of the fixed seedling board F12 offset the stems of the first seedling C1 and the second seedling C2 to avoid the cutting knife G6 and the cutting knife G4 of the first group. The cutting knife G5 of the previous group and the cutting knife G6 of the next group are separated by the inclined seedling protection board of the movable baffle F7, so that each group of cutting knives will not cut the stems of the seedlings at the current cutting position when working.
[0071] See attached Figure 5 , Attachment Figure 8 , Attachment Fig.12 and attached Fig.13As shown in the figure, because the cutting knife No. 3 G5 of the previous group is separated from the cutting knife No. 1 G6 of the next group by the inclined seedling protection plate of the movable baffle F7, after the third seedling C3 on the cutting position No. 3 A33 of the previous group is cut, before the first seedling C1 on the cutting position No. 1 A31 of the next group is cut, the third seedling C3 on the adjacent cutting position No. 3 A33 needs to be upright, otherwise the cutting knife shaft G3 of the cutting knife No. 1 G6 is relatively long, which will cut off the stem of the third seedling C3 on the cutting position No. 3 A33 of the next group. To solve this problem, a stem transverse moving device F is provided in one embodiment of the present invention to realize the position adjustment of the seedlings in the movable baffle F7. The stem transverse movement device F is installed on the front support D1 for pressing seedlings. The stem transverse movement device F includes a transverse movement shaft F1, a bearing seat F2, a fixing bolt F3, a cam mechanism, a movable seedling plate F7, a spring F8, a spring transverse movement fixing seat F9, a seedling plate fixing bolt F10, a seedling plate positioning nut F11, and a fixed seedling plate F12. The cam mechanism includes a cam opening device F4, a cam opening device fixing pin F5, and a boss F6. The cam opening device F4 is installed on one end of the transverse movement shaft F1 through the cam opening device fixing pin F5, the boss F6 and the spring transverse movement fixing seat F9 are fixed on the movable seedling plate F7, the cam opening device F4 is adjacent to the boss F6, the spring transverse movement fixing seat F9 is set on the other end of the transverse movement shaft F1, and the spring F8 is fixed between the spring transverse movement fixing seat F9 and the front support D1 for pressing the seedlings. When the spring F8 is in a relaxed state, it exerts elastic force on the crossbeam of the movable seedling plate F7, so that the movable seedling plate F7 is in the rightmost position, and the stems of the seedlings in the pot enter the movable seedling plate F7 and are guided to bend to the right (that is, the cam side). The block-cutting power mechanism K1 of the block-cutting and seedling-casting transmission device K drives the lateral movement shaft F1 to rotate, and the cam opening device F4 installed on the lateral movement shaft F1 contacts the boss F6, so that the movable seedling plate F7 moves horizontally to the left for a distance (i.e., the side of the spring F8), and the pot seedling stems guided by the movable seedling plate F7 return to a vertical state to avoid interference between the seedlings and the block-cutting knife No. 1 G6 during operation. After the cam opening device F4 is out of contact with the boss F6, the movable seedling plate F7 returns to its original position under the action of the spring F8. The lateral movement shaft F1 moves synchronously with the rotating cutter shaft G1, so that the movable seedling plate F7 moves horizontally when the block-cutting knife No. 1 G6 performs the block-cutting operation, so as to prevent the seedling stems from interfering with the block-cutting knife No. 1 G6.
[0072] The following is an introduction to the working principle of the linkage control of the stalk lateral movement and cutting of the seedling throwing machine in this embodiment: the cutting power mechanism K1 drives the rotary cutter shaft G1 to rotate, the rotary cutter shaft G1 then drives the rotary cutter connecting member G2 to rotate, the rotary cutter connecting member G2 drives the cutting cutter shaft G3 to rotate, and then drives the cutting cutter to move. Fig.12, as shown in FIG13. When the block cutter No. 1 G6 performs the block cutting operation, the block cutting power mechanism K1 drives the transverse shaft F1 to move, the cam opening device F4 installed on the transverse shaft contacts the boss F6, and the movable seedling plate F7 moves horizontally, so that the stems of the seedlings guided by the movable seedling plate F7 return to a vertical state, preventing the block cutter No. 1 G6 from interfering with the stems of the seedlings. When the block cutter No. 1 G6 completes the block cutting operation, the cam opening device F4 disengages from the boss F6, and under the action of the spring F8, the movable seedling plate F7 returns to its original position, and the stems of the seedlings guided by it bend, so that the block cutter No. 1 G6 can pass smoothly without interfering with the stems. Since the cutting knife No. 1 G6, the cutting knife No. 2 G4 and the cutting knife No. 3 G5 are arranged in a stepped manner, the fixed seedling board F12 is used between the cutting knife No. 1 G6 and the cutting knife No. 2 G4, and between the cutting knife No. 2 G4 and the cutting knife No. 3 G5 to press the seedlings sideways, the cutting knife No. 2 G4 and the cutting knife No. 3 G5 will not interfere with the fixed seedling board F12 when performing the cutting operation.
[0073] See attached Figure 2 and attached Figure 3 In one embodiment of the present invention, the block-throwing transmission device K includes a block-cutting power mechanism K1, a connecting bolt K2, a block-cutting power mechanism fixing bolt K3, a block-cutting power mechanism mounting member K4, a block-cutting transmission box fixing bolt K5, a block-cutting transmission box K6, a block-cutting transmission box connecting bolt K7, a block-cutting synchronous belt K8, a block-cutting driven wheel K9, a block-cutting driving wheel K10, a block-cutting transmission box fixing plate K11, a traverse device transmission box K12, a traverse device transmission box connecting bolt K13, a traverse device transmission box fixing bolt K14, a traverse driven wheel K15, a traverse synchronous belt K16, a traverse driving wheel K17, and a traverse device transmission box fixing plate K18. The block-cutting power mechanism K1 is fixed to the block-cutting power mechanism mounting member K4 by the block-cutting power mechanism fixing bolt K3, and is connected to the frame connecting plate A1 by the connecting bolt K2. The cutting power mechanism K1 is equipped with a cutting driving wheel K10 and a transverse driving wheel K17. The cutting driven wheel K9 transmits power to the cutting driving wheel K10 through the cutting synchronous belt K8. The cutting driven wheel K9 is installed on the rotating cutter shaft G1; the transverse device transmission box fixing plate K18 is fixed to the front support D1 of the rice seedling pressing through the fixing bolt F3 through the bearing seat F2, the transverse device transmission box K12 is fixed to the transverse device transmission box fixing plate K18 through the transverse device transmission box connecting bolt K13, the cutting transmission box fixing plate K11 is fixed to the transverse device transmission box K12 through the transverse device transmission box fixing bolt K14, the cutting transmission box K6 is connected to the cutting transmission box fixing plate K11 through the cutting transmission box connecting bolt K7, and is fixedly connected to the transverse device transmission box K12 through the cutting transmission box fixing bolt K5 through the cutting transmission box fixing plate K11.
[0074] Combined with Figure 2 To Attachment Fig.12The main principle of the block-cutting and seedling-throwing transmission device controlling the synchronous operation of the primary conveying device and the strip-cutting and seedling-feeding device is briefly introduced: the block-cutting power mechanism K1 moves the block-cutting driving wheel K10, drives the rotating cutter shaft G1 to move, and causes the various components installed on the rotating cutter shaft G1 to rotate and complete the block-cutting action. The transverse driven wheel K15 and the transverse driving wheel K17 transmit power through the transverse synchronous belt K16. The transverse driven wheel K15 is installed on the transverse shaft F1. The block-cutting power mechanism K1 moves the transverse driving wheel K17 to drive the transverse shaft F1 to rotate. The seedling-throwing machine of this embodiment can realize continuous seedling transportation, strip-cutting and block-cutting, and seedling-throwing operations. The seedling-cutting and strip-cutting power mechanism L6 operates uninterruptedly, the primary conveying device B and the strip-cutting and seedling-feeding device E operate continuously, and the AB phase encoder A4 detects the seedling blanket conveying speed in real time after receiving the seedling-feeding action signal, and adjusts the operating speed of the block-cutting power mechanism K1 in time through the control system to achieve accurate seedling delivery. The block cutting power mechanism K1 operates continuously, so that the rotary block cutting device G operates cyclically, and the block cutting operation is completed in a predetermined order, so that the block seedlings fall into the seedling dropping device H, and the block cutting and seedling throwing operation is completed.
[0075] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A continuous conveying rice seedling cutting and throwing machine, characterized in that: The present invention relates to a seedling conveying device and a seedling dropping device, wherein the seedling conveying device comprises a primary conveying device, a pressing blanket device, a strip-cutting seedling-feeding device, a stem lateral movement device, a rotary block cutting device, a block-cutting seedling-throwing transmission device, a seedling-blanket conveying power transmission device and a seedling-dropping device, wherein the block-cutting seedling-throwing transmission device is connected in driving relation with the stem lateral movement device and the rotary block cutting device, and the seedling-blanket conveying power transmission device is connected in driving relation with the primary conveying device and the strip-cutting seedling-feeding device. The primary conveying device, the strip-cutting seedling-feeding device and the rotary block cutting device are sequentially arranged on the frame to form a seedling conveying station, a strip-cutting station and a block cutting station. The primary conveying device transfers water to the seedling conveying station. The rice pot blanket seedlings are transported from the seedling transporting station to the strip cutting station. The blanket pressing device is arranged above the strip cutting and seedling sending device and is used to position the rice pot blanket seedlings. The strip cutting and seedling sending device cuts the rice pot blanket seedlings into strips at the strip cutting station and transports them to the block cutting station. The rotary block cutting device cuts the strips into block seedlings at the block cutting station. The block seedlings processed by the rotary block cutting device fall into the seedling dropping device to complete orderly seedling throwing. The stem transverse moving device is arranged at the block cutting station and is used to drive the seedling stems to deviate during the block cutting operation to avoid interference between the seedling stems at the block cutting station and the block cutting operation of the rotary block cutting device.
2. The continuous conveying rice seedling cutting and throwing machine according to claim 1, characterized in that: The frame is provided with a first conveying trough, and the first-level conveying device is arranged below the first conveying trough. The specific structure comprises a first-level seedling sending driving shaft, a first-level seedling sending driving shaft bearing seat, a first-level seedling sending driving wheel, a seedling sending conveyor belt, a seedling sending driven wheel, a seedling sending driven shaft and a seedling sending driven shaft bearing seat. The first-level seedling sending driving shaft and the seedling sending driven shaft are respectively connected to the frame through the first-level seedling sending driving shaft bearing seat and the seedling sending driven shaft bearing seat; the first-level seedling sending driving wheel is installed on the first-level seedling sending driving shaft, and the seedling sending driven wheel is installed on the seedling sending driven shaft, and the first-level seedling sending driving wheel and the seedling sending driven wheel are power-transmitted through the seedling sending conveyor belt, and the seedling sending conveyor belt is placed at the notch of the first conveying trough, and the seedling blanket conveying power transmission device drives the first-level seedling sending driving shaft and the first-level seedling sending driving wheel to rotate, thereby driving the seedling sending conveyor belt to move the pot blanket seedlings from the seedling transporting station to the strip cutting station to complete the seedling transporting operation.
3. The continuous conveying rice seedling cutting and throwing machine according to claim 2, characterized in that: The frame is provided with a second conveying trough, and the strip seedling sending device is arranged below the second conveying trough. The specific structure comprises a secondary seedling sending active shaft, a secondary seedling sending active shaft bearing seat, a secondary seedling sending driven shaft, a secondary seedling sending driven shaft bearing seat, a secondary seedling sending conveyor belt, a secondary seedling sending active wheel, a secondary seedling sending driven wheel, a linkage cutting knife shaft group, a linkage bearing seat, and a cutter. The two ends of the secondary seedling sending active shaft, the secondary seedling sending driven shaft, and the linkage cutting knife shaft group are respectively connected to the frame through the secondary seedling sending active shaft bearing seat, the secondary seedling sending driven shaft bearing seat, and the linkage bearing seat. The linkage cutting knife shaft group is arranged between the secondary seedling sending active shaft and the secondary seedling sending driven shaft, and the linkage A plurality of cutters are arranged on the movable cutter shaft group, the secondary seedling sending driving wheel is arranged on the secondary seedling sending driving shaft, the secondary seedling sending driven wheel is arranged on the secondary seedling sending driven shaft, the secondary seedling sending driving shaft and the secondary seedling sending driven shaft are powered by the secondary seedling sending conveyor belt, the seedling blanket conveying power transmission device drives the secondary seedling sending driving shaft and the linked cutter shaft group to rotate, the blade of the cutter passes through the gap between the adjacent secondary seedling sending conveyor belts and extends into the second conveying groove, and when the linked cutter shaft group rotates, it drives the cutter to rotate to cut the pot blanket-like seedlings under the blanket pressing device into strips, and the secondary seedling sending conveyor belt transports the cut strips to the cutting station.
4. The continuous conveying rice seedling cutting and throwing machine according to claim 3 is characterized in that: The blanket pressing device includes a front support for pressing seedlings, a seedling pressing rod, a rear support for pressing seedlings, and a seedling pressing rod connecting rod. The rear support for pressing seedlings and the front support for pressing seedlings are arranged above the second conveying trough of the frame, and the seedling pressing rod connecting rod is fixed to the front support for pressing seedlings. The seedling pressing rod is a U-shaped structure. A plurality of the seedling pressing rods are arranged in parallel and are fixedly connected to the seedling pressing rod connecting rod. The vertical distance between the seedling pressing rod and the second conveying trough is equal to the seedling blanket thickness of the pot-shaped blanket seedlings, and the spacing between adjacent seedling pressing rods is equal to the spacing between two seedlings. When the pot-shaped blanket seedlings enter the strip cutting station, the seedling pressing rod is located between the two connected seedlings.
5. The continuous conveying rice seedling cutting and throwing machine according to claim 3, characterized in that: The rotary cutting device includes a rotary cutting blade shaft, a rotary cutting blade connecting piece, and a rotary cutting blade group. The two ends of the rotary cutting blade shaft are rotatably connected to the bearings at the ends of the frame. The two rotary cutting blade connecting pieces are respectively arranged at the two ends of the rotary cutting blade shaft. The rotary cutting blade connecting piece is three-leaf-shaped. A total of three groups of rotary cutting blade groups are fixedly arranged between the two rotary cutting blade connecting pieces. The three groups of rotary cutting blade groups are evenly arranged at intervals of 120° in the circumferential direction. The cutting and throwing transmission device drives the rotary cutting blade shaft to rotate and then drives the rotary cutting blade group to rotate, so that the rotary cutting blade group can cut the slender strips at the cutting station.
6. The continuous conveying rice seedling cutting and throwing machine according to claim 5, characterized in that: The stem transverse moving device includes a transverse moving shaft, a bearing seat, a movable seedling plate and a fixed seedling plate, the transverse moving shaft is connected to the front support for pressing seedlings through the bearing seat, and the movable seedling plate and the fixed seedling plate both include a cross beam and a plurality of seedling protection plates vertically arranged on the cross beam, the bottom of the seedling protection plate is open and three sides are surrounded to form a accommodating cavity for accommodating the stems of the seedlings, the cross beam of the fixed seedling plate is fixedly connected to the front support for pressing seedlings, the cross beam of the movable seedling plate can be horizontally movably connected to the front support for pressing seedlings, the seedling protection plates of the movable seedling plate and the seedling protection plates of the fixed seedling plate are inclined in a vertical plane, the distribution spacing of the seedling protection plates of the movable seedling plate and the fixed seedling plate is equal to the width of the sapling, when the sapling enters the cutting station, the stems of the seedlings enter the seedling protection plate accommodating cavity of the fixed seedling plate and the movable seedling plate and are vertically offset under the guidance of the seedling protection plates, so that the rotating cutting device does not interfere with the stems of the seedlings during the cutting operation.
7. The continuous conveying rice seedling cutting and throwing machine according to claim 6, characterized in that: The block-cutting and seedling-throwing transmission device controls the synchronous operation of the rotating block-cutting device and the stalk transverse movement device, and the block-cutting and seedling-throwing transmission device includes a block-cutting power mechanism, a block-cutting transmission box, a block-cutting synchronous belt transmission mechanism, a transverse movement device transmission box, and a transverse movement synchronous belt transmission mechanism. The block-cutting power mechanism is connected to the frame, the block-cutting synchronous belt transmission mechanism is arranged in the block-cutting transmission box, and the transverse movement synchronous belt transmission mechanism is arranged in the transverse movement device transmission box. The block-cutting transmission box and the transverse movement device transmission box are connected to the front support of the seedling pressing. The synchronous belt transmission mechanism is connected to the rotating cutter shaft, the transverse synchronous belt transmission mechanism is connected to the transverse shaft, the cutting power mechanism drives the cutting synchronous belt transmission mechanism to rotate, thereby driving the rotating cutter shaft and the rotating cutting knife group to rotate to complete the slender cutting action, the cutting power mechanism drives the transverse synchronous belt transmission mechanism to rotate, thereby driving the transverse shaft to rotate, and the cutting seedling throwing transmission device drives the movable seedling plate to deviate left and right through the transverse shaft to avoid interference between the seedling stems and the cutting action of the rotating cutting knife group.
8. The continuous conveying rice seedling cutting and throwing machine according to claim 7, characterized in that: The stem transverse moving device also includes a cam opening device, a boss, an elastic member and an elastic member transverse moving fixing seat, the cam opening device is installed on the end portion of the transverse moving shaft, the boss is fixed on one end of the cross beam of the movable seedling plate, the cam opening device is arranged adjacent to the boss, the elastic member transverse moving fixing seat is fixed on the other end of the cross beam of the movable seedling plate, the elastic member is fixed between the elastic member transverse moving fixing seat and the front support for pressing seedlings, the elastic member is relaxed to make the movable seedling plate be in an initial position, after the seedlings in the pot enter the seedling protection plate accommodating chamber of the movable seedling plate, the stems of the seedlings in the pot are guided by the movable seedling plate to bend toward one side of the boss; the cutting power mechanism drives the transverse moving shaft to rotate, and the cam opening device installed on the transverse moving shaft contacts the boss, so that the movable seedling plate moves transversely toward one side of the elastic member for a distance when the elastic member is in a compressed state, the stems of the seedlings in the pot guided by the movable seedling plate return to a vertical state, and after the cam opening device is out of contact with the boss, the movable seedling plate returns to the initial position again under the action of the elastic member.
9. The continuous conveying rice seedling cutting and throwing machine according to claim 8, characterized in that: The seedling blanket conveying power transmission device controls the synchronous operation of the primary conveying device and the strip-cutting seedling sending device, and the seedling blanket conveying power transmission device comprises a seedling-cutting power mechanism, a primary seedling-cutting synchronous belt transmission mechanism, a seedling-cutting transmission box, a driving wheel, a synchronous belt, a driven wheel, and a cutter seedling-cutting synchronous belt transmission mechanism. The seedling-cutting power mechanism is fixed on the seedling-cutting transmission box, the seedling-cutting transmission box is connected to the frame, the driving wheel is connected to the seedling-cutting power mechanism, the driving wheel is connected to the driven wheel through the synchronous belt, the driving wheel drives the primary seedling-cutting synchronous belt transmission mechanism to rotate, and the driven wheel drives the cutter seedling-cutting synchronous belt transmission mechanism to rotate, the primary seedling-cutting synchronous belt transmission mechanism is used to drive the primary seedling-cutting driving shaft of the primary conveying device and the secondary seedling-cutting driven shaft of the strip-cutting seedling sending device to rotate synchronously, and the cutter seedling-cutting synchronous belt transmission mechanism is used to drive the linkage cutter shaft group and the secondary seedling-cutting driving shaft to rotate synchronously.
10. The continuous conveying rice seedling cutting and throwing machine according to claim 7, characterized in that: The frame also includes a small conveyor belt, an AB phase encoder, encoder fixing bolts, rollers, and a roller support seat; the AB phase encoder is fixed to the frame by the encoder fixing bolts, one end of the roller is connected to the AB phase encoder, and the other end is connected to the roller support seat, and the two rollers are connected by the small conveyor belt. When the secondary seedling conveyor belt drives the pot blanket seedlings to move, the pot blanket seedlings contact and rub with the small conveyor belt and drive the small conveyor belt to rotate, thereby rotating the rollers. After receiving the action signal, the AB phase encoder connected to the roller detects the seedling blanket conveying speed in real time, and adjusts the speed of the cutting power mechanism in time through the PLC or single-chip microcomputer control system.
Citation Information
Cited By
Intermittent dicing and seedling throwing machine for bowl blanket-shaped rice seedlings
CN120604683A