Equipment for coating water pump with super-hydrophobic energy-saving polymer coating and use method of equipment

Abstract

The invention relates to a device for coating a water pump with a super-hydrophobic energy-saving polymer coating and a using method thereof.The device comprises a moving mechanism and a hanging track, and a spraying assembly moving in a reciprocating mode is arranged above the moving mechanism and at least used for spraying the coating on the surface of a water pump body; a transmission mechanism is arranged below the hanging track and synchronously walks along with the hanging track; and a rotating mechanism is arranged below the inner side of the hanging rail, is connected with the transmission mechanism, and is at least used for driving the transmission mechanism to rotate. The water pump body is driven to move through the hanging rail, conveying of the water pump body is achieved, meanwhile, the transmission mechanism can be driven to rotate through the rotating mechanism, rotating movement while conveying of the water pump body is achieved, and the spraying assembly is driven by the moving mechanism to move at the same speed; all-angle spraying operation on the surface of the water pump body is achieved, and the spraying efficiency and uniformity of the water pump body are improved.

Description

Technical Field

[0001] The invention relates to the technical field of water pump coating, and in particular to equipment for coating water pumps with super-hydrophobic energy-saving polymer coatings and a method of using the equipment. Background Art

[0002] A water pump is a machine that transports liquids or pressurizes liquids. It transfers the mechanical energy of the prime mover or other external energy to the liquid to increase the energy of the liquid. It is mainly used to transport liquids including water, oil, acid and alkali liquids, emulsions, suspensions and liquid metals. In order to prevent the water pump from rusting, the water pump shell needs to be sprayed with a coating, which is beneficial to prolong the service life of the water pump.

[0003] The core principle of super-hydrophobic coating: micro-nano structure + low surface energy: by constructing a micron / nano rough structure (such as the surface of a bionic lotus leaf) and combining low surface energy materials such as fluorocarbon polymers, the water drop contact angle is >150°, achieving rapid rolling. Drag reduction effect: reduce the adhesion of water flow to the inner wall of the pump body, reduce turbulence and friction resistance, and thus save energy (energy saving rate can reach 5%-15%).

[0004] Generally, spraying is used to apply super-hydrophobic coating to water pumps. Spraying is suitable for parts with complex shapes and requires plasma pretreatment to improve adhesion.

[0005] The current spraying method for the water pump is to place the water pump housing on the top of the turntable and fix it on the top of the turntable, then rotate the turntable and start the spraying equipment at the same time, so that the super-hydrophobic polymer coating is evenly sprayed on the outer surface of the water pump housing. When the spraying of the outer surface of the water pump housing is completed, the water pump housing is removed from the top of the turntable; Although it is possible to spray the water pump housing, it is difficult to spray multiple water pump housings at the same time, resulting in low spraying efficiency. At the same time, the spraying effect on the water pump is not good, and the uniformity of the outer surface of the water pump is not good, which is difficult to adapt to the spraying of a large number of water pump housings. Therefore, it is urgent to design equipment for coating water pumps with super-hydrophobic energy-saving polymer coatings and its use method to solve the above problems. Summary of the invention

[0006] The purpose of the present invention is to provide a device for coating a water pump with a super-hydrophobic energy-saving polymer coating and a method of using the same, so as to solve the above-mentioned deficiencies in the prior art.

[0007] In order to achieve the above object, the present invention provides the following technical solutions: Equipment for coating a water pump with a super-hydrophobic energy-saving polymer coating, comprising a moving mechanism and a hanging track, wherein a reciprocating spraying assembly is arranged above the moving mechanism, and the spraying assembly is at least used for spraying the coating on the surface of the water pump body; A transmission mechanism is arranged below the hanging track, and the transmission mechanism moves synchronously with the hanging track; A rotating mechanism is arranged at the lower inner side of the hanging track, the rotating mechanism is connected to the transmission mechanism, and the rotating mechanism is at least used to drive the transmission mechanism to rotate; A suspension rod module is fixedly connected below the transmission mechanism, and the water pump body is suspended below the suspension rod module; A driving module is disposed on one side of the rotating mechanism, and the driving module is at least used to drive the rotating mechanism to rotate.

[0008] Furthermore, the moving mechanism comprises a base, bearing seats are arranged on both sides of the top of the base, and a screw rod is arranged inside the bearing seat; The external transmission of the screw rod is connected with a screw rod slider, one end of the screw rod is fixedly connected with a motor, and the spraying assembly is fixedly installed on the top of the screw rod slider.

[0009] Furthermore, the spraying assembly is composed of a material storage barrel and a plurality of spray head rods fixed on the outer walls of both sides of the material storage barrel; The spray head rod located on one side of the material storage barrel is distributed in a curve.

[0010] Further, the hanging track comprises a shell, sealing plates are arranged on both sides of the bottom of the shell, a through groove is arranged inside between the sealing plate and the shell, a transmission belt is arranged inside the through groove, core plates are arranged on both sides of the inner wall of the shell, and the transmission belt is located between the core plate and the shell; A plurality of supporting legs are fixedly arranged on the outer wall of one side of the shell.

[0011] Furthermore, the rotating mechanism includes a fixed frame, an ear seat is fixedly provided on the outer wall of one side of the fixed frame, and the top of the ear seat is fixedly connected to a connecting frame, the top of the connecting frame is fixedly connected to the outer shell, and the outer side of the fixed frame is transmission-connected with a toothed belt.

[0012] Furthermore, the driving module is composed of a second motor and a gear, and the gear is meshedly connected with a toothed belt.

[0013] Furthermore, the transmission mechanism comprises a connecting column, a roller is fixedly connected to the bottom end of the connecting column, and a rotating connecting sleeve is arranged below the roller.

[0014] Furthermore, the suspension rod module comprises a rod, a bottom end of the rod is fixedly connected with a suspension ring, and a hook is hung on the suspension ring, and the water pump body is installed below the hook.

[0015] Furthermore, it also includes a paint spraying room, which is mounted on the outside of the moving mechanism, the spraying assembly, the hanging track, the rotating mechanism, the transmission mechanism, the suspension rod module, the water pump body and the driving module.

[0016] A method for using a device for coating a water pump with a super-hydrophobic energy-saving polymer coating, including the device for coating a water pump with a super-hydrophobic energy-saving polymer coating, comprises the following steps: 1. The operator hangs the water pump body on the hook, and uses the movement of the hanging track to drive the water pump body to rotate; 2. When the water pump body rotates on the hanging track, the rotating mechanism is used to drive the transmission mechanism to move, so that the water pump body can rotate along itself, thereby completing the transportation of the water pump body and allowing the water pump body to have a rotating motion; 3. Start the moving mechanism to drive the spray assembly to move back and forth. The speed at which the moving mechanism drives the spray assembly to move is the same as the speed at which the water pump body moves on the hanging track; 4. After the moving mechanism drives the spraying assembly to the rear end, the water pump body rotates one circle driven by the rotating mechanism and the transmission mechanism, and then the moving mechanism drives the spraying assembly back, and it is aligned with the water pump body on the other side of the hanging track. During the return process of the spraying assembly, the water pump body is sprayed for the second time. When the spraying assembly moves to the front end, it is aligned with the next water pump body transported by the hanging track.

[0017] In the above technical scheme, the device for coating a water pump with a super-hydrophobic energy-saving polymer coating and the method of using the same provided by the present invention have the following beneficial effects: (1) The water pump body is driven to move by the hanging track to realize the transportation of the water pump body. At the same time, the rotating mechanism can drive the transmission mechanism to rotate to realize the simultaneous rotation of the water pump body. The moving mechanism drives the spraying component to move at the same speed to realize the full-angle spraying operation on the surface of the water pump body, thereby improving the spraying efficiency and uniformity of the water pump body.

[0018] (2) The movement of the spraying assembly is driven by the moving mechanism, so that the water pump body on both sides of the hanging track can be sprayed, thereby realizing two spraying operations on the water pump body, further improving the spraying quality of the water pump body. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0020] Figure 1 A structural schematic diagram of an embodiment of the present invention provides an apparatus for coating a water pump with a super-hydrophobic energy-saving polymer coating and a method for using the same.

[0021] Figure 2 A schematic diagram of the paint spray booth structure provided for an embodiment of the device for coating a water pump with a super-hydrophobic energy-saving polymer coating and a method for using the same according to the present invention.

[0022] Figure 3 A stereoscopic diagram of the rotating mechanism structure provided for an embodiment of the device for coating a water pump with a super-hydrophobic energy-saving polymer coating and a method for using the same according to the present invention.

[0023] Figure 4 A top view of the rotating mechanism structure provided in an embodiment of the device for coating a water pump with a super-hydrophobic energy-saving polymer coating and a method for using the same according to the present invention.

[0024] Figure 5 A partial diagram of the hanging track structure provided for an embodiment of the device for coating a water pump with a super-hydrophobic energy-saving polymer coating and a method of using the same according to the present invention.

[0025] Figure 6 The present invention provides a device for applying a super-hydrophobic energy-saving polymer coating to a water pump and a method for using the same. Figure 5 A partial enlarged view of the structure.

[0026] Figure 7 A schematic diagram of the structure of a moving mechanism provided in an embodiment of the device for coating a water pump with a super-hydrophobic energy-saving polymer coating and a method for using the same according to the present invention.

[0027] 1. Moving mechanism; 11. Base; 12. Bearing seat; 13. Screw; 14. Motor 1; 15. Screw slider; 2. Spraying assembly; 21. Storage barrel; 22. Nozzle rod; 3. Hanging track; 31. Shell; 32. Closing plate; 33. Through slot; 34. Core plate; 35. Transmission belt; 36. Support leg; 4. Rotating mechanism; 41. Fixed frame; 42. Toothed belt; 43. Ear seat; 44. Connecting frame; 5. Transmission mechanism; 51. Connecting column; 52. Roller; 53. Rotating connecting sleeve; 6. Suspension rod module; 61. Rod; 62. Lifting ring; 63. Hook; 7. Pump body; 8. Spraying room; 9. Drive module. DETAILED DESCRIPTION

[0028] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation mode, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0029] like Figure 1-7As shown, the equipment for coating a water pump with a super-hydrophobic energy-saving polymer coating provided by an embodiment of the present invention includes a moving mechanism 1 and a hanging rail 3. A reciprocating spraying assembly 2 is arranged above the moving mechanism 1, and the spraying assembly 2 is at least used for spraying the coating on the surface of the water pump body 7; a transmission mechanism 5 is arranged below the hanging rail 3, and the transmission mechanism 5 moves synchronously with the hanging rail 3; a rotating mechanism 4 is arranged at the lower inner side of the hanging rail 3, and the rotating mechanism 4 is connected to the transmission mechanism 5, and the rotating mechanism 4 is at least used to drive the transmission mechanism 5 to rotate; a suspension rod module 6 is fixedly connected below the transmission mechanism 5, and the water pump body 7 is suspended below the suspension rod module 6; a driving module 9 is arranged on one side of the rotating mechanism 4, and the driving module 9 is at least used to drive the rotating mechanism 4 to rotate.

[0030] In this embodiment, the device for coating a water pump with a super-hydrophobic energy-saving polymer coating comprises a moving mechanism 1; Specifically, the moving mechanism 1 includes a base 11, and bearing seats 12 are arranged on both sides of the top of the base 11, and a screw rod 13 is arranged inside the bearing seat 12; Specifically, the external transmission of the screw rod 13 is connected to a screw slider 15, one end of the screw rod 13 is fixedly connected to a motor 14, and the spray assembly 2 is fixedly installed on the top of the screw slider 15. Starting the motor 14 can drive the screw rod 13 to rotate, and the screw rod 13 drives the screw slider 15 to reciprocate, and the screw slider 15 is used to drive the spray assembly 2 to reciprocate.

[0031] In this embodiment, the hanging track 3; Specifically, the hanging track 3 includes a shell 31, and sealing plates 32 are provided on both sides of the bottom of the shell 31. A through groove 33 is provided inside between the sealing plate 32 and the shell 31, and a transmission belt 35 is provided inside the through groove 33. Core plates 34 are provided on the inner walls of both sides of the shell 31, and the transmission belt 35 is located between the core plate 34 and the shell 31. The movement of the transmission belt 35 in the through groove 33 can drive the transmission mechanism 5 and the suspension rod module 6 below to move, so as to realize the transportation of the water pump body 7; Specifically, a plurality of support legs 36 are fixedly provided on the outer wall of one side of the outer shell 31 , and the support legs 36 are fixed on the ground, so that the hanging rail 3 can be fixedly installed.

[0032] In this embodiment, a reciprocating spraying assembly 2 is disposed above the moving mechanism 1, and the spraying assembly 2 is at least used for spraying a coating on the surface of the water pump body 7; Specifically, the spray assembly 2 is composed of a storage barrel 21 and a plurality of spray rods 22 fixed on the outer walls of both sides of the storage barrel 21. The spray rods 22 are used to spray the rotating and conveying water pump body 7. The storage barrel 21 stores super-hydrophobic energy-saving polymer coatings. Specifically, the nozzle rod 22 located on one side of the material storage barrel 21 is distributed in a curve.

[0033] In this embodiment, a transmission mechanism 5 is provided below the hanging track 3, and the transmission mechanism 5 moves synchronously with the hanging track 3; Specifically, the transmission mechanism 5 includes a connecting column 51, the bottom end of which is fixedly connected to a roller 52, and a rotating connecting sleeve 53 is provided below the roller 52. The top end of the connecting column 51 is fixed to the bottom of the transmission belt 35. As the transmission belt 35 moves, the transmission mechanism 5 can be driven to move. The roller 52 moves at the sealing plate 32 to play a guiding and stabilizing role. By rotating the connecting sleeve 53, it is ensured that the transmission mechanism 5 can rotate below the hanging rail 3.

[0034] In this embodiment, a rotating mechanism 4 is provided at the lower inner side of the hanging track 3, and the rotating mechanism 4 is connected to the transmission mechanism 5, and the rotating mechanism 4 is at least used to drive the transmission mechanism 5 to rotate; Specifically, the rotating mechanism 4 includes a fixed frame 41, an ear seat 43 is fixedly provided on the outer wall of one side of the fixed frame 41, and the top of the ear seat 43 is fixedly connected to a connecting frame 44, the top of the connecting frame 44 is fixedly connected to the outer shell 31, and the outer side of the fixed frame 41 is transmission-connected with a toothed belt 42, and the toothed belt 42 rotates along the fixed frame 41 under the drive of the driving module 9. When the gear at the lower part of the transmission mechanism 5 contacts the toothed belt 42, the toothed belt 42 drives the gear to rotate, so that the transmission mechanism 5 rotates to drive the boom module 6 and the water pump body 7 to rotate synchronously.

[0035] In this embodiment, a suspension rod module 6 is fixedly connected below the transmission mechanism 5, and the water pump body 7 is suspended below the suspension rod module 6; Specifically, the suspension rod module 6 includes a rod 61 , a lifting ring 62 is fixedly connected to the bottom end of the rod 61 , and a hook 63 is suspended on the lifting ring 62 , and the hook 63 is suspended on the lifting ring 62 to realize the taking and placing of the water pump body 7 , and the water pump body 7 is installed below the hook 63 .

[0036] In this embodiment, a driving module 9 is provided on one side of the rotating mechanism 4, and the driving module 9 is at least used to drive the rotating mechanism 4 to rotate; Specifically, the driving module 9 is composed of a second motor and a gear. The gear is meshed and connected with the toothed belt 42. Starting the second motor can drive the gear to rotate, and the gear drives the toothed belt 42 to rotate.

[0037] In this embodiment, a paint spraying room 8 is also included. The paint spraying room 8 is mounted on the outside of the moving mechanism 1, the spraying assembly 2, the hanging track 3, the rotating mechanism 4, the transmission mechanism 5, the suspension rod module 6, the water pump body 7 and the driving module 9. The paint spraying room 8 can shield the sprayed paint to prevent the paint from splashing.

[0038] In this embodiment, the method for using the device for coating a water pump with a super-hydrophobic energy-saving polymer coating includes the device for coating a water pump with a super-hydrophobic energy-saving polymer coating, including the following steps: 1. The operator hangs the water pump body 7 on the hook 63, and uses the movement of the hanging track 3 to drive the water pump body 7 to rotate; Second, when the water pump body 7 rotates on the hanging track 3, the rotating mechanism 4 drives the transmission mechanism 5 to move, so that the water pump body 7 can rotate along itself, thereby completing the transportation of the water pump body 7 and allowing the water pump body 7 to have a rotational motion; 3. Start the moving mechanism 1 to drive the spray assembly 2 to move back and forth. The speed at which the moving mechanism 1 drives the spray assembly 2 to move is the same as the moving speed of the water pump body 7 on the hanging track 3; 4. After the moving mechanism 1 drives the spraying assembly 2 to move to the rear end, the water pump body 7 rotates one circle driven by the rotating mechanism 4 and the transmission mechanism 5, and then the moving mechanism 1 drives the spraying assembly 2 to return, and it is aligned with the water pump body 7 on the other side of the hanging track 3. During the return process of the spraying assembly 2, the water pump body 7 is sprayed for the second time. When the spraying assembly 2 moves to the front end, it is aligned with the next water pump body 7 transported through the hanging track 3.

[0039] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A device for coating a water pump with a super-hydrophobic energy-saving polymer coating, comprising a moving mechanism (1) and a hanging track (3), characterized in that: The moving mechanism (1) comprises a base (11), bearing seats (12) are arranged on both sides of the top of the base (11), and a screw rod (13) is arranged inside the bearing seat (12); The screw rod (13) is externally transmission-connected to a screw rod slider (15), one end of the screw rod (13) is fixedly connected to a motor 1 (14), and the spraying assembly (2) is fixedly mounted on the top of the screw rod slider (15); A reciprocating spraying assembly (2) is arranged above the moving mechanism (1), and the spraying assembly (2) is at least used for spraying a coating on the surface of the water pump body (7); A transmission mechanism (5) is arranged below the hanging track (3), and the transmission mechanism (5) moves synchronously with the hanging track (3). The hanging track (3) comprises a shell (31), and sealing plates (32) are arranged on both sides of the bottom of the shell (31). A through groove (33) is arranged inside between the sealing plate (32) and the shell (31), and a transmission belt (35) is arranged inside the through groove (33). Core plates (34) are arranged on the inner walls of both sides of the shell (31), and the transmission belt (35) is located between the core plate (34) and the shell (31); A plurality of support legs (36) are fixedly arranged on an outer wall of one side of the housing (31); A rotating mechanism (4) is provided at the lower inner side of the hanging rail (3), the rotating mechanism (4) is connected to the transmission mechanism (5), and the rotating mechanism (4) is at least used to drive the transmission mechanism (5) to perform a rotational motion; A suspension rod module (6) is fixedly connected below the transmission mechanism (5), and the water pump body (7) is suspended below the suspension rod module (6); A driving module (9) is provided on one side of the rotating mechanism (4), and the driving module (9) is at least used to drive the rotating mechanism (4) to perform a rotational motion.

2. The equipment for coating a water pump with a super-hydrophobic energy-saving polymer coating according to claim 1, characterized in that: The spraying assembly (2) is composed of a material storage barrel (21) and a plurality of spray head rods (22) fixed on the outer walls of both sides of the material storage barrel (21); The spray head rod (22) located on one side of the material storage barrel (21) is distributed in a curved shape.

3. The equipment for coating a water pump with a super-hydrophobic energy-saving polymer coating according to claim 1, characterized in that: The rotating mechanism (4) comprises a fixing frame (41), an ear seat (43) is fixedly provided on an outer wall of one side of the fixing frame (41), and a connecting frame (44) is fixedly connected to the top of the ear seat (43), the top of the connecting frame (44) is fixedly connected to the outer shell (31), and a toothed belt (42) is transmission-connected to the outer side of the fixing frame (41).

4. The equipment for coating a water pump with a super-hydrophobic energy-saving polymer coating according to claim 3, characterized in that: The driving module (9) is composed of a second motor and a gear, and the gear is meshingly connected with a toothed belt (42).

5. The equipment for coating a water pump with a super-hydrophobic energy-saving polymer coating according to claim 1, characterized in that: The transmission mechanism (5) comprises a connecting column (51), the bottom end of the connecting column (51) is fixedly connected to a roller (52), and a rotating connecting sleeve (53) is provided below the roller (52).

6. The equipment for coating a water pump with a super-hydrophobic energy-saving polymer coating according to claim 1, characterized in that: The suspension rod module (6) comprises a rod (61), the bottom end of the rod (61) is fixedly connected to a suspension ring (62), and a hook (63) is hung on the suspension ring (62), and the water pump body (7) is installed below the hook (63).

7. The equipment for coating a water pump with a super-hydrophobic energy-saving polymer coating according to claim 1, characterized in that: It also includes a paint spraying room (8), wherein the paint spraying room (8) is sleeved on the outside of the moving mechanism (1), the spraying assembly (2), the hanging track (3), the rotating mechanism (4), the transmission mechanism (5), the suspension rod module (6), the water pump body (7) and the driving module (9).

8. A method for using a device for coating a water pump with a super-hydrophobic energy-saving polymer coating, comprising the device for coating a water pump with a super-hydrophobic energy-saving polymer coating according to any one of claims 1 to 7, characterized in that: The following steps are involved:

1. The operator hangs the water pump body (7) on the hook (63) and utilizes the movement of the hanging track (3) to drive the water pump body (7) to rotate; Second, when the water pump body (7) rotates on the hanging track (3), the rotating mechanism (4) drives the transmission mechanism (5) to move, so that the water pump body (7) can rotate along itself, thereby completing the transportation of the water pump body (7) and allowing the water pump body (7) to have a rotational motion; 3. Starting the moving mechanism (1) to drive the spray assembly (2) to move back and forth, the speed at which the moving mechanism (1) drives the spray assembly (2) to move is the same as the speed at which the water pump body (7) moves on the hanging track (3); Fourth, when the moving mechanism (1) drives the spraying assembly (2) to move to the rear end, the water pump body (7) rotates one circle driven by the rotating mechanism (4) and the transmission mechanism (5), and then the moving mechanism (1) drives the spraying assembly (2) to return, and it is aligned with the water pump body (7) on the other side of the hanging track (3). During the process of the spraying assembly (2) returning, the water pump body (7) is sprayed a second time. When the spraying assembly (2) moves to the front end, it is aligned with the next water pump body (7) transported through the hanging track (3).

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