Fire extinguisher bottle body quality detection device and detection method thereof

By designing a fire extinguisher bottle mass detection device that includes automatic buckle, pressurization test and visual detection functions, the problem of insufficient quality detection of fire extinguisher bottle body after water pressure test in the prior art is solved, and more efficient and accurate bottle mass detection is achieved.

CN120094864AInactive Publication Date: 2025-06-06TAICANG SUAN FIRE EQUIP CO LTD
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Patent Information

Application Number
CN202510081389.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-06-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing fire extinguisher bottle water pressure testing equipment lacks comprehensive front and rear inspection of bottle defects, resulting in insufficient inspection.

Method used

A fire extinguisher bottle mass detection device is designed, including a frame, connecting pipe string, elastic support assembly, buckle mechanism, detection assembly and rotating assembly. Through automatic buckle, pressurization testing and visual inspection, all-round detection of bottle mass is achieved.

Benefits of technology

The efficiency and accuracy of the quality detection of the fire extinguisher bottle body is improved, and the sealing connection between the bottle body and the connecting pipe column can be automatically completed, and the sealing and smoothness of the bottle body can be judged through pressurization and visual inspection.

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Abstract

The invention discloses a fire extinguisher bottle body quality detection device and a detection method thereof, and belongs to the technical field of quality detection.The fire extinguisher bottle body quality detection device comprises a rack and a connecting pipe column and further comprises an elastic supporting assembly; the screwing-on mechanism is used for connecting the bottle body to the connecting pipe column in a suspended manner; the detection assembly is used for supporting the bottle body or detecting the smoothness of the bottle body before and after the pressure test; the first rotating assembly is used for limiting the connecting pipe column or being matched with the connecting pipe column to enable the bottle body to rotate in the vertical direction in a suspended state; the screwing-on mechanism comprises a mounting base, and further comprises a position adjusting assembly used for pushing the mounting base to do linear motion in the vertical direction or pushing the mounting base to rotate in the horizontal direction; the second rotating assembly is used for driving the bottle body to rotate in the vertical direction; according to the invention, the quality of the bottle body before and after the pressurization test can be detected by matching the detection assembly with the screwing-on mechanism, so that the pressurization detection efficiency and the detection accuracy of the bottle body are improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of quality detection, and in particular relates to a fire extinguisher bottle quality detection device and a detection method thereof. Background Art

[0002] The fire extinguisher bottle needs to withstand pressure, especially after the fire extinguisher is filled with fire extinguishing agent, the pressure inside the bottle is usually very high. If the bottle is cracked, corroded or aged, it may not be able to withstand the pressure and may rupture or explode. Through pressurization testing, the strength of the bottle can be checked to ensure that it will not rupture during use. At the same time, since the fire extinguisher bottle needs to maintain good sealing to prevent leakage of fire extinguishing agent, pressurization testing can simulate the actual state of the fire extinguisher under high pressure conditions, thereby testing the sealing of the bottle.

[0003] Chinese patent application number 201110150049.1 proposes a CO 2 The free-style water pressure test equipment for fire extinguisher cylinders includes an equipment body and an equipment working area. The equipment body and the equipment working area are frame structures. A control panel is installed on the equipment body. The frame of the equipment working area is fixed to the equipment body through a rotating shaft. A jacking device is fixedly connected to the bottom of the frame of the equipment working area. A cylinder locking device is fixed to the top of the frame of the equipment working area. A special quick connector is provided at the bottom of the cylinder locking device. A lifting and pressure relief device is fixed above the cylinder locking device. An alarm device is provided next to the lifting and pressure relief device. The cylinder locking device is connected to the lifting and pressure relief device through a pipeline. The equipment meets the requirements of domestic and foreign standards. The cylinder is not subject to external force during the test, so the detection quality is high, which solves the CO 2 The structure and testing method of the free-style water pressure testing equipment for fire extinguisher cylinders have the problem of external pressure application.

[0004] Although the above scheme can meet the water pressure test requirements for fire extinguisher cylinders, there are still some problems. It only evaluates the quality of the cylinder by observing whether there are water seepage points in the cylinder after the water pressure test. If there are defects in the cylinder before the water pressure test, the water pressure test may be inaccurate. At the same time, it lacks the appearance detection of the cylinder after the water pressure test to further comprehensively evaluate the quality of the cylinder after the water pressure test.

[0005] A fire extinguisher bottle quality inspection device and a fire extinguisher bottle quality inspection method are proposed, which can detect defects of the fire extinguisher bottle before and after the water pressure test, so as to improve the quality inspection efficiency and accuracy of the fire extinguisher bottle. Summary of the invention

[0006] In view of the deficiencies in the prior art, the present invention provides a fire extinguisher bottle quality detection device and a detection method thereof, which solve the above-mentioned problems.

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a fire extinguisher bottle quality detection device and detection method thereof, comprising a frame and a connecting pipe column, wherein the connecting pipe column penetrates a rotating drum rotatably connected to the frame and slides with the rotating drum, and further comprises:

[0008] An elastic support assembly (4) is installed on the rotating drum (3) and is used to elastically support the connecting pipe column (2);

[0009] A buckling mechanism is installed at the bottom of the frame (1) and is used to connect the bottle body to the connecting pipe column (2) in mid-air;

[0010] The detection component is installed on the buckle mechanism and is used to support the bottle body or to detect the smoothness of the bottle body before and after the pressure test;

[0011] A first rotating assembly (5) is installed on the upper part of the frame (1) and is used to limit the position of the connecting pipe column (2) or cooperate with the connecting pipe column (2) to cause the bottle body to rotate in a vertical direction in a suspended state;

[0012] Wherein, the buckling mechanism comprises a mounting seat (601), and further comprises:

[0013] A position adjustment component (602) is mounted on the mounting seat (601) and is used to push the mounting seat (601) to perform linear motion in a vertical direction or to push the mounting seat (601) to rotate in a horizontal direction;

[0014] The second rotating assembly (603) is mounted on the mounting seat (601) and is used to drive the bottle body to rotate in the vertical direction.

[0015] On the basis of the above technical solution, the present invention also provides the following optional technical solution:

[0016] Further technical solution: the second rotating assembly (603) comprises an open ring cylinder (6031) and the open ring cylinder (6031) is rotatably mounted on the mounting seat (601), and further comprises:

[0017] A limiting assembly (6032), mounted on the mounting seat (601), for limiting the position of the bottle body;

[0018] The pushing assembly (6033) is mounted on the mounting seat (601) and is used to cooperate with the limiting assembly (6032) to push the bottle body to rotate in the vertical direction.

[0019] Further technical solution: The pushing assembly (6033) includes a second motor (60331), a first spur gear (60332) and an incomplete gear (60333), the two second motors (60331) are symmetrically and detachably mounted on the mounting base (601), the first spur gear (60332) is fixedly connected to the output shaft of the second motor (60331) and meshes with the incomplete gear (60333) fixedly connected to the open ring cylinder (6031).

[0020] Further technical solution: The limiting assembly (6032) includes a second linear moving part (60322), three of the second linear moving parts (60322) are embedded and installed in an open ring cylinder (6031) in a ring shape, and an arc-shaped push plate (60321) is fixedly connected to the output shaft of the second linear moving part (60322).

[0021] Further technical solution: The position adjustment component (602) comprises a frame (6021), a first linear moving part (6022) and a first motor (6023); the first linear moving part (6022) is detachably mounted on the frame (1); the frame (6021) is fixedly connected to the output shaft of the first linear moving part (6022); the first motor (6023) is mounted in the frame (6021) and its output shaft passes through the front end of the frame (6021) and is fixedly connected to the mounting seat (601).

[0022] Further technical solution: The first rotating assembly (5) includes a worm wheel (501), a worm (502) and a rotating shaft (503); the worm wheel (501) is sleeved on the rotating drum (3) and fixedly connected to the rotating drum (3); the worm (502) is sleeved on the rotating shaft (503) and fixedly connected to the rotating shaft (503); the worm (502) is meshed with the worm wheel (501); the rotating shaft (503) is rotatably connected to a support frame (8) fixedly connected to the frame (1); and the rotating shaft (503) is fixedly connected to an output shaft of a fourth motor detachably mounted on the support frame (8).

[0023] Further technical solution: The elastic support assembly (4) comprises a support rod (401), a sleeve (402) and a mounting plate (403); the mounting plate (403) is sleeved on the upper end of the connecting pipe column (2) and fixedly connected to the connecting pipe column (2); the lower end of the sleeve (402) is fixedly connected to the rotating drum (3); one end of the support rod (401) extends into the sleeve (402) and slidably cooperates with the sleeve (402); an elastic member for elastically supporting the support rod (401) is installed in the sleeve (402); the upper end of the support rod (401) is fixedly connected to the mounting plate (403).

[0024] Further technical solution: the detection assembly comprises a mounting ring cylinder (901), an arc-shaped push block (902), a third linear motion member (903), a third motor (904), a second flat gear (905), a third flat gear (906), a visual detection device (907) and an L-shaped plate (908), wherein the mounting ring cylinder (901) is rotatably mounted on the lower end of the mounting seat (601), two L-shaped plates (908) are symmetrically mounted on the mounting ring cylinder (901), and the third linear motion member (903) is mounted on the L-shaped plate (908). ), the output end of the third linear motion member (903) is fixedly connected with an arc-shaped push block (902), a visual detection device (907) is embedded and installed in the arc-shaped push block (902), a third spur gear (906) is sleeved on the mounting ring tube (901) and the third spur gear (906) is fixedly connected to the mounting ring tube (901), the third motor (904) is detachably mounted on the mounting seat (601), and a second spur gear (905) meshing with the third spur gear (906) is fixedly connected to the output shaft of the mounting seat (601).

[0025] A method for detecting the quality of a fire extinguisher bottle, using the above-mentioned fire extinguisher bottle quality detection device, comprises the following steps:

[0026] S1. The relevant technician starts the third linear motion member to push the arc push block to perform linear motion, so that the two arc push blocks are docked. At this time, the bottle body is placed above the arc push block, and the second linear motion member is started to push the arc push plate to contact the bottle body to straighten and limit the bottle body. At this time, the first linear motion member is started to push the frame to drive the mounting seat to move upward, and then drive the bottle body to move upward, so that the bottle body contacts the connecting pipe column, the connecting pipe column is inserted into the bottle mouth, and the third linear motion member drives the arc push block to reset;

[0027] S2, start the second motor to drive the first flat gear to rotate in the vertical direction, the first flat gear pushes the open ring tube to rotate in the vertical direction through the incomplete gear meshing with it, and then drives the bottle body to rotate in the vertical direction, and because the connecting tube column has space to float up and down under the action of the elastic support component, the connecting tube column is gradually screwed into the bottle body until the bottle mouth of the bottle body hits the rubber sealing ring installed on the connecting tube column, that is, the buckling process of the bottle body and the connecting tube column is completed, and then the sealing connection between the connecting tube column and the bottle body is achieved, and the bottle body is suspended in the air, prompting the limit assembly and the mounting seat to reset;

[0028] S3, using the third linear motion member to push the visual inspection device close to the left and right sides of the bottle body, at this time, using the position adjustment component to drive the visual inspection device to move linearly upward, record the image captured by the visual inspection device during the movement and upload it to the external terminal, when the visual inspection device moves to the uppermost end, start the third motor to drive the second flat gear to rotate, the second flat gear drives the third flat gear to drive the visual inspection device to rotate at an angle of ninety degrees, so that the two visual inspection devices are located at the front and back sides of the bottle body, at this time, the position adjustment component pulls the visual inspection device to move downward along the length direction of the bottle body, and records the image captured by the visual inspection device during the movement of the visual inspection device and uploads it to the external terminal, the external terminal analyzes the image captured by the visual inspection device, and then determines whether the bottle body has defects;

[0029] S4. If the surface of the bottle body is not smooth and has deformation defects, start the buckle mechanism to remove the bottle body from the connecting pipe column and place it in the bad product area. If the product does not have defects, water is injected into the bottle body through the connecting pipe column. After water injection, the connecting pipe column is connected to the pressurizing device through the external rotary adapter and pressurized inside the bottle body. After pressurizing to the rated pressure, the fourth motor is started to drive the rotating shaft to rotate, and the rotating shaft drives the worm to rotate synchronously. The worm drives the rotating drum to rotate in the vertical direction through the worm gear meshing therewith, thereby driving the bottle body connected to the connecting pipe column to rotate in the vertical direction, so that the technicians can observe whether there is liquid seepage around the circumference of the bottle body. If there is liquid seepage, it indicates that the sealing quality of the bottle body is unqualified. Then, the corresponding buckle mechanism is started, and the unqualified bottle body is removed and placed in the bad product area. If there is no liquid seepage, it indicates that the sealing quality of the bottle body is qualified.

[0030] S5. For bottles with qualified sealing quality, the detection component is started again to detect their smoothness, and then determine whether there are defects on the surface of the bottle after the pressurization test. If there are defects, it means that the quality of the bottle is unqualified and the bottle is removed by the buckle mechanism and placed in the bad product area. If there are no defects, the product is removed by the buckle mechanism and placed in the qualified product area and the water in the bottle is drained out.

[0031] The present invention provides a fire extinguisher bottle quality detection device and detection method thereof, which have the following beneficial effects compared with the prior art:

[0032] 1. The present invention can utilize the buckling mechanism in conjunction with the elastic support assembly to automatically buckle the bottle body onto the connecting pipe column, thereby completing a rapid and automatic sealing connection between the bottle body and the connecting pipe column;

[0033] 2. The present invention can use the detection component in conjunction with the buckle mechanism to detect the quality of the bottle before and after the pressure test on the bottle, thereby improving the pressure test efficiency and detection accuracy of the bottle;

[0034] 3. The rotating assembly provided in the present invention can not only serve as a driving source for driving the rotating drum to drive the bottle body in the vertical direction, but also can limit the rotating drum by its own self-locking property, so as to cooperate with the buckling mechanism and the elastic support assembly to complete the buckling process between the bottle body and the connecting pipe column. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0036] Figure 2 It is a schematic diagram of the overall structure of the present invention.

[0037] Figure 3 It is a structural schematic diagram of the buckling mechanism and the detection assembly of the present invention.

[0038] Figure 4 It is a schematic diagram of the structures of the pushing component, the limiting component, the position adjusting component and the detecting component of the present invention.

[0039] Figure 5 For the present invention Figure 2 A-section structure enlarged schematic diagram.

[0040] Notes on reference numerals: 1. frame; 2. connecting column; 3. rotating drum; 4. elastic support assembly; 401. support rod; 402. sleeve; 403. mounting plate; 5. first rotating assembly; 501. worm gear; 502. worm; 503. rotating shaft; 6. buckling mechanism; 601. mounting seat; 602. position adjustment assembly; 6021. frame; 6022. first linear motion member; 6023. first motor; 603. second rotating assembly; 6031. open ring cylinder; 6032. limit group Part; 60321, arc-shaped push plate; 60322, second linear motion part; 6033, pushing assembly; 60331, second motor; 60332, first flat gear; 60333, incomplete gear; 7, rubber sealing ring; 8, support frame; 9, detection assembly; 901, mounting ring cylinder; 902, arc-shaped push block; 903, third linear motion part; 904, third motor; 905, second flat gear; 906, third flat gear; 907, visual detection device; 908, L forming plate. DETAILED DESCRIPTION

[0041] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0042] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0043] See also Figure 1 to Figure 5, provided in one embodiment of the present invention, is a fire extinguisher bottle quality detection device, comprising a frame 1 and a connecting column 2, wherein the connecting column 2 penetrates a rotating drum 3 rotatably connected to the frame 1 and slides with the rotating drum 3, and further comprises:

[0044] An elastic support assembly 4, mounted on the rotating drum 3, for elastically supporting the connecting pipe column 2;

[0045] The buckle mechanism is installed at the lower part of the frame 1 and is used to connect the bottle body to the connecting pipe column 2 in mid-air;

[0046] The detection component is installed on the buckle mechanism and is used to support the bottle body or to detect the smoothness of the bottle body before and after the pressure test;

[0047] The first rotating assembly 5 is installed on the upper part of the frame 1 and is used to limit the connection column 2 or cooperate with the connection column 2 to cause the bottle body to rotate in the vertical direction in a suspended state.

[0048] The buckling mechanism includes a mounting seat 601 and further includes:

[0049] The position adjustment component 602 is installed on the mounting base 601 and is used to push the mounting base 601 to perform linear motion in the vertical direction or to push the mounting base 601 to rotate in the horizontal direction;

[0050] The second rotating assembly 603 is mounted on the mounting seat 601 and is used to drive the bottle body to rotate in the vertical direction, including an open ring cylinder 6031. The open ring cylinder 6031 is rotatably mounted on the mounting seat 601, and also includes:

[0051] The limiting component 6032 is installed on the mounting seat 601 and is used to limit the bottle body;

[0052] The pushing component 6033 is installed on the mounting seat 601 and is used to cooperate with the limiting component 6032 to push the bottle body to rotate in the vertical direction;

[0053] The pushing assembly 6033 includes a second motor 60331, a first flat gear 60332 and an incomplete gear 60333. The two second motors 60331 are symmetrically and detachably mounted on the mounting seat 601. The first flat gear 60332 is fixedly connected to the output shaft of the second motor 60331 and meshes with the incomplete gear 60333 fixedly connected to the open ring cylinder 6031. The bottle body is limited in the inner circle of the open ring cylinder 6031 by the limiting assembly 6032. At this time, the second motor 60331 drives the first flat gear 60332 to push the open ring cylinder 6031 to rotate in the vertical direction, thereby pushing the bottle body to rotate in the vertical direction.

[0054] Among them, the limiting component 6032 includes a second linear moving part 60322, and three of the second linear moving parts 60322 are embedded in an annular shape and installed in the open ring cylinder 6031. An arc-shaped push plate 60321 is fixedly connected to the output shaft of the second linear moving part 60322. The purpose of this arrangement is to use the second linear moving part 60322 to push the arc-shaped push plate 60321 to perform linear motion. The three arc-shaped push plates 60321 achieve the technical effect of clamping and limiting the bottle body by performing synchronous centripetal motion.

[0055] Among them, the position adjustment component 602 includes a frame 6021, a first linear moving part 6022 and a first motor 6023. The first linear moving part 6022 can be detachably installed on the frame 1. The frame 6021 is fixedly connected to the output shaft of the first linear moving part 6022. The first motor 6023 is installed in the frame 6021 and its output shaft passes through the front end of the frame 6021 and is fixedly connected to the mounting seat 601. The purpose of this setting is to use the first linear moving part 6022 to push the frame 6021 to perform linear movement in the vertical direction, and use the first motor 6023 to drive 602 to rotate in the horizontal direction, so as to achieve the technical effect of adjusting the height of the mounting seat 601 and rotating it in the horizontal direction.

[0056] Among them, the first rotating component 5 includes a worm wheel 501, a worm 502 and a rotating shaft 503, the worm wheel 501 is sleeved on the rotating drum 3 and fixedly connected to the rotating drum 3, the worm 502 is sleeved on the rotating shaft 503 and fixedly connected to the rotating shaft 503, the worm 502 is meshed with the worm wheel 501, the rotating shaft 503 is rotatably connected to the support frame 8 fixedly connected to the frame 1, the rotating shaft 503 is fixedly connected to the output shaft of the fourth motor detachably mounted on the support frame 8, the fourth motor drives the rotating shaft 503 to drive the worm 502 to rotate in the horizontal direction, and the rotating shaft 503 drives the worm 502 to rotate in the horizontal direction. The meshing worm gear 501 drives the drum 3 to rotate in the vertical direction, thereby pushing the connecting tube column 2 installed on the drum 3 through the elastic support component 4 to rotate in the vertical direction, thereby driving the bottle body installed on the connecting tube column 2 to rotate in the vertical direction, so that personnel can observe whether there is liquid leakage in the bottle body filled with water after pressurization, and then detect the sealing of the bottle body. At the same time, since the first rotating component 5 is a worm gear mechanism with self-locking properties, that is, the worm can only push the worm wheel to rotate, and the worm wheel cannot push the worm to rotate in the opposite direction, that is, the drum 3 will not rotate when the buckling mechanism is buckled.

[0057] Among them, the elastic support assembly 4 includes a support rod 401, a sleeve 402 and a mounting plate 403, the mounting plate 403 is sleeved on the upper end of the connecting pipe column 2 and fixedly connected to the connecting pipe column 2, the lower end of the sleeve 402 is fixedly connected to the rotating drum 3, one end of the support rod 401 extends into the sleeve 402 and slidably cooperates with the sleeve 402, an elastic member (not marked in the figure) for elastically supporting the support rod 401 is installed in the sleeve 402, and the upper end of the support rod 401 is fixedly connected to the mounting plate 403. The purpose of this arrangement is to utilize the mutual cooperation of the support rod 401, the sleeve 402, the mounting plate 403 and the elastic member to elastically support the connecting pipe column 2, thereby enabling the connecting pipe column 2 to have a floating space.

[0058] The detection assembly includes a mounting ring 901, an arc-shaped push block 902, a third linear motion member 903, a third motor 904, a second flat gear 905, a third flat gear 906, a visual detection device 907, and an L-shaped plate 908. The mounting ring 901 is rotatably mounted at the lower end of the mounting seat 601, and two L-shaped plates 908 are symmetrically mounted on the mounting ring 901. The third linear motion member 903 is mounted on the L-shaped plate 908. The output end of the third linear motion member 903 is fixedly connected to an arc The arc-shaped push block 902 is embedded with a visual detection device 907, the mounting ring 901 is sleeved with a third flat gear 906 and the third flat gear 906 is fixedly connected to the mounting ring 901, the third motor 904 is detachably mounted on the mounting seat 601, and the output shaft of the mounting seat 601 is fixedly connected with a second flat gear 905 meshing with the third flat gear 906. The purpose of this arrangement is to use the position adjustment component 602 to cause the mounting seat 601 to flip and cause the arc-shaped push block 90 2 is located above, the open ring cylinder 6031 is located below, and the visual inspection device 907 is caused to be located on the left and right sides of the bottle body. At this time, the third linear motion member 903 is used to push the visual inspection device 907 close to the left and right sides of the bottle body. At this time, the position adjustment component 602 is used to drive the visual inspection device 907 to move linearly upward, record the image captured by the visual inspection device 907 during the movement and upload it to the external terminal. When the visual inspection device 907 moves to the uppermost end, the third motor 904 is started to drive the second flat gear 905 to rotate, and the second flat gear 905 drives the third flat gear 906 to drive the visual inspection device 907 to rotate at an angle of ninety degrees, so that the two visual inspection devices 907 are located at the front and rear sides of the bottle body. At this time, the position adjustment component 602 pulls the visual inspection device 907 to move downward along the length direction of the bottle body, and records the image captured by the visual inspection device 907 during the movement and uploads it to the external terminal. The external terminal analyzes the image captured by the visual inspection device 907, and then determines whether the bottle body has defects.

[0059] In the embodiment of the present invention, the relevant technicians start the third linear motion member 903 to push the arc push block 902 to perform linear motion, so that the two arc push blocks 902 are docked. At this time, the bottle body is placed above the arc push block 902, and the second linear motion member 60322 is started to push the arc push plate 60321 to contact the bottle body, so as to straighten and limit the bottle body. At this time, the first linear motion member 6022 is started to push the frame 6021 to drive the mounting seat 601 to move upward, thereby driving the bottle body to move upward, so that the bottle body contacts the connecting column 2, so that the connecting column 2 is inserted into the bottle mouth of the bottle body and the third linear motion member 903 drives the arc push block 902 to reset. At this time, the second motor 60331 is started to drive the first flat gear 60332 to rotate in the vertical direction.The first flat gear 60332 pushes the open ring cylinder 6031 to rotate in the vertical direction through the incomplete gear 60333 meshing therewith, thereby driving the bottle body to rotate in the vertical direction. Since the connecting column 2 has space to float up and down under the action of the elastic support component 4, the connecting column 2 is gradually screwed into the bottle body until the bottle mouth of the bottle body hits the rubber sealing ring 7 installed on the connecting column 2, thus completing the buckling process of the bottle body and the connecting column 2, thereby achieving a sealed connection between the connecting column 2 and the bottle body. At this time, the bottle body is suspended, prompting the limit component 6032 and the mounting seat 601 to reset, and starting the first motor 6023 to drive 602 to rotate in the horizontal direction, prompting the arc-shaped push block 902 to be located at the top and the open ring cylinder 603 1 is located at the bottom, at this time, the third linear motion member 903 pushes the visual detection device 907 to approach the left and right sides of the bottle body, and at this time, the position adjustment component 602 is used to drive the visual detection device 907 to move linearly upward, and the image captured by the visual detection device 907 during the movement is recorded and uploaded to the external terminal. When the visual detection device 907 moves to the uppermost end, the third motor 904 is started to drive the second flat gear 905 to rotate, and the second flat gear 905 drives the third flat gear 906 to drive the visual detection device 907 to rotate at an angle of 90 degrees, so that the two visual detection devices 907 are located at the front and rear sides of the bottle body. At this time, the position adjustment component 602 pulls the visual detection device 907 to move downward along the length direction of the bottle body, and records the visual detection device 9 07 records the image captured by the visual inspection device 907 during the movement and uploads it to the external terminal. The external terminal analyzes the image captured by the visual inspection device 907 to determine whether the bottle has defects. If the surface of the bottle is not smooth and has deformation defects, the buckle mechanism is activated to remove the bottle from the connecting column 2 and place it in the defective product area. If the product has no defects, water is injected into the bottle through the connecting column 2. After water injection, the connecting column 2 is connected to the pressurizing device through the external rotary adapter and pressurized inside the bottle. After pressurizing to the rated pressure, the fourth motor is started to drive the rotating shaft 503 to rotate, and the rotating shaft 503 drives the worm 502 to rotate synchronously. The worm 502 drives the rotating drum 3 to rotate in the vertical direction through the worm gear 501 meshing therewith. This will drive the bottle body connected to the connecting tube column 2 to rotate in the vertical direction, so that the technicians can observe whether there is liquid seepage around the bottle body. If there is liquid seepage, it indicates that the sealing quality of the bottle body is unqualified, and the corresponding buckle mechanism is activated to remove the unqualified bottle body and place it in the bad product area. If there is no liquid seepage, it indicates that the sealing quality of the bottle body is qualified. For the bottle body with qualified sealing quality, the detection component is started again to detect its smoothness, and then it is determined whether there are defects on the surface of the bottle body after the pressurization test (whether there are protrusions or bulges). If there are defects, it indicates that the quality of the bottle body is unqualified and the buckle mechanism is used to remove the bottle body and place it in the bad product area. If there are no defects, the buckle mechanism is used to remove the product and place it in the qualified product area and the water in the bottle is drained out.

[0060] A method for detecting the quality of a fire extinguisher bottle is provided, using the above-mentioned fire extinguisher bottle quality detection device for detection, comprising the following steps:

[0061] S1. The relevant technician starts the third linear motion member 903 to push the arc push block 902 to perform linear motion, so that the two arc push blocks 902 are docked. At this time, the bottle body is placed above the arc push block 902, and the second linear motion member 60322 is started to push the arc push plate 60321 to contact the bottle body, and the bottle body is corrected and limited. At this time, the first linear motion member 6022 is started to push the frame 6021 to drive the mounting seat 601 to move upward, and then drive the bottle body to move upward, so that the bottle body contacts the connecting column 2, the connecting column 2 is inserted into the bottle mouth, and the third linear motion member 903 drives the arc push block 902 to reset;

[0062] S2, start the second motor 60331 to drive the first flat gear 60332 to rotate in the vertical direction, and the first flat gear 60332 pushes the open ring cylinder 6031 to rotate in the vertical direction through the incomplete gear 60333 meshing with it, thereby driving the bottle body to rotate in the vertical direction. Since the connecting column 2 has space to float up and down under the action of the elastic support component 4, the connecting column 2 is gradually screwed into the bottle body until the bottle mouth of the bottle body hits the rubber sealing ring 7 installed on the connecting column 2, that is, the buckling process of the bottle body and the connecting column 2 is completed, thereby achieving a sealed connection between the connecting column 2 and the bottle body. At this time, the bottle body is suspended in the air, prompting the limit component 6032 and the mounting seat 601 to reset;

[0063] S3, using the third linear motion member 903 to push the visual inspection device 907 close to the left and right sides of the bottle body, at this time, using the position adjustment component 602 to drive the visual inspection device 907 to move linearly upward, record the image captured by the visual inspection device 907 during the movement and upload it to the external terminal, when the visual inspection device 907 moves to the uppermost end, start the third motor 904 to drive the second flat gear 905 to rotate, the second flat gear 905 drives the third flat gear 906 to drive the visual inspection device 907 to rotate at an angle of ninety degrees, so that the two visual inspection devices 907 are located at the front and rear sides of the bottle body, at this time, the position adjustment component 602 pulls the visual inspection device 907 to move downward along the length direction of the bottle body, and records the image captured by the visual inspection device 907 during the movement of the visual inspection device 907 and uploads it to the external terminal, the external terminal analyzes the image captured by the visual inspection device 907, and then determines whether there is a defect in the bottle body;

[0064] S4. If the surface of the bottle body is not smooth and has deformation defects, the buckle mechanism is started to remove the bottle body from the connecting column 2 and place it in the bad product area. If the product does not have defects, water is injected into the bottle body through the connecting column 2. After water injection, the connecting column 2 is connected to the pressurizing device through the external rotary adapter and pressurized inside the bottle body. After pressurization to the rated pressure, the fourth motor is started to drive the rotating shaft 503 to rotate, and the rotating shaft 503 drives the worm 502 to rotate synchronously. The worm 502 drives the rotating drum 3 to rotate in the vertical direction through the worm gear 501 meshing therewith, thereby driving the bottle body connected to the connecting column 2 to rotate in the vertical direction, so that the technicians can observe whether there is liquid seepage around the bottle body. If there is liquid seepage, it indicates that the sealing quality of the bottle body is unqualified. Then, the corresponding buckle mechanism is started to remove the unqualified bottle body and place it in the bad product area. If there is no liquid seepage, it indicates that the sealing quality of the bottle body is qualified.

[0065] S5. For bottles with qualified sealing quality, the detection component is started again to detect their smoothness, and then determine whether there are defects on the surface of the bottle after the pressurization test. If there are defects, it means that the quality of the bottle is unqualified and the bottle is removed by the buckle mechanism and placed in the bad product area. If there are no defects, the product is removed by the buckle mechanism and placed in the qualified product area and the water in the bottle is drained out.

[0066] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0067] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fire extinguisher bottle quality detection device, comprising a frame (1) and a connecting pipe column (2), wherein the connecting pipe column (2) penetrates a rotating drum (3) rotatably connected to the frame (1) and slides with the rotating drum (3), characterized in that: Also includes: An elastic support assembly (4) is installed on the rotating drum (3) and is used to elastically support the connecting pipe column (2); A buckling mechanism is installed at the bottom of the frame (1) and is used to connect the bottle body to the connecting pipe column (2) in a suspended manner; The detection component is installed on the buckle mechanism and is used to support the bottle body or to detect the smoothness of the bottle body before and after the pressure test; A first rotating assembly (5) is installed on the upper part of the frame (1) and is used to limit the position of the connecting pipe column (2) or cooperate with the connecting pipe column (2) to cause the bottle body to rotate in a vertical direction in a suspended state; Wherein, the buckling mechanism comprises a mounting seat (601), and further comprises: A position adjustment component (602) is mounted on the mounting seat (601) and is used to push the mounting seat (601) to perform linear motion in a vertical direction or to push the mounting seat (601) to rotate in a horizontal direction; The second rotating assembly (603) is mounted on the mounting seat (601) and is used to drive the bottle body to rotate in the vertical direction.

2. The fire extinguisher bottle quality detection device according to claim 1, characterized in that: The second rotating assembly (603) comprises an open ring cylinder (6031) which is rotatably mounted on the mounting seat (601), and further comprises: A limiting assembly (6032), mounted on the mounting seat (601), for limiting the position of the bottle body; The pushing assembly (6033) is mounted on the mounting seat (601) and is used to cooperate with the limiting assembly (6032) to push the bottle body to rotate in the vertical direction.

3. The fire extinguisher bottle quality detection device according to claim 2, characterized in that: The pushing assembly (6033) includes a second motor (60331), a first spur gear (60332) and an incomplete gear (60333), wherein the two second motors (60331) are symmetrically and detachably mounted on the mounting base (601), and the first spur gear (60332) is fixedly connected to the output shaft of the second motor (60331) and meshes with the incomplete gear (60333) fixedly connected to the open ring cylinder (6031).

4. The fire extinguisher bottle quality detection device according to claim 3, characterized in that: The limiting assembly (6032) includes a second linear moving part (60322), three of which are embedded and installed in an open ring cylinder (6031) in a ring-shaped arrangement, and an arc-shaped push plate (60321) is fixedly connected to the output shaft of the second linear moving part (60322).

5. The fire extinguisher bottle quality detection device according to claim 4, characterized in that: The position adjustment component (602) comprises a frame (6021), a first linear moving part (6022) and a first motor (6023); the first linear moving part (6022) is detachably mounted on the frame (1); the frame (6021) is fixedly connected to the output shaft of the first linear moving part (6022); the first motor (6023) is mounted in the frame (6021) and its output shaft passes through the front end of the frame (6021) and is fixedly connected to the mounting seat (601).

6. The fire extinguisher bottle quality detection device according to claim 5, characterized in that: The first rotating assembly (5) comprises a worm wheel (501), a worm (502) and a rotating shaft (503); the worm wheel (501) is sleeved on the rotating drum (3) and fixedly connected to the rotating drum (3); the worm (502) is sleeved on the rotating shaft (503) and fixedly connected to the rotating shaft (503); the worm (502) is meshed with the worm wheel (501); the rotating shaft (503) is rotatably connected to a support frame (8) fixedly connected to the frame (1); and the rotating shaft (503) is fixedly connected to an output shaft of a fourth motor detachably mounted on the support frame (8).

7. The fire extinguisher bottle quality detection device according to claim 1, characterized in that: The elastic support assembly (4) comprises a support rod (401), a sleeve (402) and a mounting plate (403); the mounting plate (403) is sleeved on the upper end of the connecting pipe column (2) and is fixedly connected to the connecting pipe column (2); the lower end of the sleeve (402) is fixedly connected to the rotating drum (3); one end of the support rod (401) extends into the sleeve (402) and is slidably matched with the sleeve (402); an elastic member for elastically supporting the support rod (401) is installed in the sleeve (402); the upper end of the support rod (401) is fixedly connected to the mounting plate (403).

8. The fire extinguisher bottle quality detection device according to claim 6, characterized in that: The detection assembly comprises a mounting ring cylinder (901), an arc-shaped push block (902), a third linear motion member (903), a third motor (904), a second spur gear (905), a third spur gear (906), a visual detection device (907) and an L-shaped plate (908), wherein the mounting ring cylinder (901) is rotatably mounted on the lower end of the mounting seat (601), two L-shaped plates (908) are symmetrically mounted on the mounting ring cylinder (901), the L-shaped plate (908) is mounted with the third linear motion member (903), and the third The output end of the three linear motion parts (903) is fixedly connected with an arc-shaped push block (902), and a visual detection device (907) is embedded and installed in the arc-shaped push block (902). A third spur gear (906) is sleeved on the mounting ring cylinder (901) and the third spur gear (906) is fixedly connected to the mounting ring cylinder (901). The third motor (904) is detachably mounted on the mounting seat (601), and a second spur gear (905) meshing with the third spur gear (906) is fixedly connected to the output shaft of the mounting seat (601).

9. A method for detecting the quality of a fire extinguisher bottle, using the fire extinguisher bottle quality detection device according to claim 8, characterized in that: The following steps are involved: S1. The relevant technician starts the third linear motion member (903) to push the arc push block (902) to perform linear motion, so that the two arc push blocks (902) are docked. At this time, the bottle body is placed above the arc push block (902), and the second linear motion member (60322) is started to push the arc push plate (60321) to contact the bottle body, so as to straighten and limit the bottle body. At this time, the first linear motion member (6022) is started to push the frame (6021) to drive the mounting seat (601) to move upward, thereby driving the bottle body to move upward, so that the bottle body contacts the connecting pipe column (2), so that the connecting pipe column (2) is inserted into the bottle mouth of the bottle body, and the third linear motion member (903) drives the arc push block (902) to reset; S2, start the second motor (60331) to drive the first flat gear (60332) to rotate in the vertical direction, and the first flat gear (60332) pushes the open ring tube (6031) to rotate in the vertical direction through the incomplete gear (60333) meshing with it, thereby driving the bottle body to rotate in the vertical direction. Since the connecting tube column (2) has space for floating up and down under the action of the elastic support component (4), the connecting tube column (2) is gradually screwed into the bottle body until the bottle mouth of the bottle body contacts the rubber sealing ring (7) installed on the connecting tube column (2), thus completing the buckling process of the bottle body and the connecting tube column (2), thereby achieving a sealed connection between the connecting tube column (2) and the bottle body. At this time, the bottle body is suspended in the air, prompting the limit component (6032) and the mounting seat (601) to reset; S3, using the third linear motion member (903) to push the visual detection device (907) close to the left and right sides of the bottle body, at this time, using the position adjustment component (602) to drive the visual detection device (907) to move linearly upward, record the image captured by the visual detection device (907) during the movement and upload it to the external terminal, when the visual detection device (907) moves to the uppermost end, start the third motor (904) to drive the second flat gear (905) to rotate, the second flat gear (905) drives the third flat gear (906) to drive the visual detection device (907) to rotate at an angle of ninety degrees, so that the two visual detection devices (907) are located at the front and rear sides of the bottle body, at this time, the position adjustment component (602) pulls the visual detection device (907) to move downward along the length direction of the bottle body, and records the image captured by the visual detection device (907) during the movement and uploads it to the external terminal, the external terminal analyzes the image captured by the visual detection device (907), and then determines whether the bottle body has defects; S4. If the surface of the bottle body is not smooth and has deformation defects, the buckle mechanism is activated to remove the bottle body from the connecting pipe column (2) and place it in a defective product area. If the product does not have defects, water is injected into the bottle body through the connecting pipe column (2). After the water is injected, the connecting pipe column (2) is connected to the pressurizing device through an external rotary adapter and pressurized inside the bottle body. After pressurization to the rated pressure, the fourth motor is activated to drive the rotating shaft (503) to rotate, and the rotating shaft (503) drives the worm (502) to rotate synchronously. The worm (502) drives the rotating drum (3) to rotate in the vertical direction through the worm gear (501) meshing therewith, thereby driving the bottle body connected to the connecting pipe column (2) to rotate in the vertical direction, so that the technician can observe whether there is liquid seepage on the circumference of the bottle body. If there is liquid seepage, it indicates that the sealing quality of the bottle body is unqualified. Then, the corresponding buckle mechanism is activated to remove the unqualified bottle body and place it in the defective product area. If there is no liquid seepage, it indicates that the sealing quality of the bottle body is qualified. S5. For bottles with qualified sealing quality, the detection component is started again to detect their smoothness, and then determine whether there are defects on the surface of the bottle after the pressurization test. If there are defects, it means that the quality of the bottle is unqualified and the bottle is removed by the buckle mechanism and placed in the bad product area. If there are no defects, the product is removed by the buckle mechanism and placed in the qualified product area and the water in the bottle is drained out.

Citation Information

Patent Citations

  • Free water pressure test equipment for gas cylinder of CO2 fire extinguisher

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