Chamfering crystallizer width adjusting oil cylinder control method and related equipment

By using crystallizer foot roller with disc springs, taper settings of different steel types and other precision adjustment methods during pouring, the problem of taper alarm during pouring is solved, and the casting stability and production cost are reduced.

CN120095114APending Publication Date: 2025-06-06BEIJING SHOUGANG CO LTD +1
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Patent Information

Application Number
CN202510333327.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

The taper alarm during the pouring process leads to the problem of watering interruption, increasing production costs.

Method used

By designing a crystallizer foot roller with a disc spring, different taper settings for different steel types, chamfering of the ingot head gasket, centering the ingot head on the ingot head in the ingot head, centering the ingot head in the crystallizer, confirming the connection accuracy of the ingot head and the ingot head, measuring tool for centering the ingot head and the ingot head alarm, the method of determining the cause of the taper alarm during the pouring process.

Benefits of technology

It effectively reduces the taper alarm during pouring, avoids the casting breakage, and reduces the increase in costs caused by production abnormalities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a chamfering crystallizer width adjusting oil cylinder control method and related equipment, relates to the field of continuous casting billet manufacturing, and mainly aims to solve the problem of casting interruption caused by taper alarm in the casting process. The method comprises the steps that in the pouring process of the chamfering crystallizer, the taper of the chamfering crystallizer is selected based on steel grade parameters; a dummy bar head is assembled in advance in a centering mode, so that the dummy bar head and the chamfering crystallizer are arranged in a centering mode; and the dummy bar head is separated from the chamfering crystallizer and then assembled again, and if the distances between the dummy bar head and the narrow faces of the copper plates on the two sides of the chamfering crystallizer are different, the dummy bar head is subjected to centering adjustment relative to the chamfering crystallizer. The control method is used for the control process of the width adjusting oil cylinder of the chamfering crystallizer.
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Description

Technical Field

[0001] The invention relates to the field of continuous casting billet manufacturing, and in particular to a chamfering crystallizer width adjustment cylinder control method and related equipment. Background Art

[0002] Open pouring refers to the pouring of the first furnace of the casting machine. Before pouring, the dummy rod is installed into the crystallizer to realize the pouring and dummy removal operations. However, when the dummy rod is installed into the crystallizer, there are problems such as misalignment of the dummy rod, misalignment of the dummy head, inappropriate setting of the steel grade taper, and large force on the crystallizer foot roller, which may cause the crystallizer widening taper alarm to occur during the pouring, resulting in the interruption of pouring and increasing the cost. Summary of the invention

[0003] In view of the above problems, the present invention provides a chamfering mold width adjustment cylinder control method and related equipment, the main purpose of which is to solve the problem of interruption of pouring caused by the taper alarm during the pouring process.

[0004] In order to solve at least one of the above technical problems, in a first aspect, the present invention provides a method for controlling a width adjustment cylinder of a chamfering mold, the method comprising:

[0005] During the pouring process of the chamfered crystallizer, the taper of the chamfered crystallizer is selected based on the steel grade parameters;

[0006] Pre-centering and assembling the starter head so that the starter head and the chamfered crystallizer are centered;

[0007] The ingot starter is separated from the chamfering crystallizer and assembled again. If the distances between the ingot starter and the narrow surfaces of the copper plates on both sides of the chamfering crystallizer are different, the ingot starter is adjusted relative to the chamfering crystallizer.

[0008] Optionally, selecting the taper of the chamfered crystallizer based on the steel grade parameters includes:

[0009] The carbon content of the steel is greater than 0.4%, and the alloy content is greater than 1%, and the set taper of the crystallizer is 1.0-1.1%;

[0010] For other steel types, the set taper of the crystallizer is 1.2-1.4%.

[0011] Optionally, the pre-centering and assembling of the starter head so that the starter head and the chamfered crystallizer are centered comprises:

[0012] Measuring the distance between the ingot starter and the narrow surfaces of the copper plates on both sides of the chamfered crystallizer;

[0013] The same spacing between the narrow surfaces of the copper plates on both sides of the starter head and the chamfering crystallizer is selected so that the starter head and the chamfering crystallizer can be pre-assembled in a centered manner.

[0014] Optionally, after the starter head is separated from the chamfering mold and then assembled again, if the starter head and the narrow surfaces of the copper plates on both sides of the chamfering mold have different spacings, the starter head is adjusted relative to the chamfering mold, including:

[0015] Separating the starter head from the chamfering crystallizer;

[0016] Arranging the starter head at the same position as during the pre-centering assembly and installing it into the chamfering crystallizer to reinstall the starter head;

[0017] Measure the distance between the reinstalled ingot starter head and the narrow copper plate of the chamfered crystallizer. If the distance between the reinstalled ingot starter head and the narrow copper plate of the chamfered crystallizer is different, adjust the position of the chamfered crystallizer until the reinstalled ingot starter head and the chamfered crystallizer are aligned.

[0018] Optionally, the above method further includes:

[0019] Before the pouring process of the chamfered crystallizer is started, the preload force of all the disc springs on the narrow surface foot roller connecting rod of the chamfered crystallizer is adjusted.

[0020] Optionally, the above method further includes:

[0021] Adjusting the position of the narrow side foot roller of the chamfering crystallizer in the opposite direction to the casting billet;

[0022] The narrow side foot rollers are positioned in a direction away from the chamfered crystallizer, and the first row of narrow side foot rollers are 0 mm lower in the opposite direction relative to the ingot;

[0023] The narrow surface rollers in the second row are 0.3-0.5 mm lower in the opposite direction of the casting;

[0024] The narrow surface rollers in the third row are 0.8-1.0 mm lower in the opposite direction of the casting billet;

[0025] The narrow surface rollers in the fourth row are 1.2-1.4 mm lower in the opposite direction of the casting.

[0026] Optionally, the above method further includes:

[0027] When the chamfering crystallizer generates a taper alarm, the casting length of the casting billet is determined;

[0028] If the casting length of the ingot is not less than 1.29m, eliminate the fault of the chamfering mold width adjustment cylinder equipment;

[0029] If the casting length of the ingot is less than 1.29 m, the operational problems are eliminated.

[0030] In a second aspect, an embodiment of the present invention further provides a chamfering mold width adjustment cylinder control device, comprising:

[0031] A selection unit is used to select the taper of the chamfering mold based on the steel grade parameters during the pouring process of the chamfering mold;

[0032] A configuration unit, used for pre-centering and assembling the starter head, so that the starter head and the chamfering crystallizer are centered;

[0033] The adjustment unit is used to detach the ingot starter from the chamfering crystallizer and then reassemble it. If the distance between the narrow surfaces of the copper plates on both sides of the ingot starter and the chamfering crystallizer is different, the ingot starter is adjusted relative to the chamfering crystallizer.

[0034] In order to achieve the above-mentioned purpose, according to the third aspect of the present invention, a computer-readable storage medium is provided, wherein the computer-readable storage medium includes a stored program, wherein when the above-mentioned program is executed by a processor, the steps of the above-mentioned chamfering mold width adjustment cylinder control method are implemented.

[0035] In order to achieve the above-mentioned purpose, according to the fourth aspect of the present invention, there is provided an electronic device, comprising at least one processor and at least one memory connected to the processor; wherein the above-mentioned processor is used to call the program instructions in the above-mentioned memory to execute the steps of the above-mentioned chamfering crystallizer width adjustment cylinder control method.

[0036] Through the above technical scheme, the chamfered crystallizer width adjustment cylinder control method and related equipment provided by the present invention can solve the problems of pouring taper alarm in the prior art, the pouring stability cannot meet the production needs, resulting in pouring interruption and increased production cost. The present invention effectively reduces the problems of crystallizer taper alarm in the pouring process, pouring interruption and increased production cost by designing a crystallizer foot roller with a disc spring, different taper settings for different steel grades, chamfered ingot head gaskets, centering of the ingot rod on the ingot rod car, centering of the ingot head in the crystallizer, operation method for confirming the connection accuracy between the ingot head and the ingot rod, ingot head crystallizer centering measurement tool and taper alarm cause determination method.

[0037] Correspondingly, the chamfering mold width adjustment cylinder control device, equipment and computer-readable storage medium provided in the embodiments of the present invention also have the above-mentioned technical effects.

[0038] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented according to the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present invention. Moreover, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:

[0040] Figure 1 A schematic flow chart of a method for controlling a width-adjusting oil cylinder of a chamfering mold provided by an embodiment of the present invention is shown;

[0041] Figure 2 A complete flow chart of a method for controlling an alarm of a widening cylinder during a pouring process of a chamfering crystallizer provided by an embodiment of the present invention is shown;

[0042] Figure 3 A schematic diagram of the structure of a device for measuring the centering state of a starter head in a crystallizer provided by an embodiment of the present invention is shown;

[0043] Figure 4 A method for locking the cause of a crystallizer taper alarm and a schematic diagram of the position of a starter head corresponding to a casting length provided by an embodiment of the present invention are shown;

[0044] Figure 5 A schematic block diagram of the composition of a chamfering mold width adjustment cylinder control device provided by an embodiment of the present invention is shown;

[0045] Figure 6 A schematic block diagram of the components of an electronic device for controlling a width adjustment cylinder of a chamfering crystallizer provided by an embodiment of the present invention is shown;

[0046] Among them, there are measuring tool 1, crystallizer copper plate 2 and ingot starter head 3. DETAILED DESCRIPTION

[0047] The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present invention and to enable the scope of the present invention to be fully communicated to those skilled in the art.

[0048] In order to solve the problem of interrupted pouring caused by the taper alarm during the pouring process, the embodiment of the present invention provides a method for controlling the width adjustment cylinder of the chamfering crystallizer, such as Figure 1 As shown, the method includes:

[0049] S101, during the pouring process of the chamfered crystallizer, selecting the taper of the chamfered crystallizer based on the steel grade parameters;

[0050] S102, pre-centering and assembling the ingot starter head so that the ingot starter head and the chamfering crystallizer are centered;

[0051] S103, detaching the ingot starter from the chamfering mold and reassembling it. If the distances between the ingot starter and the narrow surfaces of the copper plates on both sides of the chamfering mold are different, centering and adjusting the ingot starter relative to the chamfering mold.

[0052] Through the above technical scheme, the chamfered crystallizer width adjustment cylinder control method provided by the present invention can solve the problems in the prior art of the taper alarm during pouring, the inability of pouring stability to meet production needs, resulting in pouring interruption and increased production costs. The present invention effectively reduces the problems of the crystallizer taper alarm during the pouring process, the pouring interruption and increased production costs by designing a crystallizer foot roller with a disc spring, different taper settings for different steel grades, a chamfered ingot head gasket, the centering of the ingot rod on the ingot rod car, the centering of the ingot head in the crystallizer, the operation method for confirming the connection accuracy between the ingot head and the ingot rod, the ingot head crystallizer centering measurement tool and the method for determining the cause of the taper alarm.

[0053] The above scheme sets different crystallizer tapers according to different steel grades. The dummy rod is centered before pouring. The dummy rod car ensures that the dummy rod is centered on the dummy rod car through the centering cylinder, and measures the position of the dummy rod from the edge of the guide roller to control the distance from the edge of the guide roller on both sides. A measuring tool is made to measure the distance between the dummy head and the narrow copper plate of the crystallizer to ensure that the distance from the narrow surface of the crystallizer on both sides is controlled at a certain value. When the dummy head is loaded into the crystallizer and the distance from the narrow surface of the copper plate on both sides is measured, the dummy head is separated from the crystallizer and loaded into the crystallizer again, and the distance between the two sides of the dummy head and the narrow surface of the crystallizer is measured again to verify the flexibility of the connection between the dummy rod and the transition section to avoid the situation where the dummy head is well centered in the crystallizer but deviates after leaving the crystallizer, causing the taper to deviate.

[0054] In one embodiment, the step of selecting the taper of the chamfered crystallizer based on the steel grade parameters includes:

[0055] The carbon content of the steel is greater than 0.4%, and the alloy content is greater than 1%, and the set taper of the crystallizer is 1.0-1.1%;

[0056] For other steel types, the set taper of the crystallizer is 1.2-1.4%.

[0057] Specifically, different crystallizer tapers are set for different steel grades. The tapers of steel grades with carbon content greater than 0.4% and alloy content greater than 1% are controlled at 1.0-1.1%, and those of other steel grades are controlled at 1.2-1.4%.

[0058] In one embodiment, the pre-centering and assembling of the starter head so that the starter head and the chamfered crystallizer are centered comprises:

[0059] Measuring the distance between the ingot starter and the narrow surfaces of the copper plates on both sides of the chamfered crystallizer;

[0060] The same spacing between the narrow surfaces of the copper plates on both sides of the starter head and the chamfering crystallizer is selected so that the starter head and the chamfering crystallizer can be pre-assembled in a centered manner.

[0061] The present application makes a measuring tool to measure the distance between the ingot starter and the narrow copper plate of the crystallizer to ensure that the distance between the two sides and the narrow surface of the crystallizer is controlled at 12-15mm; when the ingot starter is installed in the crystallizer and the distance between the two sides and the narrow surface of the copper plate is measured, the ingot starter is separated from the crystallizer and installed in the crystallizer again, and the distance between the two sides of the ingot starter and the narrow surface of the crystallizer is measured again to verify the flexibility of the connection between the ingot starter rod and the transition section, so as to avoid the ingot starter being well-aligned in the crystallizer and offset after leaving the crystallizer, resulting in taper deviation.

[0062] In one embodiment, after the starter head is separated from the chamfering mold and assembled again, if the distance between the starter head and the narrow surface of the copper plates on both sides of the chamfering mold is different, the starter head is adjusted relative to the chamfering mold, including:

[0063] Separating the starter head from the chamfering crystallizer;

[0064] Arranging the starter head at the same position as during the pre-centering assembly and installing it into the chamfering crystallizer to reinstall the starter head;

[0065] Measure the distance between the reinstalled ingot starter head and the narrow copper plate of the chamfered crystallizer. If the distance between the reinstalled ingot starter head and the narrow copper plate of the chamfered crystallizer is different, adjust the position of the chamfered crystallizer until the reinstalled ingot starter head and the chamfered crystallizer are aligned.

[0066] Specifically, the dummy bar is centered before pouring. The dummy bar car ensures that the dummy bar is centered on the dummy bar car through the centering cylinder, and the position of the dummy bar from the edge of the guide roller is measured. The distance between the two sides of the dummy bar and the edge of the guide roller is guaranteed to be 40±1mm.

[0067] Specifically, Figure 3 As shown, the measuring tool 1 is a right-angled shape made of an iron sheet, and there are scale lines on the surface of the iron sheet, 15mm-12mm; the crystallizer copper plate 2, the ingot starter 3. The measuring process is to insert the measuring tool into the gap between the ingot starter 3 and the crystallizer copper plate 2, and judge the distance between the ingot starter 3 and the crystallizer copper plate 2 according to the scale line corresponding to the insertion depth. During the measurement, both sides of the ingot starter 3 are measured with the measuring tool to ensure that the distance between the two sides of the ingot starter 3 and the crystallizer copper plate 2 is consistent.

[0068] It should be noted that the chamfered crystallizer starter head gasket should be a chamfered gasket with a width of 20mm and an angle of 15° to avoid the starter head from squeezing the chamfered foot roller after it leaves the lower mouth of the crystallizer, causing a taper alarm problem.

[0069] In one embodiment, the method further includes:

[0070] Before the pouring process of the chamfered crystallizer is started, the preload force of all the disc springs on the narrow surface foot roller connecting rod of the chamfered crystallizer is adjusted.

[0071] Specifically, during the continuous casting of molten steel, the connection rod of the mold foot roller is connected by a disc spring, and the preload force of the disc spring is 12-14KN, which has a buffering effect. The above-mentioned disc spring-connected mold foot roller is composed of a group of 10 disc springs. The preload force of the disc spring during assembly is 12-14KN, which reduces the taper alarm when subjected to a large top force while ensuring accuracy.

[0072] In one embodiment, the method further includes:

[0073] Adjusting the position of the narrow side foot roller of the chamfering crystallizer in the opposite direction to the casting billet;

[0074] The narrow side foot rollers are positioned in a direction away from the chamfered crystallizer, and the first row of narrow side foot rollers are 0 mm lower in the opposite direction relative to the ingot;

[0075] The narrow surface rollers in the second row are 0.3-0.5 mm lower in the opposite direction of the casting;

[0076] The narrow surface rollers in the third row are 0.8-1.0 mm lower in the opposite direction of the casting billet;

[0077] The narrow surface rollers in the fourth row are 1.2-1.4 mm lower in the opposite direction of the casting.

[0078] Specifically, there are 4 rows of foot rollers on the narrow side of the crystallizer. The foot rollers are lowered by 0mm in the opposite direction of the ingot compared to the narrow copper plates on the crystallizer. The foot rollers in the first row are lower by 0.3-0.5mm, the foot rollers in the second row are lower by 0.8-1.0mm, and the foot rollers in the fourth row are lower by 1.2-1.4mm.

[0079] Exemplarily, the present application adopts a crystallizer foot roller connected by a disc spring as the connecting rod, so that when the ingot head comes out of the lower mouth of the crystallizer, the rigid force is avoided to cause the crystallizer taper to deviate and an alarm is generated; there are 4 rows of foot rollers on the narrow side of the crystallizer, and the relative position of the crystallizer foot rollers and the copper plates on the narrow side of the crystallizer is controlled from top to bottom according to the gradient; the chamfered crystallizer ingot head gasket uses a chamfered gasket; different crystallizer taper controls are used for different steel grades to avoid taper alarms caused by inappropriate tapers for high-strength steel grades; the ingot rod is centered by the centering cylinder to ensure that the distance between the two sides of the ingot rod and the guide rod is The edge positions of the rollers are consistent; a measuring tool is made to measure the gap between the starter head and the narrow side of the copper plate to ensure that the starter head is centered in the crystallizer; after the starter head is centered in the crystallizer, the starter head is removed from the crystallizer and then put back into the crystallizer, and the distance between the starter head and the narrow side copper plate of the crystallizer is measured again to ensure that the starter head is centered in the crystallizer and remains centered after leaving the crystallizer; a method for locking the cause of the crystallizer taper alarm is used to determine whether the taper alarm is caused by operation or equipment based on the casting length, which is convenient for troubleshooting and analysis.

[0080] In one embodiment, the method further includes:

[0081] When the chamfering crystallizer generates a taper alarm, the casting length of the casting billet is determined;

[0082] If the casting length of the ingot is not less than 1.29m, eliminate the fault of the chamfering mold width adjustment cylinder equipment;

[0083] If the casting length of the ingot is less than 1.29 m, the operational problems are eliminated.

[0084] Exemplarily, if the casting length of the casting strand is less than 1.29 m, the operational problems of S101 - S103 are eliminated.

[0085] Specifically, when a taper alarm occurs, the cause of the crystallizer taper alarm is determined based on the pouring length when the alarm occurs. If the pouring length exceeds 1.29m, the main cause of the taper alarm is a failure of the width adjustment cylinder equipment. If the pouring length is within 1.29m, it is caused by operational reasons.

[0086] It should be noted that the starter head enters the foot roller area when the casting length is 0.9m, and the starter head is out of the mold foot roller area when the casting length is 1.29m. The main reason is that the rigid contact between the starter head and the foot roller will cause the crystallizer taper to fluctuate. Therefore, according to the casting length of the crystallizer taper alarm, it can be judged whether the starter head is out of the foot roller area, thereby determining the cause of the crystallizer taper alarm.

[0087] In summary, in the stage of continuous casting of molten steel, the present application includes a crystallizer foot roller connecting rod connected by a disc spring, and a buffering effect is achieved by setting the preload force of the disc spring to 12-14KN; the crystallizer narrow side foot rollers are 4 rows, and the foot rollers are lower than the narrow side copper plates of the crystallizer in the opposite direction of the ingot, that is, the first row of foot rollers are 0mm lower, the second row of foot rollers are 0.3-0.5mm lower, the third row of foot rollers are 0.8-1.0mm lower, and the fourth row of foot rollers are 1.2-1.4mm lower; The dummy head gasket of the angle crystallizer is a chamfered gasket with a width of 20mm and an angle of 15°, which ensures that the dummy head squeezes the chamfered foot roller after exiting the lower mouth of the crystallizer, causing a taper alarm problem; different crystallizer tapers are set for different steel grades, and the taper of steel grades with carbon content greater than 0.4% and alloy content greater than 1% is controlled at 1.0-1.1%, and that of other steel grades is controlled at 1.2-1.4%; the dummy rod is centered before pouring, and the dummy rod car uses a centering cylinder to ensure the dummy rod is centered. The ingot rod is in a centered state on the ingot rod car, and the position of the ingot rod from the edge of the guide roller is measured, and the distance on both sides from the edge of the guide roller is guaranteed to be 40±1mm; a measuring tool is made to measure the distance between the ingot head and the narrow copper plate of the crystallizer to ensure that the distance on both sides from the narrow surface of the crystallizer is controlled at 12-15mm; when the ingot head is loaded into the crystallizer and the distance on both sides from the narrow surface of the copper plate is measured, the ingot head is separated from the crystallizer and loaded into the crystallizer again, and the distance between the ingot head on both sides and the narrow surface of the crystallizer is measured again to verify the flexibility of the connection between the ingot rod and the transition section to avoid the ingot head being well centered in the crystallizer and offset after leaving the crystallizer, causing taper deviation; when a taper alarm occurs, the cause of the taper alarm of the crystallizer is judged according to the casting length when the alarm occurs. If the casting length exceeds 1.29m, the main cause of the taper alarm is the failure of the width adjustment cylinder equipment. If the casting length is within 1.29m, it is caused by operational reasons. The method for controlling the alarm of the hydraulic cylinder for adjusting the width of the crystallizer during the pouring process can effectively avoid the problem of pouring interruption caused by the taper alarm during the pouring process, reduce the pouring interruption accidents caused by production abnormalities, and reduce production costs.

[0088] Furthermore, as a response to the above Figure 1 In order to realize the method shown in the figure, the embodiment of the present invention also provides a chamfering mold width adjustment cylinder control device for the above Figure 1 The device embodiment corresponds to the aforementioned method embodiment. For ease of reading, this device embodiment will not repeat the details of the aforementioned method embodiment one by one, but it should be clear that the device in this embodiment can correspond to all the contents of the aforementioned method embodiment. Figure 5 As shown, the device comprises: a selection unit 21, a configuration unit 22 and an adjustment unit 23, wherein

[0089] A selection unit 21 is used to select the taper of the chamfering mold based on the steel grade parameters during the pouring process of the chamfering mold;

[0090] A configuration unit 22, used for pre-centering and assembling the starter head, so that the starter head and the chamfering crystallizer are centered;

[0091] The adjustment unit 23 is used to detach the ingot starter from the chamfering mold and then reassemble it. If the distance between the ingot starter and the narrow surface of the copper plates on both sides of the chamfering mold is different, the ingot starter is adjusted relative to the chamfering mold.

[0092] The processor includes a kernel, and the kernel retrieves the corresponding program unit from the memory. One or more kernels can be set, and a chamfering mold width adjustment cylinder control method is implemented by adjusting kernel parameters, which can solve the pouring interruption problem caused by the taper alarm during the pouring process.

[0093] An embodiment of the present invention provides a computer-readable storage medium, wherein the computer-readable storage medium includes a stored program, and when the program is executed by a processor, the chamfering mold width adjustment cylinder control method is implemented.

[0094] An embodiment of the present invention provides a processor, which is used to run a program, wherein the chamfering mold width adjustment cylinder control method is executed when the program is running.

[0095] An embodiment of the present invention provides an electronic device, the electronic device comprising at least one processor and at least one memory connected to the processor; wherein the processor is used to call program instructions in the memory to execute the above-mentioned chamfering mold width adjustment cylinder control method

[0096] An embodiment of the present invention provides an electronic device 30, such as Figure 6 As shown, the electronic device includes at least one processor 301, and at least one memory 302 and a bus 303 connected to the processor; wherein the processor 301 and the memory 302 communicate with each other through the bus 303; the processor 301 is used to call the program instructions in the memory to execute the above-mentioned chamfering mold width adjustment cylinder control method.

[0097] The intelligent electronic devices in this article can be PCs, PADs, mobile phones, etc.

[0098] The present application also provides a computer program product, which, when executed on a process management electronic device, is suitable for executing a program that initializes the steps of the above-mentioned chamfering crystallizer width adjustment cylinder control method.

[0099] It should be noted that in the above embodiments, the description of each embodiment has its own emphasis, and for parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0100] Those skilled in the art will appreciate that the embodiments of the present application may be provided as methods, systems, or computer program products. Therefore, the present application may adopt the form of a complete hardware embodiment, a complete software embodiment, or an embodiment in combination with software and hardware. Moreover, the present application may adopt the form of a computer program product implemented in one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) that include computer-usable program code.

[0101] The present application is described with reference to the flowcharts and / or block diagrams of the methods, devices (systems), and computer program products according to the embodiments of the present application. It should be understood that each process and / or box in the flowchart and / or block diagram, as well as the combination of the processes and / or boxes in the flowchart and / or block diagram, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded computer, or other programmable data processing device to generate a machine, so that the instructions executed by the processor of the computer or other programmable data processing device generate instructions for implementing the processes in the flowchart and / or block diagram. Figure 1 A process or multiple processes and / or boxes Figure 1 A device that provides the functions specified in a block or multiple blocks.

[0102] These computer program instructions may also be stored in a computer readable memory capable of directing a computer or other programmable data processing device to operate in a specific manner, so that the instructions stored in the computer readable memory produce an article of manufacture including an instruction device, which implements the process Figure 1 A process or multiple processes and / or boxes Figure 1 A function specified in one or more boxes.

[0103] These computer program instructions can also be loaded onto a computer or other programmable data processing device so that a series of operating steps are executed on the computer or other programmable device to produce a computer-implemented process, thereby providing instructions for implementing the process in the computer or other programmable device. Figure 1 A process or multiple processes and / or boxes Figure 1 The steps for the functions specified in one or more boxes.

[0104] The present application also provides a computer program product, which includes computer software instructions. When the computer software instructions are executed on a processing device, the processing device is caused to execute the following Figure 1 This corresponds to the flow of control of the memory in the embodiment.

[0105] The computer program product includes one or more computer instructions. When the computer program instructions are loaded and executed on the computer, the process or function according to the embodiment of the present application is generated in whole or in part. The computer can be a general-purpose computer, a special-purpose computer, a computer network, or other programmable devices. The computer instructions can be stored in a computer-readable storage medium, or transmitted from one computer-readable storage medium to another computer-readable storage medium. For example, the computer instructions can be transmitted from a website site, a computer, a server or a data center by wired (e.g., coaxial cable, optical fiber, digital subscriber line (digital subscriber line, DSL)) or wireless (e.g., infrared, wireless, microwave, etc.) mode to another website site, computer, server or data center. The computer-readable storage medium can be any available medium that a computer can store or a data storage device such as a server or a data center that includes one or more available media integration. The available medium can be a magnetic medium, (e.g., a floppy disk, a hard disk, a tape), an optical medium (e.g., a DVD), or a semiconductor medium (e.g., a solid state drive (SSD)), etc.

[0106] Those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working processes of the systems, devices and units described above can refer to the corresponding processes in the aforementioned method embodiments and will not be repeated here.

[0107] In the several embodiments provided in the present application, it should be understood that the disclosed systems, devices and methods can be implemented in other ways. For example, the device embodiments described above are only schematic. For example, the division of units is only a logical function division. There may be other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be an indirect coupling or communication connection through some interfaces, devices or units, which can be electrical, mechanical or other forms.

[0108] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0109] In addition, each functional unit in each embodiment of the present application may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit. The above-mentioned integrated unit may be implemented in the form of hardware or in the form of software functional units.

[0110] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present application is essentially or the part that contributes to the prior art or all or part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including a number of instructions to enable a computer device (which can be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the various embodiments of the present application. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (Read-Only Memory, ROM), random access memory (Random Access Memory, RAM), disk or optical disk and other media that can store program codes.

[0111] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some of the technical features therein by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A method for controlling a width adjustment cylinder of a chamfering mold, characterized in that: The method comprises: During the pouring process of the chamfered crystallizer, the taper of the chamfered crystallizer is selected based on the steel grade parameters; Pre-centering and assembling the starter head so that the starter head and the chamfered crystallizer are centered; The ingot starter is separated from the chamfering crystallizer and assembled again. If the distances between the ingot starter and the narrow surfaces of the copper plates on both sides of the chamfering crystallizer are different, the ingot starter is adjusted relative to the chamfering crystallizer.

2. The method for controlling the width adjustment cylinder of a chamfering mold according to claim 1, characterized in that: The method of selecting the taper of the chamfering mold based on the steel grade parameters includes: The carbon content of the steel is greater than 0.4%, and the alloy content is greater than 1%, and the set taper of the crystallizer is 1.0-1.1%; For other steel types, the set taper of the crystallizer is 1.2-1.4%.

3. The method for controlling the width adjustment cylinder of a chamfering mold according to claim 1, characterized in that: The pre-centering and assembling of the starter head so that the starter head and the chamfered crystallizer are centered and arranged, comprises: Measuring the distance between the ingot starter and the narrow surfaces of the copper plates on both sides of the chamfered crystallizer; The same spacing between the narrow surfaces of the copper plates on both sides of the starter head and the chamfering crystallizer is selected so that the starter head and the chamfering crystallizer can be pre-assembled in a centered manner.

4. The method for controlling the width adjustment cylinder of a chamfering mold according to claim 1, characterized in that: After the starter head is separated from the chamfering crystallizer and assembled again, if the distances between the starter head and the narrow surfaces of the copper plates on both sides of the chamfering crystallizer are different, the starter head is adjusted relative to the chamfering crystallizer, including: Separating the starter head from the chamfering crystallizer; Arranging the starter head at the same position as during the pre-centering assembly and installing it into the chamfering crystallizer to reinstall the starter head; Measure the distance between the reinstalled ingot starter head and the narrow copper plate of the chamfered crystallizer. If the distance between the reinstalled ingot starter head and the narrow copper plate of the chamfered crystallizer is different, adjust the position of the chamfered crystallizer until the reinstalled ingot starter head and the chamfered crystallizer are aligned.

5. The method for controlling the width adjustment cylinder of a chamfering mold according to claim 1, characterized in that: Also includes: Before the pouring process of the chamfered crystallizer is started, the preload force of all the disc springs on the narrow surface foot roller connecting rod of the chamfered crystallizer is adjusted.

6. The method for controlling the width adjustment cylinder of a chamfering mold according to claim 5, characterized in that: Also includes: Adjusting the position of the narrow side foot roller of the chamfering crystallizer in the opposite direction to the casting billet; The narrow side foot rollers are positioned in a direction away from the chamfered crystallizer, and the first row of narrow side foot rollers are 0 mm lower in the opposite direction relative to the ingot; The narrow surface rollers in the second row are 0.3-0.5 mm lower in the opposite direction of the casting; The narrow surface rollers in the third row are 0.8-1.0 mm lower in the opposite direction of the casting billet; The narrow surface rollers in the fourth row are 1.2-1.4 mm lower in the opposite direction of the casting.

7. The method for controlling the width adjustment cylinder of a chamfering mold according to claim 1, characterized in that: Also includes: When the chamfering crystallizer generates a taper alarm, the casting length of the casting billet is determined; If the casting length of the ingot is not less than 1.29m, eliminate the fault of the chamfering mold width adjustment cylinder equipment; If the casting length of the ingot is less than 1.29 m, the operational problems are eliminated.

8. A chamfering mold width adjustment cylinder control device, characterized in that: Also includes: A selection unit is used to select the taper of the chamfering mold based on the steel grade parameters during the pouring process of the chamfering mold; A configuration unit, used for pre-centering and assembling the starter head, so that the starter head and the chamfering crystallizer are centered; The adjustment unit is used to detach the ingot starter from the chamfering crystallizer and then reassemble it. If the distance between the narrow surfaces of the copper plates on both sides of the ingot starter and the chamfering crystallizer is different, the ingot starter is adjusted relative to the chamfering crystallizer.

9. A computer-readable storage medium, characterized in that: The computer-readable storage medium includes a stored program, wherein when the program is executed by a processor, the steps of the chamfering mold width adjustment cylinder control method according to any one of claims 1 to 7 are implemented.

10. An electronic device, characterized in that: The electronic device includes at least one processor and at least one memory connected to the processor; wherein the processor is used to call program instructions in the memory to execute the steps of the chamfering crystallizer width adjustment cylinder control method as described in any one of claims 1 to 7.