Aluminum template welding device of injection molding machine

By designing the moving mechanism, rotating mechanism and clamping mechanism in the aluminum formwork welding device of the injection molding machine, the problem of insufficient weld thickness and disconnection caused by the inability to rotate is solved, and high accuracy and quality of welding is achieved.

CN120095430AInactive Publication Date: 2025-06-06SHANDONG LINGXIU PLASTIC CO LTD
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Patent Information

Application Number
CN202510280468.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2025-06-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the transformation and welding operation of the existing injection molding machine formwork welding device, the formwork cannot rotate, resulting in insufficient thickness of the weld. The weld is prone to break after welding, so it needs to be improved and improved.

Method used

An aluminum formwork welding device of the injection molding machine is designed, including a moving mechanism, a rotating mechanism and a clamping mechanism. The moving mechanism achieves rapid and precise adjustment of the template position through the cooperation of the slider and the push rod; the rotating mechanism achieves flexible rotation of the template angle through the design of the arc-shaped rod and the clamping plate; the clamping mechanism achieves stable clamping and transverse rotation of the template through the cooperation of the motor and the elastic plate.

Benefits of technology

Through these technical means, the accuracy and quality of welding are improved, welding defects caused by position deviation and improper angle are avoided, and the integrity and stability of the welds are ensured.

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Abstract

The invention relates to the technical field of template welding, and discloses an injection molding machine aluminum template welding device which comprises a workbench, a fixing plate is fixedly connected to the back face of the workbench, a welding device is fixedly connected to the top of the fixing plate, the injection molding machine aluminum template welding device further comprises a moving mechanism, and the moving mechanism comprises a connecting plate; a connecting plate is arranged on the side, away from the fixing plate, of the workbench, a sliding block is slidably connected to the inner wall of the connecting plate, a pressing plate is arranged at the top of the sliding block, and the side, close to the connecting plate, of the pressing plate is fixedly connected with the connecting plate. By arranging the moving mechanism, the position of the template can be quickly and accurately adjusted by virtue of the moving mechanism when the template is transformed and welded, so that the welding part can be accurately aimed and operated in the welding operation process, the welding precision and quality are greatly improved, and the welding efficiency is improved. And the problems of welding defects and the like caused by position deviation are effectively avoided.
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Description

Technical Field

[0001] The present invention relates to the technical field of template welding, and in particular to an aluminum template welding device for an injection molding machine. Background Art

[0002] Injection molding machine template welding is a processing technology used to repair or modify the injection molding machine template. During long-term use, the injection molding machine template may have cracks, wear, local damage, etc. Through welding, these defects can be repaired, the original performance of the template can be restored, or the template can be modified to adapt to new production requirements.

[0003] Patent application with application number CN201420044316.6 discloses an aluminum template welding device, including a first welding station, the first welding station includes a first welding mechanism, the first welding mechanism includes a rotating cylinder, both sides of the rotating cylinder are provided with a push gun cylinder, the push gun cylinder is connected to a first welding gun.

[0004] In the existing injection molding machine template welding device, when the template is subjected to modification welding operations, since the template cannot be rotated, it is difficult to make the weld reach a sufficient thickness during the welding process of the modified parts and the template. This situation causes the weld to easily break after the welding is completed, which needs to be improved. Summary of the invention

[0005] In view of the deficiencies in the prior art, the object of the present invention is to provide an aluminum template welding device for an injection molding machine to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: an injection molding machine aluminum template welding device, comprising a workbench, a fixed plate fixedly connected to the back of the workbench, a welding device fixedly connected to the top of the fixed plate, and further comprising:

[0007] The cam is provided with a first end in contact with the first end of the support frame, and the second end in contact with the support frame is provided with a first end in contact with the support frame.

[0008] According to the above technical solution, it also includes a rotating mechanism, which includes a base plate, a telescopic rod is fixedly connected to the side of the base plate close to the moving mechanism, and a clamping plate is rotatably connected to the side of the telescopic rod away from the base plate through a first rotating shaft, an arc rod is fixedly connected to the outer wall of the clamping plate, and a second sliding rod is fixedly connected to the side of the arc rod away from the clamping plate, and the clamping plate is used to drive the arc rod to rotate.

[0009] According to the above technical solution, a clamping plate is provided on the outer wall of the second slide rod, and the inner wall of the clamping plate is slidably connected to the outer wall of the second slide rod. A second spring is fixedly connected to the bottom of the clamping plate away from the arc rod, and the second spring is in contact with the outer wall of the second slide rod. The second spring is used to pull the clamping plate for fitting.

[0010] According to the above technical solution, the arc rod and the clamping plate are arranged in two groups and are symmetrically arranged with the middle part of the second sliding rod as the center. An insertion rod is arranged on the inner wall of the telescopic rod close to the card plate. The outer wall of the insertion rod is slidably connected with the inner wall of the telescopic rod. The insertion rod is used to limit the rotation of the card plate.

[0011] According to the above technical solution, a pull rope is fixedly connected to the side of the insertion rod close to the clamping plate, and the pull rope is fixedly connected to the outer wall of the telescopic rod on the side away from the insertion rod. The rotating mechanism is arranged in two groups and both are symmetrically arranged with the middle of the workbench as the center, and the pull rope is used to pull the insertion rod to move.

[0012] According to the above technical solution, it also includes a clamping mechanism, which includes a motor. The side of the motor close to the fixed plate is fixedly connected to the fixed plate, the output end of the motor passes through the fixed plate, and the output end of the motor is rotatably connected to the connecting plate through a bearing. The motor is used to drive the clamping mechanism to rotate.

[0013] According to the above technical solution, a fixing ring is fixedly connected to the side of the motor output end away from the connecting plate, a connecting rod is fixedly connected to the top of the fixing ring, a rotating plate is rotatably connected to the side of the connecting rod away from the fixing ring via a second rotating shaft, and an elastic plate is fixedly connected to the side of the connecting rod close to the motor output end, and the elastic plate is used to fix the template again.

[0014] According to the above technical solution, an elastic rope is fixedly connected to the bottom of one side of the elastic plate close to the rotating plate, and the elastic rope is fixedly connected to the rotating plate on the side away from the elastic plate. The connecting rod, rotating plate, elastic rope and elastic plate are arranged in two groups and are symmetrically arranged with the middle part of the fixed ring as the center. The elastic rope is used to pull the rotating plate to move closer to the elastic plate.

[0015] Compared with the prior art, the present invention provides an aluminum template welding device for an injection molding machine, which has the following beneficial effects:

[0016] 1. The present invention sets a moving mechanism. When the template is modified and welded, the position of the template can be quickly and accurately adjusted by means of the moving mechanism. In this way, during the welding operation, the welding part can be accurately aimed and operated, which greatly improves the accuracy and quality of welding and effectively avoids welding defects caused by position deviation.

[0017] 2. The present invention sets a support rod, whose key function is to fix the position of the push rod after movement. When the push rod completes the predetermined movement operation, the support rod can play a limiting function in time, thereby effectively ensuring that the push rod will not have a secondary displacement phenomenon, providing reliable guarantee for the stable operation of the relevant device.

[0018] 3. The present invention provides a rotating mechanism, with the help of which the angle and inclination of the template can be accurately adjusted. During the template welding process, the flexible rotation of the angle can ensure that the template and the parts are accurately matched during welding, and always maintain the most ideal welding angle. This optimized design fundamentally guarantees the integrity and stability of the weld and effectively improves the welding quality.

[0019] 4. The present invention provides a clamping mechanism that can firmly clamp the template. At the same time, during the operation of clamping the template, the template can also be driven to achieve a lateral rotation function. In this way, when the template is welded to the parts, the template can be flexibly adjusted to a variety of angles. This multi-angle adjustment mechanism effectively ensures that the welding point is always in an unobstructed state. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the present invention;

[0021] Figure 2It is a structural schematic diagram of the connecting plate of the present invention;

[0022] Figure 3 It is a structural schematic diagram of the mobile mechanism of the present invention;

[0023] Figure 4 It is a structural schematic diagram of the load-bearing plate of the present invention;

[0024] Figure 5 is a schematic structural diagram of the first spring of the present invention;

[0025] Figure 6 It is a structural schematic diagram of the rotating mechanism of the present invention;

[0026] Figure 7 It is a structural schematic diagram of the card board of the present invention;

[0027] Figure 8 It is a structural schematic diagram of the clamping mechanism of the present invention.

[0028] In the figure: 1. workbench; 2. fixed plate; 3. welding device; 4. moving mechanism; 401. connecting plate; 402. pressing plate; 403. sliding block; 404. pushing rod; 405. first sliding bar; 406. load-bearing plate; 407. positioning rod; 408. first spring; 409. supporting rod; 410. contact rod; 5. rotating mechanism; 501. bottom plate; 502. telescopic rod; 503. clamping plate; 504. arc rod; 505. clamping plate; 506. second sliding bar; 507. second spring; 508. pulling rope; 509. inserting rod; 6. clamping mechanism; 601. motor; 602. fixing ring; 603. elastic plate; 604. connecting rod; 605. rotating plate; 606. elastic rope. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0030] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0031] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] Example 1: See Figure 1-Figure 5 The present invention provides a technical solution: an injection molding machine aluminum template welding device, comprising a workbench 1, a fixed plate 2 is fixedly connected to the back of the workbench 1, a welding device 3 is fixedly connected to the top of the fixed plate 2, and also includes:

[0033] The movable mechanism 4 comprises a connecting plate 401, a connecting plate 401 is provided on the side of the workbench 1 away from the fixed plate 2, a slider 403 is slidably connected to the inner wall of the connecting plate 401, a pressing plate 402 is provided on the top of the slider 403, a side of the pressing plate 402 close to the connecting plate 401 is fixedly connected to the connecting plate 401, a first sliding rod 405 is fixedly connected to the side of the pressing plate 402 away from the fixed plate 2, a pushing rod 404 is slidably connected to the outer wall of the first sliding rod 405, a first spring 408 is fixedly connected to the side of the pushing rod 404 away from the slider 403, and the first spring 408 is provided to push and press the pushing rod 404 to ensure that the pushing rod 404 is firmly fitted with the pressing plate 402, a side of the first spring 408 away from the slider 403 is fixedly connected to the load-bearing plate 406, and the slider 4 03 A positioning rod 407 is fixedly connected to one side close to the push rod 404, and the outer wall of the positioning rod 407 is in contact with the first spring 408. The outer wall of the positioning rod 407 is slidably connected to the push rod 404, and a contact rod 410 is provided on the inner wall of the positioning rod 407. Support rods 409 are fixedly connected to the left and right sides of the contact rod 410. By providing the support rods 409, the load-bearing plate 406 can be effectively supported, so that after the load-bearing plate 406 completes pressing the first spring 408, the support rods 409 can limit the movement of the load-bearing plate 406, thereby ensuring that the first spring 408 does not rebound. Two groups of support rods 409 are fixedly connected to the contact rod 410 on one side thereof, and the moving mechanism 4 is provided in two groups and are symmetrically arranged with the middle of the workbench 1 as the center, and the push rod 404 is used to fix the load-bearing plate 406.

[0034] The working principle of this embodiment is as follows: when the template needs to be welded, firstly, the two ends of the template are placed inside the load-bearing plate 406, then the load-bearing plate 406 is moved, and during the movement of the load-bearing plate 406, the positioning rod 407 connected thereto also moves accordingly, and the movement of the positioning rod 407 drives the slider 403 to slide on the inner wall of the connecting plate 401, and at the same time, the sliding of the positioning rod 407 also causes the first spring 408 and the pushing rod 404 to be displaced, thereby pushing the first sliding rod 405 and the pressing plate 402 to move synchronously, and when the load-bearing plate 406 moves into position, After that, the load-bearing plate 406 is pressed to make it approach the connecting plate 401. During this process, the first spring 408 is squeezed and begins to shrink. The shrinking spring will apply a thrust to the push rod 404, and the push rod 404 will slide along the positioning rod 407 and the second sliding rod 506 toward the connecting plate 401. When the push rod 404 slides a certain distance and contacts with the connecting plate 401, the load-bearing plate 406 is firmly fixed with the help of the pushing force of the pressing plate 402 and the first spring 408, thereby ensuring that the template can be quickly fixed and facilitating subsequent movement operations.

[0035] Example 2: Please refer to Figure 6-Figure 7On the basis of the first embodiment, the present invention provides a technical solution: it also includes a rotating mechanism 5, which includes a bottom plate 501, a telescopic rod 502 is fixedly connected to the side of the bottom plate 501 close to the moving mechanism 4, and a clamping plate 503 is rotatably connected to the side of the telescopic rod 502 away from the bottom plate 501 through a first rotating shaft, and an arc rod 504 is fixedly connected to the outer wall of the clamping plate 503, and a second sliding rod 506 is fixedly connected to the side of the arc rod 504 away from the clamping plate 503, and the clamping plate 503 is used to drive the arc rod 504 to rotate, and a clamping plate 505 is provided on the outer wall of the second sliding rod 506, and the inner wall of the clamping plate 505 is slidably connected to the outer wall of the second sliding rod 506, and a second spring 507 is fixedly connected to the bottom of the side of the clamping plate 505 away from the arc rod 504, and the second spring 507 contacts the outer wall of the second sliding rod 506, and the second spring 507 is used to pull the clamping plate 505 to fit together, and the arc rod 504 and the clamping plate 505 The pull rope 508 is arranged to pull the insertion rod 509 to move the card plate 503.

[0036] The working principle of this embodiment is as follows: when the left and right sides of the template pass through the inner wall of the load-bearing plate 406, they will come into contact with the clamping plate 505. As the template continues to squeeze the clamping plate 505, the clamping plate 505 will slide along the second slide bar 506. During this process, the movement of the clamping plate 505 will stretch the second spring 507 until the clamping plate 505 is completely fitted with the template. The clamping plate 505 will stop moving. At this time, the template is firmly fixed by the clamping plate 505. When the template needs to be rotated during welding, the clamping plate 503 is rotated. 503 drives the arc rod 504 to rotate synchronously, and the arc rod 504 further drives the second slide bar 506 to tilt. When the second slide bar 506 tilts, it will pull the clamp plate 505 to rotate accordingly, thereby realizing the adjustment of the template angle. When the card plate 503 rotates, its notch will align with the insertion rod 509. At this time, with the help of the pulling force of the pull rope 508, the insertion rod 509 is moved and embedded in the notch of the card plate 503, thereby completing the fixation of the rotation position of the card plate 503 and ensuring that the template remains stable at the adjusted angle.

[0037] Example 3: Please refer to Figure 8 On the basis of the first and second embodiments, the present invention provides a technical solution: it also includes a clamping mechanism 6, the clamping mechanism 6 includes a motor 601, the side of the motor 601 close to the fixed plate 2 is fixedly connected to the fixed plate 2, the output end of the motor 601 passes through the fixed plate 2, the output end of the motor 601 is rotatably connected to the connecting plate 401 through a bearing, the motor 601 is used to drive the clamping mechanism 6 to rotate, the side of the output end of the motor 601 away from the connecting plate 401 is fixedly connected to a fixing ring 602, the top of the fixing ring 602 is fixedly connected to a connecting rod 604, the side of the connecting rod 604 away from the fixing ring 602 is rotatably connected to a rotating plate 605 through a second rotating shaft, and the side of the connecting rod 604 close to the output end of the motor 601 is fixedly connected to the fixing ring 602, and the fixing ring 602 is fixedly connected to the top of the fixing ring 602. An elastic plate 603 is fixedly connected, and the elastic plate 603 is used to fix the template again. An elastic rope 606 is fixedly connected to the bottom of the elastic plate 603 close to the rotating plate 605. By setting the elastic rope 606, the rotating plate 605 can be pulled so that the rotating plate 605 is always in a fixed state with respect to the template, thereby ensuring that the template is also in a fixed state when the angle is rotated. The side of the elastic rope 606 away from the elastic plate 603 is fixedly connected to the rotating plate 605. The connecting rod 604, the rotating plate 605, the elastic rope 606 and the elastic plate 603 are arranged in two groups and are symmetrically arranged with the middle part of the fixing ring 602 as the center. The elastic rope 606 is used to pull the rotating plate 605 to move closer to the elastic plate 603.

[0038] The working principle of this embodiment is as follows: when the template contacts the clamping mechanism 6, it will first touch the rotating plate 605. Under the pushing action of the template, the rotating plate 605 rotates outward and opens, and the template immediately begins to slide into the inside of the clamping mechanism 6 along the guide of the rotating plate 605. At the same time, the elastic rope 606 is stretched, and the template contacts the elastic plate 603 and applies a thrust to it, causing the elastic plate 603 to expand and deform outward. In this way, the template can fit tightly and completely with the elastic plate 603. Thereafter, the elastic plate 603 rebounds inwardly by its own elastic restoring force, pulling the elastic rope 606 back. When the elastic rope 606 shrinks, it will pull the rotating plate 605 to rotate back to the initial position, thereby further stabilizing the template. When the angle of the template needs to be adjusted, the motor 601 is started, and the motor 601 drives the relevant components to rotate until the template rotates to the required precise angle. Under the coordinated clamping action of the elastic plate 603 and the rotating plate 605, the template will not have position deviation during the rotation process and after it is rotated into place, so that better welding can be performed.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An aluminum template welding device for an injection molding machine, comprising a workbench (1), a fixing plate (2) fixedly connected to the back of the workbench (1), a welding device (3) fixedly connected to the top of the fixing plate (2), characterized in that: Also includes: The moving mechanism (4) comprises a connecting plate (401), the connecting plate (401) being arranged on a side of the workbench (1) away from the fixed plate (2), the inner wall of the connecting plate (401) being slidably connected to a slider (403), the top of the slider (403) being arranged with a pressing plate (402), the side of the pressing plate (402) close to the connecting plate (401) being fixedly connected to the connecting plate (401), the side of the pressing plate (402) away from the fixed plate (2) being fixedly connected to a first sliding rod (405), the outer wall of the first sliding rod (405) being slidably connected to a pushing rod (404), the side of the pushing rod (404) away from the slider (403) being fixedly connected to a first spring (408), the first spring (408) being away from the slider A load-bearing plate (406) is fixedly connected to one side away from the slider (403); a positioning rod (407) is fixedly connected to one side of the slider (403) close to the push rod (404); an outer wall of the positioning rod (407) contacts a first spring (408); an outer wall of the positioning rod (407) is slidably connected to the push rod (404); a contact rod (410) is provided on the inner wall of the positioning rod (407); support rods (409) are fixedly connected to the left and right sides of the contact rod (410); two groups of support rods (409) are fixedly connected to the contact rod (410) at one side close to the contact rod (410); the moving mechanism (4) is provided in two groups and is symmetrically arranged with the middle of the workbench (1) as the center; the push rod (404) is used to fix the load-bearing plate (406).

2. The aluminum template welding device for injection molding machine according to claim 1, characterized in that: The invention also comprises a rotating mechanism (5), wherein the rotating mechanism (5) comprises a bottom plate (501), a side of the bottom plate (501) close to the moving mechanism (4) is fixedly connected to a telescopic rod (502), a side of the telescopic rod (502) away from the bottom plate (501) is rotatably connected to a clamping plate (503) via a first rotating shaft, an outer wall of the clamping plate (503) is fixedly connected to an arc-shaped rod (504), a side of the arc-shaped rod (504) away from the clamping plate (503) is fixedly connected to a second sliding rod (506), and the clamping plate (503) is used to drive the arc-shaped rod (504) to rotate.

3. The aluminum template welding device for injection molding machine according to claim 2 is characterized in that: The outer wall of the second slide bar (506) is provided with a clamping plate (505), the inner wall of the clamping plate (505) is slidably connected to the outer wall of the second slide bar (506), and the bottom of the clamping plate (505) away from the arc rod (504) is fixedly connected with a second spring (507), the second spring (507) is in contact with the outer wall of the second slide bar (506), and the second spring (507) is used to pull the clamping plate (505) for fitting.

4. The aluminum template welding device for injection molding machine according to claim 3 is characterized in that: The arc-shaped rod (504) and the clamping plate (505) are both arranged in two groups and are symmetrically arranged with the middle of the second sliding rod (506) as the center. An insertion rod (509) is arranged on the inner wall of one side of the telescopic rod (502) close to the clamping plate (503). The outer wall of the insertion rod (509) is slidably connected to the inner wall of the telescopic rod (502). The insertion rod (509) is used to limit the rotation of the clamping plate (503).

5. The aluminum template welding device for injection molding machine according to claim 4, characterized in that: A pull rope (508) is fixedly connected to one side of the insertion rod (509) close to the clamping plate (503), and a side of the pull rope (508) away from the insertion rod (509) is fixedly connected to the outer wall of the telescopic rod (502). The rotating mechanism (5) is arranged in two groups and both are symmetrically arranged with the middle of the workbench (1) as the center. The pull rope (508) is used to pull the insertion rod (509) to move.

6. The aluminum template welding device for injection molding machine according to claim 1, characterized in that: It also includes a clamping mechanism (6), the clamping mechanism (6) including a motor (601), the motor (601) being fixedly connected to the fixing plate (2) at a side close to the fixing plate (2), the output end of the motor (601) passing through the fixing plate (2), the output end of the motor (601) being rotatably connected to the connecting plate (401) via a bearing, and the motor (601) being used to drive the clamping mechanism (6) to rotate.

7. The aluminum template welding device for injection molding machine according to claim 6, characterized in that: A fixing ring (602) is fixedly connected to the side of the output end of the motor (601) away from the connecting plate (401), a connecting rod (604) is fixedly connected to the top of the fixing ring (602), a side of the connecting rod (604) away from the fixing ring (602) is rotatably connected to a rotating plate (605) via a second rotating shaft, and a side of the connecting rod (604) close to the output end of the motor (601) is fixedly connected to an elastic plate (603), and the elastic plate (603) is used to fix the template again.

8. The aluminum template welding device for injection molding machine according to claim 7, characterized in that: An elastic rope (606) is fixedly connected to the bottom of one side of the elastic plate (603) close to the rotating plate (605); the elastic rope (606) is fixedly connected to the rotating plate (605) on the side away from the elastic plate (603); the connecting rod (604), the rotating plate (605), the elastic rope (606) and the elastic plate (603) are arranged in two groups and are symmetrically arranged with the middle of the fixed ring (602) as the center; the elastic rope (606) is used to pull the rotating plate (605) to move closer to the elastic plate (603).

Citation Information

Patent Citations

  • Aluminum template welding device

    CN203725955U