Auxiliary treatment equipment for processing valve port of safety check valve
By designing auxiliary processing equipment with steering components and circle detection components, the problem that existing equipment cannot adjust the clamping direction and cannot be detected immediately after the valve port is processed, and efficient valve processing and inspection is achieved.
Patent Information
- Application Number
- CN202510595017.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-09
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2045-05-09
AI Technical Summary
The existing equipment cannot adjust the clamping direction and assist turning, and the valve port cannot be tested immediately after processing, which is troublesome to operate.
An auxiliary processing device including a base plate, a steering assembly and a circle detection assembly is designed. The steering assembly realizes the direction of the valve through the driving motor and the output shaft, and the circle detection assembly realizes the instant detection of the valve port through the detection head and the rotating motor.
The direction of the valve is realized, and the cutting process can be performed without changing the fixture, which improves the processing efficiency; at the same time, the valve port can be tested immediately after processing, which improves the convenience and accuracy of the inspection.
Smart Images

Figure CN120095675A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of check valve processing, in particular to auxiliary processing equipment for processing a valve port of a safety check valve. Background Art
[0002] A check valve is a valve used to control the one-way flow of fluid. It allows the fluid to flow freely in one direction, but blocks the flow of fluid in the opposite direction. It mainly relies on the pressure of the fluid and its own structural design to achieve one-way flow control. When the fluid flows in the normal flow direction, the pressure of the fluid overcomes the resistance inside the check valve, causing the valve to open and the fluid to pass smoothly. When the fluid tries to flow in the opposite direction, the pressure of the fluid acts on the closing part of the valve, causing it to close tightly and preventing the fluid from flowing in the opposite direction.
[0003] In the field of valve manufacturing, check valves are an important fluid control device, and their performance and quality are directly related to the safety and stability of industrial production and life. The valve port processing of check valves is a key link in the entire manufacturing process, and extremely high requirements are placed on the accuracy, surface quality and sealing of the valve port.
[0004] The prior art publication number is CN110936190B, which provides an auxiliary processing equipment for processing the valve port of a safety check valve, including a side plate, a screw rod, a slide rail, a slider, a sliding plate, a partition net, an auxiliary device, a transmission box, a controller, a power cord, a lock, a hand wheel, a driving gear and a driven gear. The present invention installs an auxiliary device on the top of the sliding plate, and the auxiliary device can stably fix the valve port before the valve port is processed to assist in completing the processing, and can automatically and stably clean the processed valve port quickly after processing. It has strong automation performance and good stability, and effectively solves the problems of mostly manual cleaning, manual cleaning, increased work steps, increased labor costs, and manual cleaning wastes working time and is time-consuming and labor-intensive.
[0005] Although the above-mentioned prior art can assist in valve port processing and perform quick cleaning, it does not have the function of reversing the clamped valve. When processing the valve port, it is necessary to process three pipe ports, the input and output pipe ports, and the valve port with a wheel handle installed on the top. Because the directions of the top valve port and the input and output pipe ports are not on the same axis, all existing processing processes generally involve cutting and drilling the three valve ports separately. After a valve port is processed, it is removed from the fixture and then the direction is changed, and the equipment is adjusted to continue processing. The operation is relatively cumbersome. In addition, after cutting and grinding, the existing equipment cannot detect the processed valve port. The circularity, flatness and other data require the valve to be taken out of the fixture and then rotated for detection, which is cumbersome to operate.
[0006] It can be seen that an auxiliary processing equipment for processing the valve port of a safety check valve is needed to solve the problems mentioned in the above background technology that the existing equipment cannot adjust the clamping direction to assist in turning and the valve port cannot be inspected immediately after processing. Summary of the invention
[0007] The purpose of the present invention is to provide an auxiliary processing device for processing the valve port of a safety check valve, so as to solve the problems mentioned in the above background technology that the existing equipment cannot adjust the clamping direction to assist in turning and the valve port cannot be inspected immediately after processing.
[0008] In order to solve the above technical problems, the present invention provides the following technical solutions: an auxiliary processing device for processing a valve port of a safety check valve, comprising a bottom plate, a steering assembly is installed on one side of the top of the bottom plate, and the steering assembly clamps the valve through a clamp assembly, and a circle drawing detection assembly for detecting the valve port is arranged on one side of the valve; The steering assembly includes a driving motor and an output shaft, and a worm sleeve and a gear sleeve are arranged on the outer side of the output shaft, a movable sleeve is movably arranged on the outer side of the output shaft, and the two sides of the movable sleeve are respectively passed through a first bevel sleeve and a worm sleeve, and through a second bevel sleeve and a connecting block, an arc handle for controlling its movement is connected to the outer side of the movable sleeve, one side of the gear sleeve meshes with a circumferential gear, and the circumferential gear meshes with the inside of the internal gear, the circumferential gear is connected to an outer sleeve through a shaft, and one end of the outer sleeve is connected to a mounting plate, the mounting plate is penetrated by an inner sleeve shaft, and one end of the inner sleeve shaft is connected to a first bevel gear, a second bevel gear is meshed below the first bevel gear, and the middle of the second bevel gear is connected to a fixture assembly through a shaft; The circle drawing detection assembly includes a detection head, and a telescopic rod at the bottom end of the detection head is hinged on one side of a screw rod, the screw rod is installed on a circular plate, and a rotating motor is installed on the rear side of the circular plate, and the middle part of the telescopic rod is connected to the transverse frame.
[0009] Preferably, the output end of the drive motor is connected to a reducer, and the output end of the reducer is connected to an output shaft, and the output shaft includes a blank shaft and a raised shaft, the blank shaft and the raised shaft are integrally formed, and the worm sleeve and the gear sleeve are located on the outside of the blank shaft, the movable sleeve is located on the outside of the raised shaft, and a groove matching the raised shaft is provided inside the movable sleeve, and the movable sleeve moves on the outside of the raised shaft.
[0010] Preferably, the worm sleeve and the gear sleeve are respectively arranged on the outside of the blank shaft through bearings, and a turbine is meshed on one side of the worm sleeve, a lower bevel gear is connected to the bottom of the turbine through a shaft, and one side of the lower bevel gear is meshed with a side bevel gear, and a flat gear is connected to the rear side of the side bevel gear through a shaft, and the flat gear is meshed with the gear sleeve.
[0011] Preferably, the first bevel sleeve and the second bevel sleeve are both integrally formed with the movable sleeve, and the first bevel sleeve matches the opening of the worm sleeve, and the second bevel sleeve matches the opening of the connecting block.
[0012] Preferably, the bottom end of the arc handle is connected to a bracket, and one side of the bracket is connected to a protruding shaft, the tail end of the protruding shaft is sleeved with a spring, and a protrusion is sleeved in the spring, the protruding shaft passes through a triangular plate arranged at the top of the bottom plate, a support plate is arranged on the triangular plate, and the support plate is located above the inner sleeve shaft, a stop block is arranged below the bracket, and an adjustment handle is arranged at one end of the stop block.
[0013] Preferably, the clamp assembly includes a mounting frame, and a cylinder is installed at the bottom end of the mounting frame, the output end of the cylinder is connected to a vertical plate, and the vertical plate is symmetrically provided with oblique grooves, the oblique grooves are penetrated by a limit block, and the limit block is located above the mounting frame, one side of the limit block is connected to a moving block, and a clamping block is provided on one side of the moving block.
[0014] Preferably, a partition is provided inside the mounting frame, and the vertical plate is raised and lowered on one side of the partition. A slot is provided at the top of the mounting frame, and the vertical plate passes through the slot and extends to the outside thereof.
[0015] Preferably, a bracket is provided on the outside of the detection head, and a telescopic rod is provided at the bottom end of the bracket, a short sleeve is provided in the middle part of the telescopic rod, a transverse axis passes through the transverse frame, and a transverse sleeve shaft is connected to the outside of the transverse axis, and the transverse sleeve shaft is connected to the short sleeve.
[0016] Preferably, the bottom end of the telescopic rod is connected to the articulated block, and the rear side of the articulated block is connected to the articulated shaft, a moving block is arranged on the outer side of the screw rod, and the moving block is connected to the articulated block via the articulated shaft.
[0017] Preferably, the bottom end of the circular plate is connected to a base, a platform is provided on the top side of the base plate away from the steering assembly, and a push rod is installed on the platform, the output end of the push rod is connected to a rectangular frame, the push rod and the rectangular frame are both in two groups, and the two groups of rectangular frames are gathered on the outside of the base.
[0018] Compared with the prior art, the beneficial effects achieved by the present invention are: First, the present invention realizes the steering of the clamped valve by providing the bottom plate and the steering assembly, so that three valve openings located in different directions can be cut without replacing the clamp or disassembling from the clamp. The valve openings in three different directions can be processed continuously without stopping the machine, thereby improving the efficiency of the cutting process. The valve that is driven by the steering assembly to change direction can be polished and cut from any direction without being limited to one direction. Moreover, valves with special shapes at different positions can also be polished in a reversing direction. The adaptability of the clamp is improved without replacing the clamp, and repeated installation and disassembly are unnecessary, making the valve opening processing more convenient.
[0019] Secondly, the present invention, through the arrangement of the circle drawing detection component, realizes that after the valve port cutting, grinding and drilling process is completed, the circle drawing detection component will be pushed to one side of the valve port, and by adjusting the distance and height, the detection head is located on the side of the valve port that needs to be detected, and then by starting the rotating motor and adjusting the rotation of the screw rod, the detection head can draw circles of different sizes, so as to detect different grinding surfaces and mounting holes. The device allows the valve port to be inspected immediately after grinding, and if the detection data is unqualified, the grinding can be continued immediately, thereby ensuring the grinding accuracy. There is no need to remove the valve from the fixture for detection, and the processes are more continuous.
[0020] Thirdly, the present invention realizes that the clamp assembly and the valve are set up to control the movement of the two groups of clamps by starting the cylinder, so as to clamp the middle valve. The operation is convenient and the clamping is more stable. The cooperation with the bottom plate and the circle drawing detection assembly can make the valve port processing and detection process smoother. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a cross-sectional view of the present invention; Figure 3 This is a schematic diagram of the connection structure of the steering assembly of the present invention; Figure 4 This is a schematic diagram of the split structure of the steering assembly of the present invention; Figure 5 It is a schematic diagram of the partial structure of the steering assembly of the present invention; Figure 6 It is a schematic diagram of the connection structure between the movable sleeve and the arc handle of the present invention; Figure 7 It is a schematic diagram of the connection structure of the circumferential gear and the bevel gear of the present invention; Figure 8 It is a schematic diagram of the connection structure between the clamp assembly and the valve of the present invention; Fig. 9 This is a schematic diagram of the split structure of the clamp assembly and the valve of the present invention; Fig.10This is a schematic diagram of the connection structure of the circle drawing detection component of the present invention; Fig.11 It is a schematic diagram of the split structure of the circle drawing detection component of the present invention.
[0022] Among them: 1. bottom plate; 2. steering assembly; 201. drive motor; 202. output shaft; 203. worm gear sleeve; 2031. turbine; 2032. lower bevel gear; 2033. side bevel gear; 2034. flat gear; 204. gear sleeve; 205. movable sleeve; 2051. first bevel sleeve; 2052. second bevel sleeve; 206. arc handle; 207. bracket; 2071. protruding shaft; 2072. spring; 208. stopper; 209. adjustment handle; 210. circumferential gear; 211. internal gear; 212. outer sleeve; 213. mounting plate; 214. connecting block; 215. Inner sleeve shaft; 216, first bevel gear; 217, second bevel gear; 3, fixture assembly; 301, mounting frame; 302, cylinder; 303, vertical plate; 304, inclined slot; 305, limit block; 306, moving block; 307, clamping block; 4, valve; 5, circle drawing detection assembly; 501, detection head; 502, telescopic rod; 503, short sleeve; 504, transverse frame; 5041, transverse axis; 5042, transverse sleeve shaft; 505, hinged block; 506, screw rod; 5061, moving block; 507, round plate; 5071, base; 508, rotating motor; 509, push rod; 5091, rectangular frame. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] See also Figure 1-Figure 7A processing device for auxiliary processing of a safety check valve port, comprising a bottom plate 1, a steering assembly 2 is installed on one side of the top of the bottom plate 1, the steering assembly 2 comprises a driving motor 201 and an output shaft 202, and a worm sleeve 203 and a gear sleeve 204 are arranged on the outer side of the output shaft 202, a movable sleeve 205 is movable on the outer side of the output shaft 202, and both sides of the movable sleeve 205 are respectively clamped with the worm sleeve 203 through a first bevel sleeve 2051, and clamped with a connecting block 214 through a second bevel sleeve 2052, and the outer side of the movable sleeve 205 It is connected to an arc handle 206 for controlling its movement, one side of the gear sleeve 204 meshes with the circumferential gear 210, and the circumferential gear 210 meshes inside the internal gear 211, the circumferential gear 210 is connected to the outer sleeve 212 through a shaft, and one end of the outer sleeve 212 is connected to the mounting plate 213, the mounting plate 213 is penetrated by the inner sleeve shaft 215, and one end of the inner sleeve shaft 215 is connected to the first bevel gear 216, the second bevel gear 217 meshes below the first bevel gear 216, and the middle of the second bevel gear 217 is connected to the clamp assembly 3 through a shaft.
[0025] In this embodiment, a controller can be installed in the device, and the controller is electrically connected to the electronic components in the device to facilitate direct control of the device. A tool for cutting, grinding or drilling is installed on one side of the device to process the valve port. The tool can be a common type of tool on existing machine tools. The existing tool mounting plate can also be moved, raised and lowered on the machine tool, and drive the tool to rotate. When the tool processes the valve port, the circle drawing detection component 5 will actively move to other places on the plane and will not block the tool processing. In addition, for this device, the direction of tool installation is not limited. Because of the presence of the steering component 2 of the device, the tool can be installed and processed in different directions, and the angle can be adjusted to cooperate with the processing.
[0026] Specifically, the output end of the driving motor 201 is connected to a reducer, and the output end of the reducer is connected to an output shaft 202, and the output shaft 202 includes a blank shaft and a raised shaft, the blank shaft and the raised shaft are integrally formed, and the worm sleeve 203 and the gear sleeve 204 are located on the outside of the blank shaft, the movable sleeve 205 is located on the outside of the raised shaft, and a groove matching the raised shaft is provided inside the movable sleeve 205, and the movable sleeve 205 moves on the outside of the raised shaft.
[0027] In this embodiment, the reducer at the output end of the driving motor 201 can be a worm gear reducer, which can prevent reversal. Moving the adjustment handle 209 left and right is only for adjusting the direction of rotation and how to rotate. The final driving force is still the driving motor 201. After the driving motor 201 is started, it drives the output shaft 202 to rotate, and then drives the movable sleeve 205 to rotate. The movable sleeve 205 transmits the rotation to the connecting block 214 or the worm sleeve 203, thereby achieving the purpose of rotating the valve 4. The driving motor 201 can be a servo motor.
[0028] Specifically, the worm sleeve 203 and the gear sleeve 204 are respectively arranged on the outside of the blank shaft through bearings, and a turbine 2031 is meshed on one side of the worm sleeve 203, a lower bevel gear 2032 is connected to the lower part of the turbine 2031 through a shaft, and one side of the lower bevel gear 2032 is meshed with a side bevel gear 2033, and a flat gear 2034 is connected to the rear side of the side bevel gear 2033 through a shaft, and the flat gear 2034 is meshed with the gear sleeve 204.
[0029] In this embodiment, when the output shaft 202 rotates, the gear sleeve 204 and the worm sleeve 203 on the outside of the blank shaft will not rotate. Only when the first bevel sleeve 2051 enters the inside of the worm sleeve 203 will the worm sleeve 203 be driven to rotate. Therefore, the length of the bearing installed inside the worm sleeve 203 cannot be the same as the inside of the worm sleeve 203. The bearing is slightly shorter, and the empty section is used to connect with the first bevel sleeve 2051. The interior of the worm sleeve 203 can also be designed with a slot structure that matches the first bevel sleeve 2051 for driving rotation. Similarly, the interior of the second bevel sleeve 2052 and the connecting block 214 can also be set.
[0030] Specifically, the bottom end of the arc handle 206 is connected to a bracket 207, and one side of the bracket 207 is connected to a protruding shaft 2071, the tail end of the protruding shaft 2071 is sleeved with a spring 2072, and a protrusion is sleeved in the spring 2072, the protruding shaft 2071 passes through a triangular plate arranged at the top of the bottom plate 1, a support plate is arranged on the triangular plate, and the support plate is located above the inner sleeve shaft 215, a stop block 208 is arranged below the bracket 207, and an adjustment handle 209 is arranged at one end of the stop block 208.
[0031] In this embodiment, the movable sleeve 205 can move outside the raised shaft of the output shaft 202. When the first bevel sleeve 2051 enters the interior of the worm sleeve 203, the second bevel sleeve 2052 and the connecting block 214 are in a disengaged state. When the second bevel sleeve 2052 and the connecting block 214 are in contact, the worm sleeve 203 and the first bevel sleeve 2051 are in a disengaged state, and the two will not coexist. By turning the adjusting handle 209, the stopper 208 is driven to rotate. The bottom of the bracket 207 is provided with protruding round blocks at the front and rear. The stopper 208 is Four sets of axis limiting blocks are provided, so that when the adjusting handle 209 is rotated, the bracket 207 and the arc handle 206 will be driven to move through the block 208. During processing, the staff can rotate the adjusting handle 209 and keep it in contact with the hand to keep it rotating in one direction. A self-locking structure can also be provided to self-lock the adjusting handle 209, so that the adjusting handle 209 will not rotate after the staff lets go. In addition, the adjusting handle 209 can be manually turned, or it can be rotated by electric or other means, depending on the needs on site.
[0032] Specifically, the first bevel sleeve 2051 and the second bevel sleeve 2052 are both integrally formed with the movable sleeve 205 , and the first bevel sleeve 2051 matches with the opening of the worm sleeve 203 , and the second bevel sleeve 2052 matches with the opening of the connecting block 214 .
[0033] In this embodiment, when the worm sleeve 203 rotates, the rotation is transmitted to the gear sleeve 204 through the turbine 2031, the lower bevel gear 2032, the side bevel gear 2033 and the flat gear 2034, and is not directly driven, because the worm and turbine can play a self-locking function, that is, the circumferential gear 210 cannot rotate when the output shaft 202 does not rotate, because the turbine 2031 cannot drive the worm sleeve 203 to rotate, which can make the device smoother during use. The shaft extending from the second bevel gear 217 can be a "7" shaped structure.
[0034] See also Figure 8-Figure 9 , an auxiliary processing equipment for processing the valve port of a safety check valve, a steering component 2 clamps a valve 4 through a clamp component 3.
[0035] In this embodiment, the clamp block 307, as a part in contact with the side of the valve 4, may be different from the structure shown in the attached figure, for example, it may be an arc structure, and after the valve 4 is clamped from both sides, the device can be driven to perform processing stably. The valve to be processed may be a relatively special structure, and the water inlet and outlet may not be located on the same axis. However, since the steering assembly 2 of the device has many adjustable angles, the clamped valve 4 is not limited to the shape shown in the attached figure.
[0036] Specifically, the clamp assembly 3 includes a mounting frame 301, and a cylinder 302 is installed at the bottom end of the mounting frame 301, the output end of the cylinder 302 is connected to a vertical plate 303, and the vertical plate 303 is symmetrically provided with inclined grooves 304, the inclined grooves 304 are penetrated by a limit block 305, and the limit block 305 is located above the mounting frame 301, a moving block 306 is connected to one side of the limit block 305, and a clamping block 307 is provided on one side of the moving block 306.
[0037] In this embodiment, the controller can be connected to the cylinder 302 to directly control the opening and closing of the cylinder 302. The output force of the cylinder 302 is large, so the clamping force is also large, which can ensure that the valve 4 is firmly clamped.
[0038] Specifically, a partition is disposed inside the mounting frame 301 , and the vertical plate 303 is raised and lowered on one side of the partition. A slot is provided at the top of the mounting frame 301 , and the vertical plate 303 passes through the slot and extends to the outside thereof.
[0039] In this embodiment, the two groups of inclined grooves 304 are symmetrically arranged, and the two groups of inclined grooves 304 are both inclined. The inclination direction of the two groups of inclined grooves 304 is not necessarily the same as that in the attached drawings. In the attached drawings, the distance between the two groups of inclined grooves 304 increases from top to bottom, so the two groups of limit blocks 305 are gradually approached by pulling down, and the distance between the two groups of inclined grooves 304 can also be gradually reduced from top to bottom. In this way, the two groups of limit blocks 305 can be gradually approached by pushing up to clamp the valve 4.
[0040] See also Figure 10-11 , an auxiliary processing equipment for processing the valve port of a safety check valve, a circle drawing detection component 5 for detecting the valve port is arranged on one side of the valve 4, the circle drawing detection component 5 includes a detection head 501, and a telescopic rod 502 at the bottom end of the detection head 501 is hinged on one side of a screw rod 506, the screw rod 506 is installed on a circular plate 507, and a rotating motor 508 is installed on the rear side of the circular plate 507, and the middle part of the telescopic rod 502 is connected to the horizontal frame 504.
[0041] In this embodiment, the detection head 501 and the outer bracket are detachable, and the detection head 501 can be replaced according to the detection items. For example, it can be replaced with a distance sensor or a contact sensor to detect the flatness of the valve polishing. The sensor is connected to the computer, and the flatness of the valve surface after polishing can be clearly and intuitively observed. Since the valve surface diameters are different, the size of the circle must also conform to the diameter. The screw rod 506 can be rotated to move the moving block 5061, and the position of the hinge block 505 on one side of the circular plate 507 can be changed. The farther away from the center of the circular plate 507, the larger the diameter of the circle is, which is suitable for the detection of valve surfaces with larger diameters. The closer to the center of the circular plate 507, the smaller the diameter of the circle is.
[0042] Specifically, a bracket is provided on the outside of the detection head 501, and the telescopic rod 502 is provided at the bottom end of the bracket, a short sleeve 503 is provided in the middle part of the telescopic rod 502, a transverse axis 5041 passes through the transverse frame 504, and a transverse sleeve axis 5042 is connected to the outside of the transverse axis 5041, and the transverse sleeve axis 5042 is connected to the short sleeve 503.
[0043] In this embodiment, the transverse sleeve shaft 5042 is sleeved on the outside of the transverse shaft 5041 and can move laterally on the outside of the transverse shaft 5041. The transverse sleeve shaft 5042 drives the short sleeve 503 to move together. The telescopic rod 502 passes through the short sleeve 503 and can be raised and lowered inside the short sleeve 503. The transverse movement trajectory and the lifting trajectory are combined to form a circular trajectory.
[0044] Specifically, the bottom end of the telescopic rod 502 is connected to the articulated block 505 , and the rear side of the articulated block 505 is connected to a hinge shaft, a moving block 5061 is arranged outside the screw rod 506 , and the moving block 5061 is connected to the articulated block 505 via the hinge shaft.
[0045] In this embodiment, the rotating motor 508 drives the circular plate 507 to rotate at the rear side of the circular plate 507, but the circular plate 507 and the rotating motor 508 also need to move in a plane following the start of the push rod 509, so a mobile power supply can be installed at the top of the base 5071 at the rear side of the rotating motor 508 to provide power for the rotating motor 508 so that it can be used normally.
[0046] Specifically, the bottom end of the circular plate 507 is connected to a base 5071, a platform is provided on the top side of the bottom plate 1 away from the steering assembly 2, and a push rod 509 is installed on the platform, and the output end of the push rod 509 is connected to a rectangular frame 5091, and the number of push rods 509 and rectangular frames 5091 are both two groups, and the two groups of rectangular frames 5091 are gathered on the outside of the base 5071.
[0047] In this embodiment, the setting of the platform does not block the flipping and rotation of the valve. The setting position reserves space for the rotation and flipping of the valve. The two groups of push rods 509 are respectively set on two axes, driving the two groups of rectangular frames 5091 to move. The gathering point of the two groups of rectangular frames 5091 changes with the extension distance of the push rods 509, so that the base 5071 can be moved to any point on the plane, which is convenient for detection of valves in different positions.
[0048] When in use, it is necessary to connect an external power supply, which provides electrical energy for the device so that the device can be used normally. First, start the cylinder 302, so that the cylinder 302 drives the vertical plate 303 to move downward, so that the limit block 305 located in the inclined groove 304 moves according to the inclined direction set by the inclined groove 304, and the two groups of limit blocks 305 respectively drive a group of moving blocks 306 and clamping blocks 307 to move. The two groups of clamping blocks 307 are close to each other to clamp the valve 4 located in the middle. After the clamping is firm, the cutting tool on one side can be used to cut and grind the nearest valve port. When the nearest valve port is polished, the other valve ports can be polished and cut. The adjusting handle 209 can be turned to the left, and the adjusting handle 209 drives the stopper 208 and the bracket 207 to rotate to the left. The bracket 207 drives the arc handle 206 to move to the left, so that the moving sleeve 205 moves to the left, so that the first bevel sleeve 2051 enters the worm sleeve 203 The worm sleeve 203 is rotated by friction force, the driving motor 201 is started to drive the output shaft 202 to rotate, the output shaft 202 drives the outer movable sleeve 205 to rotate, the movable sleeve 205 drives the worm sleeve 203 to rotate through the first bevel sleeve 2051, the rotation of the worm sleeve 203 drives the meshing turbine 2031 to rotate, the turbine 2031 drives the lower bevel gear 2032 to rotate, thereby driving the side bevel gear 2033 on one side to rotate, the side bevel gear 2033 drives the flat gear 2034 to rotate, the flat gear 2034 drives the gear sleeve 204 to rotate through meshing, so that the circumferential gear 210 meshing with it rotates inside the internal gear 211 with the gear sleeve 204 as the center point,The rotation of the circumferential gear 210 drives the internal gear 211, the outer sleeve 212 and the mounting plate 213 to rotate, thereby driving the second bevel gear 217 installed on one side of the mounting plate 213 to rotate around the first bevel gear 216. The second bevel gear 217 drives the fixture assembly 3 and the valve 4 to rotate through the shaft, and can also drive the adjusting handle 209 to rotate rightward, thereby driving the stopper 208, the bracket 207 and the arc handle 206 to move rightward, and the arc handle 206 drives the movable sleeve 205 to move rightward. The second bevel sleeve 2052 enters the connecting block 214 correspondingly to form a card and the connecting block 214 can be driven to rotate by friction. The connecting block 214 drives the inner sleeve shaft 215 and the first bevel gear 216 to rotate. The rotation of the first bevel gear 216 will drive the second bevel gear 217 meshing therewith to rotate, thereby driving the fixture assembly 3 and the valve 4 to rotate. The adjusting handle 209 is moved left and right to achieve multi-angle change of the valve port direction, which is convenient After the valve ports in different directions are processed, the valve ports after processing such as cutting, grinding and drilling are completed, and the processed valve ports can be inspected. The inspection head 501 is replaced according to the different inspection items. The two sets of push rods 509 are started to drive the base 5071 to move to the position of the corresponding valve port on the platform, and then the screw rod 506 is adjusted according to the aperture or valve surface diameter to be inspected. The moving block 5061 on the screw rod 506 is moved to different positions so that the inspection head 501 can draw circles of different diameters. The rotating motor 508 is started, and the rotating motor 508 drives the circular plate 507 to rotate as a whole, and then drives the screw rod 506 to rotate as a whole, and drives the hinge block 505 to perform a certain action through the hinge. The action is restricted by the horizontal frame 504 and acts on the inspection head 501, so as to draw a circle. The clamped valve 4 cannot be rotated for inspection, and the inspection head 501 moves on the specified hole or valve surface for inspection.
[0049] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An auxiliary processing device for processing a safety check valve port, comprising a bottom plate (1), characterized in that: A steering assembly (2) is installed on one side of the top end of the bottom plate (1), and the steering assembly (2) clamps the valve (4) through a clamp assembly (3), and a circle detection assembly (5) for detecting the valve port is provided on one side of the valve (4); The steering assembly (2) comprises a driving motor (201) and an output shaft (202), and a worm sleeve (203) and a gear sleeve (204) are arranged on the outside of the output shaft (202). A movable sleeve (205) is movably arranged on the outside of the output shaft (202), and two sides of the movable sleeve (205) are respectively connected to the worm sleeve (203) through a first bevel sleeve (2051) and a connecting block (214) through a second bevel sleeve (2052). The outside of the movable sleeve (205) is connected to an arc handle (206) for controlling its movement. The gear sleeve (204) is connected to the outside of the movable sleeve (205). One side of the inner gear (204) meshes with a circumferential gear (210), and the circumferential gear (210) meshes with the inside of the inner gear (211); the circumferential gear (210) is connected to an outer sleeve (212) via a shaft, and one end of the outer sleeve (212) is connected to a mounting plate (213); the mounting plate (213) is penetrated by an inner sleeve shaft (215), and one end of the inner sleeve shaft (215) is connected to a first bevel gear (216); the first bevel gear (216) meshes with a second bevel gear (217) below, and the second bevel gear (217) is connected to a fixture assembly (3) via a shaft in the middle; The circle drawing detection assembly (5) comprises a detection head (501), wherein a telescopic rod (502) at the bottom end of the detection head (501) is hinged to one side of a screw rod (506), the screw rod (506) is mounted on a circular plate (507), and a rotating motor (508) is mounted on the rear side of the circular plate (507), and the middle part of the telescopic rod (502) is connected to a transverse frame (504).
2. The auxiliary processing equipment for processing the valve port of a safety check valve according to claim 1, characterized in that: The output end of the drive motor (201) is connected to a reducer, and the output end of the reducer is connected to an output shaft (202), and the output shaft (202) comprises a blank shaft and a raised shaft, the blank shaft and the raised shaft are integrally formed, and the worm sleeve (203) and the gear sleeve (204) are located outside the blank shaft, the movable sleeve (205) is located outside the raised shaft, and a groove matching the raised shaft is provided inside the movable sleeve (205), and the movable sleeve (205) moves outside the raised shaft.
3. The auxiliary processing equipment for processing the valve port of a safety check valve according to claim 2, characterized in that: The worm sleeve (203) and the gear sleeve (204) are respectively arranged on the outside of the blank shaft via bearings, and a turbine (2031) is meshed on one side of the worm sleeve (203), a lower bevel gear (2032) is connected to the lower side of the turbine (2031) via a shaft, and a side bevel gear (2033) is meshed on one side of the lower bevel gear (2032), and a spur gear (2034) is connected to the rear side of the side bevel gear (2033) via a shaft, and the spur gear (2034) is meshed with the gear sleeve (204).
4. The auxiliary processing equipment for processing the valve port of a safety check valve according to claim 1, characterized in that: The first bevel sleeve (2051) and the second bevel sleeve (2052) are both integrally formed with the movable sleeve (205), and the first bevel sleeve (2051) matches the opening of the worm sleeve (203), while the second bevel sleeve (2052) matches the opening of the connecting block (214).
5. The auxiliary processing equipment for processing the valve port of a safety check valve according to claim 1, characterized in that: The bottom end of the arc handle (206) is connected to a bracket (207), and one side of the bracket (207) is connected to a protruding shaft (2071), the rear end of the protruding shaft (2071) is sleeved with a spring (2072), and a convex block is sleeved in the spring (2072), the protruding shaft (2071) passes through a triangular plate arranged at the top end of the bottom plate (1), a support plate is arranged on the triangular plate, and the support plate is located above the inner sleeve shaft (215), a stopper (208) is arranged below the bracket (207), and an adjustment handle (209) is arranged at one end of the stopper (208).
6. The auxiliary processing equipment for processing the valve port of a safety check valve according to claim 1, characterized in that: The clamp assembly (3) comprises a mounting frame (301), and a cylinder (302) is mounted at the bottom end of the mounting frame (301); an output end of the cylinder (302) is connected to a vertical plate (303), and the vertical plate (303) is symmetrically provided with oblique grooves (304), the oblique grooves (304) are penetrated by a limit block (305), and the limit block (305) is located above the mounting frame (301), one side of the limit block (305) is connected to a moving block (306), and one side of the moving block (306) is provided with a clamping block (307).
7. The auxiliary processing equipment for processing the valve port of a safety check valve according to claim 6, characterized in that: A partition is arranged inside the mounting frame (301), and the vertical plate (303) is raised and lowered on one side of the partition. A slot is provided at the top of the mounting frame (301), and the vertical plate (303) passes through the slot and extends to the outside thereof.
8. The auxiliary processing equipment for processing the valve port of a safety check valve according to claim 1, characterized in that: A bracket is arranged on the outside of the detection head (501), and a telescopic rod (502) is arranged at the bottom end of the bracket. A short sleeve (503) is arranged in the middle of the telescopic rod (502). A transverse shaft (5041) runs through the transverse frame (504), and a transverse sleeve shaft (5042) is connected to the outside of the transverse shaft (5041). The transverse sleeve shaft (5042) is connected to the short sleeve (503).
9. The auxiliary processing equipment for processing the valve port of a safety check valve according to claim 1, characterized in that: The bottom end of the telescopic rod (502) is connected to the hinge block (505), and the rear side of the hinge block (505) is connected to a hinge shaft. A moving block (5061) is arranged outside the screw rod (506), and the moving block (5061) is connected to the hinge block (505) via the hinge shaft.
10. The auxiliary processing equipment for processing the valve port of a safety check valve according to claim 1, characterized in that: The bottom end of the circular plate (507) is connected to a base (5071), a platform is provided on the top of the bottom plate (1) away from the steering assembly (2), and a push rod (509) is installed on the platform, the output end of the push rod (509) is connected to a rectangular frame (5091), the push rod (509) and the rectangular frame (5091) are both provided in two groups, and the two groups of rectangular frames (5091) are gathered on the outside of the base (5071).
Citation Information
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