Polishing device for instrument panel of electric vehicle and using method of polishing device
By designing a polishing device that adapts to the complex shape of the instrument panel, and using a rotating shell and dynamic adjustment system to achieve efficient polishing, the problems of uneven coverage and low utilization of polishing liquid in the prior art are solved, and the polishing quality and cleanliness of the equipment are improved.
Patent Information
- Application Number
- CN202510403665.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2045-04-01
AI Technical Summary
Existing polishing devices are difficult to adapt to the edges of the instrument panel or complex shape areas, resulting in uneven coverage of polishing liquids, and the liquid outlet holes of traditional polishing systems cannot dynamically adjust the flow rate, affecting the polishing effect and liquid utilization rate.
An electric vehicle dashboard polishing device is designed, including a support frame, a workbench, a sliding shell, an outer support shell, a passive tube, a rotating shell, a driving cylinder and a recycling cylinder. Through the rotation of the rotating shell and the linkage of the balance ring, extrusion ring and airbag, the shape changes of the instrument panel are adapted to, and dynamic adjustment and reuse of the polishing liquid are achieved through the extraction device and the recycling cylinder.
It achieves efficient and uniformity of the polishing process, reduces manual intervention and friction heat, avoids damage or deformation of the instrument panel surface, and improves the utilization rate of polishing liquid and the cleanliness of the equipment.
Smart Images

Figure CN120095697A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile parts processing devices, in particular to an electric vehicle instrument panel polishing device and a use method thereof. Background Art
[0002] As an environmentally friendly and energy-saving means of transportation, electric vehicles have been widely used around the world in recent years. With the rapid development of the electric vehicle market, consumers' quality requirements for vehicle appearance and interior are also increasing. The dashboard is an important component inside the electric vehicle, and its surface finish and transparency directly affect the driver's visual experience and driving safety.
[0003] After searching, it was found that the prior art publication number is CN109719581B, which discloses a fully automatic flat plate polishing device and its working method, including: a fuselage, a lifting device, a polishing mechanism loading and unloading assembly, a dust suction device and a control instrument panel; the fuselage is composed of a support column, a support panel and a control box; a lifting bracket is arranged on one side of the control box, and two groups of symmetrical lifting guide columns are arranged on the side of the lifting bracket close to the workbench, a base plate is fixedly connected to the slider, a mounting frame perpendicular to the base plate is fixedly connected to the bottom of the base plate, a mounting plate is arranged on the mounting frame, a connecting plate extends from the mounting plate to one side of the lifting bracket, and one side of the connecting plate is fixedly connected to the power output shaft of the lifting cylinder, the lifting device is arranged on the fuselage, the polishing mechanism is arranged on the workbench, and the loading and unloading assembly is arranged on the polishing mechanism. The scheme uses multiple suction cups that automatically rise or fall to evenly absorb objects, ensure the stability of the picking process, reduce clamping scratches during loading and unloading, and accurately process.
[0004] Therefore, based on the above search and combined with existing technologies, most of the existing polishing devices are fixed in design, which are difficult to adapt to the edge of the dashboard or complex-shaped areas, resulting in uneven coverage of the polishing liquid. At the same time, the liquid outlet of the traditional polishing system is a fixed opening, and the flow rate cannot be dynamically adjusted according to actual needs, which can easily cause excessive or insufficient supply of polishing liquid, thereby affecting the polishing effect and reducing the liquid utilization rate. For this reason, the present application proposes an electric vehicle dashboard polishing device and a method of using it. Summary of the invention
[0005] The object of the present invention is to provide an electric vehicle instrument panel polishing device and a method of using the same to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a polishing device for an electric vehicle dashboard, comprising a support frame, a workbench is fixedly installed on the upper end of the support frame, a sliding shell is arranged above the workbench, an outer supporting shell is fixedly installed on the bottom end of the sliding shell, a passive tube is passed through the inner end of the outer supporting shell, the bottom end of the passive tube is fixedly connected to a rotating shell, a polishing cloth is sleeved on the outer surface of the rotating shell for polishing the dashboard, the rotating shell grinds and polishes the outer surface of the dashboard by rotating, a plurality of driving cylinders are arranged inside the outer supporting shell, a liquid outlet cap for spraying polishing liquid is arranged at the bottom end of the driving cylinder, an extraction device is arranged between the liquid outlet cap and the driving cylinder for extracting polishing liquid, a plurality of recovery cylinders for recovering polishing liquid are fixedly connected to the inner bottom end of the outer supporting shell, and the opening at the bottom end of the recovery cylinder corresponds to the rotating shell.
[0007] As a further solution of the present invention, a driving gear is fixedly sleeved on the outer surface of the passive tube, a passive ring is rotatably installed on the end of the driving cylinder away from the liquid outlet cover, and a passive gear is fixedly sleeved on the outer surface of the passive ring, two adjacent passive gears are meshed with each other, and the passive gear close to the passive tube is meshed with the driving gear.
[0008] As a further solution of the present invention, a shunt ring is sleeved on the outer surface of the passive tube, and the shunt ring is connected to the infusion tube via a guide tube. A sealing cover is sleeved on the upper end of the passive ring, and the outer surface of the sealing cover is fixedly connected to the inner end of the outer support shell, wherein the sealing cover close to the passive tube is connected to the output end of the shunt ring, and two adjacent sealing covers are connected by a synchronization tube, and a plurality of leakage holes are opened at the bottom end of the sealing cover, and the leakage holes are arranged in a ring shape.
[0009] As a further solution of the present invention, the extraction device includes a passive turbofan, which is fixedly connected to the inside of the passive ring, and the inner end of the driving cylinder is slidably connected to a movable plug, and the inner end of the driving cylinder is fixedly connected to two matching cylinders, and the upper ends of the two matching cylinders are penetrated by a guide tube, and the outer surface of the movable plug is provided with two through holes, and the end of the guide tube away from the matching cylinder is fixedly penetrated in the through hole. Through the fixed connection between the guide tube and the through hole of the movable plug, the path of the liquid can be ensured to be stable when flowing inside the matching cylinder, turbulence can be reduced, the guide effect can be improved, and uniform liquid transportation can be ensured.
[0010] As a further solution of the present invention, the upper end of the liquid outlet cover is fixedly connected to a spherical shell, and the spherical shell is movably installed on the bottom end of the driving cylinder. Through the action of the movably connected spherical shell and the driving cylinder, the liquid outlet cover can be offset in any direction, the upper end of the spherical shell is fixedly connected to a movable cylinder, the inner end of the movable cylinder is penetrated by a center tube, the matching cylinder and the center tube are connected by a reflux pipe, the outer surface of the movable cylinder is fixedly connected to a balancing ring, and the upper end of the balancing ring is provided with an extrusion ring.
[0011] As a further solution of the present invention, an airbag is sleeved on the outer surface of the movable cylinder, and the airbag is located above the extrusion ring. The airbag and the movable cylinder are connected by an air pipe formed by an elastic hose. A passive plug is fixedly installed on the outer surface of the central tube, and the passive plug is located above the output port of the air pipe.
[0012] As a further solution of the present invention, the airbag and the movable cylinder are connected via an air tube formed by an elastic hose, and a passive plug is fixedly mounted on the outer surface of the central tube, and the passive plug is located above the output port of the air tube.
[0013] As a further solution of the present invention, the inner end of the recovery cylinder is provided with filter cotton, the upper and lower ends of the filter cotton are fixedly connected to a stabilizing ring, and the inner end of the recovery cylinder is slidably installed with a passive sleeve to effectively intercept impurities and particulate matter in the polishing liquid, ensure the cleanliness of the recovery liquid, prevent blockage of the recovery pipeline, and increase the service life of the equipment.
[0014] As a further solution of the present invention, liquid outlet holes are provided on the outer surfaces of the passive sleeve and the recovery cylinder, and the two liquid outlet holes correspond to each other. When the filter cotton moves upward, the passive sleeve is pushed to move, so that the two liquid outlet holes are offset from each other. By adjusting the relative offset of the passive sleeve and the liquid outlet holes of the recovery cylinder, the liquid outlet flow rate can be dynamically adjusted according to the moving state of the filter cotton to ensure the proper discharge of the recovered liquid and avoid excessive or insufficient discharge that affects the system balance.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. When the present invention is used, the polishing liquid enters the liquid outlet cover through the central tube and evenly wets the polishing cloth, making the polishing process more efficient and uniform, reducing manual intervention, and improving the polishing quality. At the same time, the continuous supply of polishing liquid can effectively reduce the friction heat generated during the polishing process, preventing the instrument panel surface from being damaged or deformed due to high temperature. The turbofan extracts excess liquid in time through the recovery pipe and the recovery cylinder, reducing liquid scattering, keeping the equipment and the surrounding environment clean, and improving working comfort;
[0017] 2. When the rotating shell reaches the edge of the instrument panel or an irregular area, it can automatically deform adaptively according to the shape. Through the linkage of the balance ring, the extrusion ring and the airbag, it can squeeze the internal gas, prompting the passive plug to move up and expand the opening of the leakage hole, thereby increasing the liquid output, avoiding the problem of insufficient polishing liquid supply due to irregular areas of the instrument panel, and improving the overall polishing uniformity. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The structure diagram of a polishing device for an electric vehicle dashboard is shown;
[0019] Figure 2 It is a schematic diagram of the structure of the matching frame and the workbench;
[0020] Figure 3 It is a schematic diagram of the structure inside the outer support shell;
[0021] Figure 4 It is a schematic diagram of the enlarged structure inside the outer support shell;
[0022] Figure 5 It is a schematic diagram of the structure inside the driving cylinder;
[0023] Figure 6 A schematic diagram of the structure inside the matching cylinder;
[0024] Figure 7 It is a schematic diagram of the structure of the movable cylinder and the air bag;
[0025] Figure 8 It is a schematic diagram of the structure inside the movable cylinder;
[0026] Fig. 9 It is a schematic diagram of the structure inside the liquid outlet cover;
[0027] Fig.10 It is a schematic diagram of the structure inside the recycling cylinder;
[0028] Fig.11 It is a schematic diagram of the structure of the outer supporting shell and the bottom end of the rotating shell.
[0029] In the figure: 1, support frame; 2, liquid storage barrel; 3, support column; 4, infusion tube; 5, movable beam; 51, travel screw; 6, fixed beam; 61, adjustment screw; 7, drive motor;
[0030] 101, workbench; 102, movable plate; 103, matching frame; 104, return spring; 105, movable column; 106, push rod; 107, clamping rod; 108, lifting screw;
[0031] 201, sliding shell; 202, grinding motor; 203, splitter ring; 204, guide tube; 205, outer support shell; 206, passive tube; 207, rotating shell; 208, driving gear; 209, passive gear;
[0032] 301, driving cylinder; 302, passive ring; 303, sealing cover; 304, liquid outlet cover; 305, synchronous tube; 306, movable plug; 307, return pipe; 308, center tube; 309, airbag; 310, ball shell; 311, auxiliary spring; 312, extrusion ring; 313, matching cylinder; 314, guide tube; 315, passive turbofan; 316, air pipe; 317, balance ring; 318, movable cylinder;
[0033] 401, recovery cylinder; 402, recovery tube; 403, filter cotton; 404, passive sleeve; 405, liquid outlet;
[0034] 501, guide rod; 502, abutment spring; 503, guide groove; 504, passive plug; 505, movable spring; 506, leakage hole. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] Example 1: Please refer to Figure 1 - Figure 4 A polishing device for an electric vehicle dashboard and a method for using the same include a support frame 1, a workbench 101 is fixedly installed on the upper end of the support frame 1 by bolts, two support columns 3 are fixedly installed on the upper end of the workbench 101 by bolts, and a fixed beam 6 is fixedly connected to the upper end of the support column 3, and a movable beam 5 is slidably connected to the upper end of the fixed beam 6, and a sliding shell 201 is arranged above the workbench 101, and the sliding shell 201 is slidably installed on the bottom end of the movable beam 5. Specifically, an adjusting screw 61 is rotatably installed on the inner end of the fixed beam 6, and the movable beam 5 is threadedly sleeved on the outer surface of the adjusting screw 61, the inner end of the movable beam 5 is rotatably mounted with the traveling screw 51, and the sliding shell 201 is threadedly sleeved on the outer surface of the traveling screw 51, and the ends of the fixed beam 6 and the movable beam 5 are fixedly mounted with driving motors 7 by bolts, and the output ends of the two driving motors 7 are respectively fixedly connected with the adjusting screw 61 and the traveling screw 51, and the adjusting screw 61 and the traveling screw 51 are respectively driven to rotate through the output ends of the two driving motors 7, so that the movable beam 5 and the sliding shell 201 can move;
[0037] The inner end of the support frame 1 is fixedly connected to a liquid storage barrel 2 for storing polishing liquid through a clamp, and a water pump is also arranged inside the liquid storage barrel 2. The outer surface of the movable beam 5 is fixedly connected to a liquid infusion tube 4 through a clamp. The end of the liquid infusion tube 4 is inserted into the interior of the sliding shell 201, and the other end is connected to the output end of the water pump. The liquid infusion tube 4 is a hose, and the appearance can be changed arbitrarily.
[0038] The bottom end of the sliding shell 201 is fixedly installed with an outer supporting shell 205 by bolts, and a passive tube 206 is passed through the inner end of the outer supporting shell 205. The bottom end of the passive tube 206 is fixedly connected to a rotating shell 207. The outer surface of the rotating shell 207 is covered with a polishing cloth for polishing the instrument panel. The outer surface of the instrument panel is polished by the rotation of the rotating shell 207. The inner end of the sliding shell 201 is fixedly connected with a polishing motor 202 by bolts. The output end of the polishing motor 202 is fixedly connected to the upper end of the passive tube 206. The inner part of the outer supporting shell 205 is provided with a plurality of A driving cylinder 301 is arranged in a ring shape. A liquid outlet cover 304 for spraying polishing liquid is provided at the bottom end of the driving cylinder 301. An extraction device is provided between the liquid outlet cover 304 and the driving cylinder 301 for extracting polishing liquid. A plurality of through holes are provided at the bottom end of the outer supporting shell 205. The through holes correspond to each liquid outlet cover 304, and the liquid outlet covers 304 are all penetrated inside the through holes. A plurality of recovery cylinders 401 for recovering polishing liquid are fixedly connected to the inner bottom end of the outer supporting shell 205, and the opening at the bottom end of the recovery cylinder 401 corresponds to the rotating shell 207.
[0039] like Figure 2 As shown, a movable plate 102 is provided at the upper end of the support frame 1, and a matching frame 103 is fixedly welded at the upper end of the movable plate 102. A plurality of clamping rods 107 for clamping the instrument panel are rotatably installed on the outer surface of the matching frame 103. A movable column 105 is provided at the center of the matching frame 103, and a plurality of push rods 106 are rotatably installed on the outer surface of the movable column 105. The push rods 106 are arranged in a ring shape, and one end of the push rod 106 away from the movable column 105 is rotatably connected to the bottom end of the clamping rod 107. The rotation connection between the push rod 106 and the movable column 105 is higher than the height of the clamping rod 107. When the movable column 105 moves downward, the push rod 106 pushes the bottom end of the clamping rod 107, so that the upper end of the clamping rod 107 moves toward the movable column 105, thereby clamping the instrument panel.
[0040] The movable column 105 is connected to the matching frame 103 by a return spring 104, and a protrusion is fixedly installed on the upper end of the clamping rod 107, which corresponds to the movable column 105. The outer surface of the clamping rod 107 is covered with a rubber pad to prevent it from hanging on the outer surface of the instrument panel. After the clamping rod 107 is rotated, the instrument panel is buckled by the protrusion. When the instrument panel needs to be taken out, the clamping rod 107 is simultaneously pushed away from the movable column 105 to achieve its removal. A lifting screw 108 is threadedly sleeved on the bottom end of the workbench 101, and the upper end of the lifting screw 108 is rotatably connected to the bottom end of the movable plate 102, and an auxiliary rod is passed through the bottom end of the lifting screw 108. By rotating the lifting screw 108, the lifting screw 108 is moved upward, and at the same time, the movable plate 102 is driven to move upward, so as to achieve corresponding adjustments according to instrument panels of different thicknesses.
[0041] Example 2: Please refer to Figure 3 - Figure 5 , an electric vehicle instrument panel polishing device and a method of using the same, based on the first embodiment, the outer surface of the passive tube 206 is fixedly sleeved with a driving gear 208, the end of the driving cylinder 301 away from the liquid outlet cover 304 is rotatably mounted with a passive ring 302, and the outer surface of the passive ring 302 is fixedly sleeved with a passive gear 209, two adjacent passive gears 209 are meshed with each other, wherein the passive gear 209 close to the passive tube 206 is meshed with the driving gear 208;
[0042] The outer surface of the passive tube 206 is sleeved with a shunt ring 203, and the shunt ring 203 is connected to the infusion tube 4 through a guide tube 204. The upper end of the passive ring 302 is sleeved with a sealing cover 303, and the outer surface of the sealing cover 303 is fixedly connected to the inner end of the outer support shell 205, wherein the sealing cover 303 close to the passive tube 206 is connected to the output end of the shunt ring 203, and two adjacent sealing covers 303 are connected by a synchronization tube 305, and the polishing liquid flowing out of the infusion tube 4 flows into the interior of the sealing cover 303 through the guide tube 204 and the shunt ring 203.
[0043] See also Figure 5 - Fig. 9The extraction device includes a passive turbofan 315, which is fixedly connected to the inside of the passive ring 302. An isolation plate is fixedly welded to the inner upper end of the driving cylinder 301, and a plurality of holes are provided on the outer surface of the isolation plate. A movable plug 306 is slidably connected to the inner end of the driving cylinder 301. A sealing rubber ring is fixedly sleeved on the outer surface of the movable plug 306, and the sealing rubber ring is tightly fitted with the inner wall of the driving cylinder 301 to improve the sealing performance. Two matching cylinders 313 are fixedly connected to the inner end of the driving cylinder 301. The upper ends of the two matching cylinders 313 are both penetrated with flow guide tubes 314. The outer surfaces of the flow guide tubes 314 are fixedly sleeved with sealing rubber rings and fit with the inner wall of the matching cylinder 313 to improve the sealing performance. Two through holes are provided on the outer surface of the movable plug 306, and one end of the flow guide tube 314 away from the matching cylinder 313 is fixedly penetrated in the through hole and communicated with the chamber above the movable plug 306.
[0044] Specifically, a guide rod 501 is fixedly welded to the inner end of the matching cylinder 313, and the guide tube 314 is sleeved on the outer surface of the guide rod 501. The outer surface of the guide rod 501 is provided with a plurality of annular guide grooves 503 with gradually decreasing heights. When the guide tube 314 moves downward, the guide grooves 503 are gradually wrapped by the guide tube 314, thereby increasing the channel volume for liquid flow, and the guide tube 314 and the matching cylinder 313 are connected by abutment springs 502.
[0045] The upper end of the liquid outlet cover 304 is fixedly connected with a ball shell 310, and the ball shell 310 is movably installed at the bottom end of the driving cylinder 301. The liquid outlet cover 304 can be deflected in any direction by the movably connected ball shell 310 and the driving cylinder 301. The upper end of the ball shell 310 is fixedly connected with a movable cylinder 318, and the liquid outlet cover 304 and the driving cylinder 301 are connected by an auxiliary spring 311.
[0046] Specifically, the rotating shell 207 is made of soft rubber, the liquid outlet cover 304 is exposed for a distance from the bottom end of the outer supporting shell 205, and its bottom end is in contact with the inner end of the rotating shell 207. The diameter of the through hole at the bottom end of the outer supporting shell 205 is larger than the diameter of the liquid outlet cover 304. When the rotating shell 207 encounters an irregular area of the instrument panel during rotation, it produces adaptive deformation, and at the same time causes the liquid outlet cover 304 to deviate accordingly.
[0047] The inner end of the movable cylinder 318 is penetrated by a central tube 308, and the matching cylinder 313 is connected to the central tube 308 via a return pipe 307. A balancing ring 317 is fixedly welded to the outer surface of the movable cylinder 318, and an extrusion ring 312 is arranged on the upper end of the balancing ring 317. The outer surface of the extrusion ring 312 abuts against the inner wall of the driving cylinder 301, and the diameter of the balancing ring 317 is smaller than that of the extrusion ring 312. Therefore, when the movable cylinder 318 deviates, the balancing ring 317 is driven to move, and the edge of the balancing ring 317 pushes the extrusion ring 312 to move upward.
[0048] like Figure 5 , Figure 7 , Figure 8 , Fig. 9 As shown, the outer surface of the movable cylinder 318 is sleeved with an airbag 309, and the airbag 309 is located above the extrusion ring 312, and the upper part of the airbag 309 abuts against the bottom ends of the two matching cylinders 313. A spring piece is provided inside the airbag 309. When the airbag 309 is deformed by force, it can be restored to its initial state under the elastic force of the spring piece. The airbag 309 and the movable cylinder 318 are connected by an air pipe 316 composed of an elastic hose. The connection between the air pipe 316 and the movable cylinder 318 adopts a sealed bearing structure, which not only ensures air tightness, but also effectively prevents the air pipe 316 from being entangled and knotted during movement.
[0049] A passive plug 504 is fixedly installed on the outer surface of the central tube 308, and the passive plug 504 is located above the output port of the trachea 316. Specifically, a plurality of limit blocks are fixedly installed on the inner end of the movable cylinder 318, and the limit blocks are located below the passive plug 504 to prevent the passive plug 504 from blocking the output port of the trachea 316.
[0050] A plurality of leakage holes 506 are provided at the bottom end of the sealing cover 303, and the leakage holes 506 are arranged in a ring shape. A plurality of movable spring pieces 505 are slidably installed at the inner bottom end of the sealing cover 303. The movable spring pieces 505 are made of elastic metal material, and the ends of the movable spring pieces 505 are fixedly connected to the outer surface of the central tube 308. A plurality of auxiliary wheels are rotatably installed at the inner end of the liquid outlet cover 304. The outer surfaces of the auxiliary wheels contact the movable spring pieces 505 and change their directions, so that the movable spring pieces 505 block the leakage holes 506 and retain an opening. A plurality of holes are provided on the outer surface of the central tube 308 and are exposed inside the sealing cover 303.
[0051] Example 3: Please refer to Figure 4 , Fig.10 , a polishing device for an electric vehicle instrument panel and a method for using the same, based on embodiments 1 and 2, a filter cotton 403 is inserted into the inner end of a recovery cylinder 401, and the upper and lower ends of the filter cotton 403 are fixedly connected to a stabilizing ring, and the two stabilizing rings are fixed to each other to support the filter cotton 403 to prevent collapse, and a passive sleeve 404 is slidably installed on the inner end of the recovery cylinder 401, and the passive sleeve 404 is connected to the recovery cylinder 401 through a limit spring, and liquid outlet holes 405 are provided on the outer surfaces of the passive sleeve 404 and the recovery cylinder 401, and the two liquid outlet holes 405 correspond to each other, and when the filter cotton 403 moves up, the passive sleeve 404 is pushed to move, so that the two liquid outlet holes 405 are displaced from each other;
[0052] The upper end of the recovery cylinder 401 is fixedly connected with a recovery pipe 402 , and the free end of the recovery pipe 402 is connected to the synchronization pipe 305 .
[0053] like Figure 1 , Fig.11 As shown, a liquid groove is provided at one end of the outer support shell 205 close to the rotating shell 207 to facilitate the flow of liquid, and a plurality of liquid holes are provided on the outer surface of the rotating shell 207 corresponding to the liquid groove. A controller is also provided at the upper end of the workbench 101 to control the start and stop of the device and the start and stop of the water pump inside the liquid storage barrel 2. This is an existing mature technology and will not be elaborated here.
[0054] The working principle of the present invention is:
[0055] When in use, the instrument panel to be polished is placed on the top of the matching frame 103, and then clamped by the clamping rod 107, and then the polishing motor 202 is started, and its output end drives the rotating shell 207 to rotate through the passive tube 206, and the polishing cloth sleeved on the outer surface of the rotating shell 207 contacts the outer surface of the instrument panel. When the passive tube 206 rotates, it drives the driving gear 208 to rotate, and the passive gear 209 drives the passive ring 302 to rotate under the action of meshing with it, and the water pump inside the liquid storage barrel 2 starts to extract a small amount of polishing liquid into the inside of the diverter ring 203. When the passive ring 302 rotates, it drives the passive turbofan 315 to rotate, and the polishing liquid inside the diverter ring 203 is pumped into the inside of the driving cylinder 301. At the same time, the two driving motors 7 respectively drive the traveling screw 51 and the adjusting screw 61 to rotate, so that the movable beam 5 and the sliding shell 201 move;
[0056] Then, the polishing liquid comes to the top of the movable plug 306, and drives the movable plug 306 to move downward under the action of pressure. As the movable plug 306 moves downward, it drives the guide pipe 314 to move downward and cover the guide groove 503, so that the polishing liquid flows through the guide groove 503 and enters the interior of the central tube 308 through the return pipe 307. If the instrument panel needs a large flow of polishing liquid to assist in polishing, the power of the water pump is increased through the control of the controller, so that the polishing liquid flows into the interior of the driving cylinder 301 in large quantities. The movable plug 306 continues to move downward under the action of pressure and wraps all the guide grooves 503 on the outer surface of the guide rod 501, thereby increasing the channel volume of the liquid flow (the water pump stops working after working for a period of time under the control of the controller);
[0057] At the same time, after the polishing liquid enters the liquid outlet cover 304 from the central tube 308, it flows out through the leakage hole 506, and then soaks the polishing cloth through the liquid holes on the outer surface of the rotating shell 207, which not only assists the instrument panel polishing operation, but also effectively reduces the temperature generated by friction. In order to prevent the polishing liquid from being thrown out by the rotating rotating shell 207, the passive turbofan 315 extracts the polishing liquid attached to the outer surface of the instrument panel through the recovery tube 402 and the recovery cylinder 401 when rotating. After being wetted, the filter cotton 403 generates an upward adsorption force, which drives the passive sleeve 404 to move upward synchronously, resulting in the displacement of the passive sleeve 404 and the liquid outlet hole 405 on the surface of the recovery cylinder 401. At this time, the liquid can enter the interior of the driving cylinder 301 along the recovery tube 402, thereby realizing the reuse of the polishing liquid.
[0058] If the rotating shell 207 reaches the edge of the instrument panel (or the irregular area of the instrument panel), the rotating shell 207 will produce adaptive deformation in the irregular area, and at the same time drive the liquid outlet cover 304 to deviate accordingly, the movable cylinder 318 will deviate, drive the balance ring 317 to move, and the edge of the balance ring 317 will push the extrusion ring 312 to move upward, so that the air bag 309 is deformed by force, and the gas inside is squeezed. The gas inside enters the inside of the movable cylinder 318 from the air pipe 316, and the passive plug 504 moves upward under the pressure of the gas, and drags the movable spring piece 505 to expose the remaining leakage holes 506, so as to increase the liquid outlet efficiency and avoid the situation that the irregular area of the instrument panel cannot contact the polishing liquid in time;
[0059] When the rotating shell 207 returns to the flat area, the liquid outlet cover 304 returns to the horizontal state, and the airbag 309 also returns to the initial state, so that the central tube 308 moves downward and pushes the movable spring sheet 505 to the initial state.
[0060] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed in the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An electric vehicle instrument panel polishing device, comprising a support frame (1), characterized in that: A workbench (101) is fixedly mounted on the upper end of the support frame (1), a sliding shell (201) is arranged above the workbench (101), an outer support shell (205) is fixedly mounted on the bottom end of the sliding shell (201), a passive tube (206) is passed through the inner end of the outer support shell (205), a rotating shell (207) is fixedly connected to the bottom end of the passive tube (206), a polishing cloth is sleeved on the outer surface of the rotating shell (207) for polishing the instrument panel, and the rotating shell (207) is rotated to polish the instrument panel The outer surface is ground and polished, a plurality of driving cylinders (301) are arranged inside the outer supporting shell (205), and a liquid outlet cover (304) for spraying polishing liquid is arranged at the bottom end of each driving cylinder (301), and an extraction device is arranged between the liquid outlet cover (304) and the driving cylinder (301) for extracting the polishing liquid, and a plurality of recovery cylinders (401) for recovering the polishing liquid are fixedly connected to the inner bottom end of the outer supporting shell (205), and the bottom opening of the recovery cylinder (401) corresponds to the rotating shell (207).
2. The electric vehicle instrument panel polishing device according to claim 1, characterized in that: A driving gear (208) is fixedly sleeved on the outer surface of the passive tube (206), and a passive ring (302) is rotatably mounted on one end of the driving cylinder (301) away from the liquid outlet cover (304), and a passive gear (209) is fixedly sleeved on the outer surface of the passive ring (302), and two adjacent passive gears (209) are meshed with each other, wherein the passive gear (209) close to the passive tube (206) is meshed with the driving gear (208).
3. The electric vehicle instrument panel polishing device according to claim 2, characterized in that: The outer surface of the passive tube (206) is sleeved with a flow-dividing collar (203), and the flow-dividing collar (203) is connected to the infusion tube (4) via a guide tube (204). The upper end of the passive ring (302) is sleeved with a sealing cover (303), and the outer surface of the sealing cover (303) is fixedly connected to the inner end of the outer support shell (205), wherein the sealing cover (303) close to the passive tube (206) is connected to the output end of the flow-dividing collar (203), and two adjacent sealing covers (303) are connected via a synchronous tube (305). The bottom end of the sealing cover (303) is provided with a plurality of leakage holes (506), and the leakage holes (506) are arranged in a ring shape. The upper end of the recovery cylinder (401) is fixedly connected with a recovery tube (402), and the free end of the recovery tube (402) is connected to the synchronous tube (305), and is used to recover the polishing liquid attached to the outer surface of the instrument panel.
4. The electric vehicle instrument panel polishing device according to claim 1, characterized in that: The extraction device comprises a passive turbofan (315), wherein the passive turbofan (315) is fixedly connected to the interior of the passive ring (302), the inner end of the driving cylinder (301) is slidably connected to a movable plug (306), the inner end of the driving cylinder (301) is fixedly connected to two matching cylinders (313), the upper ends of the two matching cylinders (313) are both penetrated by a guide tube (314), the outer surface of the movable plug (306) is provided with two through holes, and one end of the guide tube (314) away from the matching cylinder (313) is fixedly penetrated in the through hole.
5. The electric vehicle instrument panel polishing device according to claim 4, characterized in that: The upper end of the liquid outlet cover (304) is fixedly connected to a spherical shell (310), and the spherical shell (310) is movably mounted on the bottom end of the driving cylinder (301). Through the movably connected spherical shell (310) and the driving cylinder (301), the liquid outlet cover (304) can be deflected in any direction, and the upper end of the spherical shell (310) is fixedly connected to a movable cylinder (318).
6. The electric vehicle instrument panel polishing device according to claim 5, characterized in that: A central tube (308) is passed through the inner end of the movable cylinder (318); the matching cylinder (313) is connected to the central tube (308) via a return pipe (307); a balancing ring (317) is fixedly connected to the outer surface of the movable cylinder (318); an extrusion ring (312) is arranged at the upper end of the balancing ring (317); an air bag (309) is sleeved on the outer surface of the movable cylinder (318); and the air bag (309) is located above the extrusion ring (312).
7. The electric vehicle instrument panel polishing device according to claim 6, characterized in that: The air bag (309) and the movable cylinder (318) are connected via an air pipe (316) formed by an elastic hose, and a passive plug (504) is fixedly mounted on the outer surface of the central tube (308), and the passive plug (504) is located above the output port of the air pipe (316).
8. The electric vehicle instrument panel polishing device according to claim 1, characterized in that: The inner end of the recovery cylinder (401) is penetrated with filter cotton (403), the upper and lower ends of the filter cotton (403) are fixedly connected to a stabilizing ring, and the inner end of the recovery cylinder (401) is slidably mounted with a passive sleeve (404).
9. The electric vehicle instrument panel polishing device according to claim 8, characterized in that: The passive sleeve (404) and the recovery cylinder (401) are both provided with liquid outlet holes (405) on their outer surfaces. The two liquid outlet holes (405) correspond to each other. When the filter cotton (403) moves upward, it pushes the passive sleeve (404) to move, so that the two liquid outlet holes (405) are offset from each other.
10. A method for using an electric vehicle instrument panel polishing device, used for an electric vehicle instrument panel polishing device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: The polishing liquid comes to the top of the movable plug (306), and under the action of pressure, drives the movable plug (306) to move downward. As the movable plug (306) moves downward, it drives the guide tube (314) to move downward, and sets the guide groove (503), so that the polishing liquid enters the interior of the central tube (308) through the return pipe (307), and wets the polishing cloth through the liquid holes on the outer surface of the rotating shell (207), which can not only assist the instrument panel polishing operation, but also effectively reduce the temperature generated by friction. S2: When the rotating shell (207) reaches the edge of the instrument panel, the rotating shell (207) will produce adaptive deformation in the irregular area, and at the same time drive the liquid outlet cover (304) to shift accordingly, the movable cylinder (318) will shift, drive the balance ring (317) to move, and its edge will push the extrusion ring (312) to move upward, so that the airbag (309) is deformed by force, squeezing the internal gas, and the internal gas enters the inside of the movable cylinder (318) from the air pipe (316), and the passive plug (504) moves upward under the pressure of the gas, so that it exposes the remaining leakage holes (506), thereby improving the liquid outlet efficiency and avoiding the situation where the irregular area of the instrument panel cannot contact the polishing liquid in time.
Citation Information
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