New energy charging pile
By designing plug-in and separate plugs and cylinder action rods in new energy charging piles, combined with sensors and controllers, automatic mechanical separation is achieved in the event of a failure, solving the problem that existing charging piles are difficult to quickly cut off the circuit, and improving charging safety.
Patent Information
- Application Number
- CN202510467192.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2025-06-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing new energy charging piles lack mechanical automatic power outage mechanisms, which leads to the fire being difficult to cut off quickly when a fault occurs, such as a fire caused by overload, and may spread to charging lines and new energy vehicles.
A new energy charging pile is designed, with a built-in electric cylinder and a first and second plug that can be plugged and separated. The plug is plugged and separated through the action rod of the electric cylinder, and automatic mechanical separation is realized through the sensor and controller to ensure that the charging line is powered off in the event of a failure.
It realizes dual protection when a fault occurs, ensures that the charging cable is powered off, and separates the charging cable from the charging pile circuit from the long distance to avoid the spread of fire and improves charging safety.
Smart Images

Figure CN120096365A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of new energy charging piles, and in particular to new energy charging piles. Background Art
[0002] As the core infrastructure for electric vehicle energy replenishment, new energy charging piles have developed rapidly in recent years, providing a guarantee for the convenient construction of new energy. A new energy charging pile is actually a charging cabinet, which consists of a wiring board and various components installed on the wiring board. There is a jack on the outside, and a connector in the plug. The charging cable is connected to the connector. When not charging, the charging cable is hung on the charging pile, and when charging, the charging head is plugged into the new energy vehicle.
[0003] Most charging piles are equipped with circuit protection devices, such as circuit breakers, AC contactors, and fuses. However, there is a lack of mechanical automatic power-off mechanism between the charging cable connector and the plug. When a fault occurs, even if the circuit is cut off, the plugs are still plugged together. If the fault is a fire caused by overload, the fire will spread from the plug to the charging cable, and then from the charging cable to the new energy vehicle. Therefore, when the above situation occurs, how to quickly cut off the plug and the charging cable is a problem that new energy charging piles need to solve. Summary of the invention
[0004] In order to solve the above problems, the present invention provides a new energy charging pile, including a charging pile body, a socket is provided on the side of the charging pile body, a charging assembly is provided in the socket, a controller, an electric cylinder and a sensor are provided in the charging pile body, the electric cylinder is connected to the controller, the charging assembly includes a first plug and a second plug, the first plug is located outside the second plug, the action rod of the electric cylinder is connected to the first plug, and the electric cylinder can drive the first plug and the second plug to be plugged in and separated when the electric cylinder is energized, the charging line is connected to the first plug and extends to the outside of the charging pile body, a heat dissipation hole is opened between the first plug and the second plug, the outside of the heat dissipation hole is communicated with the socket, and the inside is communicated with the charging pile body, the heat dissipation hole is closed when the first plug and the second plug are plugged in, and opened when the first plug and the second plug are separated.
[0005] As a further preferred embodiment, a first limit plate and a second limit plate are fixed in the socket, and fixing holes are provided on the first limit plate and the second limit plate, the first plug slides in the fixing hole of the first limit plate, and the second plug is fixed in the fixing hole of the second limit plate, a terminal is provided in the second plug, the inner end of the terminal extends into the charging pile body, and the outer end of the terminal extends into the socket, the inner end of the first plug is provided with a first electrical interface connected to the terminal, and the outer end of the first plug is provided with a second electrical interface connected to the charging cable interface, a pull rod is connected to the first plug, the inner end of the pull rod passes through the second plug into the charging pile body and is connected to the action rod of the electric cylinder, when charging, the action rod of the electric cylinder extends and drives the first plug to move inward through the pull rod and be plugged into the second plug; conversely, when not charging, the action rod of the electric cylinder retracts and pushes the first plug to move outward and separate from the second plug through the pull rod.
[0006] As a further preferred embodiment, the sensor includes a smoke sensor, a temperature sensor and a rain weather sensor, wherein the rain sensor is arranged in the socket
[0007] As further preferred, a protrusion is provided at the outer end of the first plug, and the outer end of the heat dissipation hole passes through the outer end of the protrusion.
[0008] As a further preferred embodiment, a first sealing ring is fixed to the inner end of the raised portion, and a second sealing ring is fixed to the outer end of the first limiting plate. When the first plug is plugged into the second plug, the first sealing ring and the second sealing ring are in close contact, and the heat dissipation hole also passes through the first sealing ring.
[0009] As a further preference, there are a plurality of heat dissipation holes, and the heat dissipation holes are arranged in a ring array.
[0010] As a further preferred embodiment, a partition cabin is provided in the charging pile body, the top of the partition cabin is communicated with the socket, and the socket is located on the upper side of the partition cabin, the partition cabin is provided with wiring holes, guide holes and connecting holes, the wiring holes are close to the wiring posts, the pull rod enters the partition cabin through the guide hole and is connected to the first plug, the bottom side of the partition cabin is close to the bottom of the charging pile body, the connecting hole is provided on the bottom side of the partition cabin, and the gas between the partition cabin and the charging pile body is communicated through the connecting hole.
[0011] As a further preferred embodiment, the charging pile body is filled with an air duct, the top end of the air duct passes through all the terminal boards in the charging pile body in sequence, the bottom end of the air duct is connected to the connecting hole, the air duct is provided with a plurality of branch pipes connected to the various wiring parts in the charging pile body, and a fan is fixed in the charging pile body, and the fan is connected to the air duct.
[0012] As a further preference, a heat dissipation slot is provided on the wiring board.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] An electric cylinder is arranged in the charging pile, and a first plug and a second plug capable of separation and plugging are arranged in the charging port of the charging pile. The first plug is outside the second plug and connected to the electric cylinder, and the charging line is plugged into the outer end of the first plug. When a sudden line fault occurs in charging of a new energy vehicle, in addition to various existing automatic protection devices provided in the charging pile body to cut off the circuit and stop charging, the charging function is protected by controlling the mechanical connection relationship between the first plug and the second plug. When the above fault occurs, the circuit or electrical component will release heat or smoke, and the heat or smoke will be released into the charging pile body, and will be sensed by the sensor and fed back to the controller, and the controller will control the electric cylinder The action rod is retracted in the opposite direction, and the pulling rod is dragged in the opposite direction by the action rod, and the pulling rod pushes the first plug in the opposite direction, so that the first plug and the second plug are quickly separated, and the terminal and the first electrical interface are separated. Since the outer end of the first plug is connected to the charging cable through the second electrical interface, and the other end of the charging cable is plugged into the new energy vehicle, the first plug and the second plug are automatically mechanically separated in the above manner, which is equivalent to cutting off the power of the charging cable, and at the same time, the charging cable is remotely separated from the circuit in the charging pile body. Even if the second plug is still charged or hot, it will not affect the first plug, let alone the charging cable. At the same time, the above-mentioned protection element in the charging pile body will also cut off the power supply, thereby achieving double protection. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic diagram of the external structure of a new energy charging pile provided in an embodiment of the present invention;
[0016] Figure 2 A schematic diagram of the internal structure of a disassembled new energy charging pile provided in an embodiment of the present invention, in which the first plug is plugged into the second plug;
[0017] Figure 3 The new energy charging pile provided in the embodiment of the present invention is composed of Figure 2 The enlarged schematic diagram of the A part is shown;
[0018] Figure 4A schematic diagram of a new energy charging pile provided in an embodiment of the present invention from another perspective, wherein the first plug and the second plug are separated;
[0019] Figure 5 The new energy charging pile provided in the embodiment of the present invention is composed of Figure 4 The enlarged schematic diagram of the B part is shown;
[0020] Figure 6 This is a schematic diagram of the plan structure of a new energy charging pile provided in an embodiment of the present invention, in which the partition cabin is removed for easier reading;
[0021] Figure 7 The new energy charging pile provided in the embodiment of the present invention is composed of Figure 6 The local schematic diagram under the three-dimensional perspective is introduced;
[0022] Figure 8 The new energy charging pile provided in the embodiment of the present invention is composed of Figure 7 Enlarged schematic diagram of the C part drawn out.
[0023] In the figure: 1. Charging pile body; 2. Socket; 3. Controller; 4. Electric cylinder; 5. First plug; 6. Second plug; 7. Pull rod; 8. Heat dissipation hole; 9. First limit plate; 10. Second limit plate; 11. Terminal; 12. First electrical interface; 13. Second electrical interface; 14. Raised portion; 15. First sealing ring; 16. Second sealing ring; 17. Partition compartment; 18. Wiring hole; 19. Guide hole; 20. Connection hole; 21. Air duct; 22. Branch pipe; 23. Fan; 24. Terminal board; 25. Heat dissipation slot; 26. Fixing hole. DETAILED DESCRIPTION
[0024] The above and other embodiments and advantages of the present invention are described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments.
[0025] In one embodiment, Figure 1-Figure 8 As shown:
[0026] The present embodiment provides a new energy charging pile, including a charging pile body 1, a socket 2 is provided on the side of the charging pile body 1, a charging assembly is provided in the socket 2, a controller 3, an electric cylinder 4 and a sensor are provided in the charging pile body 1, the electric cylinder 4 is connected to the controller 3, the charging assembly includes a first plug 5 and a second plug 6, the first plug 5 is located outside the second plug 6, an actuating rod of the electric cylinder 4 is connected to the first plug 5, and the electric cylinder 4 can drive the first plug 5 and the second plug 6 to be plugged in and separated when energized, a charging line is connected to the first plug 5 and extends to the outside of the charging pile body 1, a heat dissipation hole 8 is opened between the first plug 5 and the second plug 6, the outside of the heat dissipation hole 8 is communicated with the socket 2, and the inside is communicated with the charging pile body 1, the heat dissipation hole 8 is closed when the first plug 5 and the second plug 6 are plugged in, and opened when the first plug 5 and the second plug 6 are separated.
[0027] A first limiting plate 9 and a second limiting plate 10 are fixed in the socket 2, and a fixing hole 26 is opened on the first limiting plate 9 and the second limiting plate 10. The first plug 5 slides in the fixing hole 26 of the first limiting plate 9, and the second plug 6 is fixed in the fixing hole 26 of the second limiting plate 10. The first plug 5 can move linearly relative to the second plug 6 on the first limiting plate 9, which is equivalent to the first plug 5 being able to be plugged in and out relative to the second plug 6. A terminal 11 is provided in the second plug 6, and the inner end of the terminal 11 extends into the charging pile body 1 to be connected to the circuit, and the outer end of the terminal 11 extends into the socket 2 The inner end of the first plug 5 is provided with a first electrical interface 12 connected to the terminal 11, and the outer end of the first plug 5 is provided with a second electrical interface 13 connected to the charging line interface. The first plug 5 is connected with a pull rod 7, and the inner end of the pull rod 7 passes through the second plug 6 and enters the charging pile body 1 to connect to the action rod of the electric cylinder 4. When charging, the action rod of the electric cylinder 4 extends and drives the first plug 5 to move inward through the pull rod 7 and plugs into the second plug 6; on the contrary, when not charging, the action rod of the electric cylinder 4 retracts and pushes the first plug 5 to move outward through the pull rod 7 and separates from the second plug 6. The sensor includes a smoke sensor, a temperature sensor, and a rain weather sensor, wherein the rain sensor is arranged in the socket 2 and outside the first plug 5.
[0028] A first sealing ring 15 is fixed to the inner end of the protrusion 14 , and a second sealing ring 16 is fixed to the outer end of the first limiting plate 9 . When the first plug 5 is plugged into the second plug 6 , the first sealing ring 15 and the second sealing ring 16 are in close contact, and the heat dissipation hole 8 also passes through the first sealing ring 15 .
[0029] Working principle and technical effect: When in use, one end of the charging cable (not shown in the prior art figure) is connected to the first plug 5 through the second electrical interface 13, and the other end of the charging head is plugged into the new energy vehicle. At this time, the controller 3 gives a command to the electric cylinder 4, and the action rod of the electric cylinder 4 extends outward. At the same time, the action rod drives the pull rod 7, and the pull rod 7 drags the first plug 5 inward, so that the first electrical interface 12 on the first plug 5 is connected to the terminal 11 on the second plug 6 (that is, the first plug 5 is plugged into the second plug 6 at this time) (when charging is in progress) Figure 5 As shown in the figure), the charging line charges the new energy vehicle through the charging head at the other end. If there is a sudden line fault during the charging process, the charging pile body 1 is equipped with automatic protection devices, such as fuses, AC contactors and main switches, which will cut off the circuit, stop charging, and automatically protect the circuit. In addition, the present invention also makes the charging function have double protection, which is reflected as follows: when the above factors occur, the circuit or electrical components will release heat or smoke, and the heat or smoke will be released into the charging pile body 1, which will be sensed by the sensor and fed back to the controller 3. The controller 3 controls the action rod of the electric cylinder 4 to retreat in the opposite direction, and the action rod drags the pull rod 7 in the opposite direction. The pull rod 7 pushes the first plug 5 in the opposite direction, so that the first plug 5 and the second plug 6 are pressed Figure 3 The wiring post 11 and the first electrical interface 12 are quickly separated as shown. Since the outer end of the first plug 5 is connected to the charging cable through the second electrical interface 13, and the other end of the charging cable is plugged into the new energy vehicle, the first plug 5 and the second plug 6 are automatically and mechanically separated in the above manner, which is equivalent to cutting off the power of the charging cable. At the same time, the charging cable is remotely separated from the circuit in the charging pile body 1. Even if the second plug 6 is still charged or hot, it will not affect the first plug 5, let alone the charging cable. At the same time, the above-mentioned protection element in the charging pile body 1 will also cut off the power supply, and mechanically move the first plug 5 away from the second plug 6 quickly, thereby cutting off the possibility of risk factors being transmitted to the new energy vehicle, and achieving double protection during the charging process.
[0030] During the charging process, since the first plug 5 is plugged into the second plug 6, the raised portion 14 on the outer end of the first plug 5 will use the first sealing ring 15 on the inner end surface to connect with the second sealing ring 16 on the outer end surface of the first limiting plate 9 to form a seal. At this time, the heat dissipation hole 8 that passes through the first sealing ring 15, the first limiting plate 9 and the second limiting plate 10 will be covered to prevent rainwater from entering during charging. When not charging and performing the above-mentioned mechanical protection, since the first plug 5 is separated outward from the second plug 6, the raised portion 14 separates with the first sealing ring 15 on the inner end surface from the second sealing ring 16 on the outer end surface of the first limiting plate 9, and the heat dissipation hole 8 is opened. The outer end contour of the raised portion 14 is smaller than the inner cavity contour of the socket 2, and the external gas enters the socket 2, and enters the heat dissipation hole 8 from the socket 2. The innermost part of the heat dissipation hole 8 is connected with the inner cavity of the charging pile body 1 to achieve heat exchange. It is well known that even if the charging pile body 1 is in a non-charging state, some of its internal components are normally energized, so that heat dissipation can be achieved and safety hazards can be reduced. Of course, on rainy days, the rain sensor in the socket 2 will receive a signal, allowing the first plug 5 to be quickly plugged into the second plug 6. Since there may not be a new energy vehicle charging at this time, even if the first plug 5 is plugged into the second plug 6, no loss will occur. However, at this time, the protrusion 14 will follow the plugging action of the first plug 5 and dock with the second sealing ring 16 on the outer end surface of the first limiting plate 9 to block the heat dissipation hole 8 to prevent water from entering. There are multiple heat dissipation holes 8. If the heat dissipation holes 8 are arranged in a ring array, they all pass through the first sealing ring 15, the first limiting plate 9 and the second limiting plate 10 in sequence, which improves the heat dissipation efficiency when the charging pile body 1 dissipates heat.
[0031] In another embodiment, if Figure 2 , Figure 4 as well as Figure 6 As shown, a compartment 17 is provided in the charging pile body 1, the top of the compartment 17 is communicated with the socket 2, and the socket 2 is located on the upper side of the compartment 17, and a wiring hole 18, a guide hole 19 and a connection hole 20 are provided on the compartment 17, the wiring hole 18 is close to the terminal 11, the pull rod 7 enters the compartment 17 through the guide hole 19 and is connected to the first plug 5, the bottom side of the compartment 17 is close to the bottom of the charging pile body 1, and the connection hole 20 is provided on the bottom side of the compartment 17, and the compartment 17 and the charging pile body 1 are gas-connected through the connection hole 20. The charging pile body 1 is filled with an air duct 21, and the top of the air duct 21 sequentially passes through all the wiring boards 24 in the charging pile body 1, and the wiring boards 24 are provided with heat dissipation grooves 25. The bottom end of the air duct 21 is connected to the connection hole 20. The air duct 21 is provided with multiple branch pipes 22 connected to the wiring parts in the charging pile body 1. At least one branch pipe 22 leads to the outside of the charging pile body 1. A fan 23 is fixed in the charging pile body 1, and the fan 23 is connected to the air duct 21. The connection method of the air duct 21, the branch pipe 22 and the pipe opening of the fan 23 is the existing technology and will not be repeated.
[0032] In this embodiment, it is well known that in most cases, an exhaust system (such as a fan, etc.) is set in the charging pile body 1, and a ventilation pipe or air duct is set to facilitate the heat in the charging pile body 1 to be released outward. In combination with this point, the present invention improves the air duct 21. First, multiple branch pipes 22 are set on the pipeline according to the distribution of components, and at least one branch pipe 22 is connected to the outside of the charging pile body 1. Whether charging or not charging, some branch pipes 22 are used to collect heat from the charging pile body 1, and then the heat is discharged to the outside of the charging pile body 1 through one of the branch pipes 22. The end of the air duct 21 also discharges the heat into the compartment 17, and the heat is discharged into the socket 2 through the heat dissipation hole 8, and then discharged outward from the socket 2. At the same time, when not charging or mechanical protection (when the first plug 5 is separated from the second plug 6), the heat still released by the circuit to the second plug 6 is discharged outward. Further reduce safety hazards.
[0033] The above orientation designations do not represent the specific orientations of the components in this implementation scheme. This implementation scheme is only for the convenience of describing the scheme, and the orientations are described relatively with reference to the figures. In essence, the specific orientations of the components are described according to their actual installation and actual use as well as the customary orientations of technicians in this field. This is hereby explained.
[0034] The specific implementation methods described above further describe the invention purpose, technical solutions, and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific implementation method of the present invention and is not intended to limit the protection scope of the present invention. It is particularly pointed out that for those skilled in the art, any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A new energy charging pile, comprising a charging pile body (1), wherein a socket (2) is provided on the side of the charging pile body (1), characterized in that: The socket (2) is provided with a charging assembly, the charging pile body (1) is provided with a controller (3), an electric cylinder (4) and a sensor, the electric cylinder (4) is connected to the controller (3), the charging assembly comprises a first plug (5) and a second plug (6), the first plug (5) is located outside the second plug (6), the action rod of the electric cylinder (4) is connected to the first plug (5), the electric cylinder (4) can drive the first plug (5) and the second plug (6) to be plugged in and disconnected when the electric cylinder (4) is powered on, the charging line is connected to the first plug (5) and extends to the outside of the charging pile body (1), a heat dissipation hole (8) is provided between the first plug (5) and the second plug (6), the outside of the heat dissipation hole (8) is communicated with the socket (2), and the inside of the heat dissipation hole (8) is communicated with the charging pile body (1), the heat dissipation hole (8) is closed when the first plug (5) and the second plug (6) are plugged in, and is opened when the first plug (5) and the second plug (6) are disconnected.
2. The new energy charging pile according to claim 1, characterized in that: The sensors include a smoke sensor, a temperature sensor and a rain weather sensor, wherein the rain sensor is arranged in the socket (2).
3. The new energy charging pile according to claim 1, characterized in that: A first limiting plate (9) and a second limiting plate (10) are fixed in the socket (2); fixing holes (26) are provided on the first limiting plate (9) and the second limiting plate (10); the first plug (5) slides in the fixing hole (26) of the first limiting plate (9); the second plug (6) is fixed in the fixing hole (26) of the second limiting plate (10); a terminal (11) is provided in the second plug (6); the inner end of the terminal (11) extends into the charging pile body (1); the outer end of the terminal (11) extends into the socket (2); the inner end of the first plug (5) is provided with a first connecting rod (11) connected to the terminal (11) An electrical interface (12), the outer end of the first plug (5) is provided with a second electrical interface (13) connected to the charging line interface, the first plug (5) is connected to a pull rod (7), the inner end of the pull rod (7) passes through the second plug (6) and enters the charging pile body (1) to be connected to the action rod of the electric cylinder (4), when charging, the action rod of the electric cylinder (4) extends and drives the first plug (5) to move inward through the pull rod (7) and plugged into the second plug (6); on the contrary, when not charging, the action rod of the electric cylinder (4) retracts and pushes the first plug (5) to move outward through the pull rod (7) and separates from the second plug (6).
4. The new energy charging pile according to claim 3, characterized in that: The outer end of the first plug (5) is provided with a protrusion (14), and the outer end of the heat dissipation hole (8) passes through the outer end of the protrusion (14).
5. The new energy charging pile according to claim 4, characterized in that: A first sealing ring (15) is fixed to the inner end of the protruding portion (14), and a second sealing ring (16) is fixed to the outer end of the first limiting plate (9); when the first plug (5) is plugged into the second plug (6), the first sealing ring (15) and the second sealing ring (16) are in close contact, and the heat dissipation hole (8) also passes through the first sealing ring (15).
6. The new energy charging pile according to claim 5, characterized in that: The heat dissipation holes (8) are provided in a plurality of locations, and the heat dissipation holes (8) are arranged in a ring array.
7. The new energy charging pile according to claim 6, characterized in that: The charging pile body (1) is provided with a partition cabin (17), the top end of the partition cabin (17) is communicated with the socket (2), and the socket (2) is located on the upper side of the partition cabin (17), the partition cabin (17) is provided with a wiring hole (18), a guide hole (19) and a connection hole (20), the wiring hole (18) is close to the terminal (11), the pull rod (7) enters the partition cabin (17) through the guide hole (19) and is connected to the first plug (5), the bottom side of the partition cabin (17) is close to the bottom of the charging pile body (1), the connection hole (20) is opened on the bottom side of the partition cabin (17), and the partition cabin (17) and the charging pile body (1) are gas-connected through the connection hole (20).
8. The new energy charging pile according to claim 7, characterized in that: The charging pile body (1) is filled with an air duct (21), the top end of the air duct (21) sequentially passes through all the wiring boards (24) in the charging pile body (1), the bottom end of the air duct (21) is connected to the connection hole (20), the air duct (21) is provided with a plurality of branch pipes (22) which are connected to various wiring locations in the charging pile body (1), at least one branch pipe 22 leads to the outside of the charging pile body (1), and a fan (23) is fixed in the charging pile body (1), and the fan (23) is connected to the air duct (21).
9. The new energy charging pile according to claim 8, characterized in that: The wiring board (24) is provided with a heat dissipation slot (25).
Citation Information
Patent Citations
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