Automatic labeling device for casting production line
By designing the automatic labeling device of the casting production line, the problems of traditional manual labeling are solved, and the automation of aluminum ingot labeling is realized, and the production efficiency and labeling quality are improved.
Patent Information
- Application Number
- CN202510307781.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2025-06-06
AI Technical Summary
The labeling method on traditional casting production lines is inefficient, manual operation leads to inaccurate labeling positions, different sticking degrees of label sticking, and prone to falling off, affecting product appearance and quality traceability.
An automatic labeling device for casting production line is designed, including a conveyor line and a marking machine. The marking machine is equipped with a label supply mechanism and a marking mechanism to realize automatic labeling on both sides of the aluminum ingot. The label supply mechanism includes a label print head, a stripping mechanism and a label retracting and retracting mechanism. The labeling mechanism absorbs the stripped label and attaches it to one side of the aluminum ingot.
The fully automated labeling of aluminum ingots on the casting production line is realized, the labeling efficiency is improved, the accurate labeling position is ensured, and the human error and production costs are reduced.
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Figure CN120096915A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of automatic labeling technology, and in particular to an automatic labeling device for a casting production line. Background Art
[0002] In the current foundry industry, with the continuous expansion of production scale and the increasing requirements for product quality traceability and management, the labeling of foundry products such as aluminum ingots has become increasingly important. However, the traditional labeling method has many problems that need to be solved.
[0003] In the past, labeling work on casting production lines mainly relied on manual operation. Before casting production, workers need to print labels for the batch of products to be produced in advance, or print finished product labels after the products are packaged and weighed, and then label the aluminum ingots one by one. This manual labeling method is extremely inefficient. It not only consumes a lot of manpower and time, but also the labeling position is difficult to ensure accuracy and position deviation is prone to occur. At the same time, due to the uncertainty of manual operation, the firmness of label pasting is also uneven, and labels are prone to fall off, which not only affects the appearance of the product, but may also cause product information loss, causing great trouble to subsequent quality traceability and logistics management.
[0004] In addition, although there are some laser marking equipment on the market that can be used for product identification, these equipment have obvious limitations in the field of casting production. The laser marking speed is relatively slow and cannot meet the large-scale and high-efficiency production needs of the casting production line. Moreover, the laser-printed labels are poor in clarity and fineness, especially for some scenes that require printing fine information such as QR codes, it is difficult to achieve the ideal effect. In addition, after laser marking, the surface of aluminum products is prone to oxidation, causing the label to become blurred in a short time, affecting the reading of information. At the same time, the laser-printed labels are single in color and cannot meet the needs of some companies that have special requirements for the appearance of the label. More importantly, for products that require double-sided marking, the cost of laser marking is relatively high, which further limits its wide application in the casting industry.
[0005] It is worth noting that many downstream ingot product demand companies explicitly require that the ingot products they provide must be equipped with paper labels to facilitate information identification and recording in different environments. This makes it impossible to meet the needs of such customers by relying solely on laser marking technology. In order to meet customer requirements, non-ferrous metallurgical companies have to arrange special personnel for secondary labeling, which undoubtedly further increases the production costs and management difficulties of the companies. Summary of the invention
[0006] 1. Technical issues to be solved
[0007] In view of the deficiencies in the prior art, the present application provides an automatic labeling device for a casting production line.
[0008] (II) Technical solution
[0009] In order to solve the above problems, the present application provides the following technical solutions: an automatic labeling device for a casting production line, comprising a conveyor line and labeling machines arranged on both sides of the conveyor line, wherein the conveyor line is used to convey aluminum ingots to be labeled, and the labeling machine is provided with a label supply mechanism and a labeling mechanism, which are used to label both sides of the aluminum ingots conveyed on the conveyor line;
[0010] The label supply mechanism includes a label printing head, a peeling mechanism and a label retracting mechanism, the label retracting mechanism includes a label base paper recovery roll and a label drum, the label drum is wound with a label base paper, the label base paper is provided with a label, the label drum unwinds the label base paper, the label base paper passes through the label printing head and the peeling mechanism in sequence, the label printing head is used to print the data information of the aluminum ingot on the label on the label base paper, the peeling mechanism is used to peel off the label after the data information is printed, and the label is sucked by the labeling mechanism, and the label base paper after the label is peeled off is rolled up by the label base paper recovery roll;
[0011] The labeling mechanism is arranged on one side of the peeling mechanism on the label supply mechanism, and is used for sucking the peeled label and attaching the sucked label to one side of the aluminum ingot.
[0012] Preferably, the label supply mechanism and the labeling mechanism are both arranged on the mounting seat, and the labeling mechanism is arranged on one side of the label supply mechanism. The label is printed and peeled off by the label supply mechanism, and the peeled label is sucked by the labeling mechanism on one side and attached to one side of the aluminum ingot;
[0013] The label printing head adopts Epson TM-H6000 model to print the data information of the aluminum ingot.
[0014] Preferably, the peeling mechanism comprises a pressing block and a rotating roller, one end of the pressing block is arranged on one side of the rotating roller, a gap is arranged between the pressing block and the rotating roller, the label backing paper passes through between the pressing block and the rotating roller, the other end of the pressing block is rotatably arranged on the mounting seat through a rotating shaft, and a tensioning mechanism is arranged on one side of the pressing block for pushing one end of the pressing block to rotate around the rotating shaft;
[0015] The tensioning mechanism includes a telescopic cylinder fixedly installed on a mounting seat, a telescopic rod slidably connected inside the telescopic cylinder, a push block is arranged at the end of the telescopic rod, a spring is sleeved on the telescopic rod, one side of the push block contacts with a clamping block, and is used to push the clamping block to rotate around a rotating shaft, so that one end of the clamping block contacts with a rotating roller through a label backing paper, and a side of the clamping block in contact with the rotating roller is arranged in an arc shape, which is adapted to the rotating roller.
[0016] Preferably, the stripping mechanism further comprises a label stripping block, wherein the label stripping block is provided with a rotating roller and a side of a pressing block for stripping the label on the label base paper, and a label stripping plate is fixedly installed on a side of the pressing block close to the label stripping block, and a gap is provided between the label stripping plate and the label stripping block, and the label base paper passes through the gap between the label stripping plate and the label stripping block, and the label on the label base paper is stripped by the label stripping block;
[0017] The cross section of the label stripping block is arranged in a trapezoidal shape, and the contact end of the label stripping plate and the label base paper is arranged in an arc shape.
[0018] Preferably, an air blowing pipe is provided at the front side of the label stripping block, and a plurality of second air holes are provided on the air blowing pipe, and the plurality of second air holes are opened toward the label stripping block, and are used to blow dry the label on the label backing paper, and blow the label to make it adsorbed on the labeling mechanism;
[0019] A second joint is provided at one end of the air blowing pipe, and the second joint is connected to an air source.
[0020] Preferably, the label retracting and releasing mechanism further comprises a plurality of tensioning rollers, which are arranged on a mounting seat and are used to allow the label backing paper to pass between the label printing head and the peeling mechanism.
[0021] Preferably, the labeling mechanism comprises a suction component and a pushing component, the suction component comprises a push plate, a suction cup is provided on one side of the push plate, a first joint is provided on the other side of the suction cup, the first joint is connected to an air source, and a plurality of first air holes are provided on the push plate for sucking the label peeled off by the peeling mechanism;
[0022] One side of the label is a label information side, and the other side is an adhesive side. When the push plate absorbs the label, the label information side of the label is adsorbed on one side of the push plate. The push plate is driven by the pushing component to push the label to one side of the aluminum ingot, and the label is adhered to the aluminum ingot through the adhesive side of the label.
[0023] Preferably, the pushing assembly includes a pushing cylinder, which is fixedly mounted on the mounting seat, the end of the telescopic rod of the mounting seat is fixedly connected to the suction cup, and the pushing cylinder is connected to an air source for pushing the telescopic rod to move, so that the push plate pushes the label to move, so that it is adsorbed on the aluminum ingot;
[0024] A wire-receiving crawler is provided on one side of the pushing cylinder, and the wire-receiving crawler is used for arranging cables and air pipes.
[0025] Preferably, the label feeding mechanism is provided with a label feeding mechanism dust cover, and the labeling mechanism is provided with a labeling mechanism dust cover.
[0026] Preferably, visual inspection equipment is provided on both sides of the conveyor line, and the visual inspection equipment includes at least one position acquisition camera for detecting the position information of aluminum ingots on the conveyor line. A control electrical box is provided on one side of the conveyor line for controlling the conveyor line, the labeling machine and the visual inspection equipment to work together.
[0027] (III) Beneficial effects
[0028] Compared with the prior art, the present application provides an automatic labeling device for a casting production line, which has the following beneficial effects:
[0029] 1. The automatic labeling device of the casting production line realizes fully automated operation from the conveying of aluminum ingots, the supply, printing, peeling and final attachment of labels, which solves the inefficient mode of traditional manual labeling and greatly shortens the labeling time of a single aluminum ingot. It enables more aluminum ingots to be labeled in unit time, which effectively promotes the acceleration of the overall production rhythm of the casting production line and significantly improves production efficiency.
[0030] 2. The automatic labeling device of the casting production line can accurately control the entire labeling process through the close cooperation of visual inspection equipment and control electrical box, ensuring that the labels can be accurately attached to the designated positions of the aluminum ingots under different working conditions, avoiding problems such as position deviation caused by human factors in manual labeling, and ensuring the stability and consistency of labeling quality.
[0031] 3. The automatic labeling device of the casting production line, the dust cover of the label supply mechanism and the dust cover of the labeling mechanism can effectively resist the interference of harsh environmental factors such as high temperature, oil pollution, dust, etc. in the harsh casting production environment, ensuring that the equipment can still operate stably in a complex environment, reducing equipment failures and maintenance frequency caused by environmental factors, and ensuring the continuity of production.
[0032] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0034] Figure 1 This is a schematic diagram of the structure of an automatic labeling device for a casting production line of the present application;
[0035] Figure 2 This is one of the structural schematic diagrams of the bid issuing machine for this application;
[0036] Figure 3 This is the second structural diagram of the bidding machine for this application;
[0037] Figure 4 This is the third structural diagram of the bidding machine for this application;
[0038] Figure 5 This is one of the structural diagrams of the label supply mechanism of this application;
[0039] Figure 6 This is the second structural diagram of the label supply mechanism for this application;
[0040] Figure 7 This is a schematic diagram of the structure of the tensioning mechanism of this application;
[0041] Figure 8 This is a schematic diagram of the structure of the stripping block for this application;
[0042] Fig. 9 This is a schematic diagram of the structure of the air blowing pipe of this application.
[0043] Reference numerals: 100, conveyor line; 200, labeling machine; 210, dust cover of label supply mechanism; 220, dust cover of labeling mechanism; 221, push cylinder; 222, push plate; 223, take-up track; 224, suction cup; 225, first joint; 226, first air hole; 230, mounting seat; 240, label printing head; 250, peeling mechanism; 251, label peeling block; 252, pressing block; 253, rotating roller; 254 , rotating shaft; 255, telescopic cylinder; 256, spring; 257, push block; 258, label stripping plate; 259, telescopic rod; 260, label retracting and releasing mechanism; 261, label backing paper; 262, label; 263, label backing paper recovery roll; 264, tensioning roller; 265, label reel; 270, air blow pipe; 271, second joint; 272, second air hole; 300, visual inspection equipment; 400, control electrical box; 500, aluminum ingot. DETAILED DESCRIPTION
[0044] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0045] The term "first" or "second" in the specification and claims of this application may include one or more of the features explicitly or implicitly. In the description of this application, unless otherwise specified, "plurality" means two or more. In addition, "and / or" in the specification and claims means at least one of the connected objects, and the character " / " generally means that the objects connected before and after are in an "or" relationship.
[0046] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0047] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0048] See also Figure 1-Figure 9 The present application provides a new technical solution: an automatic labeling device for a casting production line, comprising a conveyor line 100 and labeling machines 200 arranged on both sides of the conveyor line 100, wherein the conveyor line 100 is used to convey aluminum ingots 500 to be labeled, and the labeling machine 200 is provided with a label supply mechanism and a labeling mechanism, and is used to label both sides of the aluminum ingots 500 conveyed on the conveyor line 100;
[0049] The label supply mechanism includes a label printing head 240, a peeling mechanism 250 and a label retracting mechanism 260. The label retracting mechanism 260 includes a label backing paper recovery roll 263 and a label reel 265. The label reel 265 is wound with a label backing paper 261, and a label 262 is arranged on the label backing paper 261. The label reel 265 unwinds the label backing paper 261. The label backing paper 261 passes through the label printing head 240 and the peeling mechanism 250 in sequence. The label printing head 240 is used to print the data information of the aluminum ingot 500 on the label 262 on the label backing paper 261. The peeling mechanism 250 is used to peel off the label 262 after the data information is printed, and absorb the label 262 through the labeling mechanism, and rewind the label backing paper 261 after the label 262 is peeled off through the label backing paper recovery roll 263.
[0050] The labeling mechanism is disposed on one side of the peeling mechanism 250 on the label supply mechanism, and is used to absorb the peeled label 262 and attach the absorbed label 262 to one side of the aluminum ingot 500 .
[0051] When in use, the conveyor line 100 is responsible for conveying the aluminum ingot 500 to be labeled, the label reel 265 in the label supply mechanism on the labeling machine 200 unwinds the label backing paper 261, the label backing paper 261 passes through the label printing head 240 and the peeling mechanism 250 in sequence, the label printing head 240 prints the data information of the aluminum ingot 500 on the label 262, the peeling mechanism 250 peels off the label 262 after the data information is printed, and the labeling mechanism absorbs the peeled label 262 and attaches it to one side of the aluminum ingot 500, thereby realizing automatic labeling of the aluminum ingot 500 on the conveyor line. The automation of aluminum ingot labeling in the casting production line is realized, replacing manual labeling, improving labeling efficiency, and reducing labor costs and human errors.
[0052] In some embodiments, the label supply mechanism and the labeling mechanism are both disposed on the mounting seat 230, and the labeling mechanism is disposed on one side of the label supply mechanism. The label 262 is printed and peeled off by the label supply mechanism, and the peeled label 262 is sucked by the labeling mechanism on one side and attached to one side of the aluminum ingot 500;
[0053] The label printing head 240 adopts the Epson TM-H6000 model to print the data information of the aluminum ingot 500, wherein the data information of the aluminum ingot 500 includes inspection data, product weight data and other information.
[0054] In some embodiments, the peeling mechanism 250 includes a pressing block 252 and a rotating roller 253, one end of the pressing block 252 is arranged on one side of the rotating roller 253, the pressing block 252 and the rotating roller 253 are arranged in a gap, the label backing paper 261 passes through the pressing block 252 and the rotating roller 253, the other end of the pressing block 252 is rotatably arranged on the mounting seat 230 through a rotating shaft 254, and a tensioning mechanism is arranged on one side of the pressing block 252 for pushing one end of the pressing block 252 to rotate around the rotating shaft 254;
[0055] The tensioning mechanism includes a telescopic cylinder 255 fixedly mounted on the mounting seat 230, a telescopic rod 259 being slidably connected inside the telescopic cylinder 255, a push block 257 being arranged at the end of the telescopic rod 259, a spring 256 being sleeved on the telescopic rod 259, one side of the push block 257 being in contact with the clamping block 252, and being used for pushing the clamping block 252 to rotate around the rotating shaft 254, so that one end of the clamping block 252 is in contact with the rotating roller 253 through the label backing paper 261, and the side of the clamping block 252 in contact with the rotating roller 253 is arranged in an arc shape, and is adapted to the rotating roller 253.
[0056] When in use, the label backing paper 261 passes through the pressing block 252 and the rotating roller 253, and the telescopic cylinder 255 in the tensioning mechanism pushes the push block 257 through the internal telescopic rod 259 and the spring 256, so that the push block 257 pushes the pressing block 252 to rotate around the rotating shaft 254, so that one end of the pressing block 252 contacts the rotating roller 253 through the label backing paper 261, and the friction force is used to keep the label backing paper 261 in a tensioned state, which is convenient for subsequent label peeling and transportation. The tensioning mechanism ensures the tension of the label backing paper 261, ensures the stability of the label during transportation, and prevents the label backing paper 261 from loosening or running off, thereby improving the accuracy of label peeling and labeling.
[0057] In some embodiments, the stripping mechanism 250 further includes a stripping block 251, the stripping block 251 is provided with a rotating roller 253 and one side of a pressing block 252, and is used to strip the label 262 on the label backing paper 261, and a stripping plate 258 is fixedly installed on the side of the pressing block 252 close to the stripping block 251, and a gap is provided between the stripping plate 258 and the stripping block 251, and the label backing paper 261 passes through the gap between the stripping plate 258 and the stripping block 251, and the label 262 on the label backing paper 261 is stripped by the stripping block 251;
[0058] The cross section of the label stripping block 251 is arranged in a trapezoidal shape, and the contact end of the label stripping plate 258 and the label backing paper 261 is arranged in an arc shape.
[0059] When in use, the label backing 261 passes through the gap between the label stripping plate 258 and the label stripping block 251. Since the cross section of the label stripping block 251 is set in a trapezoidal shape, and the contact end of the label stripping plate 258 and the label backing 261 is set in an arc shape, when the label backing 261 passes, the label 262 is separated from the label backing 261 under the action of the label stripping block 251 and the label stripping plate 258, and the label is stripped. The special shape design of the label stripping block 251 and the label stripping plate 258 makes the label stripping smoother and more thorough, reduces the situation of label residue and damage, and improves the success rate and quality of label stripping.
[0060] In some embodiments, a blow pipe 270 is provided at the front side of the label stripping block 251, and a plurality of second air holes 272 are provided on the blow pipe 270. The plurality of second air holes 272 are opened toward the label stripping block 251, and are used to blow dry the label 262 on the label backing paper 261, and blow the label 262 to make it adsorbed on the labeling mechanism;
[0061] A second connector 271 is disposed at one end of the air blowing pipe 270 , and the second connector 271 is connected to an air source.
[0062] When in use, the air blowing tube 270 is connected to the air source through the second joint 271, and the air provided by the air source is blown out from the plurality of second air holes 272 on the air blowing tube 270 toward the label stripping block 251 to dry the label 262 on the label backing paper 261, thereby removing impurities such as moisture or oil on the surface of the label. At the same time, the blowing of the air makes it easier for the label 262 to be adsorbed on the labeling mechanism. Blowing the label dry can prevent the label from being loosely adhered due to moisture or oil, thereby improving the quality of the label's adhesion. At the same time, the blowing of the air helps the label to be quickly and accurately adsorbed on the labeling mechanism, thereby further improving the labeling efficiency.
[0063] In some embodiments, the label retracting mechanism 260 further includes a plurality of tensioning rollers 264 , which are disposed on the mounting seat 230 and are used to allow the label backing paper 261 to pass between the label printing head 240 and the peeling mechanism 250 .
[0064] When in use, a plurality of tension rollers 264 are mounted on the mounting base 230. When the label backing paper 261 passes between the label printing head 240 and the peeling mechanism 250, the tension rollers 264 play a role in tensioning and guiding the label backing paper 261, so that the label backing paper 261 remains flat and stable during the conveying process. The label backing paper 261 is ensured to be conveyed smoothly between the label printing head 240 and the peeling mechanism 250, and wrinkles, distortions, etc. of the label backing paper 261 are avoided, thereby ensuring the accuracy of label printing and peeling.
[0065] In some embodiments, the labeling mechanism includes a suction component and a pushing component, the suction component includes a push plate 222, a suction cup 224 is provided on one side of the push plate 222, a first joint 225 is provided on the other side of the suction cup 224, the first joint 225 is connected to an air source, and a plurality of first air holes 226 are provided on the push plate 222 for sucking the label 262 peeled off by the peeling mechanism 250;
[0066] One side of the label 262 is a label information side, and the other side is an adhesive side. When the push plate 222 absorbs the label 262, the label information side of the label 262 is adsorbed on one side of the push plate 222. The push plate 222 drives the label 262 to one side of the aluminum ingot 500 through the pushing component, and the label 262 is adhered to the aluminum ingot 500 through the adhesive side of the label 262.
[0067] When in use, the push plate 222 in the suction assembly is connected to the air source through the suction cup 224 and the first joint 225 on one side. When the air source provides negative pressure, the first air holes 226 on the push plate 222 generate suction to absorb the label 262 peeled off by the peeling mechanism 250, and the label information surface of the label 262 is adsorbed on one side of the push plate 222. Then the push cylinder 221 in the push assembly pushes the telescopic rod to move, driving the push plate 222 and the label 262 to move to one side of the aluminum ingot 500, and the label 262 is adhered to the aluminum ingot 500 through the adhesive surface of the label 262. Sucking the label through the suction cup is simple and convenient to operate, and can quickly and accurately absorb and transfer the label, thereby improving the efficiency and accuracy of labeling.
[0068] In some embodiments, the pushing assembly includes a pushing cylinder 221, which is fixedly mounted on the mounting seat 230, and the end of the telescopic rod of the mounting seat 230 is fixedly connected to the suction cup 224. The pushing cylinder 221 is connected to an air source to push the telescopic rod to move, so that the push plate 222 pushes the label 262 to move, so that it is adsorbed on the aluminum ingot 500;
[0069] A wire-receiving crawler 223 is disposed on one side of the pushing cylinder 221 , and the wire-receiving crawler 223 is used for arranging cables and air pipes.
[0070] When in use, the push cylinder 221 is fixedly installed on the mounting seat 230, and the end of its telescopic rod is fixedly connected to the suction cup 224. When the air source connected to the push cylinder 221 provides power, the push cylinder 221 pushes the telescopic rod to move, thereby driving the push plate 222 and the label 262 to move to one side of the aluminum ingot 500 for labeling. After the label 262 is posted, the push plate 222 applies pressure to the entire surface of the posted label 262 to ensure the firmness of the posting and effectively prevent the label 262 from falling off. The wire-reeling track 223 is used to arrange cables and air pipes to make them neat and orderly and avoid clutter. The push cylinder 221 provides stable and reliable power and can accurately control the attachment position of the label. The wire-reeling track 223 makes the arrangement of cables and air pipes of the equipment more standardized, which is convenient for the maintenance and management of the equipment.
[0071] In some embodiments, the label supply mechanism is provided with a label supply mechanism dust cover 210, and the labeling mechanism is provided with a labeling mechanism dust cover 220. The label supply mechanism dust cover 210 and the labeling mechanism dust cover 220 are respectively covered on the label supply mechanism and the labeling mechanism to prevent high temperature, oil, dust and other impurities in the casting production line from entering the label supply mechanism and the labeling mechanism, affecting the printing, peeling and attachment effects of the label. The label supply mechanism and the labeling mechanism are effectively protected, the impact of the external environment on the equipment is reduced, the service life of the equipment is extended, and the stability and reliability of the equipment are improved.
[0072] In some embodiments, visual inspection equipment 300 is provided on both sides of the conveyor line 100, and the visual inspection equipment 300 includes at least one position acquisition camera for detecting the position information of the aluminum ingot 500 on the conveyor line 100. A control electrical box 400 is provided on one side of the conveyor line 100 for controlling the conveyor line 100, the labeling machine 200 and the visual inspection equipment 300 to work together.
[0073] When in use, the position acquisition camera in the visual inspection device 300 detects the position information of the aluminum ingot 500 on the conveyor line 100 and transmits the signal to the control box 400. The control box 400 controls the conveyor line 100, the labeling machine 200 and the visual inspection device 300 to work together according to the received position information, so that the label can be accurately attached to the specified position of the aluminum ingot 500. Through the coordinated work of the visual inspection and control system, the precise positioning of the label attachment position is achieved, the labeling quality and accuracy are improved, and the labeling requirements of aluminum ingots of different sizes and shapes are met.
[0074] An automatic labeling device for a casting production line is used:
[0075] The conveyor line 100 is started, and the aluminum ingot 500 to be labeled is conveyed at the set speed and trajectory. The position acquisition camera in the visual inspection device 300 detects the position information of the aluminum ingot 500 on the conveyor line 100 in real time, and transmits the signal to the control box 400. The control box 400 controls the labeling machine 200 to start working according to the information;
[0076] The label reel 265 unwinds the label backing paper 261, which passes through a plurality of tensioning rollers 264 in sequence to ensure its flatness and stability during the conveying process, and then passes through the label printing head 240, which prints the label 262 according to the data information of the aluminum ingot 500. The printed label backing paper 261 continues to move forward to the peeling mechanism 250, and the label backing paper 261 first passes between the pressing block 252 and the rotating roller 253, and the tensioning mechanism pushes the pressing block 252 to keep the label backing paper 261 tensioned, and then the label backing paper 261 passes through the gap between the stripping plate 258 and the stripping block 251, and the label 262 is stripped in this process, and the label backing paper 261 after the label 262 is stripped is rolled up by the label backing paper recovery roll 263;
[0077] The push plate 222 of the suction component is connected to the air source through the suction cup 224 and the first joint 225 to generate suction, and absorbs the peeled label 262. The label information surface is adsorbed on one side of the push plate 222. Under the action of the air source power, the pushing cylinder 221 of the pushing component pushes the telescopic rod to drive the push plate 222 and the label 262 to move to one side of the aluminum ingot 500, and the adhesive surface of the label 262 is attached to the aluminum ingot 500.
[0078] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0079] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An automatic labeling device for a casting production line, characterized in that: It includes a conveyor line and labeling machines arranged on both sides of the conveyor line, wherein the conveyor line is used to convey aluminum ingots to be labeled, and the labeling machine is provided with a label supply mechanism and a labeling mechanism, which are used to label both sides of the aluminum ingots conveyed on the conveyor line; The label supply mechanism includes a label printing head, a peeling mechanism and a label retracting mechanism, the label retracting mechanism includes a label base paper recovery roll and a label drum, the label drum is wound with a label base paper, the label base paper is provided with a label, the label drum unwinds the label base paper, the label base paper passes through the label printing head and the peeling mechanism in sequence, the label printing head is used to print the data information of the aluminum ingot on the label on the label base paper, the peeling mechanism is used to peel off the label after the data information is printed, and the label is sucked by the labeling mechanism, and the label base paper after the label is peeled off is rolled up by the label base paper recovery roll; The labeling mechanism is arranged on one side of the peeling mechanism on the label supply mechanism, and is used for sucking the peeled label and attaching the sucked label to one side of the aluminum ingot.
2. The automatic labeling device for a casting production line according to claim 1, characterized in that: The label supply mechanism and the labeling mechanism are both arranged on the mounting seat, and the labeling mechanism is arranged on one side of the label supply mechanism. The label is printed and peeled off by the label supply mechanism, and the peeled label is sucked by the labeling mechanism on one side and attached to one side of the aluminum ingot; The label printing head adopts Epson TM-H6000 model to print the data information of the aluminum ingot.
3. The automatic labeling device for a casting production line according to claim 1, characterized in that: The stripping mechanism includes a pressing block and a rotating roller, one end of the pressing block is arranged on one side of the rotating roller, a gap is set between the pressing block and the rotating roller, the label backing paper passes through between the pressing block and the rotating roller, the other end of the pressing block is rotatably arranged on the mounting seat through a rotating shaft, and a tensioning mechanism is arranged on one side of the pressing block for pushing one end of the pressing block to rotate around the rotating shaft; The tensioning mechanism includes a telescopic cylinder fixedly installed on a mounting seat, a telescopic rod slidably connected inside the telescopic cylinder, a push block is arranged at the end of the telescopic rod, a spring is sleeved on the telescopic rod, one side of the push block contacts with a clamping block, and is used to push the clamping block to rotate around a rotating shaft, so that one end of the clamping block contacts with a rotating roller through a label backing paper, and a side of the clamping block in contact with the rotating roller is arranged in an arc shape, which is adapted to the rotating roller.
4. The automatic labeling device for a casting production line according to claim 3 is characterized in that: The stripping mechanism also includes a label stripping block, which is provided with a rotating roller and a side of a pressing block for stripping the label on the label base paper, and a label stripping plate is fixedly installed on a side of the pressing block close to the label stripping block, and a gap is provided between the label stripping plate and the label stripping block, and the label base paper passes through the gap between the label stripping plate and the label stripping block, and the label on the label base paper is stripped by the label stripping block; The cross section of the label stripping block is arranged in a trapezoidal shape, and the contact end of the label stripping plate and the label base paper is arranged in an arc shape.
5. The automatic labeling device for a casting production line according to claim 4, characterized in that: The front side of the label stripping block is provided with an air blowing pipe, and the air blowing pipe is provided with a plurality of second air holes, and the plurality of second air holes are opened toward the label stripping block, and are used to blow dry the label on the label backing paper, and blow the label to make it adsorbed on the labeling mechanism; A second joint is provided at one end of the air blowing pipe, and the second joint is connected to an air source.
6. The automatic labeling device for a casting production line according to claim 1, characterized in that: The label retracting and releasing mechanism further comprises a plurality of tensioning rollers, which are arranged on a mounting seat and are used to allow the label backing paper to pass between the label printing head and the peeling mechanism.
7. The automatic labeling device for a casting production line according to claim 1, characterized in that: The labeling mechanism includes a suction component and a pushing component, the suction component includes a push plate, a suction cup is provided on one side of the push plate, a first joint is provided on the other side of the suction cup, the first joint is connected to an air source, and a plurality of first air holes are provided on the push plate for sucking the label peeled off by the peeling mechanism; One side of the label is a label information side, and the other side is an adhesive side. When the push plate absorbs the label, the label information side of the label is adsorbed on one side of the push plate. The push plate is driven by the pushing component to push the label to one side of the aluminum ingot, and the label is adhered to the aluminum ingot through the adhesive side of the label.
8. The automatic labeling device for a casting production line according to claim 7, characterized in that: The pushing assembly includes a pushing cylinder, which is fixedly mounted on a mounting seat, the end of the telescopic rod of the mounting seat is fixedly connected to the suction cup, and the pushing cylinder is connected to an air source for pushing the telescopic rod to move, so that the push plate pushes the label to move, so that the label is adsorbed on the aluminum ingot; A wire-receiving crawler is provided on one side of the pushing cylinder, and the wire-receiving crawler is used for arranging cables and air pipes.
9. The automatic labeling device for a casting production line according to claim 1, characterized in that: The label supply mechanism is provided with a label supply mechanism dust cover, and the labeling mechanism is provided with a labeling mechanism dust cover.
10. The automatic labeling device for a casting production line according to claim 1, characterized in that: Visual inspection equipment is arranged on both sides of the conveyor line, and the visual inspection equipment includes at least one position acquisition camera for detecting the position information of the aluminum ingots on the conveyor line. A control electrical box is arranged on one side of the conveyor line for controlling the conveyor line, the labeling machine and the visual inspection equipment to work together.