High-strength and high-gloss domestic ceramic and preparation method thereof
By using mullite, spodumene, quartz and other substrates in daily ceramics, and adding yttrium-zinc polybutor, barium carbonate-doped modifier and boron oxide additive, the problem of difficult to balance the antibacterial, gloss and strength of existing ceramic products is solved, and the product's cold, heat and temperature resistance is significantly improved.
Patent Information
- Application Number
- CN202510586539.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2045-05-08
AI Technical Summary
When optimizing antibacterial properties of existing daily ceramics, they can easily affect the gloss and strength of the product, and have poor resistance to heat and temperature resistance, which limits the efficiency of the product.
Mullite, spodumene and quartz are used as substrates, and yttrium-zinc polybutor, barium carbonate-doped modifier and boron oxide additive are added. Through sintering and ultrasonic treatment, the antibacterial, gloss and strength properties of the product are optimized.
The balance and coordination of antibacterial properties, gloss and strength of daily ceramics has been achieved, and the product's heat and temperature resistance is significantly improved.
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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of daily-use ceramics, and in particular to a high-strength and high-gloss daily-use ceramic and a preparation method thereof. Background Art
[0002] Daily-use ceramics refer to ceramic products used for eating, decoration, etc. in people's daily lives, such as tableware, tea sets, coffee sets, wine sets, vases, ornaments, etc. As people's living standards continue to improve, the quality and grade requirements for daily-use ceramic products are also increasing.
[0003] In order to optimize the antibacterial properties of existing daily-use ceramics, nano inorganic antibacterial agents are added. However, inorganic antibacterial agents are easy to agglomerate, which in turn affects the gloss and strength of the product, making it difficult to balance and improve the antibacterial properties, gloss and strength of the product. In addition, the product has poor cold and heat resistance and temperature stability, which limits the product's use efficiency. Summary of the invention
[0004] In view of the defects of the prior art, the object of the present invention is to provide a high-strength and high-gloss daily-use ceramic and a preparation method thereof to solve the problems raised in the above background technology.
[0005] The present invention solves the technical problem by adopting the following technical solution: The present invention provides a high-strength and high-gloss daily-use ceramic, comprising the following raw materials in parts by weight: 35-45 parts of mullite, 15-20 parts of spodumene, 10-15 parts of quartz, 8-12 parts of a modifier doped with barium carbonate, 5-8 parts of a boron oxide additive, and 7-11 parts of a yttrium-zinc compounding agent; The preparation method of yttrium-zinc compounding agent is: Add 5 to 8 parts of nano zinc oxide to 7 to 11 parts of cobalt nitrate solution by weight, then add 3 to 5 parts of yttrium nitrate solution, stir evenly, filter and dry, and finally sinter at 150 to 160° C. for 1 hour to obtain yttrium-zinc compounding agent.
[0006] Preferably, the mass fraction of the cobalt nitrate solution is 4-6%; the mass fraction of the yttrium nitrate solution is 2-5%.
[0007] Preferably, the preparation method of the barium carbonate-doped modifier is: S01: calcined talc, magnesium oxide and cerium oxide are mixed and sintered in a weight ratio of 3:2:1 for 1 hour at a sintering temperature of 210-230° C., and a sintered body is obtained after the sintering is completed; Add 3 to 5 parts of the sintered body and 1 to 2 parts of polyvinyl alcohol by weight to 5 to 8 parts of lanthanum nitrate solution and stir evenly to obtain sintering liquid A; S02: preheating barium carbonate at 65-70° C. for 1 hour to obtain preheated barium carbonate; adding 4-6 parts of the preheated barium carbonate and 1-2 parts of nano-silica sol to 5-8 parts of sodium hexametaphosphate solution by weight and stirring evenly to obtain barium carbonate B solution; S03: subjecting the sintering liquid A and the barium carbonate liquid B to ultrasonic treatment in a weight ratio of (3-5):7, filtering and drying after the ultrasonic treatment to obtain a barium carbonate-doped agent; S04: Mix the barium carbonate-doped and modified strontium titanate liquid in a weight ratio of 5:3 and perform ball milling at a ball milling speed of 1000-1500 r / min for 2 hours. After the ball milling is completed, filter and dry to obtain a modifier doped with barium carbonate.
[0008] Preferably, the mass fraction of the lanthanum nitrate solution is 2-4%; the mass fraction of the sodium hexametaphosphate solution is 1-3%.
[0009] Preferably, the ultrasonic power of the ultrasonic treatment in S03 is 350-400W, and the ultrasonic treatment is performed for 1 hour.
[0010] Preferably, the preparation method of the modified strontium titanate solution is: The sodium carboxymethyl cellulose, sodium silicate solution and bentonite are uniformly mixed in a weight ratio of 1:(5-7):(2-3) to obtain a modified sodium silicate agent; 4 to 6 parts of strontium titanate and 3 to 5 parts of zirconium oxide are added to 5 to 8 parts of modified sodium silicate agent by weight and stirred sufficiently to obtain modified strontium titanate liquid.
[0011] Preferably, the mass fraction of the sodium silicate solution is 5-8%.
[0012] Preferably, the preparation method of the boron oxide additive is: S11: placing the boron oxide in a proton irradiation box for 1 hour, with an irradiation power of 350-400W, and obtaining irradiated boron oxide after the irradiation is completed; S12: adding 3 to 5 parts of calcium sulfate whiskers, 1 to 2 parts of silane coupling agent KH550 and 2 to 4 parts of nepheline to 7 to 11 parts of sodium lignin sulfonate solution by weight and stirring evenly to obtain an added treatment solution; 4 to 7 parts of irradiated boron oxide and 6 to 10 parts of additive treatment liquid are mixed and stirred evenly by weight, and then filtered and dried to obtain a boron oxide additive.
[0013] Preferably, the mass fraction of the sodium lignin sulfonate solution is 3-6%.
[0014] The present invention also provides a method for preparing high-strength and high-gloss daily-use ceramics, comprising the following steps: weighing the raw materials of the high-strength and high-gloss daily-use ceramics according to weight, fully wet-milling the raw materials, then putting them into a mold for forming, and finally sintering, the sintering temperature is 1250-1270°C, and the sintering is performed for 10 hours to obtain the daily-use ceramics.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The daily-use ceramics of the present invention use mullite, spodumene and quartz as the matrix, and use yttrium-zinc compounding agent as the antibacterial functional agent, and use nano zinc oxide to mix into cobalt nitrate and yttrium nitrate solution, and then undergo sintering improvement, and the antibacterial stability of the product is optimized through the compounding enhancement between yttrium-zinc-cobalt. At the same time, the modifier doped with barium carbonate and the boron oxide additive are coordinated and matched with each other, so that the antibacterial property, glossiness and strength of the daily-use ceramics are balanced and coordinated, and the product has remarkable effects on heat resistance and temperature stability; 2. The barium carbonate-doped modifier is prepared by mixing and ball-milling a barium carbonate-doped agent and a modified strontium titanate solution. The barium carbonate-doped agent is prepared by ultrasonically blending a sintering liquid A and a barium carbonate liquid B. The sintered body, polyvinyl alcohol and lanthanum nitrate solution in the sintering liquid A are optimized and coordinated. The lanthanum nitrate solution, as a rare earth solution, can enhance the coordination effect of the sintered body in the system, while the polyvinyl alcohol is combined with the lanthanum nitrate solution to enhance the permeability and interface between the raw materials, thereby better blending and improving the sintering liquid A and the barium carbonate liquid B. 3. The calcined talc, magnesium oxide and cerium oxide in the sintered body are optimized and improved. The calcined talc is combined with magnesium oxide and cerium oxide to enhance the performance stability of the system. At the same time, the barium carbonate in the barium carbonate B solution is preheated and then combined with nano-silica sol and sodium hexametaphosphate solution. The barium carbonate agent prepared by the co-coordination between the raw materials enhances the system performance coordination and performance stability in the system. 4. The modified strontium titanate liquid is treated by mixing strontium titanate, zirconium oxide and modified sodium silicate agent, and the sodium carboxymethyl cellulose, sodium silicate solution and bentonite in the modified sodium silicate agent are optimized and coordinated with each other. The lamellar bentonite is combined with raw materials such as sodium silicate solution, and then strontium titanate and zirconium oxide are mixed to further strengthen and fill the system structure, so that the performance of the product is further improved; 5. Boron oxide additives are made by proton irradiation of boron oxide to stimulate its active efficiency, and then improved and optimized by adding treatment liquid. Calcium sulfate whiskers in the treatment liquid are added as a matrix, and the whisker structure supports the nepheline structure. Silane coupling agent KH550 and sodium lignin sulfonate solution are then blended. Through the co-combination and co-adjustment of the raw materials, the boron oxide additive prepared has a better coordination effect with the modifier doped with barium carbonate, and the performance of the product is further improved. DETAILED DESCRIPTION
[0016] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] A high-strength and high-gloss daily-use ceramic of this embodiment includes the following raw materials in parts by weight: 35-45 parts of mullite, 15-20 parts of spodumene, 10-15 parts of quartz, 8-12 parts of a modifier doped with barium carbonate, 5-8 parts of a boron oxide additive, and 7-11 parts of a yttrium-zinc compounding agent; The preparation method of yttrium-zinc compounding agent is: Add 5 to 8 parts of nano zinc oxide to 7 to 11 parts of cobalt nitrate solution by weight, then add 3 to 5 parts of yttrium nitrate solution, stir evenly, filter and dry, and finally sinter at 150 to 160° C. for 1 hour to obtain yttrium-zinc compounding agent.
[0018] The mass fraction of the cobalt nitrate solution in this embodiment is 4-6%; the mass fraction of the yttrium nitrate solution is 2-5%.
[0019] The preparation method of the modifier doped with barium carbonate in this embodiment is: S01: calcined talc, magnesium oxide and cerium oxide are mixed and sintered in a weight ratio of 3:2:1 for 1 hour at a sintering temperature of 210-230° C., and a sintered body is obtained after the sintering is completed; Add 3 to 5 parts of the sintered body and 1 to 2 parts of polyvinyl alcohol by weight to 5 to 8 parts of lanthanum nitrate solution and stir evenly to obtain sintering liquid A; S02: preheating barium carbonate at 65-70° C. for 1 hour to obtain preheated barium carbonate; adding 4-6 parts of the preheated barium carbonate and 1-2 parts of nano-silica sol to 5-8 parts of sodium hexametaphosphate solution by weight and stirring evenly to obtain barium carbonate B solution; S03: subjecting the sintering liquid A and the barium carbonate liquid B to ultrasonic treatment in a weight ratio of (3-5):7, filtering and drying after the ultrasonic treatment to obtain a barium carbonate-doped agent; S04: Mix the barium carbonate-doped and modified strontium titanate liquid in a weight ratio of 5:3 and perform ball milling at a ball milling speed of 1000-1500 r / min for 2 hours. After the ball milling is completed, filter and dry to obtain a modifier doped with barium carbonate.
[0020] The mass fraction of the lanthanum nitrate solution in this embodiment is 2-4%; the mass fraction of the sodium hexametaphosphate solution is 1-3%.
[0021] The ultrasonic power of the ultrasonic treatment in S03 of this embodiment is 350-400W, and the ultrasonic treatment is performed for 1 hour.
[0022] The preparation method of the modified strontium titanate solution of this embodiment is: The sodium carboxymethyl cellulose, sodium silicate solution and bentonite are uniformly mixed in a weight ratio of 1:(5-7):(2-3) to obtain a modified sodium silicate agent; 4 to 6 parts of strontium titanate and 3 to 5 parts of zirconium oxide are added to 5 to 8 parts of modified sodium silicate agent by weight and stirred sufficiently to obtain modified strontium titanate liquid.
[0023] The mass fraction of the sodium silicate solution in this embodiment is 5-8%.
[0024] The preparation method of the boron oxide additive of this embodiment is: S11: placing the boron oxide in a proton irradiation box for 1 hour, with an irradiation power of 350-400W, and obtaining irradiated boron oxide after the irradiation is completed; S12: adding 3 to 5 parts of calcium sulfate whiskers, 1 to 2 parts of silane coupling agent KH550 and 2 to 4 parts of nepheline to 7 to 11 parts of sodium lignin sulfonate solution by weight and stirring evenly to obtain an added treatment solution; 4 to 7 parts of irradiated boron oxide and 6 to 10 parts of additive treatment liquid are mixed and stirred evenly by weight, and then filtered and dried to obtain a boron oxide additive.
[0025] The mass fraction of the sodium lignin sulfonate solution in this embodiment is 3-6%.
[0026] The preparation method of a high-strength and high-gloss daily-use ceramic of the present embodiment comprises the following steps: weighing the raw materials of the high-strength and high-gloss daily-use ceramic according to weight parts, fully wet-milling the raw materials, molding them in a mold, and finally sintering them at a sintering temperature of 1250-1270° C. for 10 hours to obtain the daily-use ceramic.
[0027] Example 1: A high-strength and high-gloss daily-use ceramic comprising the following raw materials in parts by weight: 35 parts of mullite, 15 parts of spodumene, 10 parts of quartz, 8 parts of a modifier doped with barium carbonate, 5 parts of a boron oxide additive, and 7 parts of a yttrium-zinc compounding agent; The preparation method of yttrium-zinc compounding agent is: Add 5 parts of nano zinc oxide to 7 parts of cobalt nitrate solution by weight, then add 3 parts of yttrium nitrate solution, stir evenly, filter and dry, and finally sinter at 150° C. for 1 hour to obtain yttrium-zinc compounding agent.
[0028] The mass fraction of the cobalt nitrate solution in this embodiment is 4%; the mass fraction of the yttrium nitrate solution is 2%.
[0029] The preparation method of the modifier doped with barium carbonate in this embodiment is: S01: calcined talc, magnesium oxide and cerium oxide are mixed and sintered in a weight ratio of 3:2:1 for 1 hour at a sintering temperature of 210° C., and a sintered body is obtained after the sintering is completed; Add 3 parts of sintered body and 1 part of polyvinyl alcohol to 5 parts of lanthanum nitrate solution by weight and stir evenly to obtain sintering liquid A; S02: preheating barium carbonate at 65° C. for 1 h to obtain preheated barium carbonate; adding 4 parts of preheated barium carbonate and 1 part of nano-silica sol to 5 parts of sodium hexametaphosphate solution by weight and stirring evenly to obtain barium carbonate B solution; S03: subjecting the sintering liquid A and the barium carbonate liquid B to ultrasonic treatment in a weight ratio of 3:7, filtering and drying after the ultrasonic treatment to obtain a barium carbonate-doped agent; S04: Mix the barium carbonate-doped agent and the modified strontium titanate liquid in a weight ratio of 5:3, and perform ball milling at a ball milling speed of 1000 r / min for 2 h. After the ball milling is completed, filter and dry to obtain a modifier doped with barium carbonate.
[0030] The mass fraction of the lanthanum nitrate solution in this embodiment is 2%; the mass fraction of the sodium hexametaphosphate solution is 1%.
[0031] In S03 of this embodiment, the ultrasonic treatment was performed with an ultrasonic power of 350 W and for 1 h.
[0032] The preparation method of the modified strontium titanate solution of this embodiment is: The sodium carboxymethyl cellulose, sodium silicate solution and bentonite are uniformly mixed in a weight ratio of 1:5:2 to obtain a modified sodium silicate agent; 4 parts of strontium titanate and 3 parts of zirconium oxide were added to 5 parts of modified sodium silicate agent by weight and stirred thoroughly to obtain modified strontium titanate solution.
[0033] The mass fraction of the sodium silicate solution in this embodiment is 5%.
[0034] The preparation method of the boron oxide additive of this embodiment is: S11: placing the boron oxide in a proton irradiation box for 1 hour, with an irradiation power of 350 W, and obtaining irradiated boron oxide after the irradiation is completed; S12: adding 3 parts of calcium sulfate whiskers, 1 part of silane coupling agent KH550 and 2 parts of nepheline to 7 parts of sodium lignin sulfonate solution by weight and stirring evenly to obtain an added treatment solution; 4 parts of irradiated boron oxide and 6 parts of added treatment liquid were mixed and stirred evenly by weight, and then filtered and dried to obtain a boron oxide additive.
[0035] The mass fraction of the sodium lignin sulfonate solution in this embodiment is 3%.
[0036] The method for preparing high-strength and high-gloss daily-use ceramics of the present embodiment comprises the following steps: weighing the raw materials of high-strength and high-gloss daily-use ceramics according to weight, fully wet-milling the raw materials, molding them in a mold, and finally sintering to obtain the daily-use ceramics, the sintering temperature is 1250° C., and the sintering is performed for 10 hours.
[0037] Example 2: A high-strength and high-gloss daily-use ceramic comprising the following raw materials in parts by weight: 45 parts of mullite, 20 parts of spodumene, 15 parts of quartz, 12 parts of a modifier doped with barium carbonate, 8 parts of a boron oxide additive, and 11 parts of a yttrium-zinc compounding agent; The preparation method of yttrium-zinc compounding agent is: Add 8 parts of nano zinc oxide to 11 parts of cobalt nitrate solution by weight, then add 5 parts of yttrium nitrate solution, stir evenly, filter and dry, and finally sinter at 160° C. for 1 hour to obtain yttrium-zinc compounding agent.
[0038] The mass fraction of the cobalt nitrate solution in this embodiment is 6%; the mass fraction of the yttrium nitrate solution is 5%.
[0039] The preparation method of the modifier doped with barium carbonate in this embodiment is: S01: calcined talc, magnesium oxide and cerium oxide are mixed and sintered in a weight ratio of 3:2:1 for 1 hour at a sintering temperature of 230° C., and a sintered body is obtained after the sintering is completed; Add 5 parts of the sintered body and 2 parts of polyvinyl alcohol by weight to 8 parts of lanthanum nitrate solution and stir evenly to obtain sintering liquid A; S02: preheating barium carbonate at 70° C. for 1 hour to obtain preheated barium carbonate; adding 6 parts of preheated barium carbonate and 2 parts of nano-silica sol to 8 parts of sodium hexametaphosphate solution by weight and stirring evenly to obtain barium carbonate B solution; S03: Sintering liquid A and liquid barium carbonate B are subjected to ultrasonic treatment in a weight ratio of 5:7. After the ultrasonic treatment is completed, the mixture is filtered and dried to obtain a barium carbonate-doped agent; S04: Mix the barium carbonate-doped agent and the modified strontium titanate liquid in a weight ratio of 5:3, and perform ball milling at a ball milling speed of 1500 r / min for 2 hours. After the ball milling is completed, filter and dry to obtain a modifier doped with barium carbonate.
[0040] The mass fraction of the lanthanum nitrate solution in this embodiment is 4%; the mass fraction of the sodium hexametaphosphate solution is 3%.
[0041] The ultrasonic power of the ultrasonic treatment in S03 of this embodiment is 400W, and the ultrasonic treatment is performed for 1 hour.
[0042] The preparation method of the modified strontium titanate solution of this embodiment is: The sodium carboxymethyl cellulose, sodium silicate solution and bentonite are uniformly mixed in a weight ratio of 1:7:3 to obtain a modified sodium silicate agent; 6 parts of strontium titanate and 5 parts of zirconium oxide were added to 8 parts of modified sodium silicate agent by weight and stirred thoroughly to obtain modified strontium titanate solution.
[0043] The mass fraction of the sodium silicate solution in this embodiment is 8%.
[0044] The preparation method of the boron oxide additive of this embodiment is: S11: placing the boron oxide in a proton irradiation box for 1 hour, with an irradiation power of 400 W, and obtaining irradiated boron oxide after the irradiation is completed; S12: adding 5 parts of calcium sulfate whiskers, 2 parts of silane coupling agent KH550 and 4 parts of nepheline to 11 parts of sodium lignin sulfonate solution by weight and stirring evenly to obtain an added treatment solution; 7 parts of irradiated boron oxide and 10 parts of added treatment liquid were mixed and stirred evenly by weight, and then filtered and dried to obtain a boron oxide additive.
[0045] The mass fraction of the sodium lignin sulfonate solution in this embodiment is 6%.
[0046] The method for preparing high-strength and high-gloss daily-use ceramics of the present embodiment comprises the following steps: weighing the raw materials of high-strength and high-gloss daily-use ceramics according to weight, fully wet-milling the raw materials, forming them in a mold, and finally sintering to obtain the daily-use ceramics, the sintering temperature is 1270° C., and the sintering is performed for 10 hours.
[0047] Example 3: A high-strength and high-gloss daily-use ceramic comprising the following raw materials in parts by weight: 40 parts of mullite, 17.5 parts of spodumene, 12.5 parts of quartz, 10 parts of a modifier doped with barium carbonate, 6.5 parts of a boron oxide additive, and 9 parts of a yttrium-zinc compounding agent; The preparation method of yttrium-zinc compounding agent is: Add 6.5 parts of nano zinc oxide to 9 parts of cobalt nitrate solution by weight, then add 4 parts of yttrium nitrate solution, stir evenly, filter and dry, and finally sinter at 155° C. for 1 hour to obtain yttrium-zinc compounding agent.
[0048] The mass fraction of the cobalt nitrate solution in this embodiment is 5%; the mass fraction of the yttrium nitrate solution is 3.5%.
[0049] The preparation method of the modifier doped with barium carbonate in this embodiment is: S01: calcined talc, magnesium oxide and cerium oxide are mixed and sintered in a weight ratio of 3:2:1 for 1 hour at a sintering temperature of 220° C., and the sintering is completed to obtain a sintered body; 4 parts of the sintered body and 1.5 parts of polyvinyl alcohol were added to 6.5 parts of lanthanum nitrate solution by weight and stirred evenly to obtain sintering liquid A; S02: preheating barium carbonate at 67.5°C for 1 hour to obtain preheated barium carbonate; adding 5 parts of preheated barium carbonate and 1.5 parts of nano-silica sol to 6.5 parts of sodium hexametaphosphate solution by weight and stirring evenly to obtain barium carbonate B solution; S03: Sintering liquid A and liquid barium carbonate B are subjected to ultrasonic treatment in a weight ratio of 4:7. After the ultrasonic treatment is completed, the mixture is filtered and dried to obtain a barium carbonate-doped agent; S04: Mix the barium carbonate-doped agent and the modified strontium titanate liquid in a weight ratio of 5:3, and perform ball milling at a ball milling speed of 1250 r / min for 2 h. After the ball milling is completed, filter and dry to obtain a modifier doped with barium carbonate.
[0050] The mass fraction of the lanthanum nitrate solution in this embodiment is 3%; the mass fraction of the sodium hexametaphosphate solution is 2%.
[0051] The ultrasonic power of the ultrasonic treatment in S03 of this embodiment is 375W, and the ultrasonic treatment is performed for 1 hour.
[0052] The preparation method of the modified strontium titanate solution of this embodiment is: The sodium carboxymethyl cellulose, sodium silicate solution and bentonite are uniformly mixed in a weight ratio of 1:6:2.5 to obtain a modified sodium silicate agent; 5 parts of strontium titanate and 4 parts of zirconium oxide were added to 6.5 parts of modified sodium silicate agent by weight and stirred thoroughly to obtain modified strontium titanate solution.
[0053] The mass fraction of the sodium silicate solution in this embodiment is 6.5%.
[0054] The preparation method of the boron oxide additive of this embodiment is: S11: placing the boron oxide in a proton irradiation box for 1 hour, with an irradiation power of 375 W, and obtaining irradiated boron oxide after the irradiation is completed; S12: adding 4 parts of calcium sulfate whiskers, 1.5 parts of silane coupling agent KH550 and 3 parts of nepheline to 9 parts of sodium lignin sulfonate solution by weight and stirring evenly to obtain an added treatment solution; 5.5 parts of irradiated boron oxide and 8 parts of added treatment liquid were mixed and stirred uniformly by weight, and then filtered and dried to obtain a boron oxide additive.
[0055] The mass fraction of the sodium lignin sulfonate solution in this embodiment is 4.5%.
[0056] The method for preparing high-strength and high-gloss daily-use ceramics of the present embodiment comprises the following steps: weighing the raw materials of high-strength and high-gloss daily-use ceramics according to weight, fully wet-milling the raw materials, molding them in a mold, and finally sintering to obtain the daily-use ceramics, the sintering temperature is 1260° C., and the sintering is performed for 10 hours.
[0057] Comparative Example 1: The difference from Example 3 is that no modifier for doping with barium carbonate is added.
[0058] Comparative Example 2: The difference from Example 3 is that no barium carbonate is added in the preparation of the barium carbonate-doped modifier.
[0059] Comparative Example 3: The difference from Example 3 is that no sintering liquid A is added in the preparation of the barium carbonate agent.
[0060] Comparative Example 4: The difference from Example 3 is that no sintered body is added to the sintering liquid A.
[0061] Comparative Example 5: The difference from Example 3 is that no calcined talc or magnesium oxide is added to the sintered body.
[0062] Comparative Example 6: The difference from Example 3 is that barium carbonate B solution is not added in the preparation of the barium carbonate agent.
[0063] Comparative Example 7: The difference from Example 3 is that no preheated barium carbonate is added to the barium carbonate B solution.
[0064] Comparative Example 8: The difference from Example 3 is that no modified strontium titanate solution is added in the preparation of the modifier doped with barium carbonate.
[0065] Comparative Example 9: The difference from Example 3 is that no strontium titanate or zirconium oxide is added to the modified strontium titanate solution.
[0066] Comparative Example 10: The difference from Example 3 is that bentonite is not added to the modified sodium silicate agent and water is used instead of the sodium silicate solution.
[0067] Comparative Example 11: The difference from Example 3 is that no boron oxide additive is added.
[0068] Comparative Example 12: The difference from Example 3 is that no irradiated boron oxide is added to the boron oxide additive.
[0069] Comparative Example 13: The difference from Example 3 is that no additional treatment liquid is added to the boron oxide additive.
[0070] Comparative Example 14: The difference from Example 3 is that no calcium sulfate whiskers and nepheline are added to the treatment solution.
[0071] Comparative Example 15: The difference from Example 3 is that the yttrium-zinc compounding agent is replaced by nano zinc oxide.
[0072] The products of Examples 1-3 and Comparative Examples 1-15 were tested for antibacterial properties, glossiness and strength under conventional conditions and hot and cold shock conditions, respectively. The hot and cold shock conditions were as follows: the products were first placed at 115°C for 12 hours and then at -5°C for 12 hours. The above was one cycle, and the cycle was repeated 10 times. The performance measurement results are shown in Table 1.
[0073] Table 1 Product performance test results of Examples 1-3 and Comparative Examples 1-15:
[0074] It can be concluded from Examples 1-3 and Comparative Examples 1-15 that the product of Example 3 of the present invention can achieve coordinated improvements in 24h Escherichia coli antibacterial rate, flexural strength and glossiness under normal conditions, and still has excellent performance stability under cold and heat resistance conditions; From Comparative Examples 1-10, Comparative Example 11 and Example 3, it can be seen that the performance of the product of the present invention without adding a modifier doped with barium carbonate and without adding one of the boron oxide additives has a tendency to deteriorate to varying degrees, especially under cold and heat resistance conditions, the product performance deteriorates more significantly; The performance of the products showed a trend of deterioration to varying degrees when no barium carbonate was added to the preparation of the modifier doped with barium carbonate, no sintering liquid A was added to the preparation of the doped barium carbonate, no sintered body was added to the sintered body, no calcined talc and magnesium oxide were added to the sintered body, no barium carbonate B liquid was added to the preparation of the doped barium carbonate, and no preheated barium carbonate was added to the barium carbonate B liquid. The doped barium carbonate prepared by combining the barium carbonate B liquid obtained by the specific method of the present invention and the sintering liquid A had the most significant performance effect. The preparation of the barium carbonate B liquid and the sintering A liquid of the present invention is unique, and the performance effect of the product is the best by adopting the technical solution of the present invention; In the preparation of the barium carbonate-doped modifier, no modified strontium titanate solution was added, no strontium titanate and zirconium oxide were added to the modified strontium titanate solution, no bentonite was added to the modified sodium silicate agent, and water was used instead of the sodium silicate solution. The performance of the products also showed a trend of deterioration to varying degrees; The modified strontium titanate liquid obtained by the specific method of the present invention has the most significant product performance effect, and the barium carbonate-doped modifier prepared by using the modified strontium titanate liquid of the present invention in combination with the barium carbonate agent has the most significant product performance effect. Other methods are not as obvious as the present invention. It can be seen from Comparative Examples 12-15 and Example 3 that the performance of the products without adding irradiated boron oxide to the boron oxide additive, without adding the additive treatment liquid to the boron oxide additive, and without adding calcium sulfate whiskers and nepheline to the additive treatment liquid all have different degrees of deterioration trends. The performance effect of the product obtained by the specific method of the present invention is the most significant, and the additive treatment liquid of the present invention has specificity. The performance effect is the most significant when the technical solution of the present invention is adopted; In addition, the yttrium-zinc compound is replaced by nano zinc oxide, and the antibacterial performance of the product tends to deteriorate under normal conditions and under cold and heat resistant conditions.
[0075] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention.
[0076] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A high-strength and high-gloss daily-use ceramic, characterized in that: It includes the following raw materials in parts by weight: 35-45 parts of mullite, 15-20 parts of spodumene, 10-15 parts of quartz, 8-12 parts of a modifier doped with barium carbonate, 5-8 parts of a boron oxide additive, and 7-11 parts of a yttrium-zinc compounding agent; The preparation method of yttrium-zinc compounding agent is: Add 5 to 8 parts of nano zinc oxide to 7 to 11 parts of cobalt nitrate solution by weight, then add 3 to 5 parts of yttrium nitrate solution, stir evenly, filter and dry, and finally sinter at 150 to 160° C. for 1 hour to obtain yttrium-zinc compounding agent.
2. The high-strength and high-gloss daily-use ceramic according to claim 1, characterized in that: The mass fraction of the cobalt nitrate solution is 4-6%; the mass fraction of the yttrium nitrate solution is 2-5%.
3. The high-strength and high-gloss daily-use ceramic according to claim 1, characterized in that: The preparation method of the modifier doped with barium carbonate is as follows: S01: calcined talc, magnesium oxide and cerium oxide are mixed and sintered in a weight ratio of 3:2:1 for 1 hour at a sintering temperature of 210-230° C., and a sintered body is obtained after the sintering is completed; Add 3 to 5 parts of sintered body and 1 to 2 parts of polyvinyl alcohol by weight into 5 to 8 parts of lanthanum nitrate solution and stir evenly to obtain sintering liquid A; S02: preheating barium carbonate at 65-70° C. for 1 h to obtain preheated barium carbonate; Add 4 to 6 parts of preheated barium carbonate and 1 to 2 parts of nano-silica sol to 5 to 8 parts of sodium hexametaphosphate solution by weight and stir evenly to obtain barium carbonate solution B; S03: subjecting the sintering liquid A and the barium carbonate liquid B to ultrasonic treatment in a weight ratio of (3-5):7, filtering and drying after the ultrasonic treatment to obtain a barium carbonate-doped agent; S04: Mix the barium carbonate-doped and modified strontium titanate liquid in a weight ratio of 5:3 and perform ball milling at a ball milling speed of 1000-1500 r / min for 2 hours. After the ball milling is completed, filter and dry to obtain a modifier doped with barium carbonate.
4. The high-strength and high-gloss daily-use ceramic according to claim 3, characterized in that: The mass fraction of the lanthanum nitrate solution is 2-4%; the mass fraction of the sodium hexametaphosphate solution is 1-3%.
5. The high-strength and high-gloss daily-use ceramic according to claim 3, characterized in that: The ultrasonic power of the ultrasonic treatment in S03 is 350-400 W, and the ultrasonic treatment is performed for 1 hour.
6. The high-strength and high-gloss daily-use ceramic according to claim 3, characterized in that: The preparation method of the modified strontium titanate solution is: The sodium carboxymethyl cellulose, sodium silicate solution and bentonite are uniformly mixed in a weight ratio of 1:(5-7):(2-3) to obtain a modified sodium silicate agent; 4 to 6 parts of strontium titanate and 3 to 5 parts of zirconium oxide are added to 5 to 8 parts of modified sodium silicate agent by weight and stirred sufficiently to obtain modified strontium titanate liquid.
7. The high-strength and high-gloss daily-use ceramic according to claim 6, characterized in that: The mass fraction of the sodium silicate solution is 5-8%.
8. The high-strength and high-gloss daily-use ceramic according to claim 1, characterized in that: The preparation method of the boron oxide additive is: S11: placing the boron oxide in a proton irradiation box for 1 hour, with an irradiation power of 350-400W, and obtaining irradiated boron oxide after the irradiation is completed; S12: adding 3 to 5 parts of calcium sulfate whiskers, 1 to 2 parts of silane coupling agent KH550 and 2 to 4 parts of nepheline to 7 to 11 parts of sodium lignin sulfonate solution by weight and stirring evenly to obtain an added treatment solution; 4 to 7 parts of irradiated boron oxide and 6 to 10 parts of additive treatment liquid are mixed and stirred evenly by weight, and then filtered and dried to obtain a boron oxide additive.
9. The high-strength and high-gloss daily-use ceramic according to claim 8, characterized in that: The mass fraction of the sodium lignin sulfonate solution is 3-6%.
10. A method for preparing high-strength and high-gloss daily-use ceramics, used for preparing a high-strength and high-gloss daily-use ceramic as claimed in any one of claims 1 to 9, characterized in that: The method comprises the following steps: weighing raw materials of high-strength and high-gloss daily-use ceramics according to weight, fully wet-milling the raw materials, forming the raw materials in a mold, and finally sintering the raw materials at a sintering temperature of 1250-1270 DEG C for 10 hours to obtain daily-use ceramics.
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