Rocket thrust chamber assembly surface cleaning and drying equipment
By designing an automated rocket thrust chamber component cleaning and drying equipment, the problems of low cleaning efficiency and cumbersome cleaning in the prior art are solved, and the components are efficiently clean and dry.
Patent Information
- Application Number
- CN202510187831.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-06-06
AI Technical Summary
The lack of cleaning equipment dedicated to rocket thrust chamber components in the prior art leads to low cleaning efficiency of rocket thrust chambers and cumbersome cleaning process.
A rocket thrust chamber assembly surface cleaning and drying equipment is designed, including ultrasonic cleaning stations, rotary spray rinsing stations and blow-drying stations, combining electric hoist lifting and special tool fixing to achieve automated cleaning and drying.
Through the automated three-station cleaning and drying method, the cleaning efficiency of the rocket thrust chamber components is significantly improved, the cumbersome steps of manual cleaning are reduced, and the components are efficiently clean and dry.
Smart Images

Figure CN120099536A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cleaning special-shaped workpieces, and in particular to a surface cleaning and drying device for a rocket thrust chamber component. Background Art
[0002] The thrust chamber is a component in a rocket engine that converts propellant energy and generates thrust. It is the core component of a liquid rocket engine and is responsible for the mixing, combustion, and thrust generation of fuel and oxidizer.
[0003] Manufacturing residues are easily generated during the processing of rocket thrust chambers, such as metal debris, oil stains, anti-rust coatings, etc., and due to its extreme working environment (high temperature, high pressure, high speed), carbon deposits, oxides, and unburned fuel residues are easily generated after long-term use. At the same time, if the residual chemicals are not cleaned in time, it may cause material corrosion, thereby reducing the structural strength. Cleaning the surface of the rocket thrust chamber is a prerequisite for ensuring the effective operation of the seals. Therefore, cleaning the rocket thrust chamber is a key step in manufacturing, maintenance and repair, which directly affects the engine performance and reliability.
[0004] However, there is no cleaning equipment specifically used for cleaning rocket thrust chamber components in the prior art. For the cleaning of such special-shaped workpieces, manual cleaning is often the only way to comprehensively clean them, which is not only inefficient but also very cumbersome. Therefore, there is a need for a cleaning equipment specifically used for rocket thrust chamber components to improve the cleaning efficiency of the rocket thrust chamber. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides a surface cleaning and drying device for rocket thrust chamber components.
[0006] The technical solution of the present invention is: a surface cleaning and drying device for a rocket thrust chamber assembly, comprising a frame and an ultrasonic cleaning station, a rotary spray rinsing station and a blow drying station arranged on the frame, the frame is provided with a track, and the track is provided with an electric hoist for hoisting the rocket thrust chamber assembly;
[0007] The ultrasonic cleaning station comprises a first main tank body, an ultrasonic cleaning system and a submerged cyclone cleaning system arranged in the first main tank body, and the frame is also provided with a circulating filtration system connected to the first main tank body;
[0008] The rotary spray rinsing station comprises a second main tank body and a rotating mechanism and a spray pipe mechanism arranged in the second main tank body, and the frame is also provided with a filtering and spraying system connected to the spray pipe mechanism;
[0009] The blowing and drying station includes a third main tank body and a rotating mechanism, a blowing mechanism and a hot air drying system arranged in the third main tank body. A moisture exhaust fan is also arranged on the third main tank body.
[0010] Furthermore, the hoisting rocket thrust chamber assembly is fixed by using a special tool, and the special tool includes a hoisting bracket, a hoisting point arranged at the upper end of the hoisting bracket, and a positioning tool arranged at the lower end of the hoisting bracket.
[0011] The positioning tooling is provided with a plurality of slide rails in a scattered manner with the center thereof, and each of the slide rails is provided with a corresponding pressing block, the pressing block has an inclination and is supported by a soft material, and a protective cover is provided on the upper end of the hanging bracket.
[0012] Description: The rocket thrust chamber assembly is fixed by using special tooling, which has the advantage of high stability and is convenient for lifting and moving by electric hoist. At the same time, the rocket thrust chamber assembly can be quickly fixed by positioning the slide rails and pressure blocks of the tooling. The position can be adjusted according to the product size. The pressure block has an inclination angle close to the workpiece, which can control both the lateral and longitudinal sliding of the workpiece. The contact part between the special tooling and the rocket thrust chamber assembly is made of soft materials such as nylon or polypropylene to prevent bumps and scratches on the rocket thrust chamber assembly.
[0013] Furthermore, the ultrasonic cleaning system is composed of a plurality of ultrasonic vibration boxes, which are arranged at the bottom and four inner walls of the first main tank body, and feed guide rods are arranged around the first main tank body;
[0014] The submerged cyclone cleaning system is composed of a cleaning pipe and a plurality of cleaning heads arranged on the cleaning pipe, and the cleaning pipe is arranged on the inner walls of the four sides of the first main tank body.
[0015] Description: By adopting the ultrasonic vibration box that is immersive at the bottom and four sides, the ultrasonic wave can be evenly covered, so that the rocket thrust chamber components can be ultrasonically cleaned in all aspects. By configuring the underwater cyclone cleaning system, the cyclone can be started after the ultrasonic cleaning operation is completed. Through multi-angle cyclone rinsing, some impurities that are difficult to clean can be cleaned more easily, thereby achieving a better cleaning effect.
[0016] Furthermore, the rotating mechanism is composed of a rotating tray and a driving mechanism for driving the rotating tray to rotate, and the rotating tray has a docking groove for being fixedly connected with the positioning tool.
[0017] The driving mechanism is composed of a motor and a driving gear arranged on the output shaft of the motor. The motor is arranged on the inner wall of the second main tank body and the third main tank body. The rotating tray is provided with a gear ring meshing with the driving gear for transmission.
[0018] Description: The structural design of the rotating mechanism can make the rocket thrust chamber assembly rotate for cleaning or drying, thereby improving the efficiency of cleaning or drying, and adopts a gear and gear ring drive method, which is simple and effective, with stable transmission and good economy.
[0019] Furthermore, the nozzle mechanism and the blowing mechanism are both composed of pipes and adjusting cylinders for adjusting the positions of the pipes.
[0020] There are two pipe fittings for the nozzle mechanism and the blowing mechanism, one of which is arranged on the inner wall of the second main tank body and the third main tank body on the outside of the thrust chamber assembly of the hoisting rocket, and the other pipe fitting is arranged at the center of the bottom surface of the second main tank body and the third main tank body along the vertical direction, and a number of nozzles are provided on the pipe fitting.
[0021] Description: By adjusting the distance between the pipe fittings and the rocket thrust chamber assembly by adjusting the cylinder, some difficult-to-clean parts can be cleaned more easily, thereby achieving a better cleaning effect. In addition, the adjusting cylinder is used to adjust each pipe fitting, which is easy to drive and has a fast response speed.
[0022] Furthermore, the hot air drying system is composed of a fan and a heating device. The heating device is located at the air outlet of the fan and is used to output 40° C. hot air through the heating device after the wind generated by the fan enters the third main tank body.
[0023] Note: The wind temperature of hot air drying can be adjusted according to the actual working conditions. Continuous hot air can be used to ensure that the temperature inside the tank remains at a certain level, thereby accelerating the evaporation of residual water mist after purging, achieving rapid drying and reducing surface oxidation of rocket thrust chamber components.
[0024] Furthermore, the first main tank body, the second main tank body and the third main tank body are all provided with automatic covers.
[0025] Description: The cover is automatically opened or closed by controlling the cylinder, so that when the tank is working, the cover can be automatically closed, and when the workstation needs to be switched, the cover automatically opens, thereby simplifying the operation steps and improving cleaning efficiency.
[0026] Furthermore, the pressure block includes an active pressure block and a plurality of passive pressure blocks, an active air-liquid bag is provided on the slide rail corresponding to the active pressure block, a passive air-liquid bag is provided in the slide rail corresponding to each passive pressure block, and the active air-liquid bag is connected with each passive air-liquid bag;
[0027] A force equalizing plate is provided on one side of the active pressure block, and the force equalizing plate is connected to the active air-liquid bag, one side of the passive pressure block is connected to the passive air-liquid bag, a plurality of slots are provided on the inner side wall of the slide rail, and the active pressure block is provided with a spring lock pin engaged with the slot, and the passive pressure block is provided with a pressure-touch lock rod engaged with the slot;
[0028] The pressure-touch locking rod is composed of a gas-liquid telescopic rod and a pressure valve used for connecting the gas-liquid telescopic rod with a driven gas-liquid bag.
[0029] Description: Through the above-mentioned component arrangement, each pressure block can move synchronously, reducing the operation amount of special tooling fixation, and there is no need to push each pressure block to the surface of the rocket thrust chamber assembly. On this basis, by utilizing pressure changes, the pressure-touch locking rod of each driven pressure block can be started to lock, so that the active pressure block can be pushed and pulled to fully control each driven pressure block, simplifying the fixing method of the rocket thrust chamber assembly and improving the cleaning efficiency of the rocket thrust chamber assembly.
[0030] Furthermore, an oil bag for squeezing by driving the gear is provided on the tooth rod of the gear ring, the lower end of the oil bag is connected to the rotating connection between the rotating tray and the second main tank body and the third main tank body through a pipeline, and the upper end of the oil bag is connected to the oil storage tank provided on the rotating tray through a pipeline, and the pipelines are all provided with one-way valves.
[0031] Description: Through the above-mentioned component arrangement, during the transmission process of the driving gear and the gear ring, lubricating oil can be periodically provided to the rotating connection between the rotating tray and the second main slot body and the third main slot body, thereby improving the rotation efficiency of the rotating tray and further improving the rotation driving effect of the rocket thrust chamber assembly.
[0032] The beneficial effects of the present invention are:
[0033] (1) The present invention adopts a three-station ultrasonic cleaning and drying method to clean the rocket thrust chamber components, which can fully clean the oil stains on the inner and outer surfaces. The equipment structure is reasonably compact and can efficiently clean the dirt without manual cleaning.
[0034] (2) The present invention adopts a three-station coordination method to clean and dry the surface of the rocket thrust chamber assembly, and uses an electric hoist to switch between the stations. It is easy to operate and can use different stations for corresponding treatment, thereby making the cleaning or drying treatment of each link more efficient and rapid. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 The overall structure of the device of the present invention is shown in FIG. Figure 1 ;
[0036] Figure 2 The overall structure of the device of the present invention is shown in FIG. Figure 2 ;
[0037] Figure 3 It is a schematic diagram of the frame structure of the device of the present invention;
[0038] Figure 4This is an appearance diagram of the ultrasonic cleaning station, the rotary spray rinsing station and the blow-drying station of the present invention;
[0039] Figure 5 It is a schematic diagram of the internal structure of the ultrasonic cleaning station, the rotary spray rinsing station and the blow-drying station of the present invention;
[0040] Figure 6 It is a schematic diagram of the internal structure of the ultrasonic vibration box of the present invention;
[0041] Figure 7 This is a schematic diagram of the structure of the special tooling of Example 1 of the present invention;
[0042] Figure 8 It is a structural schematic diagram of the special tooling of Example 2 of the present invention;
[0043] Fig. 9 It is a schematic diagram of the internal structure of the slide rail of the special tooling of Example 2 of the present invention;
[0044] Fig.10 It is a schematic diagram of the bottom structure of the driven pressing block of the special tooling of Example 2 of the present invention;
[0045] Fig.11 is a schematic structural diagram of a rotating tray according to Embodiment 1 of the present invention;
[0046] Fig.12 is a schematic structural diagram of a rotating tray according to Embodiment 3 of the present invention;
[0047] Fig.13 It is a schematic diagram of the assembly structure of the oil storage bin and the oil bag of the rotating tray of embodiment 3 of the present invention;
[0048] Fig.14 The structure diagram of the nozzle mechanism and the blowing mechanism of the present invention is shown in FIG. Figure 1 ;
[0049] Fig.15 The structure diagram of the nozzle mechanism and the blowing mechanism of the present invention is shown in FIG. Figure 2 ;
[0050] Fig.16 It is a structural schematic diagram of the circulation filtration system of the present invention;
[0051] Fig.17 It is a schematic diagram of the heating tube structure of the present invention;
[0052] Among them, 1-frame, 11-track, 12-electric hoist, 13-adjusting cylinder, 2-ultrasonic cleaning station, 21-first main tank, 22-ultrasonic vibration box, 23-cleaning pipe, 24-cleaning head, 25-automatic cover, 3-rotating spray rinsing station, 31-second main tank, 4-blow drying station, 41-third main tank, 42-moisture exhaust fan, 43-fan, 44-heating device, 5-special tooling, 51-lifting bracket, 52-positioning tooling, 53-slide rail, 531-card slot, 54 -pressure block, 541-active pressure block, 542-driven pressure block, 55-protective cover, 56-active gas-liquid bag, 57-driven gas-liquid bag, 58-equalizing plate, 59-pressure-touch locking rod, 6-rotating tray, 61-tooth ring, 62-tooth rod, 63-oil bag, 64-oil storage tank, 7-motor, 71-driving gear, 8-pipe fittings, 9-circulation filtration system, 91-tank body, 92-coarse residue filter box, 93-oil baffle plate, 94-heating tube, 95-circulation pump, 96-precision filter element, 10-filtration and spraying system. DETAILED DESCRIPTION
[0053] The present invention is further described in detail below in conjunction with specific implementation methods to better reflect the advantages of the present invention.
[0054] Example 1: Figure 1 , Figure 2 As shown, a surface cleaning and drying device for a rocket thrust chamber assembly comprises a frame 1 and an ultrasonic cleaning station 2, a rotary spray rinsing station 3 and a blow drying station 4 arranged on the frame 1. Figure 3 As shown, the frame 1 is provided with a track 11, and the track 11 is provided with an electric hoist 12 for hoisting the rocket thrust chamber assembly; the hoisted rocket thrust chamber assembly is fixed by a special tool 5,
[0055] like Figure 7 As shown, the special tooling 5 includes a hanging bracket 51, a hanging point 52 arranged at the upper end of the hanging bracket 51, and a positioning tooling 52 arranged at the lower end of the hanging bracket 51, and a plurality of slide rails 53 are arranged on the positioning tooling 52 in a scattered manner with a center, and each of the slide rails 53 is correspondingly provided with a pressing block 54, and the pressing block 54 has an inclination and is supported by a soft material, and a protective cover 55 is provided on the upper end of the hanging bracket 51;
[0056] like Figure 4 , Figure 5As shown, the ultrasonic cleaning station 2 includes a first main tank body 21 and an ultrasonic cleaning system and a submerged cyclone cleaning system arranged in the first main tank body 21. The frame 1 is also provided with a circulating filtration system connected to the first main tank body 21; the ultrasonic cleaning system is composed of six ultrasonic vibration boxes 22, wherein two ultrasonic vibration boxes 22 are arranged at the bottom of the first main tank body 21, and four ultrasonic vibration boxes 22 are arranged on the inner walls of the four sides of the first main tank body 21. The internal structure of the ultrasonic vibration box 22 is as shown in FIG. Figure 6 As shown, the vibration box is made of 1Cr18Ni9Ti high-quality stainless steel with a material thickness of 2mm. The transducer adopts imported piezoelectric ceramic chips, with a single power of up to 100W, a high Q value, a theoretical working life of up to 20,000 hours, and a frequency of 40KHz; and the first main tank body 21 is surrounded by feeding guide rods; the underwater cyclone cleaning system is composed of a cleaning pipe 23 and four cleaning heads 24 arranged on the cleaning pipe 23, and the cleaning pipe 23 is arranged on the four inner walls of the first main tank body 21; as shown Fig.16 , Fig.17 As shown, the circulating filtration system 9 is composed of a bin body 91 and a coarse residue filter box 92, an oil baffle plate 93, and a heating pipe 94 arranged in the bin body 91, and a circulating pump 95 and a precision filter element 96 are arranged on one side of the bin body 91, and the circulating pump 95 and the precision filter element 96 are connected to the bin body 91 through pipelines, the oil baffle plate 93 is vertically arranged in the center of the bin body 91, the coarse residue filter box 92 is arranged on one side of the oil baffle plate 93, and three heating pipes 94 are arranged and located below the coarse residue filter box 92. 91 is made of high-quality SUS304 stainless steel, with a thickness of 2MM. The size of the warehouse 91 is 1000*450*900mm. The oil baffle 93 blocks the floating objects and sediments from flowing to the suction port of the circulation pump, effectively blocks the slag and separates the oil and water, which increases the life of the filter material, and can effectively increase the service life and cleanliness of the cleaning fluid. It is equipped with a low-level detection sensor and a low-level sound and light alarm. The support frame is welded with Q235 profiles, the surface is sprayed with anti-corrosion paint, and the outer side is equipped with a sealing plate made of 2mm stainless steel.
[0057] It should be noted that the first main tank body 21 is made of high-quality 2mm / SUS304 stainless steel plate welded and processed, and is coated with a 15mm thick rock wool insulation layer. The frame 1 is welded with Q235 profiles, sprayed with anti-corrosion paint on the surface, and covered with 2mm / SUS304 stainless steel plate. It is equipped with overflow, liquid replenishment, inlet and outlet. The bottom of the cleaning tank is inclined, which is conducive to the discharge of waste liquid and residue. The working tank is equipped with a coarse slag filter. The coarse slag filter is made of SUS304 stainless steel, which can prevent impurities with a diameter equivalent of ≥0.5mm from entering the sewage system, and can pull out and clean copper chips. The microparticles are precipitated in the tank body through the filter and are regularly discharged from the first main tank body 21;
[0058] like Figure 4 , Figure 5 As shown, the rotary spray rinsing station 3 includes a second main tank body 31 and a rotating mechanism and a nozzle mechanism arranged in the second main tank body 31. The frame 1 is also provided with a filtering and spraying system 10 connected to the nozzle mechanism. The filtering and spraying system 10 is a water tank. The water source of the spraying system is taken from the water tank configured on site. The water tank can be used for spraying and for ultrasonic tank body replenishment. The water source tank automatically replenishes water when it is short of water, and automatically stops when it is full. The water is pumped to the spray pipe nozzle through the spray pump after passing through the filter device to realize spray cleaning. The water tank is arranged at the rear of the main spray tank. The water tank is made of 2MM thick / high-quality SUS304 stainless steel, and the bottom frame is welded with Q235 profiles, and the surface is sprayed with anti-corrosion paint. Equipped with sewage discharge and inlet / outlet valves, etc.
[0059] like Figure 4 , Figure 5 As shown, the drying station 4 includes a third main tank body 41 and a rotating mechanism, a blowing mechanism and a hot air drying system arranged in the third main tank body 41. A moisture exhaust fan 42 is also arranged on the third main tank body 41. The hot air drying system consists of a fan 43 and a heating device 44. The heating device 44 is located at the air outlet of the fan 43 and is used to output 40°C hot air into the third main tank body 41 after the wind generated by the fan 43 passes through the heating device 44. The heating device 44 is a commercially available electric heating network.
[0060] like Fig.11 As shown, the rotating mechanism is composed of a rotating tray 6 and a driving mechanism for driving the rotating tray 6 to rotate. The rotating tray 6 has a docking groove that is fixedly engaged with the positioning fixture 52. The driving mechanism is composed of a motor 7 and a driving gear 71 arranged on the output shaft of the motor 7. The motor 7 is arranged on the inner walls of the second main slot body 31 and the third main slot body 41. The rotating tray 6 has a gear ring 61 that is meshed with the driving gear 71 for transmission.
[0061] like Fig.14 , Fig.15 As shown, the nozzle mechanism and the blowing mechanism are both composed of a pipe fitting 8 and an adjusting cylinder 13 for adjusting the position of the pipe fitting 8. Two pipe fittings 8 are provided for the nozzle mechanism and the blowing mechanism, one of which is arranged on the inner wall of the second main tank body 31 and the third main tank body 41 on the outside of the thrust chamber assembly of the hoisting rocket, and the other pipe fitting 8 is arranged at the center of the bottom surface of the second main tank body 31 and the third main tank body 41 in the vertical direction, and a plurality of nozzles are provided on the pipe fitting 8.
[0062] like Figure 4 or Figure 5As shown, the first main tank body 21, the second main tank body 31, and the third main tank body 41 are all provided with automatic covers 25, which are formed by welding of high-quality 2mm / SUS304 stainless steel plates, equipped with observation windows, and filled with thermal insulation materials; equipped with cylinders, through the movement of the cylinders, the upper covers can be opened 90 degrees upwards.
[0063] It should be noted that the rack 1 is also equipped with an electrical control cabinet, the control panel is located on the operating side, the whole set of equipment is equipped with a main control power cabinet and each sub-slot control part, the main control cabinet is equipped with a main power control, the original parts of each slot control part are installed in the front of each slot body, and the circuit and switch panel are detachable. The functions of each system can be completed manually, including switching ultrasonic cleaning, cyclone rinsing, and circulation filtration.
[0064] The method of using the above equipment is as follows:
[0065] 1) Equipment form: Cleaning cycle: 10-15min / time adjustable.
[0066] 2) Types of pollutants to be cleaned: cleaning of oil, dust, other stains and other residues on the surface of parts.
[0067] 3) Cleaning medium: city water + cleaning agent, the cleaning agent model is ZTD-03A (or other environmentally friendly solvents with good cleaning effects).
[0068] 4) Cleaning process: manual loading → ultrasonic cleaning → submerged swirl → rotary spray → rinsing → rotary drying → manual unloading, as follows:
[0069] Manual loading: The operator places the parts to be cleaned on the cleaned positioning fixture 52, and then installs the lifting bracket 51. After the assembly is completed, the operator lifts the special fixture 5 into the loading station through the electric hoist 12. The pressing block 54 has an inclination angle close to the parts, which can control both the lateral sliding and the longitudinal sliding of the parts. The slider of the positioning fixture 52 is replaceable. The lifting bracket 51 and the positioning fixture 52 adopt a snap-on detachable assembly method to facilitate the installation of parts. The middle plug is wrapped with plastic, and a protective cover 55 is selected for the corresponding product.
[0070] Ultrasonic cleaning and submerged cyclone: The inner and outer surfaces of parts are cleaned by ultrasonic combined with cleaning agent + submerged cyclone. The cleaning temperature is 30°C and the cleaning time is 30 minutes. Different times and temperatures can be set according to actual cleaning needs. First, the dirt is infiltrated and dissolved by the chemical action of the cleaning agent. The impact force generated by the "cavitation effect" of the ultrasonic vibration box 22 peels off the dirt layer on the surface of the object, and the submerged cyclone cleaning system is used for stirring and dispersion. After the ultrasonic cleaning operation is completed, the cyclone starts, and the multi-angle cyclone rinse makes it easier to clean some impurities and multi-notch parts that are difficult to clean, achieving better results, and the cyclone and ultrasonic waves are controlled separately. A 40Hz ultrasonic transducer is used, and the ultrasonic vibration box 22 is arranged at the bottom and four sides, and the ultrasonic wave is evenly distributed. The material rack enters and exits from the top of the first main tank body 21. The first main tank body 21 is surrounded by feeding guide rods to ensure that the material enters and exits the center of the first main tank body 21. The cleaning liquid sprinkled during the cleaning process flows back into the first main tank body 21 through the guide inclined plate on the side of the first main tank body 21. The overflow port is directly connected to the liquid storage tank of the first main tank body 21, equipped with a circulating filtration system 9. This station uses a stainless steel ultra-fine filter with a filtration accuracy of 20μm, and is equipped with a pressure gauge and a pressure difference alarm device.
[0071] Rotary spraying and rinsing: The second main tank 31 is provided with a rotating tray 6 and a driving mechanism, which is driven by a motor 7 to rotate the rotating tray. The pipe fitting 8 is fixed on the adjusting cylinder 13. The distance between the nozzle on the pipe fitting 8 and the parts is controlled by the stroke of the automatic adjusting cylinder 13 to achieve close-range spray cleaning. The nozzle automatically extends after closing the automatic cover 25 and automatically retracts after opening the automatic cover 25. It can be adjusted adaptively. The pipe fitting 8 is arranged on the inside and outside of the parts respectively. The nozzles of the pipe fittings are evenly arranged to ensure no dead angle cleaning, making it easier to clean some multi-groove parts that are difficult to clean, and achieving better results. The pipe fitting 8 is composed of 304 stainless steel pipes, and the pipelines are all connected by metal pipes. The spray pump adopts a pump port equipped with a filter device, and its sealing ring needs to be corrosion-resistant. A 10-micron filter is provided at the solvent outlet of the spray pump, and the parts in contact with the cleaning liquid are all stainless steel.
[0072] Rotary drying: The third main tank body 41 is provided with a rotating tray 6 and a driving mechanism. The rotating tray 6 is driven by a motor 7 to rotate. The pipe 8 is fixed on the adjusting cylinder 13. The distance between the nozzle on the pipe 8 and the parts is controlled by adjusting the stroke of the cylinder 13. The distance can be adjusted adaptively to achieve close-range purging, basically ensuring purging without dead angles, so that some multi-groove parts that are difficult to clean are easier to dry out water vapor and achieve better results. The spraying mechanism sprays on the periphery and cavity of the parts. The wind generated by the fan 43 passes through the heating device and outputs 40°C hot wind into the third main tank body 41. The temperature of 0 to 50°C can be adjusted according to the production process. The third main tank body 41 is ensured to be kept at a certain temperature through continuous hot wind, which accelerates the evaporation of residual water mist after purging, achieves the purpose of rapid drying, reduces the oxidation of the surface of the parts, and timely exhausts the purged moisture. The exhaust ports are respectively arranged in the third main tank body 41 and the inner cavity of the parts. A switch or a water-saving structure is set at the inner cavity to prevent water from being extracted by the fan.
[0073] Manual loading: The operator lifts the parts out through an electric hoist to clean and dry the surface of the parts.
[0074] Embodiment 2: This embodiment is different from Embodiment 1 in that the pressure block 54 includes an active pressure block 541 and seven passive pressure blocks 542. An active air-liquid bag 56 is provided on the slide rail 53 corresponding to the active pressure block 541. Two active air-liquid bags 56 are provided and are respectively located on both sides of the slide rail 53. Each of the slide rails 53 corresponding to the passive pressure blocks 542 is provided with a passive air-liquid bag 57, and the active air-liquid bag 56 is connected to each passive air-liquid bag 57. A force equalizing plate 58 is provided on one side of the active pressure block 541, and the force equalizing plate 58 is connected to the active air-liquid bag 57. The active air-liquid bag 56 is connected, and one side of the passive pressure block 542 is connected to the passive air-liquid bag 57. A plurality of slots 531 are provided on the inner wall of the slide rail 53, and the active pressure block 541 is provided with a spring lock pin engaged with the slot 531. The spring lock pin is purchased from a commercially available spring lock pin, and the shape of the pin head part is adjusted to adapt to the slot 531. The passive pressure block 542 is provided with a pressure-touch lock rod 59 engaged with the slot 531; the pressure-touch lock rod 59 is composed of a gas-liquid telescopic rod and a pressure valve used to connect the gas-liquid telescopic rod with the driven air-liquid bag 57.
[0075] The method of using the above-mentioned equipment is as follows: the method of using this embodiment is basically the same as that of embodiment 1, except that the operator places the parts to be cleaned on the positioning tooling 52 after cleaning, and then pushes the active pressure block 541 to fit the active pressure block 541 with the parts. During this period, the active air-liquid bag 56 of the active pressure block 541 is squeezed by the force equalizing plate 58, so that the air or liquid in the active air-liquid bag 56 is pressed to each driven air-liquid bag 57 through the pipeline, so that the driven air-liquid bag 57 pushes the corresponding driven pressure block 542 to move toward the part, thereby clamping the part at the same time, and continues to push to compress the soft part. Since the pressure of the pressure valve of the pressure-contact locking rod 59 exceeds the limit value, the air-liquid telescopic rod is filled, thereby engaging with the card slot 531, and at the same time opening the spring lock pin to stop the active pressure block 541 and the card slot 531. When the parts need to be removed, the above process can be reversed.
[0076] Embodiment 3: This embodiment is different from Embodiment 1 in that an oil bag 63 for squeezing by means of a driving gear 71 is provided on the tooth rod 62 of the gear ring 61, and the lower end of the oil bag 63 is connected to the rotating connection between the rotating tray 6 and the second main tank body 31 and the third main tank body 41 through a pipeline, and the upper end of the oil bag 63 is connected to an oil storage tank 64 provided on the rotating tray 6 through a pipeline, and the pipelines are all provided with a one-way valve.
[0077] The method of using the above-mentioned equipment is as follows: the method of using this embodiment is basically the same as that of embodiment 1, except that, when the driving gear 71 is engaged with the tooth rod 62, the teeth of the driving gear 71 squeeze the oil bag 63 so that the lubricating oil in the oil bag 63 is squeezed into the pipeline, and then released through the outlet of the pipeline to the rotational connection between the rotating tray 6 and the second main tank body 31 and the third main tank body 41. Subsequently, when the driving gear 71 is disengaged from the tooth rod 62, the oil bag 63 recovers under its own restoring force. At the same time, the oil bag 63 sucks the lubricating oil in the oil storage tank 64 into the oil bag 63; it should be noted that the one-way valve from the oil bag 63 to the pipeline is for one-way delivery to the pipeline, and the one-way valve from the oil storage tank 64 to the oil bag 63 is for one-way delivery to the oil bag 63.
Claims
1. A rocket thrust chamber component surface cleaning and drying device, characterized in that: The invention comprises a frame (1), and an ultrasonic cleaning station (2), a rotary spray rinsing station (3), and a blow-drying station (4) arranged on the frame (1); a track (11) is arranged on the frame (1), and an electric hoist (12) for hoisting a rocket thrust chamber assembly is arranged on the track (11); The ultrasonic cleaning station (2) comprises a first main tank body (21) and an ultrasonic cleaning system and a submerged cyclone cleaning system arranged in the first main tank body (21); the frame (1) is also provided with a circulating filtering system (9) connected to the first main tank body (21); The rotary spray rinsing station (3) comprises a second main tank body (31) and a rotating mechanism and a spray pipe mechanism arranged in the second main tank body (31); the frame (1) is also provided with a filtering and spraying system (10) connected to the spray pipe mechanism; The blowing and drying station (4) comprises a third main tank body (41) and a rotating mechanism, a blowing mechanism and a hot air drying system arranged in the third main tank body (41). A moisture exhaust fan (42) is also arranged on the third main tank body (41).
2. A rocket thrust chamber component surface cleaning and drying device as claimed in claim 1, characterized in that: The rocket thrust chamber assembly is fixed by using a special tool (5), wherein the special tool (5) comprises a hanging bracket (51), a hanging point (52) arranged at the upper end of the hanging bracket (51), and a positioning tool (52) arranged at the lower end of the hanging bracket (51). The positioning tool (52) is provided with a plurality of slide rails (53) in a scattered manner with the center thereof, and each of the slide rails (53) is provided with a corresponding pressing block (54), the pressing block (54) has an inclination and is supported by a soft material, and a protective cover (55) is provided on the upper end of the hanging bracket (51).
3. A rocket thrust chamber component surface cleaning and drying device as claimed in claim 1, characterized in that: The ultrasonic cleaning system is composed of a plurality of ultrasonic vibration boxes (22), which are arranged at the bottom and four inner walls of the first main tank body (21), and feed guide rods are arranged around the first main tank body (21); The submerged cyclone cleaning system is composed of a cleaning pipe (23) and a plurality of cleaning heads (24) arranged on the cleaning pipe (23); the cleaning pipe (23) is arranged on the inner walls of four sides of a first main tank body (21); and an automatic cover (25) is provided on the first main tank body (21).
4. A rocket thrust chamber component surface cleaning and drying device as claimed in claim 2, characterized in that: The rotating mechanism is composed of a rotating tray (6) and a driving mechanism for driving the rotating tray (6) to rotate. The rotating tray (6) has a docking groove for being fixedly engaged with the positioning tool (52). The driving mechanism is composed of a motor (7) and a driving gear (71) arranged on the output shaft of the motor (7); the motor (7) is arranged on the inner walls of the second main slot body (31) and the third main slot body (41); and the rotating tray (6) has a gear ring (61) meshing with the driving gear (71) for transmission.
5. A rocket thrust chamber component surface cleaning and drying device as claimed in claim 1, characterized in that: The nozzle mechanism and the blowing mechanism are both composed of a pipe (8) and an adjusting cylinder (13) for adjusting the position of the pipe (8). Two pipe fittings (8) are provided for each of the nozzle mechanism and the injection mechanism, one of the pipe fittings (8) is arranged on the inner wall of the second main tank body (31) and the third main tank body (41) outside the thrust chamber assembly of the suspended rocket, and the other pipe fitting (8) is arranged at the center of the bottom surface of the second main tank body (31) and the third main tank body (41) in the vertical direction, and a plurality of nozzles are provided on the pipe fitting (8).
6. A rocket thrust chamber component surface cleaning and drying device as claimed in claim 1, characterized in that: The hot air drying system is composed of a fan (43) and a heating device (44). The heating device (44) is located at the air outlet of the fan (43) and is used to output hot air at 40° C. after the air generated by the fan (43) passes through the heating device (44) and enters the third main tank (41).
7. A rocket thrust chamber component surface cleaning and drying device as claimed in claim 1, characterized in that: The first main tank body (21), the second main tank body (31), and the third main tank body (41) are all provided with automatic covers (25).
8. A rocket thrust chamber component surface cleaning and drying device as claimed in claim 2, characterized in that: The pressure block (54) includes an active pressure block (541) and a plurality of passive pressure blocks (542); an active air-liquid bag (56) is provided on the slide rail (53) corresponding to the active pressure block (541); a passive air-liquid bag (57) is provided in the slide rail (53) corresponding to each passive pressure block (542); and the active air-liquid bag (56) is connected to each passive air-liquid bag (57); A force equalizing plate (58) is provided on one side of the active pressure block (541), and the force equalizing plate (58) is connected to the active air-liquid bag (56); one side of the passive pressure block (542) is connected to the passive air-liquid bag (57); a plurality of slots (531) are provided on the inner side wall of the slide rail (53); the active pressure block (541) is provided with a spring lock pin engaged with the slot (531); and the passive pressure block (542) is provided with a pressure-touch lock rod (59) engaged with the slot (531); The pressure-touch locking rod (59) is composed of a gas-liquid telescopic rod and a pressure valve used to connect the gas-liquid telescopic rod with the driven gas-liquid bag (57).
9. A rocket thrust chamber component surface cleaning and drying device as claimed in claim 4, characterized in that: An oil bag (63) for squeezing by a driving gear (71) is provided on the tooth rod (62) of the tooth ring (61); the lower end of the oil bag (63) is connected to the rotation connection between the rotating tray (6) and the second main tank body (31) and the third main tank body (41) through a pipeline; the upper end of the oil bag (63) is connected to an oil storage tank (64) provided on the rotating tray (6) through a pipeline, and the pipelines are all provided with a one-way valve.