Overedger
By integrating the waist movement auxiliary mechanism, sealing joint mechanism, deviation correction mechanism and loading mechanism in the overhanging machine, the problems of low production efficiency and complex operation of the traditional overhanging machine are solved, and efficient and continuous fabric processing and transmission are achieved.
Patent Information
- Application Number
- CN202510342186.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-06-06
AI Technical Summary
Traditional overhead sewing machines require a lot of manual intervention, resulting in inefficient production efficiency, insufficient equipment flexibility and adaptability, and complex operation increases the risk of invisibility.
An overhead machine integrating a waist movement auxiliary mechanism, a sealing joint mechanism, a deviation correction mechanism and a loading mechanism is designed to reduce manual intervention through automated components, improve production efficiency, and ensure the correct centering position and optimal transmission status of the fabric during the transmission process.
It has achieved the reduction of manual intervention, improved the overall efficiency of the production line, ensured the continuity of production, ensured the correct transmission and processing of fabrics, and reduced quality problems and invisible risks.
Smart Images

Figure CN120099723A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of overlock sewing machines, in particular to an overlock sewing machine. Background Art
[0002] Overlock sewing machine, also known as hemming machine or folding machine, is an industrial sewing equipment specially used for processing the edge of fabric. Its main function is to hem and lock the edge of fabric to prevent the fabric from unthreading and loosening during cutting and use, and it can also enhance the beauty and durability of the edge of fabric. Overlock sewing machines are widely used in clothing manufacturing, home textile production, footwear manufacturing and other fields.
[0003] Traditional overlock sewing machines usually require a lot of manual intervention, such as manually adjusting the position of the fabric, loading and unloading, etc., resulting in low production efficiency. When changing the type of fabric or adjusting parameters, it takes a lot of time and effort, which reduces the flexibility and adaptability of the equipment. In addition, since the work sequence and proficiency of workers with different experiences are also different, when newcomers operate, the complex sequence and operation process involve multiple manual steps, which increases the technical requirements and workload of the operators, thereby possibly increasing the occurrence of hidden risks. When it is used, its structure needs to be further processed and improved so as to increase the proficiency of the process through an integrated automated structure. For this reason, the inventors have proposed an overlock sewing machine to solve the above-mentioned technical problems. Summary of the invention
[0004] In order to overcome the above-mentioned shortcomings, the invention aims to provide a technical solution that can solve the above-mentioned problems.
[0005] A serger comprises a frame, a waistband movement auxiliary mechanism, a sealing joint mechanism, a deviation correction mechanism and a feeding mechanism, wherein the waistband movement auxiliary mechanism, the sealing joint mechanism, the deviation correction mechanism and the feeding mechanism are all installed on the surface of the frame, the feeding mechanism is located at both ends of the frame, and the waistband movement auxiliary mechanism, the sealing joint mechanism and the deviation correction mechanism are located in the middle of both ends of the frame; a head structure for auxiliary operation is installed on the surface of the frame, the sealing joint mechanism is located on the top of the head structure, and a material winding frame for winding a wire body is connected to the surface of the frame.
[0006] Furthermore, the trouser waist movement auxiliary mechanism includes a mounting bracket, a connecting component and a moving component, one end of the mounting bracket is connected to the connecting component, the moving component includes a rotating rod and a moving disk, the mounting bracket is a right-angle structure, one end of the mounting bracket is provided with a mounting hole, the rotating rod is arranged on the mounting bracket near the mounting hole, a connecting rod is provided on the bottom surface of the rotating rod, the connecting rod extends toward the mounting hole, a rotating bearing is provided at the upper and lower ends of the mounting hole near the connecting rod, the rotating bearing is sleeved on the upper and lower ends of the connecting rod, and the top of the rotating rod is connected to the moving disk.
[0007] Further, the connecting assembly is arranged on the end of the mounting bracket away from the moving disk, the connecting assembly includes a connecting seat and a reset torsion spring, a rotating position is arranged on the end of the mounting bracket away from the moving disk, the connecting seats are arranged on both sides of the rotating position, the rotating position and the connecting seat are connected by a connecting shaft, both ends of the connecting shaft are provided with limit nuts, the rotating position and the connecting seat are provided with connecting through holes matching the connecting shaft at positions close to the connecting shaft, and the reset torsion spring is arranged between the rotating position and the connecting seat;
[0008] A plug hole matching the reset torsion spring is provided on one side of the connecting seat close to the reset torsion spring and on the side of the rotating seat close to the reset torsion spring. A limit block is installed on one side of the rotating seat and on the bottom of the rotating seat. A limit socket is provided at the end of the limit block away from the rotating seat. A positioning socket matching the limit socket is provided at the upper end of the mounting bracket close to the limit socket. The limit socket and the positioning socket are matched by a positioning pin.
[0009] Further, the sealing joint mechanism includes a first connecting component and a second connecting component, the first connecting component and the second connecting component are connected, the first connecting component includes a connecting end shell and a joint plate, a receiving space is provided in the middle of the connecting end shell, a connecting port is provided on a side of the receiving space close to the second connecting component, pin guard plates are provided on the top and bottom of the connecting port, and the joint plate is movably arranged on both sides of the connecting port and connected to the pin guard plates;
[0010] Control plates are provided at both ends of the accommodating space, and one end of the control plate close to the coupling plate is connected to the combining plate through a control rod, and one end of the coupling plate away from the connecting end shell extends toward the direction of the second connecting component, and an undercut is provided at the end of the coupling plate away from the connecting end shell, and a limit spring is provided on the side of the coupling plate away from the undercut, and a locking rod matching the undercut is provided on the inner side of the second connecting component near the undercut, and an extrusion plate is provided on the outer side of the connecting end shell near the control plate, and a push rod is provided on the side of the extrusion plate close to the control plate, and the push rod passes through the connecting end shell and extends toward the control plate.
[0011] Further, the second connection assembly includes a fixed end shell and a socket, a connection groove is provided in the middle of the fixed end shell near the connecting end shell, the connection groove extends in the direction of the fixed end shell away from the connecting end shell, the socket is arranged in the middle of the connection groove, the locking rods are installed on both sides of the socket and are fixedly connected to the connection groove, a side of the fixed end shell away from the connecting end shell and a side of the connecting end shell away from the fixed end shell are provided with wiring holes, the wiring holes are connected with the connection groove and the accommodating space, and both ends of the connection groove close to the connecting end shell are provided with movable positions matching the joint plate;
[0012] Matching avoidance positions are provided in the accommodating space near the control rod and the control panel, a sealing rubber sleeve is provided on the outer side of the connecting end shell near the connecting port, a plug is provided in the middle of the accommodating space near the pin guard plate, a control position is provided on the outer side of the connecting end shell near the extrusion plate, a mounting groove matching the extrusion plate is provided in the middle of the control position, the mounting groove extends toward the direction of the accommodating space, a movable hole matching the ejector rod is provided on the mounting groove near the ejector rod, the movable hole is connected to the accommodating space, a reset spring is provided between the mounting groove and the extrusion plate, and the reset spring is connected to the mounting groove and the side of the extrusion plate near the control panel.
[0013] Furthermore, the correcting mechanism includes a top cover, a support frame, a support plate and a support rod, and the support frame is respectively installed with a first correcting motor and a second correcting motor, the first correcting motor is vertically installed at one end of the support frame, and the second correcting motor is horizontally installed on the surface of the support frame, one end of the support frame is connected to an adjusting frame, and a transmission wheel is installed on the surface of the adjusting frame, the output end of the first correcting motor abuts against the surface of the transmission wheel through a horizontal transmission belt, and the transmission wheel is used to drive the adjusting frame to adjust the angle, and a correcting wheel for adjusting the direction of the cloth is installed at the end of the adjusting frame away from the transmission wheel, and the correcting wheel is connected to the adjusting frame through a fixed frame, and the output end of the second correcting motor abuts against the surface of the correcting wheel through a vertical transmission belt.
[0014] Furthermore, the correcting wheel structure is symmetrically installed at both ends of the fixed frame, the correcting wheel is movably connected to the fixed frame through a fixed shaft, and the surface of the fixed frame is provided with an adjusting bolt for adjusting the tightness of the correcting wheel. The movement trajectory between the second correcting motor, the vertical transmission belt and the correcting wheel is a triangular circular movement, and the transmission wheel is used to drive the adjusting frame to adjust the angle, and the angle adjustment is ±30° in the direction of the movement trajectory of the transmission wheel. A hook fixing block is installed on the surface of the adjusting frame, and a correcting hook for limiting the position of the cloth is installed on the surface of the hook fixing block. The top cover is installed on the outside of the support frame, and the top cover is used to protect the first correcting motor, the horizontal transmission belt and the transmission wheel. A detachable structure is provided between the top cover and the support frame, and a buffer spring for buffering force is provided inside the adjusting frame. A protective shell for protecting the second correcting motor, the vertical transmission belt and the correcting wheel is installed on the surface of the adjusting frame, and a detachable structure is provided between the protective shell and the adjusting frame.
[0015] Furthermore, the feeding mechanism comprises a left-end feeding part and a right-end feeding part, and the left-end feeding part and the right-end feeding part are both provided with a mounting frame, a conveying frame, a crawler and a feeding platform, one end of the feeding platform is connected with a support plate, the support plate is installed on the surface of the conveying frame, the surface of the feeding platform is provided with a feeding component for preventing materials from falling and assisting in material feeding, the feeding component comprises a sliding rod, a blocking rod and a limiting slider, one end of the sliding rod abuts against the surface of the feeding platform, the limiting slider is located on the surface of the sliding rod, and one end of the blocking rod passes through the surface of the limiting slider and fits with the surface of the sliding rod;
[0016] A flip motor for assisting the feeding table to rotate is installed at one end of the mounting frame, and one end of the flip motor is in contact with the surface of the feeding table. The left end feeding part includes a support table, and the surface of the support table is connected with a rotating device for rotating the cloth. The rotating device includes a rotating motor and a rotating table. The output end of the rotating motor is in contact with one end of the rotating table through a belt. The rotating motor is located on the surface of the support table. A moving motor for assisting the supporting table and the rotating device to move along the Y-axis is installed inside the support table, and the output end of the moving motor is in contact with the surface of the crawler. The surface of the mounting frame of the right end feeding part is provided with a material wheel used in pair with the rotating device, and the surface of the rotating device is used for placing cloth.
[0017] Furthermore, one end of the support plate is connected to a pushing cylinder for assisting the loading platform to move in the X-axis, one end of the pushing cylinder is in contact with the surface of the loading platform, a pushing slider for assisting sliding is provided between the loading platform and the support plate, the inner surface of the conveying frame is a toothed structure, a driving motor for assisting the support plate to move along the conveying frame is installed inside the support plate, one end of the driving motor is engaged with the toothed structure on the inner surface of the conveying frame, a locking block for limiting the active stroke is installed inside the support plate, and one end of the locking block is a twistable structure.
[0018] Furthermore, a frame cylinder is provided on the surface of the frame, a driving power source is connected to the surface of the frame, one end of the driving power source is an electric box, and a display screen for displaying numerical values is connected to the surface of the head structure.
[0019] Compared with the prior art, the beneficial effects of the present invention are as follows: by integrating a variety of automated components, the need for manual intervention is reduced, and the overall efficiency of the production line is improved; through the independent but structurally similar feeding mechanisms provided at the left and right ends, the equipment can continue to work on one side while being maintained or prepared on the other side, thereby ensuring the continuity of production; in addition, through the waistband movement auxiliary mechanism, the sealing joint mechanism, the deviation correction mechanism and the feeding mechanism, the fabric is ensured to maintain the correct centering position during the transmission process, thereby avoiding quality problems caused by fabric deviation; and by means of the angle fine-tuning mechanism, the fabric transmission path can be dynamically adjusted to ensure that the fabric is always in the best transmission state. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a stereoscopic diagram of an overlock sewing machine;
[0021] Figure 2 It is a partial stereoscopic diagram of an overlock sewing machine;
[0022] Figure 3 It is another partial stereoscopic diagram of an overlock sewing machine;
[0023] Figure 4 The present invention is another partial stereoscopic diagram of an overlock sewing machine;
[0024] In the figure: frame 101, head structure 102, material winding frame 103, frame cylinder 104, driving power supply 105, electric box 106, display screen 107, waist movement auxiliary mechanism 108, sealing joint mechanism 109, deviation correction mechanism 110, feeding mechanism 111;
[0025] Figure 5 It is a three-dimensional structural schematic diagram of the working state of the waistband movement auxiliary mechanism;
[0026] Figure 6 It is a three-dimensional structural schematic diagram of the trouser waist movement auxiliary mechanism in a non-working state;
[0027] Figure 7 It is a schematic diagram of the structural decomposition of the waistband movement auxiliary mechanism;
[0028] Figure 8 It is a structural decomposition diagram of the waistband movement auxiliary mechanism from another perspective;
[0029] Fig. 9 yes Figure 8 A partial enlarged schematic diagram of structure A;
[0030] Fig.10 yes Figure 8 A partial enlarged schematic diagram of structure B;
[0031] In the figure: 1-mounting bracket, 2-rotating rod, 3-moving disk, 4-mounting hole, 5-connecting rod; 6-rotating bearing, 7-connecting seat, 8-reset torsion spring, 9-rotating position, 10-connecting shaft; 11-limiting nut, 12-connecting through hole, 13-plug hole, 14-limiting block, 15-limiting plug hole; 16-positioning plug hole, 17-positioning latch;
[0032] Fig.11 It is a three-dimensional structural schematic diagram of the sealing joint mechanism;
[0033] Fig.12 It is a structural exploded schematic diagram of the sealing joint mechanism;
[0034] Fig.13 It is a schematic diagram of the internal structure of the connection end housing in the sealing joint mechanism;
[0035] Fig.14 It is a schematic diagram of the internal structure of the fixed end housing in the sealing joint mechanism;
[0036] Fig.15 It is a diagram showing the connection effect of the joint plate in the sealing joint mechanism;
[0037] Fig.16 This is a diagram showing the connection effect of the sealing joint mechanism;
[0038] In the figure: 1-first connecting assembly, 2-second connecting assembly; 101-connecting end housing, 102-reset spring, 103-joining plate, 104-accommodating space; 105-connecting port, 106-pin guard plate, 107-control board, 108-control rod, 109-undercut; 1010-limiting spring, 1011-locking rod, 1012-extrusion plate, 1013-thrust rod, 1014-avoidance position; 1015-sealing rubber sleeve, 1016-plug, 1017-control position, 1018-installation slot, 1019-movable hole; 201-fixed end housing, 202-socket, 203-connecting slot, 204-wiring hole, 205-movable position;
[0039] Fig.17 It is a three-dimensional diagram of the deviation correction mechanism;
[0040] Fig.18 It is another three-dimensional diagram of the deviation correction mechanism;
[0041] Fig.19 It is a three-dimensional diagram of the internal structure of the correction mechanism;
[0042] Fig. 20 It is another three-dimensional diagram of the internal structure of the deviation correction mechanism;
[0043] Fig.21 It is a three-dimensional diagram of the correction wheel in the correction mechanism;
[0044] Fig. 22 It is another stereoscopic view of the correction wheel in the correction mechanism;
[0045] Fig.23 It is another three-dimensional diagram of the correction wheel in the correction mechanism;
[0046] In the figure: top cover 1, support frame 2, support plate 3, support rod 4, first deflection correction motor 5, second deflection correction motor 6, adjustment frame 7, transmission wheel 8, horizontal transmission belt 9, deflection correction wheel 10, fixing frame 11, vertical transmission belt 12, fixing shaft 13, adjusting bolt 14, hook fixing block 15, deflection correction hook 16, buffer spring 17, protective shell 18;
[0047] Fig.24It is the overall reference stereogram of the feeding mechanism;
[0048] Fig.25 It is another overall reference stereogram of the feeding mechanism;
[0049] Fig.26 It is a three-dimensional diagram of the right end feeding part of the feeding mechanism;
[0050] Fig. 27 It is another stereoscopic view of the right end feeding part of the feeding mechanism;
[0051] Fig.28 It is another three-dimensional diagram of the right end feeding part of the feeding mechanism;
[0052] Fig.29 It is a partial stereoscopic view of the right end feeding part of the feeding mechanism;
[0053] Fig.30 It is another partial stereoscopic view of the right end feeding part of the feeding mechanism;
[0054] Fig.31 It is another stereoscopic view of the left end feeding part of the feeding mechanism;
[0055] Fig.32 It is another three-dimensional diagram of the left end feeding part of the feeding mechanism;
[0056] Fig.33 It is a partial stereoscopic view of the left end feeding part of the feeding mechanism;
[0057] In the figure: left end loading part -100, right end loading part -200, mounting frame -1, conveying frame -2, crawler -3, loading platform -4, supporting plate -5, sliding rod -6, blocking rod -7, limiting slider -8, turning motor -9, supporting platform -10, rotating motor -11, rotating platform -12, moving motor -13, material wheel -14, pushing cylinder -15, pushing slider -16, driving motor -17, locking block -18, belt -19. DETAILED DESCRIPTION
[0058] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0059] For this example, please refer to Figure 1-Figure 33A specifically implemented overlock sewing machine includes a frame 101, a trouser waist movement auxiliary mechanism 108, a sealing joint mechanism 109, a correction mechanism 110 and a feeding mechanism 111, wherein the trouser waist movement auxiliary mechanism, the sealing joint mechanism, the correction mechanism and the feeding mechanism are all installed on the surface of the frame 101, and the feeding mechanism is located at both ends of the frame 101, and the trouser waist movement auxiliary mechanism, the sealing joint mechanism and the correction mechanism are located in the middle of both ends of the frame 101; a head structure 102 for auxiliary operation is installed on the surface of the frame 101, and the sealing joint mechanism is located at the top of the head structure 102, and a winding frame 103 for winding a wire body is connected to the surface of the frame 101, and a frame cylinder 104 is provided on the surface of the frame 101, and a driving power supply 105 is connected to the surface of the frame 101, and one end of the driving power supply 105 is an electric box 106, and a display screen 107 for displaying numerical values is connected to the surface of the head structure 102, such as Figure 1-4 shown.
[0060] The trouser waist movement auxiliary mechanism includes a mounting bracket 1, a connecting component and a moving component. One end of the mounting bracket 1 is connected to the connecting component. The moving component includes a rotating rod 2 and a moving disk 3. The mounting bracket 1 is a right-angle structure. One end of the mounting bracket 1 is provided with a mounting hole 4. The rotating rod 2 is arranged on the mounting bracket 1 near the mounting hole 4. A connecting rod 5 is provided on the bottom surface of the rotating rod 2. The connecting rod 5 extends toward the mounting hole 4. A rotating bearing 6 is provided at the upper and lower ends of the mounting hole 4 near the connecting rod 5. The rotating bearing 6 is sleeved on the upper and lower ends of the connecting rod 5. The top of the rotating rod 2 is connected to the moving disk 3.
[0061] The connecting assembly is arranged on the end of the mounting bracket 1 away from the moving disk 3, and the connecting assembly includes a connecting seat 7 and a reset torsion spring 8. A rotating position 9 is provided at the end of the mounting bracket 1 away from the moving disk 3, and the connecting seat 7 is arranged on both sides of the rotating position 9. The rotating position 9 and the connecting seat 7 are connected by a connecting shaft 10; both ends of the connecting shaft 10 are provided with limit nuts 11, and the rotating position 9 and the connecting seat 7 are provided with a connecting through hole 12 matching the connecting shaft 10 at a position close to the connecting shaft 10; the reset torsion spring 8 is arranged at the rotating position 9 and the connecting seat 7, the side of the connecting seat 7 close to the reset torsion spring 8 and the side of the rotating seat 9 close to the reset torsion spring 8 are both provided with a plug hole 13 matching the reset torsion spring 8; a limit block 14 is installed on one side of the rotating seat and the bottom of the rotating seat, and a limit hole 15 is provided at the end of the limit block 14 away from the rotating seat; a positioning hole 16 matching the limit hole 15 is provided at the upper end of the mounting bracket 1 close to the limit hole 15, and the limit hole 15 and the positioning hole 16 are matched by a positioning pin 17, such as Figure 5-10 shown.
[0062] The working process of the present invention is as follows: when it is necessary to perform overlock processing on the waistband of the trousers, the positioning pin 17 can be pulled out. After being pulled out, the mounting bracket 1 drives the mounting bracket 1 to be reset through the reset torsion spring 8. After resetting, the positioning pin 17 connects the limiting socket 15 on the limiting block 14 at the bottom of the rotating seat with the positioning socket 16. After the connection, locking is achieved. Then the trouser legs can be put on the machine platform of the overlock machine, and then the trouser legs can be placed on the moving disk 3. When the rolling assembly on the machine platform drives the waistband of the trousers to roll, the waistband drives the trouser legs to rotate, and the trouser legs will drive the moving disk 3 to rotate, so as to prevent the trouser legs from being entangled or the trouser legs from drooping and swinging.
[0063] like Figure 11-16 As shown, the sealing joint mechanism includes a first connecting component 1 and a second connecting component 2, the first connecting component 1 and the second connecting component 2 are connected, the first connecting component 1 includes a connecting end shell 101 and a connecting plate 103, a receiving space 104 is provided in the middle of the connecting end shell 101, a connecting port 105 is provided on the side of the receiving space 104 close to the second connecting component 2, a pin guard plate 106 is provided on the top and bottom of the connecting port 105, the connecting plate 103 is movably arranged on both sides of the connecting port 105 and connected to the pin guard plate 106, a control panel 107 is provided at both ends of the receiving space 104, and the end of the control panel 107 close to the connecting plate 103 is connected to the connecting plate 106 through a control rod 108. The connecting plate 103 is connected by a clamping plate, and one end of the connecting plate 103 away from the connecting end shell 101 extends toward the second connecting component 2. An undercut 109 is provided at the end of the connecting plate 103 away from the connecting end shell 101, and a limit spring 1010 is provided on the side of the connecting plate 103 away from the undercut 109. A locking rod 1011 matching the undercut 109 is provided on the inner side of the second connecting component 2 near the undercut 109, and an extrusion plate 1012 is provided on the outer side of the connecting end shell 101 near the control board 107. A push rod 1013 is provided on the side of the extrusion plate 1012 near the control board 107, and the push rod 1013 passes through the connecting end shell 101 and extends toward the control board 107.
[0064] The second connecting component 2 includes a fixed end shell 201 and a socket 202. A connecting groove 203 is provided in the middle of the fixed end shell 201 near the connecting end shell 101. The connecting groove 203 extends in the direction of the fixed end shell 201 away from the connecting end shell 101. The socket 202 is arranged in the middle of the connecting groove 203. The locking rod 1011 is installed on both sides of the socket 202 and is fixedly connected to the connecting groove 203. A wiring hole 204 is provided on the side of the fixed end shell 201 away from the connecting end shell 101 and the side of the connecting end shell 101 away from the fixed end shell 201. The wiring hole 204 is connected to the connecting groove 203 and the accommodating space 104. Both ends of the connecting groove 203 near the connecting end shell 101 are provided with movable positions 205 matching the coupling plate 103. The positions in the accommodating space 104 near the control rod 108 and the control board 107 are A matching avoidance position 1014 is provided, a sealing rubber sleeve 1015 is provided on the outer side surface of the connection end shell 101 near the connection port 105, and a plug 1016 is provided in the middle of the accommodating space 104 near the pin guard plate 106; a control position 1017 is provided on the outer side surface of the connection end shell 101 near the extrusion plate 1012, and a mounting groove 1018 matching the extrusion plate 1012 is provided in the middle of the control position 1017, and the mounting groove 1018 extends toward the accommodating space 104; a movable hole 1019 matching the ejector rod 1013 is provided on the mounting groove 1018 near the ejector rod 1013, and the movable hole 1019 is connected to the accommodating space 104, a return spring 102 is provided between the mounting groove 1018 and the extrusion plate 1012, and the return spring 102 is connected to the mounting groove 1018 and the side of the extrusion plate 1012 near the control board 107.
[0065] The working process of the present invention is as follows: when the connecting end housing 101 and the fixed end housing 201 are connected, since the joint plate 103 can be movably connected to the pin guard plate 106, when connected, the locking rod 1011 and the undercut 109 on the joint plate 103 are abutted against each other, and after the abutment, the joint plate 103 will move forward along the inclined surface on the undercut 109, and when it moves to the end of the inclined surface, the joint plate 103 rebounds through the limit spring 1010, and after the rebound, the undercut 109 cooperates with the locking rod 1011 to achieve the installation effect of the connecting end housing 101 and the fixed end housing 201;
[0066] When disassembly is required, it is only necessary to press the extrusion plate 1012, and the extrusion plate 1012 drives the push rod 1013 to contact the control plate 107. The control plate 107 drives the coupling plate 103 to swing in the direction away from the locking rod 1011 through the control rod 108, so as to achieve the effect of disengaging the undercut 109 from the locking plate, thereby realizing the separation of the connecting end shell 101 and the fixed end shell 201. Compared with the conventional connection using screws and nuts, the design of the coupling plate 103, the undercut 109 and the locking rod 1011 can effectively prevent the thread from rusting, which makes it difficult to disassemble, and is convenient for disassembly. When disassembling, it is only necessary to press the extrusion plate 1012 to separate the lock and the locking rod 1011 through mechanical movement.
[0067] like Figure 17-23 As shown, the correcting mechanism comprises a top cover 1, a support frame 2, a support plate 3 and a support rod 4, wherein the first correcting motor 5 and the second correcting motor 6 are respectively installed inside the support frame 2, the first correcting motor 5 is vertically installed at one end of the support frame 2, and the second correcting motor 6 is horizontally installed on the surface of the support frame 2, one end of the support frame 2 is connected with an adjusting frame 7, and a transmission wheel 8 is installed on the surface of the adjusting frame 7, the output end of the first correcting motor 5 abuts against the surface of the transmission wheel 8 through a horizontal transmission belt 9, and the transmission wheel 8 is used to drive the adjusting frame 7 to adjust the angle, and a correcting wheel 10 for adjusting the direction of the cloth is installed at one end of the adjusting frame 7 away from the transmission wheel 8, and the correcting wheel 10 is connected to the adjusting frame 7 through a fixing frame 11, and the output end of the second correcting motor 6 abuts against the surface of the correcting wheel 10 through a vertical transmission belt 12;
[0068] The cloth needs to be placed on the workbench when sewing, but since the cloth is a flexible structure, it may be wrinkled or overlapped under the influence of the force. This structure connects the power supply to the output end of the first deviation correction motor 5 to generate a driving force, thereby driving the horizontal transmission belt 9 and the transmission wheel 8 to fine-tune the angle. When the transmission wheel 8 rotates, it drives the adjustment frame 7 to move together, thereby completing the vertical activity adjustment of the adjustment frame 7. When the power supply is connected to the output end of the second deviation correction motor 6 to generate a driving force to drive the vertical transmission belt 12, the transmission force generated by the deviation correction wheel 10 driven by the vertical transmission belt 12 is used to smooth the wrinkled cloth, thereby completing the deviation correction process.
[0069] The correcting wheel 10 is symmetrically installed at both ends of the fixing frame 11, and the correcting wheel 10 is movably connected to the fixing frame 11 through a fixing shaft 13. The surface of the fixing frame 11 is provided with an adjusting bolt 14 for adjusting the movable tightness of the correcting wheel 10; the correcting wheel 10 is symmetrically installed and movably connected through the fixing shaft 13, which can ensure that the cloth maintains the correct centering position during the transmission process and avoids quality problems caused by cloth deviation, and the adjusting bolt 14 can facilitate the operator to adjust the tightness of the correcting wheel 10, so that the operator can adjust the correcting force in real time according to actual production needs, ensuring that the cloth is always in the best transmission state, so as to flexibly respond to cloth processing needs of different thicknesses, materials and widths, thereby enhancing the versatility and applicability of the equipment.
[0070] The motion trajectory of the second correcting motor 6, the vertical transmission belt 12 and the correcting wheel 10 is a triangular circular activity. The use of a triangular circular motion trajectory can increase the stability of force transmission, effectively reduce the direct friction and wear between the correcting wheel 10 and other mechanical parts, and further enhance the durability of the equipment. At the same time, it is convenient for the correcting wheel 10 to achieve more flexible and precise dynamic adjustment. When the fabric deviates, the operator can adjust the correcting wheel 10 to respond quickly according to the actual deviation and correct the position of the fabric in real time, thereby reducing the downtime and readjustment time caused by the fabric deviating from the track and improving the overall efficiency of the production line.
[0071] The transmission wheel 8 is used to drive the adjustment frame 7 to adjust the angle, and the angle adjustment is ±30° in the direction of the movement trajectory of the transmission wheel 8; the transmission wheel 8 drives the adjustment frame 7 to adjust the angle by ±30°, which can achieve fine-tuning of the fabric smoothing path, ensuring that the fabric maintains the correct centering position and tension during the deviation correction process, and avoiding quality problems caused by angle deviation; a hook fixing block 15 is installed on the surface of the adjustment frame 7, and a correction hook 16 for limiting the position of the fabric is installed on the surface of the hook fixing block 15; the correction hook 16 serves to fix the position of one end of the fabric, avoiding the correction wheel 10 from moving together with the fabric when rolling, ensuring that the fabric maintains the correct position during transmission and processing, avoiding accidental movement or deviation of the fabric due to the rolling of the correction wheel 10, and this structure effectively reduces the lateral sliding or longitudinal stretching of the fabric during transmission, thereby improving the precision of fabric processing. degree; the top cover 1 is installed on the outside of the support frame 2, and the top cover 1 is used to protect the first deviation correction motor 5, the horizontal transmission belt 9 and the transmission wheel 8. The top cover 1 and the support frame 2 are detachable structures; the interior of the adjusting frame 7 is provided with a buffer spring 17 for buffering the force. The buffer spring 17 can effectively absorb and alleviate the vibration and impact generated by the equipment during operation, reduce the damage to components or structures caused by vibration force, and extend the service life of the equipment. Reducing vibration through the buffer spring 17 helps to improve the stability of the equipment during operation, thereby improving the accuracy and consistency of fabric processing; the surface of the adjusting frame 7 is installed with a protective shell 18 for protecting the second deviation correction motor 6, the vertical transmission belt 12 and the deviation correction wheel 10. The protective shell 18 and the adjusting frame 7 are detachable structures, which facilitates the disassembly and maintenance procedures of the protective shell 18 and the adjusting frame 7.
[0072] The design key points of the present invention are: the vertical movement of the adjustment frame 7 is adjusted by the first correcting motor 5, the horizontal transmission belt 9, and the transmission wheel 8, and the wrinkled cloth is smoothed by the transmission force generated by the second correcting motor 6, the vertical transmission belt, and the correcting wheel 10, so as to reduce the aesthetic defects caused by cloth wrinkles or cloth overlap during binding; the correction method is used to ensure that the cloth is always in the best transmission state, so as to flexibly respond to the processing requirements of cloth of different thicknesses, materials and widths, thereby enhancing the versatility and scope of application of the equipment, and the angle fine-tuning method is adopted to achieve fine-tuning of the cloth smoothing path, so as to ensure that the cloth maintains the correct centering position and tension during the correction process, and avoid quality problems caused by angle deviation.
[0073] like Figure 24-33As shown, the feeding mechanism includes a left-end feeding part 100 and a right-end feeding part 200, and the left-end feeding part 100 and the right-end feeding part 200 are both provided with a mounting frame 1, a conveying frame 2, a crawler 3 and a feeding platform 4, one end of the feeding platform 4 is connected with a support plate 5, the support plate 5 is installed on the surface of the conveying frame 2, and the surface of the feeding platform 4 is provided with a feeding component for preventing materials from falling and assisting in material feeding. The feeding component includes a slide bar 6, a stopper rod 7 and a limiting slide block 8, one end of the slide bar 6 abuts against the surface of the feeding platform 4, the limiting slide block 8 is located on the surface of the slide bar 6, one end of the stopper rod 7 passes through the surface of the limiting slide block 8 and fits with the surface of the slide bar 6, and the limiting slide block 8 is used to limit the installation position of the stopper rod 7, and at the same time plays a role in increasing friction, thereby reducing the probability of cloth sliding off the surface of the slide bar 6;
[0074] One end of the mounting frame 1 is provided with a flipping motor 9 for assisting the loading platform 4 to rotate, one end of the flipping motor 9 is in contact with the surface of the loading platform 4, and the left loading part 100 includes a support platform 10, and the surface of the support platform 10 is connected with a rotating device for rotating the cloth; this structure adopts a structure with independent but similar loading parts at both ends, namely the left loading part 100 and the right loading part 200, respectively. This structure can continue to work on one side while maintenance or preparation is being carried out on the other side, thereby ensuring the continuity of production. When the loading process is carried out, the cloth is placed on the loading platform 4 on the surface of the left loading part 100 and the right loading part 200 by manual loading, and the cloth is supported by the sliding rod 6. When the loading platforms 4 on the surfaces of the left loading part 100 and the right loading part 200 move in opposite directions, the cloth is propped up by the distance generated, and the cloth is completed. In the process of supporting the cloth, after the cloth is supported, the cloth is prevented from sliding off the surface of the slide bar 6 by the material blocking rod 7. In addition, the cloth can be made to droop to the surface of the rotating device by adjusting the distance, so as to facilitate the subsequent rotation or winding of the cloth; the rotating device comprises a rotating motor 11 and a rotating table 12, and the output end of the rotating motor 11 is in contact with one end of the rotating table 12 through a belt 19, and the rotating motor 11 is located on the surface of the supporting table 10; the rotating motor 11 drives the rotating table 12 through a belt to control the position and direction of the cloth, which helps to ensure that the cloth is correctly positioned during the processing and reduce quality problems caused by cloth deviation, and the belt 19 transmission method can provide smooth power transmission, avoiding the impact and vibration that may be caused by direct gear transmission, thereby improving the stability of cloth processing.
[0075] The support platform 10 is internally installed with a mobile motor 13 for assisting the support platform 10 and the rotating device to move in the Y-axis, and the output end of the mobile motor 13 is in contact with the surface of the crawler 3; the mobile motor 13 drives the crawler 3, so that the support platform 10 and the rotating device thereon can be moved in the Y-axis direction, thereby adjusting the tension of the cloth, which plays a key role in the subsequent cloth cutting and sewing processes; the surface of the mounting frame 1 of the right end feeding part 200 is provided with a material wheel 14 used in pair with the rotating device, and the surface of the rotating device is used to place the cloth; the material wheel 14 is used to carry the cloth roll, ensuring a continuous and stable feeding process. This structure avoids the situation of frequent replacement of cloth rolls, improves the overall efficiency of the production line, and makes the production process more coherent.
[0076] In addition, the material wheel 14 cooperates with the rotating motor 11 and the rotating table 12. When the rotating table 12 rotates and drives the cloth to move, the material wheel 14 plays a supporting and adjusting role to achieve uniform tension control of the cloth. This structure keeps the cloth less likely to wrinkle or stretch during processing, thereby increasing the molding quality of the final product.
[0077] One end of the support plate 5 is connected to a pushing cylinder 15 for assisting the loading platform 4 to move in the X-axis. One end of the pushing cylinder 15 is in contact with the surface of the loading platform 4, and a pushing slider 16 for assisting sliding is provided between the loading platform 4 and the support plate 5; the pushing cylinder 15 can provide power output, so that the loading platform 4 can move in the X-axis direction, thereby achieving movement to a predetermined position, improving the accuracy of repeated positioning, and realizing the X-axis movement function so that the equipment can flexibly respond to the processing needs of fabrics of different sizes and shapes. When processing fabrics of longer lengths, the pushing cylinder 15 can be started to push one end of the pushing cylinder 15 out, thereby pushing the position of the loading platform 4, so as to achieve the effect of adjusting the X-axis position to optimize the unfolding and alignment of the fabric; the inner surface of the conveying frame 2 is a toothed structure, and a driving motor 17 for assisting the support plate 5 to move along the conveying frame 2 is installed inside the support plate 5. One end of the machine 17 is meshed with the toothed structure on the inner surface of the conveyor frame 2; this structure can realize linear displacement, ensuring that the support plate 5 and the components thereon can move along the Y-axis direction of the conveyor frame 2. When processing longer cloth, the drive motor 17 can be started to rotate one end of the drive motor 17 to mesh with the toothed structure on the inner surface of the conveyor frame 2, thereby driving the position of the support plate 5 to optimize the unfolding and alignment of the cloth; a locking block 18 for limiting the movable stroke is installed inside the support plate 5, and one end of the locking block 18 is a twistable structure; the locking block 18 can be locked at a specified position by twisting, so that the locking block 18 hugs the surface of the conveyor frame 2 to form a braking effect of the brake pad. By setting the locking block 18, it is effectively avoided that the mechanical movement or activity exceeds the predetermined working range, and equipment damage or safety accidents caused by excessive movement are prevented, thereby improving the adaptability and flexibility of the equipment.
[0078] The key points of the present invention are: the left and right ends are provided with independent but similarly structured feeding parts, namely the left feeding part 100 and the right feeding part 200. This structure allows one side to continue working while the other side is undergoing maintenance or preparation, thereby ensuring the continuity of production. This design reduces downtime and improves the overall efficiency of the production line.
[0079] The sliding rod 6, the material blocking rod 7 and the limiting slider 8 work together. After manual tightening, the raised part of the material blocking rod 7 can prevent the binding strap from popping out, effectively preventing the cloth from accidentally slipping during transportation. By adjusting the distance between the loading platforms 4, the cloth can be propped up and drooped to an appropriate degree, ensuring that the cloth maintains the correct tension and flatness during subsequent processing, avoiding wrinkles or stretching problems.
[0080] The above contents are further detailed descriptions of the present invention in combination with specific preferred embodiments, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as the protection scope of the present invention.
Claims
1. An overlock sewing machine, comprising a frame, a trouser waist movement auxiliary mechanism, a sealing joint mechanism, a deviation correction mechanism and a feeding mechanism, characterized in that: The waistband movement auxiliary mechanism, sealing joint mechanism, deviation correction mechanism and feeding mechanism are all installed on the surface of the frame, the feeding mechanism is located at both ends of the frame, and the waistband movement auxiliary mechanism, sealing joint mechanism and deviation correction mechanism are located in the middle of both ends of the frame; a head structure for auxiliary operation is installed on the surface of the frame, the sealing joint mechanism is located on the top of the head structure, and the surface of the frame is connected to a material winding frame for winding the wire body.
2. The overlock sewing machine according to claim 1, characterized in that: The trouser waist movement auxiliary mechanism includes a mounting bracket, a connecting component and a moving component, one end of the mounting bracket is connected to the connecting component, and the moving component includes a rotating rod and a moving disk. The mounting bracket is a right-angle structure, and a mounting hole is provided at one end of the mounting bracket. The rotating rod is arranged on the mounting bracket near the mounting hole. A connecting rod is provided on the bottom surface of the rotating rod, and the connecting rod extends toward the mounting hole. Rotating bearings are provided at the upper and lower ends of the mounting hole near the connecting rod. The rotating bearings are sleeved on the upper and lower ends of the connecting rod, and the top of the rotating rod is connected to the moving disk.
3. The overlock sewing machine according to claim 2, characterized in that: The connecting assembly is arranged on the end of the mounting bracket away from the moving disk, and the connecting assembly includes a connecting seat and a reset torsion spring. A rotating position is arranged on the end of the mounting bracket away from the moving disk, and the connecting seats are arranged on both sides of the rotating position. The rotating position and the connecting seat are connected through a connecting shaft, and both ends of the connecting shaft are provided with limit nuts. The rotating position and the connecting seat are provided with connecting through holes matching the connecting shaft at positions close to the connecting shaft, and the reset torsion spring is arranged between the rotating position and the connecting seat. A plug hole matching the reset torsion spring is provided on one side of the connecting seat close to the reset torsion spring and on the side of the rotating seat close to the reset torsion spring. A limit block is installed on one side of the rotating seat and on the bottom of the rotating seat. A limit socket is provided at the end of the limit block away from the rotating seat. A positioning socket matching the limit socket is provided at the upper end of the mounting bracket close to the limit socket. The limit socket and the positioning socket are matched by a positioning pin.
4. The overlock sewing machine according to claim 1, characterized in that: The sealing joint mechanism includes a first connecting component and a second connecting component, the first connecting component and the second connecting component are connected, the first connecting component includes a connecting end shell and a joint plate, a receiving space is provided in the middle of the connecting end shell, a connecting port is provided on a side of the receiving space close to the second connecting component, pin guard plates are provided on the top and bottom of the connecting port, and the joint plate is movably arranged on both sides of the connecting port and connected to the pin guard plates; Control plates are provided at both ends of the accommodating space, and one end of the control plate close to the coupling plate is connected to the combining plate through a control rod, and one end of the coupling plate away from the connecting end shell extends toward the direction of the second connecting component, and an undercut is provided at the end of the coupling plate away from the connecting end shell, and a limit spring is provided on the side of the coupling plate away from the undercut, and a locking rod matching the undercut is provided on the inner side of the second connecting component near the undercut, and an extrusion plate is provided on the outer side of the connecting end shell near the control plate, and a push rod is provided on the side of the extrusion plate close to the control plate, and the push rod passes through the connecting end shell and extends toward the control plate.
5. The overlock sewing machine according to claim 4, characterized in that: The second connection assembly includes a fixed end shell and a socket, a connection groove is provided in the middle of the fixed end shell near the connection end shell, the connection groove extends in the direction of the fixed end shell away from the connection end shell, the socket is arranged in the middle of the connection groove, the locking rods are installed on both sides of the socket and are fixedly connected to the connection groove, a side of the fixed end shell away from the connection end shell and a side of the connection end shell away from the fixed end shell are provided with wiring holes, the wiring holes are connected with the connection groove and the accommodating space, and both ends of the connection groove close to the connection end shell are provided with movable positions matching the joint plate; Matching avoidance positions are provided in the accommodating space near the control rod and the control panel, a sealing rubber sleeve is provided on the outer side of the connecting end shell near the connecting port, a plug is provided in the middle of the accommodating space near the pin guard plate, a control position is provided on the outer side of the connecting end shell near the extrusion plate, a mounting groove matching the extrusion plate is provided in the middle of the control position, the mounting groove extends toward the direction of the accommodating space, a movable hole matching the ejector rod is provided on the mounting groove near the ejector rod, the movable hole is connected to the accommodating space, a reset spring is provided between the mounting groove and the extrusion plate, and the reset spring is connected to the mounting groove and the side of the extrusion plate near the control panel.
6. The overlock sewing machine according to claim 1, characterized in that: The correcting mechanism comprises a top cover, a support frame, a support plate and a support rod, wherein a first correcting motor and a second correcting motor are respectively installed inside the support frame, the first correcting motor is vertically installed at one end of the support frame, and the second correcting motor is horizontally installed on the surface of the support frame, one end of the support frame is connected with an adjusting frame, and a transmission wheel is installed on the surface of the adjusting frame, the output end of the first correcting motor abuts against the surface of the transmission wheel through a horizontal transmission belt, and the transmission wheel is used to drive the adjusting frame to adjust the angle, and a correcting wheel for adjusting the direction of the cloth is installed at the end of the adjusting frame away from the transmission wheel, the correcting wheel is connected to the adjusting frame through a fixed frame, and the output end of the second correcting motor abuts against the surface of the correcting wheel through a vertical transmission belt.
7. The overlock sewing machine according to claim 6, characterized in that: The correcting wheel structure is symmetrically installed at both ends of the fixed frame, the correcting wheel is movably connected to the fixed frame through a fixed shaft, and an adjusting bolt for adjusting the tightness of the correcting wheel is provided on the surface of the fixed frame. The motion trajectory between the second correcting motor, the vertical transmission belt and the correcting wheel is a triangular circular motion, and the transmission wheel is used to drive the adjusting frame to adjust the angle, and the angle adjustment is ±30° in the direction of the motion trajectory of the transmission wheel. A hook fixing block is installed on the surface of the adjusting frame, and a correcting hook for limiting the position of the cloth is installed on the surface of the hook fixing block. A top cover is installed on the outside of the supporting frame, and the top cover is used to protect the first correcting motor, the horizontal transmission belt and the transmission wheel. A detachable structure is provided between the top cover and the supporting frame, and a buffer spring for buffering force is provided inside the adjusting frame, and a protective shell for protecting the second correcting motor, the vertical transmission belt and the correcting wheel is installed on the surface of the adjusting frame, and a detachable structure is provided between the protective shell and the adjusting frame.
8. The overlock sewing machine according to claim 1, characterized in that: The feeding mechanism comprises a left-end feeding part and a right-end feeding part, each of which is provided with a mounting frame, a conveying frame, a crawler and a feeding platform, one end of the feeding platform is connected with a supporting plate, the supporting plate is installed on the surface of the conveying frame, the surface of the feeding platform is provided with a feeding component for preventing materials from falling and assisting in material feeding, the feeding component comprises a sliding rod, a blocking rod and a limiting slider, one end of the sliding rod abuts against the surface of the feeding platform, the limiting slider is located on the surface of the sliding rod, one end of the blocking rod passes through the surface of the limiting slider and fits with the surface of the sliding rod; A flip motor for assisting the feeding table to rotate is installed at one end of the mounting frame, and one end of the flip motor is in contact with the surface of the feeding table. The left end feeding part includes a support table, and the surface of the support table is connected with a rotating device for rotating the cloth. The rotating device includes a rotating motor and a rotating table. The output end of the rotating motor is in contact with one end of the rotating table through a belt. The rotating motor is located on the surface of the support table. A moving motor for assisting the supporting table and the rotating device to move along the Y-axis is installed inside the support table, and the output end of the moving motor is in contact with the surface of the crawler. The surface of the mounting frame of the right end feeding part is provided with a material wheel used in pair with the rotating device, and the surface of the rotating device is used for placing cloth.
9. The overlock sewing machine according to claim 8, characterized in that: One end of the support plate is connected to a pushing cylinder for assisting the loading platform to move in the X-axis, one end of the pushing cylinder is in contact with the surface of the loading platform, a pushing slider for assisting sliding is provided between the loading platform and the support plate, the inner surface of the conveying frame is a toothed structure, a driving motor for assisting the support plate to move along the conveying frame is installed inside the support plate, one end of the driving motor is engaged with the toothed structure on the inner surface of the conveying frame, a locking block for limiting the active stroke is installed inside the support plate, and one end of the locking block is a twistable structure.
10. An overlock sewing machine according to any one of claims 1 to 9, characterized in that: A frame cylinder is arranged on the surface of the frame, a driving power source is connected to the surface of the frame, one end of the driving power source is an electric box, and a display screen for displaying numerical values is connected to the surface of the head structure.