Special-shaped aluminum square tube structure and forming method thereof

Abstract

The invention belongs to the technical field of square tube structure forming, and particularly relates to a special-shaped aluminum square tube structure which comprises a bottom plate, side pieces and a top piece, the bottom plate serves as a basic supporting part, the side pieces are fixed to the upper surface of the bottom plate and symmetrically distributed front and back to form a side face structure, and the top piece is connected to the upper surfaces of the two side pieces to form a top structure. The top sheet can be designed into an arc shape, a wave shape or other complex shapes so as to enhance the decoration effect; by designing the unique special-shaped aluminum square tube structure, such as the wavy side pieces and the arc-shaped top pieces, the layering sense and the stereoscopic sense of building decoration are greatly enriched; according to the innovative design, the monotonous image of a traditional aluminum square tube is broken through, the overall decoration effect is more distinct and prominent, and visual bright spots and focuses are added to a building; and meanwhile, the aluminum square tube is smooth in surface and uniform in color through high-precision forming machining and fine surface treatment, and the quality sense of the decoration effect is further improved.

Description

Technical Field

[0001] The invention relates to the technical field of square tube structure forming, and in particular to a special-shaped aluminum square tube structure and a forming method thereof. Background Art

[0002] In the current field of building decoration materials, although a variety of aluminum square tube products have been widely used, they still have significant shortcomings in achieving specific beneficial effects; these shortcomings are precisely the background and motivation for the present invention to propose special-shaped aluminum square tube structures, their forming methods and decoration systems.

[0003] First of all, most of the aluminum square tube products in the existing technology adopt the traditional square or rectangular design, which has a monotonous appearance and lacks changes and innovations, and it is difficult to meet the market demand for diversified and personalized decorative effects; this design limitation limits the application of aluminum square tubes in high-end architectural decoration projects, and cannot fully demonstrate the unique charm and artistic value of the building.

[0004] Secondly, the installation method of traditional aluminum square tubes often involves complicated welding or screw fixing processes, which not only increases the difficulty and cost of construction, but also prolongs the construction period; in addition, due to the cumbersome connection method, construction workers need to invest more time and energy to ensure the installation quality, thus reducing construction efficiency. In the fast-paced building decoration industry, this inefficient installation method obviously cannot meet market demand.

[0005] Finally, during the use of existing aluminum square tube products, due to material aging, stress concentration or improper connection methods, the connection parts are prone to loosening, deformation or even falling off; this not only affects the durability of the decorative effect, but also may pose a potential threat to the overall structural safety of the building. Therefore, improving the structural stability and durability of aluminum square tubes has become one of the problems to be solved; however, the improvement of the existing technology in this regard is not significant and cannot meet the market demand for high-quality building decoration materials. For this reason, we provide a special-shaped aluminum square tube structure and its forming method. Summary of the invention

[0006] In order to solve the above problems, the present invention proposes a special-shaped aluminum square tube structure and a forming method thereof, so as to more accurately solve the problems raised in the above background technology.

[0007] The present invention is achieved through the following technical solutions:

[0008] The invention proposes a special-shaped aluminum square tube structure, including a bottom plate, side pieces and a top piece, wherein the bottom plate serves as a basic supporting part, the side pieces are fixed on the upper surface of the bottom plate and are symmetrically distributed front to back to form a side structure, the top piece is connected to the upper surfaces of the two side pieces to form a top structure, and the top piece can be designed to be arc-shaped, wavy or other complex shapes to enhance the decorative effect.

[0009] Furthermore, the side panels can be bent or folded according to design requirements to form different shapes, thereby giving the aluminum square tube structure a unique appearance.

[0010] Furthermore, it also includes a special connecting piece for connecting and fixing the aluminum square tubes. The connecting piece is cleverly designed, easy and quick to install, and can ensure that the connection between the aluminum square tubes is firm and stable.

[0011] Furthermore, a method for forming a special-shaped aluminum square tube structure is provided, comprising the special-shaped aluminum square tube structure according to claim 1, comprising the following steps:

[0012] S1. Select high-quality aluminum alloy plates as raw materials to ensure the basic quality of the products;

[0013] S2. Use advanced forming equipment to precisely form the plate to form the required bottom plate, side plate and top plate shapes;

[0014] S3. Use advanced welding technology to firmly connect all components;

[0015] S4. After careful grinding, polishing and surface treatment, the finished product is both beautiful and durable.

[0016] Furthermore, in the forming process step, the forming equipment uses molds, punching machines, bending machines and other equipment, and the precise forming of each part of the aluminum square tube is achieved by accurately controlling the shape and processing parameters of the mold.

[0017] Furthermore, in the welding connection step, advanced welding technology is used to ensure welding quality and connection strength while maintaining the aesthetic appearance of the aluminum square tube.

[0018] Furthermore, the surface treatment step includes processes such as spraying and anodizing to improve the corrosion resistance and decorative effect of the product.

[0019] Furthermore, a decorative system composed of special-shaped aluminum square tube structures is also provided. The system connects multiple special-shaped aluminum square tubes tightly through special connectors to form a decorative surface with strong integrity and significant decorative effect. The system is not only suitable for the decoration of interior and exterior walls of buildings, but also can be used in various decorative scenes such as suspended ceilings and partitions, bringing new design ideas and solutions to the architectural decoration industry.

[0020] Furthermore, this method cleverly integrates the decoration system into the decoration design of the building, and ensures the perfect combination of the decoration system and the building through precise measurement, cutting and splicing processes; at the same time, this method also pays attention to the standardization and safety of the construction process, ensuring the smooth progress of construction quality and progress; the final decorative effect is not only beautiful, but also fully demonstrates the unique charm and decorative value of the special-shaped aluminum square tube structure.

[0021] Furthermore, this method can be flexibly adjusted and optimized according to the actual size, shape and design requirements of the building to ensure the overall coordination and aesthetics of the decoration system; at the same time, this method also pays attention to detail processing and quality control to ensure that every detail can stand the test of time and aesthetic scrutiny.

[0022] Beneficial effects of the present invention:

[0023] The present invention greatly enriches the layering and three-dimensional sense of architectural decoration by designing a unique special-shaped aluminum square tube structure, such as wavy side pieces and curved top pieces; this innovative design not only breaks the monotonous image of traditional aluminum square tubes, but also makes the overall decorative effect more vivid and prominent, adding visual highlights and focus to the building; at the same time, high-precision molding processing and fine surface treatment make the surface of the aluminum square tube smooth and uniform in color, further enhancing the quality of the decorative effect.

[0024] The present invention adopts a special connector design through the structure, which makes the connection and fixation between the aluminum square tubes simple and quick; construction personnel can easily complete the installation of the aluminum square tubes without complicated operations, which greatly improves the construction efficiency; in addition, the ingenious design of the connector also ensures that the connection between the aluminum square tubes is firm and stable, reducing the workload of later maintenance; this installation convenience and efficiency provide a strong guarantee for the rapid advancement of building decoration projects.

[0025] By setting up precise measurement, cutting and splicing processes, the present invention enables the special-shaped aluminum square tube decoration system to be perfectly combined with the building to form a decorative surface with strong integrity and significant decorative effect; this integrity not only improves the aesthetics of the building, but also enhances the stability and durability of the decoration system; at the same time, high-quality aluminum alloy materials and advanced surface treatment technology make the aluminum square tube have good corrosion resistance and aging resistance, and can maintain its beauty and functionality in various harsh environments, thereby extending the service life of the decoration system. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a three-dimensional schematic diagram of a special-shaped aluminum square tube structure according to an embodiment of the present invention;

[0027] Figure 2 The present invention is a flow chart of the forming process of a special-shaped aluminum square tube structure according to an embodiment of the present invention.

[0028] In the figure: 1, bottom plate; 2, side plate; 3, top plate. DETAILED DESCRIPTION

[0029] In order to more clearly and completely illustrate the technical solution of the present invention, the present invention is further described below in conjunction with the accompanying drawings.

[0030] Example 1

[0031] like Figure 1-Figure 2 As shown, a specific special-shaped aluminum square tube structure proposed in one embodiment of the present invention has the following structural components:

[0032] Base plate 1: A high-quality aluminum alloy plate with a thickness of 2mm and a width of 100mm is selected as the base plate material. The base plate serves as the supporting foundation of the entire structure to ensure that it has sufficient strength and stability.

[0033] Side piece 2: The side piece is also made of the same aluminum alloy sheet as the bottom plate. According to the design requirements, the side piece is precisely cut and bent into a wavy shape to give the aluminum square tube a unique side profile. The side piece is fixed to the upper surface of the bottom plate by welding or riveting, and is symmetrically distributed front and back to form a stable side structure.

[0034] Top sheet 3: The top sheet is designed to be arc-shaped to further enhance the decorative effect. The top sheet material is also made of aluminum alloy sheet. After being precisely processed into the required shape, it is welded to the side sheets on both sides to form a complete top structure.

[0035] Special connector: In order to achieve the connection and fixation between aluminum square tubes, this embodiment also designs a special connector. The connector is made of aluminum alloy, has a compact structure and is easy to install. Through a simple buckle or bolt connection method, a stable connection between multiple aluminum square tubes can be achieved.

[0036] Example 2

[0037] Furthermore, a forming method of a special-shaped aluminum square tube structure is also provided:

[0038] S1: Raw material preparation: Select high-quality aluminum alloy plates as raw materials, ensure that the surface of the plates is flat, free of cracks, rust and other defects. According to design requirements, cut the plates into appropriate sizes for use.

[0039] S2: Forming: Use advanced forming equipment such as molds, punching machines, bending machines, etc. to accurately form the cut aluminum alloy plates. First, process the bottom plate 1, then process the side plate 2 to the required wave shape, and finally process the top plate 3 to an arc shape. During the processing, the mold shape and processing parameters must be accurately controlled to ensure that each component has accurate size and perfect shape.

[0040] S3: Welding connection: Place the formed bottom plate 1, side plate 2 and top plate 3 in a welding fixture and use advanced welding technology such as TIG welding, MIG welding, etc. to weld and connect. During the welding process, parameters such as welding temperature, welding speed and welding current must be strictly controlled to ensure welding quality and connection strength. At the same time, pay attention to maintaining the aesthetics of the welding part to avoid obvious welding marks or deformation.

[0041] S4: Grinding, polishing and surface treatment: After welding, the aluminum square tube is carefully polished to remove welding marks, burrs and surface unevenness. Then the surface is treated by spraying or anodizing to improve the corrosion resistance and decorative effect of the product. Environmentally friendly coatings can be used for spraying materials, and different colors and glossiness can be selected according to customer needs for anodizing.

[0042] Example 3

[0043] Furthermore, we also provide the application of special-shaped aluminum square tube decoration system:

[0044] Decoration system design: According to the actual size, shape and design requirements of the building, a set of special-shaped aluminum square tube decoration system is designed. The system connects multiple special-shaped aluminum square tubes closely through special connectors to form a decoration surface with strong integrity and significant decorative effect.

[0045] Installation and construction: Accurately measure and locate the decorative parts such as the interior and exterior walls, ceilings or partitions of the building. Then cut, splice and install the aluminum square tubes according to the design drawings and construction plans. During the installation process, it is necessary to ensure that the connection between the aluminum square tubes is firm, stable and beautiful in appearance. At the same time, pay attention to the standardization and safety of the construction process to ensure the smooth progress of construction quality and construction progress.

[0046] Decorative effect presentation: After installation, the entire decorative system presents a unique visual and decorative effect. The unique shape and exquisite surface treatment of the special-shaped aluminum square tube not only enhance the overall beauty of the building, but also show the unique charm and decorative value of modern decorative design. At the same time, the decorative system also has good durability and easy maintenance, and can maintain its beauty and functionality for a long time.

[0047] Finally, it should be noted that the basic concepts have been described above. Obviously, for those skilled in the art, the above detailed disclosure is only an example and does not constitute a limitation of this specification. Although it is not explicitly stated here, those skilled in the art may make various modifications, improvements and corrections to this specification. Such modifications, improvements and corrections are suggested in this specification, so such modifications, improvements and corrections still belong to the spirit and scope of the exemplary embodiments of this specification. At the same time, this specification uses specific words to describe the embodiments of this specification. For example, "one embodiment", "one embodiment", and / or "some embodiments" refer to a certain feature, structure or characteristic related to at least one embodiment of this specification. Therefore, it should be emphasized and noted that "one embodiment" or "one embodiment" or "an alternative embodiment" mentioned twice or more in different positions in this specification does not necessarily refer to the same embodiment. In addition, certain features, structures or characteristics in one or more embodiments of this specification can be appropriately combined. In addition, unless explicitly stated in the claims, the order of processing elements and sequences described in this specification, the use of alphanumeric characters, or the use of other names are not used to limit the order of the processes and methods of this specification.

[0048] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A special-shaped aluminum square tube structure, characterized in that: The invention comprises a bottom plate (1), side plates (2) and a top plate (3), wherein the bottom plate (1) serves as a basic support part, the side plates (2) are fixed on the upper surface of the bottom plate (1) and are symmetrically distributed front to back to form a side structure, and the top plate (3) is connected to the upper surfaces of the two side plates (2) to form a top structure, and the top plate (3) can be designed to be an arc, a wave or other complex shapes to enhance the decorative effect.

2. The special-shaped aluminum square tube structure according to claim 1 is characterized in that: The side panels (2) can be bent or folded according to design requirements to form different shapes, thereby giving the aluminum square tube structure a unique appearance.

3. The special-shaped aluminum square tube structure and the forming method thereof according to claim 1, characterized in that: It also includes special connecting parts for connecting and fixing the aluminum square tubes. The connecting parts are cleverly designed, easy and quick to install, and can ensure that the connection between the aluminum square tubes is firm and stable.

4. A method for forming a special-shaped aluminum square tube structure, comprising the special-shaped aluminum square tube structure according to claim 1, characterized in that: The following steps are involved: S1. Select high-quality aluminum alloy plates as raw materials to ensure the basic quality of the products; S2. Using advanced forming equipment to precisely form the plate material into the desired shapes of the bottom plate (1), side plate (2) and top plate (3); S3. Use advanced welding technology to firmly connect all components; S4. After careful grinding, polishing and surface treatment, the finished product is both beautiful and durable.

5. The special-shaped aluminum square tube structure and the forming method thereof according to claim 4, characterized in that: In the forming process step, the forming equipment uses molds, punching machines, bending machines and other equipment, and the shape and processing parameters of the molds are precisely controlled to achieve precise forming of each part of the aluminum square tube.

6. The molding method according to claim 4 or 5, characterized in that: In the welding connection step, advanced welding technology is used to ensure welding quality and connection strength while maintaining the aesthetic appearance of the aluminum square tube.

7. The special-shaped aluminum square tube structure and the forming method thereof according to claim 4, characterized in that: The surface treatment steps include spraying, anodizing and other processes to improve the corrosion resistance and decorative effect of the product.

8. A decorative system composed of the special-shaped aluminum square tube structure according to any one of claims 1 to 3, wherein a plurality of special-shaped aluminum square tubes are tightly connected by special connectors to form a decorative surface with strong integrity and significant decorative effect; the system is not only suitable for the decoration of interior and exterior walls of buildings, but also can be used in various decorative scenes such as suspended ceilings and partitions, bringing new design ideas and solutions to the architectural decoration industry.

9. The special-shaped aluminum square tube structure and the forming method thereof according to claim 8, characterized in that: This method cleverly integrates the decoration system into the decoration design of the building, and ensures the perfect combination of the decoration system and the building through precise measurement, cutting and splicing processes; at the same time, this method also pays attention to the standardization and safety of the construction process, ensuring the smooth progress of construction quality and progress; the final decorative effect is not only beautiful, but also fully demonstrates the unique charm and decorative value of the special-shaped aluminum square tube structure.

10. The special-shaped aluminum square tube structure and the forming method thereof according to claim 9, characterized in that: This method can be flexibly adjusted and optimized according to the actual size, shape and design requirements of the building to ensure the overall coordination and aesthetics of the decoration system; at the same time, this method also pays attention to detail processing and quality control to ensure that every detail can stand the test of time and aesthetic scrutiny.

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