Intelligent high-altitude anti-corrosion equipment and process treatment method
By designing intelligent high-altitude corrosion prevention equipment, combined with the wire rope locking mechanism and the automatic retraction and release mechanism of the mounted rope, efficient corrosion prevention treatment of cylindrical outer walls such as wind turbine towers is achieved, solving the problems of low efficiency and high cost of existing equipment, and is suitable for non-ferrous towers.
Patent Information
- Application Number
- CN202510140293.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-08
- Publication Date
- 2025-06-06
Smart Images

Figure CN120100664A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of high-altitude anti-corrosion equipment, and in particular to intelligent high-altitude anti-corrosion equipment and a process treatment method. Background Art
[0002] At present, most wind farms are built in places with harsh natural environments such as the sea, canyons, and mountain passes. The tower of the wind turbine mainly supports and absorbs the vibration of the unit. The outer wall of the tower needs maintenance and repair during the life cycle of the wind turbine, such as rust removal and anti-corrosion. The traditional solution is to use manual suspension cables for operation. Since the height of the wind turbine tower is at least 60 to 120 meters, professional manual lifting equipment is not only expensive and time-consuming, but also has high labor intensity for operators and the risk of personal safety accidents. Therefore, there is an urgent need for intelligent equipment to replace manual operations.
[0003] However, some existing wall-climbing robots can only operate on a flat working surface and are not suitable for the cylindrical outer wall of the tower. In addition, the operating area per unit time is small, the efficiency is low, and the overall cost is high.
[0004] There is also a climbing machine that uses an upper and lower layer of annular brackets outside the tower, equipped with monitors and lifting operation parts, and then installed with hydraulic cylinders arranged along the axial and radial directions of the tower. The push-pull force and clamping force provided by the hydraulic cylinders are used to realize the gradual lifting and lowering of the two-layer annular brackets outside the tower. This equipment is not only huge and bulky, but also has high implementation costs and cumbersome operation.
[0005] There is also an automatic climbing machine that uses two electromagnet gripping mechanisms to achieve climbing by relying on magnetic force and the tower surface to freely switch between adsorption and release states. This device uses the iron surface characteristics of the tower for adsorption, fixation and climbing, but it cannot be used for non-iron towers. Summary of the invention
[0006] The purpose of the present invention is to provide an intelligent high-altitude anti-corrosion equipment and a process treatment method to solve the problems existing in the background technology.
[0007] To achieve the above object, the technical solution adopted by the present invention is:
[0008] On one hand, the present invention provides an intelligent high-altitude anti-corrosion device, comprising a tower, a mounting assembly and an operating assembly, wherein the mounting assembly and the operating assembly are both arranged outside the tower;
[0009] The mounting assembly is hung on the work object by a safety sling;
[0010] The mounting assembly includes a wire rope locking mechanism and a mounting rope automatic retracting and releasing mechanism, which are used to provide suspension and rope retracting and releasing operation control for the operating assembly;
[0011] The working assembly includes a steel structure support, an adjustable angle connector, a nylon waterproof cloth cover and a working surface scanning component, which is used to collect working surface data outside the tower through the working surface scanning component.
[0012] Preferably, the wire rope locking mechanism includes a wire rope, a remote control rope retracting and releasing device, an adjustable length threaded locking link, a lateral pressure type tension sensor and a guide rope pad. The wire rope is wound around the remote control rope retracting and releasing device, and both ends of the wire rope are fixedly connected to the front and rear sides of the adjustable length threaded locking link respectively. There are two guide rope pads and they are symmetrically distributed on the outside of the tower. The two ends of the wire rope pass through the inside of the front and rear guide rope pads respectively. The bottoms of the remote control rope retracting and releasing device, the adjustable length threaded locking link and the guide rope pad are all fixedly installed with rubber boots on one side that fit the outside of the tower, and the lateral pressure type tension sensor is sleeved on the outside of the wire rope.
[0013] Preferably, the automatic retracting and releasing mechanism of the mounting rope includes a dual-axis motor, a rope, a first pulley group and a second pulley group. The dual-axis motor is fixedly installed on the top of an adjustable-length threaded locking connecting rod. The outer sides of the output shafts on the front and rear sides of the dual-axis motor are fixedly connected to a take-up drum, and a rope is wound inside each take-up drum. The number of the first pulley groups is two and they are respectively fixedly installed on the front and rear sides of the adjustable-length threaded locking connecting rod. The number of the second pulley groups is two and they are respectively fixedly installed on the top of the front and rear guide rope pads.
[0014] Preferably, the operating component also includes a damping caster, which is fixedly installed on the side of the steel structure support close to the tower, and the movable end of the damping caster is in contact with the outer side of the tower, and the nylon waterproof cloth cover is laid on the outer side of the steel structure support. The number of the steel structure supports is six and they are evenly distributed on the outer side of the tower, and two adjacent steel structure supports are connected by an adjustable angle connector, and the working surface scanning component is fixedly installed inside the steel structure support.
[0015] Preferably, the working surface scanning component is a scanner, and the dual-axis motor is a stepless speed regulation motor.
[0016] Another aspect of the present invention provides a process for processing intelligent high-altitude anti-corrosion equipment, comprising the following steps:
[0017] S1. Place the work surface scanning component on the steel structure bracket, and use the work assembly to drive the work surface scanning component to move up and down to collect rust and stain information data of the entire work surface. After background processing, a digital twin of the work surface is formed to provide overall planning guidance for process processing;
[0018] S2. Remove the scanning components of the working surface, replace the high-pressure hot water spray gun on the steel structure support, and drive the high-pressure hot water spray gun up and down through the working components to clean the entire working surface;
[0019] S3. After the entire working surface is cleaned, remove the high-pressure hot water spray gun, replace it with a laser rust remover or sandblaster on the steel structure support, and remove the rust on the entire working surface according to the work plan;
[0020] S4. After the rust removal of the entire working surface is completed, remove the laser rust remover or sandblaster, replace it with a pneumatic automatic spray gun on the steel structure support, blow away the rust residue on the working surface according to the work plan, and then spray the primer. After the first coat of primer is completely dry, spray the second coat of primer;
[0021] S5. After the primer is dry, spray the intermediate paint, and finally spray the topcoat on the entire working surface;
[0022] S6. After the topcoat is dry, replace the working surface scanning component on the steel structure bracket, and drive the working surface scanning component up and down through the working assembly to review the spraying data of the entire working surface as acceptance data for the process treatment.
[0023] Preferably, in step S1, the steel structure support is hung on the mounting assembly by symmetrical ropes;
[0024] The mounting assembly is first towed to the highest point of the working surface by two drones, and then the working surface is locked by a remote-controlled wire rope locking mechanism. Finally, a safety sling is hung on the top of the working surface by drone operation to protect the entire set of equipment and prevent the risk of falling.
[0025] Alternatively, the mounting assembly is first climbed to the top of the working surface manually, and then the safety sling is lowered manually to symmetrically hang the mounting assembly. After that, the mounting assembly is pulled to the highest point of the working surface, and then the working surface is locked by a remote-controlled wire rope locking mechanism, and finally the safety sling is pulled up to protect the entire set of equipment and prevent the risk of falling.
[0026] Preferably, in step S2, the specific method for removing the working surface scanning component is: after completing the scanning and collecting data, first put the working component in a place that can be safely reached by humans, and then manually remove the working surface scanning component.
[0027] Preferably, in step S3, the specific method for removing the high-pressure hot water spray gun is: after completing the cleaning of the working surface, first put the working components in a place that can be safely reached by humans, and then manually remove the high-pressure hot water spray gun.
[0028] Preferably, in the step S3, removing rust on the entire working surface according to the working plan specifically refers to cleaning rust and stains on the working surface at fixed points by controlling the operation of a laser rust remover or a sandblaster through the background.
[0029] Compared with the prior art, the intelligent high-altitude anti-corrosion equipment and process treatment method proposed in the present invention have the following beneficial effects:
[0030] 1. The number of steel structure supports in the working assembly can be increased or decreased according to the shape of the on-site working surface, so that the working assembly can better adapt to the shape of the working object and improve the adaptability of the entire device;
[0031] 2. The internal components of the mounting component and the operating component can be disassembled and separated, so that it is convenient to bring the mounting component and the operating component to the top of the operating object to complete the disassembly of the mounting component and the operating component. When the internal components are damaged, it is also convenient to replace them, and the operation is simple;
[0032] 3. The working object is held tightly by the wire rope, so that it can adapt to working objects of different materials, making the use of the equipment wider. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 A schematic diagram of the three-dimensional structure of an intelligent high-altitude anti-corrosion device provided by the present invention from one viewing angle;
[0034] Figure 2 A schematic diagram of the three-dimensional structure of an intelligent high-altitude anti-corrosion equipment provided by the present invention from another perspective;
[0035] Figure 3 A right view of an intelligent high-altitude anti-corrosion device provided by the present invention;
[0036] Figure 4 A top view of an operating component of an intelligent high-altitude anti-corrosion equipment provided by the present invention;
[0037] Figure 5 A schematic diagram of the separation structure of a nylon waterproof cloth cover and a steel structure support of an intelligent high-altitude anti-corrosion equipment provided by the present invention;
[0038] Figure 6 A schematic diagram of the connection between a steel wire rope and an adjustable-length threaded locking connecting rod of an intelligent high-altitude anti-corrosion device provided by the present invention;
[0039] Figure 7 A work flow chart of a process treatment method for intelligent high-altitude anti-corrosion equipment provided by the present invention.
[0040] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0041] 001. Tower; 1. Mounting assembly; 101. Wire rope locking mechanism; 1011. Wire rope; 1012. Remote control rope retracting and releasing device; 1013. Adjustable length threaded locking connecting rod; 1014. Side pressure tension sensor; 1015. Guide rope pad; 1016. Rubber boots; 102. Automatic retracting and releasing mechanism for mounting rope; 1021. Dual-axis motor; 1022. Rope; 1023. First pulley block; 1024. Second pulley block; 1025. Take-up drum; 2. Working assembly; 201. Steel structure support; 202. Adjustable angle connector; 203. Nylon waterproof cloth cover; 204. Working surface scanning component; 205. Damping casters. DETAILED DESCRIPTION
[0042] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the following further describes how the present invention is implemented in conjunction with the accompanying drawings and specific implementation methods.
[0043] Reference Figure 1-Figure 6 As shown, the present invention provides an intelligent high-altitude anti-corrosion equipment, including a tower 001, a mounting component 1 and an operating component 2, wherein the mounting component 1 and the operating component 2 are both arranged on the outside of the tower 001;
[0044] The mounting assembly 1 is hung on the work object by a safety sling;
[0045] The mounting assembly 1 includes a wire rope locking mechanism 101 and a mounting rope automatic retracting and releasing mechanism 102, which are used to provide suspension and rope retracting and releasing operation control for the working assembly 2;
[0046] The working component 2 includes a steel structure support 201, an adjustable angle connector 202, a nylon waterproof cloth cover 203 and a working surface scanning component 204, which is used to collect the working surface data outside the tower 001 through the working surface scanning component 10, and the working component 2 can move up and down on the outside of the tower 001 under the action of the mounting component 1, so as to drive the working surface scanning component 204 to move up and down on the outside of the tower 001, so as to scan the working surface, and the working surface scanning component 204 can be directly replaced with other components (for example: high-pressure hot water spray gun, laser rust remover or sandblaster, pneumatic automatic spray gun) after scanning, so as to achieve the subsequent rust removal, cleaning and spraying working functions.
[0047] Specifically, during actual use of the tower 001, the cross-sectional shape of the tower 001 may be rectangular, cylindrical, or any other polygonal shape.
[0048] Specifically, the wire rope locking mechanism 101 includes a wire rope 1001, a remote control rope retracting and releasing device 1012, an adjustable length threaded locking link 1013, a lateral pressure type tension sensor 1014 and a guide rope pad 1015. The wire rope 1011 is wound around the remote control rope retracting and releasing device 1012. Both ends of the wire rope 1011 are fixedly connected to the front and rear sides of the adjustable length threaded locking link 1013 respectively. There are two guide rope pads 1015 and they are symmetrically distributed on the outside of the tower 001. Both ends of the wire rope 1011 pass through the inside of the front and rear guide rope pads 1015 respectively. The bottoms of the remote control rope retracting and releasing device 1012, the adjustable length threaded locking link 1013 and the guide rope pad 1015 are fixedly installed with a rubber boot 1016 whose one side is in contact with the outside of the tower 001. The lateral pressure type tension sensor 1014 is sleeved on the outside of the wire rope 11.
[0049] It can be understood that the number of guide rope pads 1015 is not limited to two. According to the actual situation on site, it can also be set to a multiple of two, for example, four, six...2N, N≥1. As for the specific number, it needs to be selected according to the diameter of the working surface on site. The larger the diameter, the greater the number.
[0050] The intelligent high-altitude anti-corrosion equipment provided by the present invention can enable the mounting component 1 to be installed on the outside of the tower 001 under the action of the safety sling, and the lengths of the front and rear ends of the adjustable-length threaded locking link 1013 can be fine-tuned. Under the action of the remote-controlled rope-retracting device 1012, the wire rope 1011 can be tightened, and the pressure during the tightening process of the wire rope 1011 can be monitored by the side pressure tension sensor 1014. After reaching the preset value, the remote-controlled rope-retracting device 1012 can stop the tightening action, thereby completing self-locking; in addition, the contact area between the remote-controlled rope-retracting device 1012, the adjustable-length threaded locking link 1013 and the guide rope pad 1015 and the tower 001 can be increased by the rubber boot 1016, so that the remote-controlled rope-retracting device 1012, the adjustable-length threaded locking link 1013 and the guide rope pad 1015 are more stable during subsequent use.
[0051] Specifically, the automatic retracting and releasing mechanism 102 for mounting ropes includes a dual-axis motor 1021, a rope 1022, a first pulley group 1023 and a second pulley group 1024. The dual-axis motor 1021 is fixedly installed on the top of the adjustable-length threaded locking link 1013. The outer sides of the output shafts on the front and rear sides of the dual-axis motor 1021 are fixedly connected with a take-up drum 1025. A rope 1022 is wound inside each take-up drum 1025. There are two first pulley groups 1023, which are respectively fixedly installed on the front and rear sides of the adjustable-length threaded locking link 1013. There are two second pulley groups 1024, which are respectively fixedly installed on the top of the front and rear rope guide pads 1015.
[0052] Among them, the rope located inside the take-up drum 1025 on the front and rear sides of the dual-axis motor 1021 first passes through the first pulley group 1023 on the corresponding side to change its direction so as to better pass through the second pulley group 1024, and then moves downward through the guide rope pad 1015 and connects with the top of the working component 2, so as to facilitate the subsequent driving of the working component 2 to move up and down.
[0053] Specifically, the working component 2 also includes a damping caster 205, which is fixedly installed on the side of the steel structure support 201 close to the tower 001, and the moving end of the damping caster 205 is in contact with the outer side of the tower 001. The nylon waterproof cloth cover 203 is laid on the outer side of the steel structure support 201. The number of steel structure supports 201 is six and they are evenly distributed on the outer side of the tower 001. Two adjacent steel structure supports 201 are connected by an adjustable angle connector 202, and the working surface scanning component 204 is fixedly installed inside the steel structure support 201.
[0054] With the action of the damping caster 205, the working component 2 can have a certain buffer when it contacts the working surface during up and down movement; in addition, when there are uneven positions on the working surface of the tower 001, with the action of the damping caster 205, the working component 2 can also better adapt to the working surface of the tower 001.
[0055] It can be understood that the number of steel structure supports 201 can be adjusted according to different work surfaces on site, and can be one or more; when there are multiple steel structure supports 201, the different shapes formed by multiple steel structure supports 201 can better operate on the work surface during use.
[0056] Specifically, the working surface scanning component 204 is a scanner, and the dual-axis motor 1021 is a stepless speed regulating motor.
[0057] More specifically, the work surface scanning component 204 adopts a short-range mobile laser 3D scanner, uses SLAM software to process the collected data, and generates a digital twin to provide spatial data for the operation of the present invention.
[0058] Reference Figure 7 As shown, the present invention also provides a process treatment method for intelligent high-altitude anti-corrosion equipment, comprising the following steps:
[0059] S1. Place the work surface scanning component 204 on the steel structure support 201, and drive the work surface scanning component 204 to move up and down through the work component 2 to collect the rust and stain information data of the entire work surface. After background processing, a digital twin of the work surface is formed to provide overall planning guidance for process processing;
[0060] S2, remove the working surface scanning component 204, replace the high-pressure hot water spray gun on the steel structure support, and drive the high-pressure hot water spray gun up and down through the working component 2 to clean the entire working surface;
[0061] S3. After the entire working surface is cleaned, remove the high-pressure hot water spray gun, replace it with a laser rust remover or a sandblaster on the steel structure support 201, and remove the rust on the entire working surface according to the work plan;
[0062] S4, after the rust removal of the entire working surface is completed, the laser rust remover or sandblaster is removed, and a pneumatic automatic spray gun is installed on the steel structure support 201. According to the work plan, the rust residue is first blown off on the working surface, and then the primer is sprayed. After the first primer is completely dry, a second primer is sprayed;
[0063] S5. After the primer is dry, spray the intermediate paint, and finally spray the topcoat on the entire working surface;
[0064] S6. After the topcoat is dry, replace the working surface scanning component 204 on the steel structure support 201, and drive the working surface scanning component 204 to move up and down through the working component 2 to review the spraying data of the entire working surface as acceptance data for the process treatment.
[0065] Among them, the working surface scanning component 204 is installed inside the steel structure support 201, and the working component 2 is driven to move up and down by the retraction and release process of the rope 1022 on the front and rear sides of the mounting rope automatic retraction and release mechanism 102, so that the working component 2 can scan the working surface data of the tower 001 through the working surface scanning component 204 during the up and down movement, which is convenient for subsequent cleaning, rust removal and spraying.
[0066] Specifically, in step S1, the steel structure support 201 is suspended on the mounting assembly 1 through the symmetrical rope 1022. The mounting assembly 1 is first towed to the highest point of the working surface by two drones, and then the working surface is locked by the remote-controlled wire rope locking mechanism 101. Finally, the safety sling is hung on the top of the working surface by drone operation to protect the entire set of equipment and prevent the risk of falling.
[0067] Alternatively, the mounting component 1 is first climbed to the top of the working surface manually, and then the safety sling is lowered manually to symmetrically hang the mounting component 1. Then, the mounting component 1 is pulled to the highest point of the working surface, and then the working surface is locked by the remote-controlled wire rope locking mechanism 101. Finally, the safety sling is pulled up to protect the entire set of equipment and prevent the risk of falling.
[0068] According to the actual situation on site, a suitable method is selected to install the mounting assembly, and the length of the front and rear ends of the adjustable-length threaded locking link 1013 needs to be adjusted in advance to facilitate the subsequent installation of the mounting assembly 1 on the outside of the working surface, thereby facilitating the clamping operation of the working object.
[0069] Specifically, in step S2, the specific method for removing the working surface scanning component 204 is: after completing the scanning and collecting data, first put the working component 2 in a place that can be safely reached by humans, and then manually remove the working surface scanning component 204.
[0070] More specifically, the work surface scanning component 204 is fixed to the middle connecting rod inside the steel structure support 201 through a socket or a clamp, which is convenient for quickly completing the installation and removal of the work surface scanning component 204 on the one hand, and convenient for replacing other components on the other hand, so as to carry out subsequent operations.
[0071] Specifically, in step S3, the specific method for removing the high-pressure hot water spray gun is: after completing the cleaning of the working surface, first put the working component 2 in a place that can be safely reached by humans, and then manually remove the high-pressure hot water spray gun.
[0072] Specifically, in step S3, removing rust on the entire working surface according to the working plan specifically refers to cleaning rust and stains on the working surface at fixed points by controlling the operation of a laser rust remover or a sandblaster through the background.
[0073] Compared with the prior art, the intelligent high-altitude anti-corrosion equipment and process treatment method provided by the present invention have the following advantages:
[0074] During use, the specific number of guide rope pads and steel structure supports can be increased or decreased according to the actual shape of the working surface at the construction site, so that they can better adapt to the construction working surface and are easy to disassemble and install. It has a wide range of adaptability and can cooperate with the use of working scanning components to scan the data of the working surface, which is convenient for subsequent rust removal and anti-corrosion operations. In the process of the working components moving up and down, a large area can be scanned to facilitate subsequent operations.
[0075] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.
Claims
1. An intelligent high-altitude anti-corrosion equipment, characterized in that: It comprises a tower (001), a mounting assembly (1) and an operating assembly (2), wherein the mounting assembly (1) and the operating assembly (2) are both arranged outside the tower (001); The mounting assembly (1) is hung on the work object by a safety sling; The mounting assembly (1) comprises a wire rope locking mechanism (101) and a mounting rope automatic retracting and releasing mechanism (102), which are used to provide suspension and rope retracting and releasing operation control for the working assembly (2); The working assembly (2) comprises a steel structure support (201), an adjustable angle connector (202), a nylon waterproof cloth cover (203) and a working surface scanning component (204), and is used to collect working surface data outside the tower (001) through the working surface scanning component (10).
2. The intelligent high-altitude anti-corrosion equipment according to claim 1 is characterized in that: The wire rope locking mechanism (101) comprises a wire rope (1011), a remote control rope retracting and releasing device (1012), an adjustable length threaded locking connecting rod (1013), a side pressure type tension sensor (1014) and a guide rope cushion block (1015); the wire rope (1011) is wound inside the remote control rope retracting and releasing device (1012); two ends of the wire rope (1011) are respectively fixedly connected to the front and rear sides of the adjustable length threaded locking connecting rod (1013); the guide rope cushion block (1015) is connected to the guide rope cushion block (1015); ) are two in number and are symmetrically distributed on the outside of the tower (001) in a front-to-back manner. The two ends of the steel wire rope (1011) respectively pass through the interior of the two front and rear guide rope pads (1015). The bottoms of the remote control rope retracting and releasing device (1012), the adjustable length threaded locking connecting rod (1013) and the guide rope pad (1015) are all fixedly mounted with a rubber boot (1016) whose one side is in contact with the outside of the tower (001). The lateral pressure tension sensor (1014) is sleeved on the outside of the steel wire rope (11).
3. The intelligent high-altitude anti-corrosion equipment according to claim 2 is characterized in that: The mounting rope automatic retracting and releasing mechanism (102) comprises a dual-axis motor (1021), a rope (1022), a first pulley group (1023) and a second pulley group (1024); the dual-axis motor (1021) is fixedly mounted on the top of an adjustable-length threaded locking connecting rod (1013); the outer sides of the output shafts on both the front and rear sides of the dual-axis motor (1021) are fixedly connected to a take-up drum (1025); a rope (1022) is wound inside each take-up drum (1025); the number of the first pulley groups (1023) is two and they are respectively fixedly mounted on the front and rear sides of the adjustable-length threaded locking connecting rod (1013); the number of the second pulley groups (1024) is two and they are respectively fixedly mounted on the tops of two front and rear guide rope pads (1015).
4. The intelligent high-altitude anti-corrosion equipment according to claim 1 is characterized in that: The operation component (2) also includes a damping caster (205), the damping caster (205) is fixedly installed on a side of the steel structure support (201) close to the tower (001), and the movable end of the damping caster (205) is in contact with the outer side of the tower (001), the nylon waterproof cloth cover (203) is laid on the outer side of the steel structure support (201), the number of the steel structure supports (201) is six and they are evenly distributed on the outer peripheral side of the tower (001), two adjacent steel structure supports (201) are connected by an adjustable angle connector (202), and the operation surface scanning component (204) is fixedly installed inside the steel structure support (201).
5. The intelligent high-altitude anti-corrosion equipment according to claim 3 is characterized in that: The working surface scanning component (204) is a scanner, and the dual-axis motor (1021) is a stepless speed regulating motor.
6. A process for processing intelligent high-altitude anti-corrosion equipment, characterized in that: The steps include: S1, placing the working surface scanning component (204) on the steel structure support (201), driving the working surface scanning component (204) to move up and down through the working component (2) to collect rust and stain information data of the entire working surface, and forming a digital twin of the working surface after background processing to provide overall planning guidance for process processing; S2, dismantle the working surface scanning component (204), replace the high-pressure hot water spray gun on the steel structure support, and drive the high-pressure hot water spray gun up and down through the working component (2) to clean the entire working surface; S3, after the entire working surface is cleaned, the high-pressure hot water spray gun is removed, and a laser rust remover or a sandblaster is installed on the steel structure support (201) to remove the rust on the entire working surface according to the work plan; S4, after the rust removal of the entire working surface is completed, the laser rust remover or sandblaster is removed, and a pneumatic automatic spray gun is installed on the steel structure support (201), and the rust residue is first blown off on the working surface according to the operation plan, and then the primer is sprayed, and the second primer is sprayed after the first primer is completely dry; S5. After the primer is dry, spray the intermediate paint, and finally spray the topcoat on the entire working surface; S6. After the topcoat is dry, the working surface scanning component (204) is replaced on the steel structure support (201). The working surface scanning component (204) is driven up and down by the working assembly (2) to review the spraying data of the entire working surface as acceptance data for the process treatment.
7. The process treatment method of the intelligent high-altitude anti-corrosion equipment according to claim 6 is characterized in that: In the step S1, the steel structure support (201) is hung on the mounting assembly (1) via symmetrical ropes (1022); The mounting assembly (1) is first towed to the highest point of the working surface by two drones, and then the working surface is locked by a remote-controlled wire rope locking mechanism (101). Finally, a safety sling is hung on the top of the working surface by drone operation to provide safety protection for the entire set of equipment and prevent the risk of falling. Alternatively, the mounting assembly (1) is first manually climbed to the top of the working surface, and then the safety sling is manually lowered to symmetrically hang the mounting assembly (1). The mounting assembly (1) is then pulled to the highest point of the working surface, and then the working surface is locked by a remote-controlled wire rope locking mechanism (101). Finally, the safety sling is pulled up to protect the entire set of equipment and prevent the risk of falling.
8. The process treatment method of intelligent high-altitude anti-corrosion equipment according to claim 6 is characterized in that: In step S2, the specific method for removing the working surface scanning component (204) is as follows: after completing the scanning and data collection, first place the working component (2) in a place that can be safely reached by humans, and then manually remove the working surface scanning component (204).
9. The process treatment method of the intelligent high-altitude anti-corrosion equipment according to claim 6 is characterized in that: In step S3, the specific method for removing the high-pressure hot water spray gun is: after completing the cleaning of the working surface, first put the working component (2) in a place that can be safely reached by humans, and then manually remove the high-pressure hot water spray gun.
10. The process treatment method of intelligent high-altitude anti-corrosion equipment according to claim 6 is characterized in that: In the step S3, removing the rust on the entire working surface according to the working plan specifically refers to cleaning the rust and stains on the working surface at fixed points by controlling the operation of the laser rust remover or the sandblaster through the background.