Measurement system and measurement method for monitoring attitude of pipe joint in real time

By designing a measurement system including a lateral rangefinder and a longitudinal rangefinder, the attitude information of the pipe joints is measured and processed in real time, the problem of difficulty in obtaining the attitude information of the pipe joints in real time in the prior art is solved, and high-precision real-time monitoring and early warning functions are realized, providing scientific guidance for engineering construction.

CN120101772APending Publication Date: 2025-06-06CCCC FOURTH HARBOR ENG CO LTD +1
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Patent Information

Application Number
CN202510306319.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

The existing tube-chock attitude measurement technology is difficult to obtain tube-chock attitude information in real time, and there are measurement data deviations and zero drift problems, resulting in complex operation and reduced measurement accuracy.

Method used

A measurement system including a lateral rangefinder and a longitudinal rangefinder is designed. Through the first communication pipeline and the second communication pipeline, the data processing module calculates the inclination angle and establishes a geometric attitude model, and the display terminal displays in real time and early warning module predicts attitude changes.

Benefits of technology

Real-time monitoring of the attitude of the pipe joint is realized, measurement accuracy is improved, attitude changes are discovered in a timely manner, real-time decision-making basis for engineering construction, and quality accidents caused by attitude problems are avoided through early warning mechanisms.

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Abstract

The invention relates to the technical field of pipe sinking construction, in particular to a measuring system and a measuring method for monitoring pipe joint postures in real time, and the measuring method comprises the following steps: firstly, collecting first distance information from a transverse distance meter to a liquid level in a first vertical section in real time and collecting second distance information from a longitudinal distance meter to a liquid level in a second vertical section in real time; the data processing module respectively calculates a transverse inclination angle of the transverse range finder and a longitudinal inclination angle of the longitudinal range finder according to the first distance information and the second distance information, establishes a geometric attitude model of the pipe joint according to the transverse inclination angle, the longitudinal inclination angle and geometric parameters of the pipe joint, and displays the geometric attitude model of the pipe joint in real time through the display terminal. The early warning module is used for predicting the posture change information of the pipe joint, and when the posture change of the pipe joint exceeds a preset safety threshold value, the early warning module controls the display terminal to send out an early warning signal, so that the posture of the pipe joint is monitored in real time, the tiny change of the posture of the pipe joint can be found in time, and a real-time decision basis is provided for engineering construction.
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Description

Technical Field

[0001] The present invention relates to the technical field of immersed tube construction, and in particular to a measuring system and a measuring method for real-time monitoring of the posture of a tube segment. Background Art

[0002] In the construction of various pipeline projects such as immersed tube tunnels, the precise installation and stable posture of pipe segments play a key role in the quality and safety of the project. However, the existing pipe segment posture measurement technology has significant defects. Commonly used inclinometers have prominent problems in measuring the pipe segment posture. For example, their small size makes it difficult to ensure parallelism with the longitudinal and transverse axes of the pipe segment when installed, resulting in large deviations in the measurement data after the immersed tube is installed. In addition, the inclinometer has a zero drift phenomenon and must be calibrated before each use, resulting in complicated operation. If there is a problem in the calibration link, the measurement accuracy will be directly reduced, and it is difficult to obtain the pipe segment posture information in real time during the measurement process. Once a problem occurs, it often takes a lot of time and cost to rework, which is not conducive to quickly and accurately analyzing the trend of changes in the pipe segment posture, and cannot provide effective support for real-time decision-making and adjustment of the project. Summary of the invention

[0003] The purpose of the present invention is to provide a measurement system and method for real-time monitoring of pipe joint attitude in view of the problem that it is difficult to obtain pipe joint attitude information in real time when measuring pipe joint attitude using a traditional inclinometer in the background technology.

[0004] In a first aspect, the present invention provides a measurement system for real-time monitoring of pipe segment posture, comprising a first connecting pipeline, a second connecting pipeline, a data acquisition module, a data processing module, a display terminal and an early warning module;

[0005] The first connecting pipeline includes two first vertical sections that are interconnected and symmetrically arranged at the left and right sides of the pipe section, and the second connecting pipeline includes two second vertical sections that are interconnected and symmetrically arranged at the front and rear ends of the pipe section;

[0006] The data acquisition module includes a transverse distance meter and a longitudinal distance meter. The transverse distance meter is arranged above the first vertical segment and is used to measure and collect first distance information from the transverse distance meter to the liquid surface in the first vertical segment in real time. The longitudinal distance meter is arranged above the second vertical segment and is used to measure and collect second distance information from the longitudinal distance meter to the liquid surface in the second vertical segment in real time.

[0007] The data processing module is used to receive the first distance information and the second distance information, calculate the lateral inclination angle of the lateral rangefinder and the longitudinal inclination angle of the longitudinal rangefinder according to the first distance information and the second distance information, and establish a geometric posture model of the pipe joint according to the lateral inclination angle, the longitudinal inclination angle and the geometric parameters of the pipe joint;

[0008] The display terminal is used to display the geometric posture model of the pipe segment in real time;

[0009] The early warning module is used to store and analyze the historical data processed by the data processing module and predict the posture change information of the pipe segment. When the posture change of the pipe segment exceeds a preset safety threshold, the early warning module controls the display terminal to send a warning signal.

[0010] Preferably, it further comprises a wireless communication module, through which the lateral rangefinder and the longitudinal rangefinder transmit the collected data to the data processing module in real time.

[0011] Preferably, the safety threshold of the lateral inclination angle is 1°, and the safety threshold of the longitudinal inclination angle is 3.4°.

[0012] Preferably, the two first vertical sections are symmetrically arranged on the left and right side walls of the immersed tube;

[0013] The transverse distance measuring devices located on the same first connecting pipeline have the same height.

[0014] Preferably, the first connecting pipes are arranged at intervals along the longitudinal direction of the immersed tube.

[0015] Preferably, the heights of the transverse rangefinders arranged on adjacent first communicating pipes are all different.

[0016] Preferably, the two second vertical sections are symmetrically arranged on the front and rear end plates of the immersed tube;

[0017] The longitudinal distance measuring instruments located on the same second connecting pipeline have the same height.

[0018] Preferably, the second connecting pipes are arranged at intervals along the transverse direction of the immersed tube.

[0019] Preferably, the heights of the longitudinal distance meters arranged on adjacent second communicating pipes are all different.

[0020] In a second aspect, the present invention provides a measurement method for real-time monitoring of pipe segment posture, based on a measurement system for real-time monitoring of pipe segment posture described in the present application, comprising the following steps:

[0021] A1: During the prefabrication stage of the pipe segment, a first connecting pipeline and a second connecting pipeline are installed inside the pipe segment, wherein the first connecting pipeline includes two first vertical sections that are interconnected and symmetrically arranged on the left and right sides of the pipe segment, and the second connecting pipeline includes two second vertical sections that are interconnected and symmetrically arranged on the front and rear ends of the pipe segment;

[0022] A2: Arrange a data acquisition module, wherein the data acquisition module includes a transverse rangefinder and a longitudinal rangefinder, wherein the transverse rangefinder is arranged above the first vertical segment, and the longitudinal rangefinder is arranged above the second vertical segment;

[0023] A3: obtaining first distance information from the transverse distance meter to the liquid surface in the first vertical segment through the transverse distance meter, obtaining second distance information from the longitudinal distance meter to the liquid surface in the second vertical segment through the longitudinal distance meter, and respectively calculating the transverse inclination angle of the transverse distance meter and the longitudinal inclination angle of the longitudinal distance meter according to the first distance information and the second distance information, and then establishing a geometric posture model of the pipe segment according to the transverse inclination angle, the longitudinal inclination angle and the geometric parameters of the pipe segment;

[0024] A4: Display the geometric posture model of the pipe segment in real time, and predict the posture change information of the pipe segment. When the posture change of the pipe segment exceeds the preset safety threshold, issue a warning signal.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] 1. The present application is a measurement system for real-time monitoring of the posture of a pipe segment, which measures the first distance information from the transverse rangefinder to the liquid surface in the first vertical segment in real time through a transverse rangefinder, and measures the second distance information from the longitudinal rangefinder to the liquid surface in the second vertical segment in real time through a longitudinal rangefinder, and the data processing module calculates the transverse inclination angle of the transverse rangefinder and the longitudinal inclination angle of the longitudinal rangefinder according to the first distance information and the second distance information, respectively, and then establishes a geometric posture model of the pipe segment according to the transverse inclination angle, the longitudinal inclination angle and the geometric parameters of the pipe segment, and displays the geometric posture model of the pipe segment in real time through a display terminal, and predicts the posture change information of the pipe segment through an early warning module, and when the posture change of the pipe segment exceeds a preset safety threshold, the early warning module controls the display terminal to display the information. The terminal sends out a warning signal. The measurement system of the present application performs real-time measurement of pipe segment data through a lateral rangefinder and a longitudinal rangefinder, which effectively improves the accuracy of pipe segment posture measurement. The real-time measured data is processed by a data processing module to establish a geometric posture model of the pipe segment, and is displayed in real time through a display terminal, thereby realizing real-time monitoring of the pipe segment posture. It is able to promptly detect slight changes in the pipe segment posture, provide real-time decision-making basis for engineering construction, and predict the posture change information of the pipe segment through the early warning module. When the pipe segment posture change exceeds the preset safety threshold, the early warning module controls the display terminal to send out a warning signal to notify the construction personnel to take corresponding adjustment measures to avoid engineering quality accidents caused by posture problems.

[0027] 2. The measurement method for real-time monitoring of pipe joint posture described in the present application performs real-time measurement of pipe joint data through a transverse rangefinder and a longitudinal rangefinder, which effectively improves the accuracy of pipe joint posture measurement. The real-time measured data is processed by a data processing module and a geometric posture model is established. The geometric posture model of the pipe joint is displayed in real time, and the posture change information of the pipe joint is predicted. When the pipe joint posture change exceeds a preset safety threshold, a warning signal is issued, which can quickly and accurately analyze the trend of pipe joint posture changes and provide scientific guidance for engineering construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the pipe segment plan layout of this application.

[0029] Figure 2 It is a schematic cross-sectional view of the pipe segment of the present application.

[0030] Figure 3 It is a schematic diagram of the longitudinal section of the pipe segment of this application.

[0031] Figure 4 The data processing principle diagram of this application.

[0032] Markings in the figure:

[0033] 1- pipe section, 11- side wall, 12- end plate, 2- first connecting pipeline, 21- first vertical section, 22- first horizontal section, 3- second connecting pipeline, 31- second vertical section, 32- second horizontal section, 4- transverse distance meter, 5- longitudinal distance meter, 10- data acquisition module, 20- data processing module, 30- display terminal, 40- early warning module. DETAILED DESCRIPTION

[0034] The present invention is further described in detail below in conjunction with specific embodiments. However, this should not be understood as the scope of the above subject matter of the present invention being limited to the following embodiments, and all technologies realized based on the content of the present invention belong to the scope of the present invention.

[0035] Unless otherwise specified, in the description of the specific embodiments of the present invention, the terms indicating the orientation or position relationship such as "up", "down", "left", "right", "center", "inside", "outside", etc. are all expressions based on the orientation or position relationship shown in the drawings, or are the orientation or position relationship when the invented product / equipment / device is usually used. These terms of orientation or position relationship are only for the convenience of describing the scheme of the present invention or simplifying the description in the specific embodiments, so as to facilitate the technicians to quickly understand the scheme, and do not indicate or imply that a specific device / component / element must have a specific orientation, or be constructed and operated in a specific position relationship, and therefore cannot be understood as a limitation on the present invention.

[0036] In addition, if the terms "horizontal", "vertical", "overhanging", "parallel" and the like appear, it does not mean that the corresponding devices / components / elements are required to be absolutely horizontal or vertical or overhanging or parallel, but may be slightly tilted or have deviations. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but may be slightly tilted. Alternatively, it can be simplified to mean that the corresponding devices / components / elements are set in directions such as "horizontal", "vertical", "overhanging", "parallel", etc., and can have an error / deviation of ±10% relative to the corresponding direction setting, more preferably an error / deviation within ±8%, more preferably an error / deviation within ±6%, more preferably an error / deviation within ±5%, and more preferably an error / deviation within ±4%. As long as the corresponding device / component / element is within the error / deviation range, it can still achieve its role in the scheme of the present invention.

[0037] In addition, the expressions “first”, “second”, “third”, etc., which appear in the terms, are merely used to distinguish the description of the same or similar components and should not be understood as emphasizing or implying the relative importance of specific components.

[0038] In addition, in the description of the embodiments of the present invention, "several", "plurality" and "a number" represent at least 2. It can be any number such as 2, 3, 4, 5, 6, 7, 8, 9, and even more than 9.

[0039] In addition, in the description of the technical solution of the present invention, unless otherwise clearly specified / defined / restricted, the terms "set", "install", "connect", "connected", "provided with", "laid", and "arranged" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, and can be welding, riveting, bolting, threading, and other commonly used connection means in the field. This connection can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the internal connection of two elements.

[0040] Example 1

[0041] like Figure 1-Figure 4 As shown, a measurement system for real-time monitoring of pipe segment posture described in this embodiment includes a first connecting pipeline 2, a second connecting pipeline 3, a data acquisition module 10, a data processing module 20, a display terminal 30 and an early warning module 40;

[0042] The first connecting pipeline 2 includes two first vertical sections 21 that are interconnected and symmetrically arranged at the left and right sides of the pipe section 1, and the second connecting pipeline 3 includes two second vertical sections 31 that are interconnected and symmetrically arranged at the front and rear ends of the pipe section 1;

[0043] The data acquisition module 10 includes a transverse distance meter 4 and a longitudinal distance meter 5. The transverse distance meter 4 is arranged above the first vertical section 21, and is used to measure and collect first distance information from the transverse distance meter 4 to the liquid surface in the first vertical section 21 in real time. The longitudinal distance meter 5 is arranged above the second vertical section 31, and is used to measure and collect second distance information from the longitudinal distance meter 5 to the liquid surface in the second vertical section 31 in real time.

[0044] The data processing module 20 is used to receive the first distance information and the second distance information, calculate the lateral inclination angle of the lateral rangefinder 4 and the longitudinal inclination angle of the longitudinal rangefinder 5 according to the first distance information and the second distance information, and establish a geometric posture model of the pipe segment 1 according to the lateral inclination angle, the longitudinal inclination angle and the geometric parameters of the pipe segment;

[0045] The display terminal 30 is used to display the geometric posture model of the pipe segment 1 in real time;

[0046] The early warning module 40 is used to store and analyze the historical data processed by the data processing module 20, and predict the posture change information of the pipe segment 1. When the posture change of the pipe segment 1 exceeds the preset safety threshold, the early warning module 40 controls the display terminal 30 to send a warning signal.

[0047] In one or more embodiments, Figure 1 , Figure 2 As shown, the first connecting pipeline 2 includes two first vertical sections 21 and one first horizontal section 22. The first horizontal section 22 is horizontally arranged on the bottom plate of the pipe section 1. Both ends of the first horizontal section 22 extend to the side walls 11 on the left and right sides of the pipe section 1. Both ends of the first horizontal section 22 are connected to the first vertical section 21. The two first vertical sections 21 are symmetrically arranged on the left and right side walls 11 of the pipe section 1.

[0048] The transverse distance meter 4 is installed on the side wall 11 of the pipe segment 1 and is located above the first vertical section 21, and is used to measure and collect the first distance information from the transverse distance meter 4 to the liquid level in the first vertical section 21 in real time; two transverse distance meters 4 are installed on one first connecting pipeline 2, and the two transverse distance meters 4 form a group, and the two transverse distance meters 4 in the same group have the same height.

[0049] In one or more embodiments, Figure 1 , Figure 3 As shown, the second connecting pipeline 3 includes two second vertical sections 31 and one second horizontal section 32. The second horizontal section 32 is longitudinally arranged on the bottom plate of the pipe segment 1. Both ends of the second horizontal section 32 extend to the end plates 12 at the front and rear ends of the pipe segment 1. Both ends of the second horizontal section 32 are connected with the second vertical section 31. The two second vertical sections 31 are symmetrically arranged on the front and rear end plates 12 of the pipe segment 1.

[0050] The longitudinal distance meter 5 is installed on the end plate 12 of the pipe segment 1 and is located above the second vertical section 31, and is used for real-time measurement and collection of second distance information from the longitudinal distance meter 5 to the liquid level in the second vertical section 31; two longitudinal distance meters 5 are installed on a second connecting pipeline 3, and the two longitudinal distance meters 5 form a group, and the two longitudinal distance meters 5 in the same group have the same height.

[0051] In an optional embodiment, if Figure 2-Figure 4 As shown, the data processing module 20 performs tilt calculation based on the data collected by the transverse distance meter 4 and the longitudinal distance meter 5. When analyzing and calculating the transverse inclination angle, such as when the pipe section is tilted, the measurement values ​​of the two transverse distance meters 4 corresponding to the same first connecting pipeline 2 will be different;

[0052] Assume that the first distance information of the liquid surface in the first vertical section 21 measured by the two horizontal distance measuring instruments 4 are h and 1 and h 2 , the distance between the two lateral rangefinders 4 is d, then the lateral inclination angle θ of the lateral rangefinder 4 is 1 for:

[0053] tanθ 1 =|h 1 -h 2 | / d

[0054] According to the above formula, the lateral inclination angle θ at the lateral rangefinder 4 can be calculated 1 Since the transverse distance meter 4 is installed on the side wall 11 of the pipe segment 1, the transverse inclination angle θ 1 is the lateral inclination angle of pipe segment 1 at this height;

[0055] When analyzing and calculating the longitudinal inclination angle, for example, when the pipe section is tilted, the measured values ​​of the two longitudinal distance measuring instruments 5 corresponding to the same second connecting pipeline 3 will be different;

[0056] Assume that the second distance information of the liquid surface in the second vertical section 31 measured by the two longitudinal distance measuring instruments 5 are h and 3 and h 4 , the distance between the two transverse rangefinders 4 is l, then the longitudinal inclination angle θ of the longitudinal rangefinder 5 2 for:

[0057] tanθ 2 =|h 3 -h 4 | / l

[0058] According to the above formula, the longitudinal inclination angle θ at the longitudinal rangefinder 5 can be calculated 2 Since the longitudinal distance meter 5 is installed on the end plate 12 of the pipe segment 1, the longitudinal inclination angle θ 2 is the longitudinal inclination angle of pipe segment 1 at this height;

[0059] The positions of the transverse distance meter 4 and the longitudinal distance meter 5 are calibrated on the pipe segment 1 to obtain the relative position relationship between the transverse distance meter 4 and the longitudinal distance meter 5 and the pipe segment 1, and the coordinates of the transverse distance meter 4 and the longitudinal distance meter 5 on the pipe segment 1 are input into the data processing module 20 data, so as to correspond the transverse inclination angle and the longitudinal inclination angle to the pipe segment 1;

[0060] The data processing module 20 then establishes a geometric posture model of the pipe segment 1 based on the lateral inclination angle, the longitudinal inclination angle and the geometric parameters of the pipe segment 1, wherein the data processing module 20 includes a CPU, a communication interface, a control algorithm unit, a drive circuit and a memory, etc.;

[0061] The data processing module 20 imports the lateral inclination angle, longitudinal inclination angle and geometric parameters of the pipe segment 1 into the graphics software, and uses the graphics software to generate a geometric posture model of the pipe segment 1, such as importing relevant data into OpenGL, and drawing a real-time three-dimensional model of the pipe segment 1 through OpenGL drawing point, line and surface commands.

[0062] The measurement system of this embodiment performs real-time data measurement through the transverse rangefinder 4 and the longitudinal rangefinder 5, effectively improving the accuracy of the measurement of the posture of the pipe segment 1, and processes the real-time measured data through the data processing module 20 to establish a geometric posture model of the pipe segment 1, and displays it in real time through the display terminal 30, thereby realizing real-time monitoring of the posture of the pipe segment 1, being able to promptly detect slight changes in the posture of the pipe segment 1, and providing real-time decision-making basis for engineering construction, and predicting the posture change information of the pipe segment 1 through the early warning module 40. When the posture change of the pipe segment 1 exceeds the preset safety threshold, the early warning module 40 controls the display terminal 30 to send a warning signal to notify the construction personnel to take corresponding adjustment measures to avoid engineering quality accidents caused by posture problems.

[0063] In an optional implementation, a wireless communication module is also included, and the lateral rangefinder 4 and the longitudinal rangefinder 5 transmit the collected data to the data processing module 20 in real time through the wireless communication module. In order to ensure the stability and accuracy of data transmission, a low-power, high-reliability wireless communication protocol such as ZigBee or LoRa is adopted.

[0064] In an optional embodiment, the safety threshold of the lateral inclination angle is 1°, and the safety threshold of the longitudinal inclination angle is 3.4°;

[0065] When the lateral inclination angle and the longitudinal inclination angle of the pipe segment 1 after the posture change exceeds the above safety threshold, the warning module 40 controls the display terminal 30 to issue a warning signal.

[0066] In an optional embodiment, in the present application, the length of the first vertical section 21 and the second vertical section 31 is 0.5 to 0.6 times the height of the pipe section 1. For example, when the height of the pipe section 1 is 7 meters, the length of the first vertical section 21 and the second vertical section 31 can be 4 meters.

[0067] The liquid level of the first vertical section 21 is 0.7 to 0.8 times the length of the first vertical section 21. For example, when the length of the first vertical section 21 is 4 meters, the liquid level in the tube can be 3 meters.

[0068] The liquid level height of the second vertical section 31 is 0.7 to 0.8 times the length of the second vertical section 31 . For example, when the length of the second vertical section 31 is 4 meters, the liquid level height in the tube can be selected to be 3 meters.

[0069] In one or several embodiments, the second connecting pipes 3 are arranged at intervals along the transverse direction of the pipe segment 1 .

[0070] In an optional embodiment, the heights of the transverse distance meters 4 arranged on adjacent first connecting pipes 2 are all different. The transverse inclination of different parts of the pipe segment 1 is comprehensively analyzed and calculated by using the measurement data of multiple groups of transverse distance meters 4 at different heights.

[0071] In an optional implementation, the first connecting pipe 2 is a transparent water pipe.

[0072] In one or several embodiments, the second connecting pipes 3 are arranged at intervals along the transverse direction of the pipe segment 1 .

[0073] In an optional embodiment, the heights of the longitudinal distance meters 5 arranged on adjacent second connecting pipes 3 are all different. The longitudinal inclination of different parts of the pipe segment 1 is comprehensively analyzed and calculated by using the measurement data of multiple groups of longitudinal distance meters 5 at different heights.

[0074] In an optional implementation, the second connecting pipe 3 is a transparent water pipe.

[0075] In an optional implementation, system errors such as the accuracy error of the rangefinder and the non-parallel installation of water pipes in the measurement system are analyzed, and compensation is performed by regularly calibrating the rangefinder, using high-precision calibration equipment, and introducing correction factors to further improve the measurement accuracy.

[0076] In an optional implementation, taking into account the possibility that multiple monitoring systems may be running simultaneously in actual projects, the design of this measurement system focuses on compatibility with other common monitoring systems (such as stress monitoring systems, displacement monitoring systems, etc.), and adopts standardized data interfaces and communication protocols to ensure that this measurement system can interact and share data with other monitoring systems.

[0077] In an optional implementation, by fusing data with other monitoring systems, a more comprehensive and in-depth monitoring of the status of the pipe segment 1 can be achieved. For example, by combining the posture data of the pipe segment 1 with the stress data, the deformation trend of the pipe segment 1 under stress can be more accurately analyzed, providing a more reliable basis for the safety assessment of the project.

[0078] In an optional implementation, this measurement system is not only suitable for common pipeline projects such as urban underground integrated pipeline corridors, cross-river and cross-sea tunnels, but can also be extended to different types of pipeline projects such as oil and gas pipelines, mine tunnel pipelines, etc., to provide accurate posture monitoring data for the construction and operation and maintenance of various pipelines.

[0079] In an optional implementation, the measurement system is optimized for adaptability in some special environments, such as pipeline projects in deep sea, high altitude, strong corrosion, etc. For example, waterproof, corrosion-resistant, and high-pressure resistant sensors and equipment are used to ensure that the measurement system can operate stably and reliably in harsh environments and realize real-time monitoring of pipe joint posture.

[0080] In one or more embodiments, at least two measuring towers are arranged on the top of the pipe segment 1, and a GNSS (Global Navigation Satellite System) is installed on each measuring tower to measure the position information and orientation information of the pipe segment 1 in real time through the GNSS;

[0081] The position information and orientation information are then transmitted to the data processing module 20 in real time via the wireless communication module. The data processing module 20 optimizes the geometric posture model of the pipe segment 1 according to the position information and orientation information of the pipe segment 1, and obtains the spatial position of the pipe segment 1, so that the operator can observe the position and posture of the pipe segment 1 in real time through the display terminal 30, and monitor the displacement and inclination of the pipe segment 1.

[0082] Example 2

[0083] like Figure 1-Figure 4 As shown, based on Example 1, a measurement method for real-time monitoring of pipe joint posture described in this embodiment is based on a measurement system for real-time monitoring of pipe joint posture as described in Example 1, and includes the following steps:

[0084] A1: During the prefabrication stage of the pipe segment 1, a first connecting pipeline 2 and a second connecting pipeline 3 are installed inside the pipe segment 1. The first connecting pipeline 2 includes two first vertical sections 21 that are interconnected and arranged on the left and right sides of the pipe segment 1, and the second connecting pipeline 3 includes two second vertical sections 31 that are interconnected and arranged on the front and rear ends of the pipe segment 1;

[0085] Wherein, first connecting pipes 2 are installed on the left and right sides of the pipe segment 1 and are parallel to the pipe segment 1 in the transverse direction, and the first connecting pipes 2 are arranged at intervals along the longitudinal direction of the pipe segment 1; second connecting pipes 3 are installed at the front and rear ends of the pipe segment 1 and are parallel to the longitudinal direction of the pipe segment 1, and the second connecting pipes 3 are arranged at intervals along the transverse direction of the pipe segment 1;

[0086] At the same time, a proper amount of liquid is injected into the first communicating pipeline 2 and the second communicating pipeline 3 to check whether the first communicating pipeline 2 and the second communicating pipeline 3 are working normally.

[0087] A2: Arrange a data acquisition module 10, the data acquisition module 10 includes a transverse rangefinder 4 and a longitudinal rangefinder 5, the transverse rangefinder 4 is arranged above the first vertical section 21, and the longitudinal rangefinder 5 is arranged above the second vertical section 31;

[0088] The transverse distance meter 4 is arranged above the first vertical section 21 of the first connecting pipeline 2, and the transverse distance meter 4 is installed on the side wall 11 of the pipe segment 1, and the measuring direction of the transverse distance meter 4 is perpendicular to the liquid surface in the first vertical section 21; the longitudinal distance meter 5 is arranged above the second vertical section 31 of the second connecting pipeline 3, and the longitudinal distance meter 5 is installed on the end plate 12 of the pipe segment 1, and the measuring direction of the longitudinal distance meter 5 is perpendicular to the liquid surface in the second vertical section 31;

[0089] After completing the installation of the rangefinder, perform system debugging to check whether the data acquisition and transmission functions of each rangefinder are normal to ensure that the measurement system can operate stably.

[0090] A3: During the construction of the pipe segment 1, the data acquisition module 10 collects relevant data of the pipe segment 1 in real time, and transmits the data to the data processing module 20 through the wireless communication module;

[0091] The first distance information from the transverse distance meter 4 to the liquid surface in the first vertical section 21 is obtained by the transverse distance meter 4, and the second distance information from the longitudinal distance meter 5 to the liquid surface in the second vertical section 31 is obtained by the longitudinal distance meter 5, and the transverse inclination angle of the transverse distance meter 4 and the longitudinal inclination angle of the longitudinal distance meter 5 are calculated according to the first distance information and the second distance information, and then the geometric posture model of the pipe segment 1 is established according to the transverse inclination angle, the longitudinal inclination angle and the geometric parameters of the pipe segment;

[0092] A4: Display the geometric posture model of pipe segment 1 in real time and predict the posture change information of pipe segment 1. When the posture change of pipe segment exceeds the preset safety threshold, issue a warning signal;

[0093] Specifically: the display terminal 30 is used to display the geometric posture model of the pipe segment in real time;

[0094] The early warning module 40 is used to store and analyze the historical data processed by the data processing module 20, and predict the posture change information of the pipe segment 1. When the posture change of the pipe segment exceeds the preset safety threshold, the early warning module 40 controls the display terminal 30 to send a warning signal.

[0095] The measurement method of the present application measures and collects relevant data of joint 1 through a rangefinder, simplifies the data processing process, improves data processing efficiency, can quickly and accurately analyze the trend of pipe joint posture changes, and provide scientific guidance for engineering construction.

[0096] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A measurement system for real-time monitoring of pipe segment posture, characterized in that: It comprises a first connecting pipeline (2), a second connecting pipeline (3), a data acquisition module (10), a data processing module (20), a display terminal (30) and an early warning module (40); The first connecting pipeline (2) comprises two first vertical sections (21) which are interconnected and symmetrically arranged on the left and right sides of the pipe section (1); the second connecting pipeline (3) comprises two second vertical sections (31) which are interconnected and symmetrically arranged on the front and rear ends of the pipe section (1); The data acquisition module (10) comprises a transverse distance meter (4) and a longitudinal distance meter (5); the transverse distance meter (4) is arranged above the first vertical section (21) and is used for real-time measurement and acquisition of first distance information from the transverse distance meter (4) to the liquid surface in the first vertical section (21); the longitudinal distance meter (5) is arranged above the second vertical section (31) and is used for real-time measurement and acquisition of second distance information from the longitudinal distance meter (5) to the liquid surface in the second vertical section (31); The data processing module (20) is used to receive the first distance information and the second distance information, calculate the lateral inclination angle of the lateral distance meter (4) and the longitudinal inclination angle of the longitudinal distance meter (5) according to the first distance information and the second distance information, and establish a geometric posture model of the pipe segment (1) according to the lateral inclination angle, the longitudinal inclination angle and the geometric parameters of the pipe segment; The display terminal (30) is used to display the geometric posture model of the pipe segment (1) in real time; The early warning module (40) is used to store and analyze the historical data processed by the data processing module (20) and predict the posture change information of the pipe segment (1). When the posture change of the pipe segment exceeds a preset safety threshold, the early warning module (40) controls the display terminal (30) to send out an early warning signal.

2. A measurement system for real-time monitoring of pipe segment posture according to claim 1, characterized in that: It also comprises a wireless communication module, through which the transverse distance meter (4) and the longitudinal distance meter (5) transmit the collected data to the data processing module (20) in real time.

3. A measurement system for real-time monitoring of pipe segment posture according to claim 1, characterized in that: The safety threshold of the lateral inclination angle is 1°, and the safety threshold of the longitudinal inclination angle is 3.4°.

4. A measurement system for real-time monitoring of pipe segment posture according to claim 1, characterized in that: The two first vertical sections (21) are symmetrically arranged on the left and right side walls (11) of the pipe section (1); The transverse distance measuring instruments (4) located on the same first connecting pipe (2) have the same height.

5. A measurement system for real-time monitoring of pipe segment posture according to claim 4, characterized in that: Along the longitudinal direction of the pipe segment (1), the first connecting pipes (2) are arranged at intervals.

6. A measurement system for real-time monitoring of pipe segment posture according to claim 5, characterized in that: The heights of the transverse distance meters (4) arranged on adjacent first connecting pipes (2) are all different.

7. A measurement system for real-time monitoring of pipe segment posture according to claim 1, characterized in that: The two second vertical sections (31) are symmetrically arranged on the front and rear end plates (12) of the pipe section (1); The longitudinal distance measuring instruments (5) located on the same second connecting pipe (3) have the same height.

8. A measurement system for real-time monitoring of pipe segment posture according to claim 7, characterized in that: The second connecting pipes (3) are arranged at intervals along the transverse direction of the pipe segment (1).

9. A measurement system for real-time monitoring of pipe segment posture according to claim 8, characterized in that: The heights of the longitudinal distance measuring instruments (5) arranged on adjacent second connecting pipes (3) are all different.

10. A measurement method for real-time monitoring of pipe segment posture, characterized in that: A measurement system for real-time monitoring of pipe segment posture according to any one of claims 1 to 9 comprises the following steps: A1: During the prefabrication stage of the pipe segment (1), a first connecting pipeline (2) and a second connecting pipeline (3) are installed inside the pipe segment (1), wherein the first connecting pipeline (2) comprises two first vertical sections (21) which are connected to each other and symmetrically arranged on the left and right sides of the pipe segment (1), and the second connecting pipeline (3) comprises two second vertical sections (31) which are connected to each other and symmetrically arranged on the front and rear ends of the pipe segment (1); A2: arranging a data acquisition module (10), wherein the data acquisition module (10) comprises a transverse distance meter (4) and a longitudinal distance meter (5), wherein the transverse distance meter (4) is arranged above the first vertical section (21), and the longitudinal distance meter (5) is arranged above the second vertical section (31); A3: obtaining first distance information from the transverse distance meter (4) to the liquid surface in the first vertical section (21) through the transverse distance meter (4), obtaining second distance information from the longitudinal distance meter (5) to the liquid surface in the second vertical section (31) through the longitudinal distance meter (5), and calculating the transverse inclination angle of the transverse distance meter (4) and the longitudinal inclination angle of the longitudinal distance meter (5) according to the first distance information and the second distance information respectively, and then establishing a geometric posture model of the pipe segment (1) according to the transverse inclination angle, the longitudinal inclination angle and the geometric parameters of the pipe segment; A4: Display the geometric posture model of the pipe segment (1) in real time, and predict the posture change information of the pipe segment (1). When the posture change of the pipe segment exceeds a preset safety threshold, issue a warning signal.

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