Electronic ceramic slurry film coating mechanism
By designing an electronic ceramic slurry film coating mechanism suitable for laboratories, the problem that large coating machines are not suitable for laboratory use is solved, and the precise control of slurry and efficient utilization of materials are achieved.
Patent Information
- Application Number
- CN202510390214.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-06-10
AI Technical Summary
The existing large coating machines are not suitable for laboratory use, resulting in waste of materials and waste of manpower, and cannot meet the needs of material verification experiments and feed inspections.
An electronic ceramic slurry film coating mechanism is designed, including a working platform, a moving seat, a speed change assembly, a discharge control assembly and a straightening assembly, which can accurately control the discharge amount of the slurry and prevent uneven coating and waste of materials.
Accurate control of the slurry is achieved, and the problems of material waste and uneven coating are avoided. It is suitable for laboratory material verification experiments and feed inspections.
Smart Images

Figure CN120115355A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of thin film coating, and particularly relates to a thin film coating mechanism for electronic ceramic slurry. Background Art
[0002] Electronic ceramics (such as lanthanum lead zirconate titanate PLZT, alumina, etc.) are widely used in fields such as capacitors, sensors, and microelectronic devices due to their excellent dielectric, piezoelectric, and energy storage properties. With the advancement of technologies such as 5G communication and new energy storage, the market demand for highly uniform ceramic films has increased sharply. Such films need to uniformly attach ceramic slurry to the surface of the substrate through a coating process and then form a dense structure through sintering.
[0003] Since a small amount of thin film is required for experimental testing, but some of the current ones are processed by large coating machines, which is not suitable for laboratory use. Therefore, an institution that can be applied to material verification experiments and in - process inspection is needed to avoid material waste and manpower waste caused by using large coating machines. Thus, a thin film coating mechanism for electronic ceramic slurry is proposed. Summary of the Invention
[0004] The present invention provides a thin film coating mechanism for electronic ceramic slurry, aiming to solve the problem of not being suitable for laboratory use, and thus an institution that can be applied to material verification experiments and in - process inspection to avoid material waste and manpower waste caused by using large coating machines is needed.
[0005] An embodiment of the present invention provides a thin film coating mechanism for electronic ceramic slurry, including an operation platform. Fixing plates are installed at the four corners of the top of the operation platform. Two fixing plates on the same side are fixedly connected with sliding rods. A moving seat is slidably connected to the sliding rods. A collection box is arranged on the left side of the bottom of the operation platform. Above the collection box, a collection groove is opened on the operation platform. A material - holding shell is arranged between the two moving seats. A discharge port is opened at the bottom of the material - holding shell. A discharge plate is rotatably connected in the discharge port. A flattening piece is installed at the bottom of the material - holding shell. Avoidance grooves are opened on the front and back sides of the top of the operation platform. A number of vacuum adsorption holes are evenly arranged on the operation platform. A speed - change component is arranged in the moving seat.
[0006] Further, the speed - change component includes a rotating shaft rotatably connected in the moving seat and a gear groove opened at the top of the sliding rod. The rotating shaft includes a push - pull rod body and a main rod body. The push - pull rod body extends out of the moving seat and is slidably connected to the main rod body. One end of the push - pull rod body close to the main rod body is polygonally arranged;
[0007] A first gear is fixedly connected to the rotating shaft. A second gear located on the rotating shaft is installed on the side of the first gear. A first rack is installed at the bottom of the gear slot. The sizes of both the first gear and the first rack are less than half of the gear slot. The first rack and the first gear can be disengaged and meshed. A shaft body is rotatably connected in the moving seat. A third gear is connected to the shaft body. A sleeve is slidably connected in the third gear. A top contact rod is installed on the side of the sleeve. A receiving groove is formed in the shaft body and the third gear. A limiting piece is slidably connected in the receiving groove. An extrusion rod is connected to the middle of the limiting piece. A first extrusion spring is fixedly connected to the bottom of the extrusion rod. Triangular grooves are formed at positions on the inner wall of the sleeve that are adapted to the receiving groove.
[0008] Further, [component name] is slidably connected to [another component name], and openings adapted to [component name] are formed on both sides of [another component name].
[0009] Further, a discharge control component is provided on [component name]. The discharge control component includes [structure name] formed in [component name]. A [component part] is slidably connected to the inner wall of [component name]. [Another component part] is fixedly connected to the top of [component part]. [Yet another structure name] is formed in [component name]. The groove wall of [structure name] contacts [component name]. [Component part] is fixedly connected to the bottom of [component name]. [Component parts] are fixedly connected to both sides of [component name]. [Component name] is fixedly connected to the top of [component name].
[0010] Further, [component name] is rotatably connected to [another component name] through [connection means]. [Component name] meshes with [another component name]. [Component name] is a groove with a triangular cross-section. A hole for [component name] to move is formed in [component name]. Limiting strips are fixedly connected to the inner wall of [component name]. Limiting grooves matching the limiting strips are formed in [component name].
[0011] Further, a straightening component is provided at the bottom of [component name]. The straightening component includes [component part] fixed to [location]. [Component name] is meshed with [another component name]. The bottom of [component name] is connected to [component name] that is rotatably connected to [another component]. [Component part] is fixedly connected to the bottom of [component name]. [Component part] is fixedly connected to the bottom of [component name]. [Component part] is fixedly connected to the side wall of [component name]. Several [component parts] are rotatably connected in [component name]. The head of the [component part] closest to the inside protrudes and is fixedly connected to [component name]. [Component parts] are fixedly connected to all of [component name]. The same [component name] is installed outside [component name]. [Component part] is slidably connected to the bottom of [component name]. [Component name] is threadedly connected to [component name] that is rotatably connected to [another component]. [Component name] is connected to [component name] located below.
[0012] Further, [component name] meshes with [another component name]. The bottom of [component name] protrudes from the bottom of [another component name]. The bottom of [component name] is flush with the top of [another component name]. The lower section of [component name] extends into [component name].
[0013] The beneficial effects of the present invention are as follows:
[0014] 1. The speed change component can control the discharge control component according to the moving speed to adjust the discharge to match the moving speed.
[0015] 2. The discharge control component can accurately control the discharge amount of the slurry, avoiding problems such as slurry waste and uneven coating.
[0016] 3. The straightening component effectively prevents the film from wrinkling during the coating process, improving the quality of electronic ceramic products.
[0017] 4. The design of the collection box and collection tank can collect the excess slurry, reducing the waste of slurry and keeping the working environment clean.
[0018] Other features and advantages of the present invention will be described in the following specification, and in part will be obvious from the specification, or can be understood by implementing the present invention. The objectives and other advantages of the present invention can be realized and obtained by the structures specifically pointed out in the specification and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings are used to provide a further understanding of the present invention, and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention. In the drawings:
[0020] Figure 1 is a schematic structural diagram of an embodiment of the present invention;
[0021] Figure 2 is a left-sectional schematic structural diagram of the moving seat of an embodiment of the present invention;
[0022] Figure 3 is of an embodiment of the present invention Figure 2 schematic structural diagram of the structure at A in;
[0023] Figure 4 is a schematic structural diagram of the inner part of the moving seat of an embodiment of the present invention;
[0024] Figure 5 is a schematic structural diagram of the second bevel gear of an embodiment of the present invention;
[0025] Figure 6 is a schematic top view structural diagram of an embodiment of the present invention;
[0026] Figure 7 is a schematic structural diagram of the sliding rod of an embodiment of the present invention;
[0027] Reference numerals: 1, working platform; 2, fixed plate; 4, sliding rod; 5, moving seat; 50, shaft body; 51, rotating shaft; 52, first gear; 53, second gear; 54, gear groove; 55, first rack; 56, sleeve; 57, third gear; 58, top contact rod; 59, receiving groove; 510, first extrusion spring; 512, extrusion rod; 513, limiting piece; 514, triangular groove; 6, collection box; 7, discharge plate; 71, discharge port; 72, flattening piece; 8, avoidance groove; 9, vacuum adsorption hole; 10, material containing shell; 111, bevel gear ring; 112, first bevel gear; 113, fixing frame; 114, support frame; 115, transmission rod; 116, roller; 117, friction belt; 118, lower support plate; 119, second bevel gear; 1110, third bevel gear; 1111, transmission rod; 1113, moving platform; 1114, bolt; 121, cavity; 122, second reset spring; 123, bearing platform; 124, top contact groove; 125, pin-connected rod; 126, fourth gear; 127, second rack. Detailed implementation manners
[0028] In order to make the objectives, technical solutions, and advantages of the technical solutions of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of the specific embodiments of the present invention. The same reference numerals in the drawings represent the same components. It should be noted that the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present invention.
[0029] Referring to Figure 1-7 , an electronic ceramic slurry film coating mechanism is proposed in an embodiment of the present invention, including a working platform 1. Fixed plates 2 are installed at the four corners of the top of the working platform 1. Two fixed plates 2 on the same side are fixedly connected with sliding rods 4. A moving seat 5 is slidably connected to the sliding rods 4. A collection box 6 is arranged on the left side of the bottom of the working platform 1 for collecting excess slurry. A collection groove opened on the working platform 1 is arranged above the collection box 6. A material containing shell 10 is arranged between the two moving seats 5. A discharge port 71 is opened at the bottom of the material containing shell 10. A discharge plate 7 is rotatably connected in the discharge port 71. A flattening piece 72 is installed at the bottom of the material containing shell 10 for flattening the slurry. Avoidance grooves 8 are opened on the front and rear sides of the top of the working platform 1. A number of vacuum adsorption holes 9 are evenly arranged on the working platform 1 for adsorbing the film to be coated. A speed change component is arranged in the moving seat 5.
[0030] The speed-changing assembly includes a rotating shaft 51 rotatably connected to the moving seat 5 and a gear groove 54 formed at the top of the sliding rod 4. The rotating shaft 51 includes a push-pull rod body and a main rod body. The push-pull rod body extends out of the moving seat 5 and is slidably connected to the main rod body. One end of the push-pull rod body close to the main rod body is polygonal and is snap-connected, so as to ensure the linkage between the rotating push-pull rod body and the main rod body of the rotating shaft 51;
[0031] A first gear 52 is fixedly connected to the rotating shaft 51. A second gear 53 located on the rotating shaft 51 is installed on the side of the first gear 52. A first rack 55 is installed at the bottom of the cavity of the gear groove 54. The sizes of the first gear 52 and the first rack 55 are both less than half of the gear groove 54. The first rack 55 and the first gear 52 can be disengaged and meshed. A shaft body 50 is rotatably connected in the moving seat 5. A third gear 57 is connected to the shaft body 50. A sleeve 56 is slidably connected in the third gear 57. A top contact rod 58 is installed on the side of the sleeve 56. A receiving groove 59 is formed in the shaft body 50 and the third gear 57. A limiting piece 513 is slidably connected in the receiving groove 59. An extrusion rod 512 is connected in the middle of the limiting piece 513. A first extrusion spring 510 is fixedly connected to the bottom of the extrusion rod 512. A triangular groove 514 is formed at a position on the inner wall of the sleeve 56 that is adapted to the receiving groove 59. Through the speed-changing assembly, the opening and closing size of the discharge plate 7 can be flexibly changed according to the moving speed of the moving seat 5, thereby ensuring that the amount of discharged material will not cause uneven coating due to too little discharge when moving too fast.
[0032] The top contact rod 58 is slidably connected to the moving seat 5 and the material containing shell 10. Openings matching the sliding rod 4 are formed on both sides of the moving seat 5.
[0033] A discharge control assembly is arranged on the material containing shell 10. The discharge control assembly includes a cavity 121 formed in the material containing shell 10. A pressure-bearing platform 123 is slidably connected to the inner wall of the cavity 121. A second return spring 122 is fixedly connected to the top of the pressure-bearing platform 123. A top contact groove 124 is formed in the pressure-bearing platform 123. The groove wall of the top contact groove 124 contacts the top contact rod 58. A second rack 127 is fixedly connected to the bottom of the pressure-bearing platform 123. Pin-connected rods 125 are fixedly connected to both sides of the discharge plate 7. A fourth gear 126 is fixedly connected to the pin-connected rods 125. The discharge control assembly can accurately control the opening and closing of the discharge plate 7 according to the moving state of the moving seat 5, and further control the discharge amount of the slurry.
[0034] The discharge plate 7 is rotatably connected to the material containing shell 10 through the pin-connected rods 125. The fourth gear 126 meshes with the second rack 127. The top contact groove 124 is a groove with a triangular cross-section. A hole for the second rack 127 to move is formed in the material containing shell 10. A limiting strip is fixedly connected to the inner wall of the sleeve 56. A limiting groove matching the limiting strip is formed on the third gear 57.
[0035] A straightening component is provided at the bottom of the moving seat 5. The straightening component includes a bevel gear ring 111 fixed on the shaft body 50. A first bevel gear 112 is meshed and connected to the bevel gear ring 111. The bottom of the first bevel gear 112 is connected to a transmission rod 115 rotatably connected to the moving seat 5. The bottom of the transmission rod 115 is fixedly connected to a second bevel gear 119. A fixed frame 113 is fixedly connected to the bottom of the moving seat 5. A support frame 114 is fixedly connected to the side wall of the fixed frame 113. A number of transmission rods 1111 are rotatably connected in the support frame 114. One end of the transmission rod 1111 closer to the inside protrudes out of the support frame 114 and is fixedly connected to a third bevel gear 1110. A roller 116 is fixedly connected to each of the transmission rods 1111. The same friction belt 117 is installed on the outer side of the roller 116. A moving table 1113 is slidably connected to the bottom of the fixed frame 113. A bolt 1114 threadedly connected to the moving table 1113 and rotatably connected to the fixed frame 113. The moving table 1113 is connected to a lower support plate 118 located below the support frame 114. The straightening component can straighten the thin film during the coating process to prevent the thin film from wrinkling, especially in the adsorption area, reducing the occurrence of depressions in the adsorption area, so that the slurry accumulates in the depressions.
[0036] The third bevel gear 1110 is meshed with the second bevel gear 119. The bottom of the friction belt 117 protrudes from the bottom of the support frame 114. The bottom of the support frame 114 is flush with the top of the working platform 1. The lower section of the fixed frame 113 extends into the avoidance groove 8.
[0037] The specific implementation method is as follows: When in use, the thin film to be coated is placed on the working platform 1 and adsorbed and fixed through the vacuum adsorption holes 9.
[0038] Push the moving seat 5 to move on the sliding rod 4. When the moving seat 5 moves, the first gear 52 meshes with the first rack 55 to drive the rotation of the rotating shaft 51. The second gear 53 will rotate to drive the rotation of the third gear 57. The third gear 57 drives the rotation of the sleeve 56. During this period, the extrusion rod 512 extends out of the extrusion sleeve 56 by centrifugal force, and the sleeve 56 will displace outward, thereby moving the top contact rod 58 to the top contact groove 124 of the extrusion bearing platform 123, causing the bearing platform 123 to move upward, driving the movement of the second rack 127, and then driving the rotation of the discharge plate 7 through the fourth gear 126 to control the slurry to flow out from the discharge port 71, and at the same time, the moving seat 5 is flattened by the flattening piece 72 during the movement.
[0039] During the movement of the moving seat 5, both sides of the film are inserted between the lower support plate 118 and the support frame 114. The position between the support plate 118 and the support frame 114 can be adjusted through the cooperation of the moving table 1113 and the bolt 1114. When the third gear 57 rotates, it drives the bevel gear ring 111 to rotate, and then the first bevel gear 112, the transmission rod 115, and the second bevel gear 119 drive the third bevel gear 1110 to rotate, causing the transmission rod 1111 and the roller 116 to rotate, thereby driving the friction belt 117 to rotate clockwise to Figure 2 straighten the film on this basis. The excess slurry flows into the collection box 6 through the collection tank. And during the reset of the moving seat 5, the push-pull rod body is pulled to disengage the first gear 52 from the first rack 55. In this way, the first gear 52 does not rotate and does not generate centrifugal force during reset. Due to the reset spring two 122 and the extrusion spring one 510, the pressure-bearing table 123 and the discharge plate 7 are reset to block the discharge port 71 to prevent overflow and waste.
[0040] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. An electronic ceramic slurry film coating mechanism, comprising a working platform (1), characterized in that: The four corners of the top of the working platform (1) are all installed with fixed plates (2), and the two fixed plates (2) located on the same side are fixedly connected with sliding rods (4), and the sliding rods (4) are slidably connected with a moving seat (5). A collecting box (6) is arranged on the left side of the bottom of the working platform (1), and a collecting trough opened on the working platform (1) is arranged above the collecting box (6). A material holding shell (10) is arranged in the two moving seats (5), and a discharge port (71) is opened at the bottom of the material holding shell (10), and a discharge plate (7) is rotatably connected to the discharge port (71). A flattening piece (72) is installed at the bottom of the material holding shell (10), and avoidance grooves (8) are opened on both sides of the top of the working platform (1). A plurality of vacuum adsorption holes (9) are evenly arranged on the working platform (1), and a speed change component is arranged in the moving seat (5).
2. The electronic ceramic slurry thin film coating mechanism according to claim 1, characterized in that: The speed change assembly comprises a rotating shaft (51) rotatably connected to the moving seat (5) and a gear groove (54) opened on the top of the sliding rod (4); the rotating shaft (51) comprises a push-pull rod body and a main rod body; the push-pull rod body protrudes out of the moving seat (5) and is slidably connected to the main rod body; the end of the push-pull rod body close to the main rod body is polygonal; The rotating shaft (51) is fixedly connected with a gear 1 (52), and a gear 2 (53) located on the rotating shaft (51) is installed on the side of the gear 1 (52). A rack 1 (55) is installed at the bottom of the cavity of the gear groove (54). The sizes of the gear 1 (52) and the rack 1 (55) are both smaller than half of the gear groove (54). The rack 1 (55) and the gear 1 (52) can be disengaged and meshed. The movable seat (5) is rotatably connected with a shaft (50), and the shaft (50) is connected with a gear 3 (57). A sleeve (56) is slidably connected in the third gear (57), a top contact rod (58) is installed on the side of the sleeve (56), a receiving groove (59) is provided in the shaft (50) and the gear third gear (57), a limiting plate (513) is slidably connected in the receiving groove (59), a squeezing rod (512) is connected in the middle of the limiting plate (513), a squeezing spring (510) is fixedly connected at the bottom of the squeezing rod (512), and a triangular groove (514) is provided on the inner wall of the sleeve (56) at a position matching the receiving groove (59).
3. The electronic ceramic slurry thin film coating mechanism according to claim 2, characterized in that: The top contact rod (58) is slidably connected to the movable seat (5) and the material holding shell (10), and openings matching the sliding rod (4) are provided on both sides of the movable seat (5).
4. The electronic ceramic slurry thin film coating mechanism according to claim 3, characterized in that: The material holding shell (10) is provided with a material discharging control component, and the material discharging control component comprises a cavity (121) opened in the material holding shell (10), the inner wall of the cavity (121) is slidably connected with a pressure platform (123), the upper surface of the pressure platform (123) is fixedly connected with a second return spring (122), a top contact groove (124) is opened in the pressure platform (123), the groove wall of the top contact groove (124) contacts with the top contact rod (58), the lower surface of the pressure platform (123) is fixedly connected with a second rack (127), and the two sides of the discharge plate (7) are fixedly connected with pin connecting rods (125), and the pin connecting rods (125) are fixedly connected with a fourth gear (126).
5. The electronic ceramic slurry thin film coating mechanism according to claim 4, characterized in that: The unloading plate (7) is rotatably connected to the material receiving shell (10) through a pin connecting rod (125), the gear four (126) is meshed with the rack two (127), the top contact groove (124) is a groove with a triangular cross-section, the material receiving shell (10) is provided with a hole for allowing the rack two (127) to move, the inner wall of the sleeve (56) is fixedly connected to a limit strip, and the gear three (57) is provided with a limit slot matching the limit strip.
6. The electronic ceramic slurry thin film coating mechanism according to claim 5, characterized in that: The bottom of the movable seat (5) is provided with a straightening assembly, the straightening assembly comprising a bevel gear ring (111) fixed on the shaft body (50), the bevel gear ring (111) is meshingly connected with a bevel gear 1 (112), the bottom of the bevel gear 1 (112) is connected with a transmission rod (115) rotatably connected to the movable seat (5), the bottom of the transmission rod (115) is fixedly connected with a bevel gear 2 (119), the bottom of the movable seat (5) is fixedly connected with a fixed frame (113), the side wall of the fixed frame (113) is fixedly connected with a support frame (114), and the support frame (114) is rotatably connected with a plurality of transmission gears. A movable rod (1111), one end of the transmission rod (1111) near the inside protrudes out of the support frame (114) and is fixedly connected to a bevel gear three (1110), the transmission rod (1111) is fixedly connected to a roller (116), the outer side of the roller (116) is installed with a same friction belt (117), the bottom of the fixed frame (113) is slidably connected to a moving platform (1113), the moving platform (1113) is threadedly connected to a bolt (1114) rotatably connected to the fixed frame (113), and the moving platform (1113) is connected to a lower support plate (118) located below the support frame (114).
7. The electronic ceramic slurry thin film coating mechanism according to claim 6, characterized in that: The bevel gear three (1110) is meshed with the bevel gear two (119), the bottom of the friction belt (117) protrudes from the bottom of the support frame (114), the bottom of the support frame (114) is flush with the top of the working platform (1), and the lower section of the fixing frame (113) extends into the avoidance groove (8).