Thermal insulation corner plate production equipment suitable for various plate thicknesses and core materials

By adopting a combination of negative pressure system and control system in the insulation corner plate production equipment, the problems of debris splash and board specifications during laser cutting are solved, and higher safety and versatility are achieved.

CN120115844AActive Publication Date: 2025-06-10JIANGSU YIXIN ENERGY SAVING TECH CO LTD
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Patent Information

Application Number
CN202510439362.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2025-06-10
Estimated Expiration
2045-04-09

AI Technical Summary

Technical Problem

There is a risk of personal injury caused by debris splashing during laser cutting of existing insulation corner plates, and it cannot meet the needs of different plate specifications.

Method used

A thermal corner plate production equipment including a negative pressure system and a control system is designed. A debris adsorption and filtration system is used to combine adsorption cover and screen. The screen cleaning is achieved by combining magnets and electromagnets. The plate thickness is detected by conveying wheels and coils and the power of the laser cutting head is adjusted to adapt to different plate types and thicknesses.

Benefits of technology

It effectively avoids damage to the staff by debris, improves the safety of production equipment, and can adapt to various plate types and thicknesses of plates, improving the versatility and production efficiency of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses heat preservation corner plate production equipment suitable for various plate thicknesses and core materials, and relates to the technical field of laser cutting. Comprising a negative pressure system, a control system and a rack, a feeding line and a discharging line are arranged at the two ends of the rack respectively, reciprocating plates are installed on the two sides, between the feeding line and the discharging line, of the rack in a sliding mode, driving motors are vertically installed on the reciprocating plates, conveying wheels are installed below the driving motors, coils are installed on one sides of the conveying wheels, and supports are installed above the reciprocating plates on the two sides; an electric cylinder A is installed on the support, a telescopic rod of the electric cylinder A is connected with a cutting assembly, an adsorption cover is installed on one side of the cutting assembly, a transmission shaft, an electromagnet and a screen are installed in the adsorption cover, a magnet is arranged on the screen, the transmission shaft is connected with a negative pressure system through a pipeline, and the adsorption cover adsorbs chippings generated during cutting. The cutting assembly conducts metal cutting on the corner plate through laser, so that the corner plate is cut into the needed size.
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Description

Technical Field

[0001] The present invention relates to the technical field of laser cutting, and specifically to a production device for heat-insulating corner plates applicable to various plate types, plate thicknesses and core materials. Background Art

[0002] The heat-insulating corner plate is a plate used in the building exterior wall heat-insulating system, which combines multiple functions such as heat insulation, energy conservation and decoration. This kind of plate usually uses metal plates of various materials as the panel, fills with fireproof heat-insulating materials, and is formed by heating, bonding and curing through an intelligent device at one time. The heat-insulating corner plate not only has excellent heat-insulating performance, but also can effectively shorten the construction period, and is welcomed because of its factory production and convenient construction method.

[0003] Using laser to cut metal is the main way to realize metal plate processing, and in the production process of heat-insulating corner plates, laser cutting is required to obtain the required dimensions. The main problems in the existing laser cutting process of heat-insulating corner plates are: (1) Chip splashing is very likely to cause personal injury; (2) There are various plate specifications, and different usage requirements cannot be met. Summary of the Invention

[0004] The purpose of the present invention is to provide a production device for heat-insulating corner plates applicable to various plate types, plate thicknesses and core materials, so as to solve the problems proposed in the prior art.

[0005] To achieve the above purpose, the present invention provides the following technical solution: A production device for heat-insulating corner plates applicable to various plate types, plate thicknesses and core materials, including a negative pressure system and a control system, including a frame. Feed lines and discharge lines are respectively arranged at both ends of the frame. Reciprocating plates are slidably installed on both sides of the frame between the feed line and the discharge line. A driving motor is vertically installed on the reciprocating plate. A conveying wheel is installed below the driving motor. A coil is installed on one side of the conveying wheel. Supports are installed above both reciprocating plates. An electric cylinder A is installed on the support. A cutting assembly is connected to the telescopic rod of the electric cylinder A. An adsorption hood is installed on one side of the cutting assembly. A transmission shaft, an electromagnet and a screen are installed in the adsorption hood. Magnets are arranged on the screen. The transmission shaft is connected to the negative pressure system through a pipeline;

[0006] The feed line and the discharge line convey the plate. The cooperation between the conveying wheel and the coil realizes the detection of the plate. The cutting assembly cuts the plate. The adsorption hood adsorbs the chips generated during cutting. The cooperation between the magnet and the electromagnet realizes the cleaning of the screen.

[0007] One end of the reciprocating plate is connected to the telescopic rod of cylinder B, and cylinder B is installed on the frame. At the other end of the reciprocating plate, multiple sets of support frames are arranged in sequence. Each set of support frames consists of two parts, upper and lower. The upper and lower support frames are rotatably installed with a sliding shaft through bearings. Two conveying wheels are arranged on the sliding shaft, and both of the two conveying wheels are slidably installed on the sliding shaft through splines. The two conveying wheels are arranged in a mirror image;

[0008] The diameter of one end of the two conveying wheels close to each other is smaller than that of the other end. Semi-circular rings are arranged at the ends of the two conveying wheels away from each other. The semi-circular rings are made of metal material and are in sliding contact with the coil. The coil is installed on the reciprocating plate. The semi-circular rings and the coil are electrically connected to the control system.

[0009] The upper end of the sliding shaft passes through the support frame and is connected to the output shaft of the driving motor, and the driving motor is installed on the reciprocating plate;

[0010] First springs are respectively connected between the two conveying wheels and the middle part of the sliding shaft, and the first springs are sleeved on the sliding shaft.

[0011] The bracket is installed on the frame, and the adsorption hood is installed on the lower side of the bracket. There are multiple groups of adsorption hoods. The inside of the adsorption hood is hollow, and the longitudinal section of the adsorption hood is cylindrical. An adsorption port is opened at the bottom of the adsorption hood. A transmission shaft is rotatably installed inside the adsorption hood through a bearing. An electromagnetic valve is installed in the adsorption port, and the electromagnetic valve is electrically connected to the control system. One end of the transmission shaft passes through the adsorption hood and is connected to the output shaft of the rotating motor, and the rotating motor is installed on the adsorption hood. The rotating motor is internally provided with a pressure sensor and an encoder;

[0012] A plurality of cross plates are respectively arranged at both ends of the transmission shaft located inside the adsorption hood. One end of the cross plate is in sliding contact with the adsorption hood. Screens are connected between adjacent two cross plates and between the cross plates at both ends of the transmission shaft, and the screens are respectively installed on a plurality of cross plates.

[0013] A filtering chamber is formed among the screen, a plurality of cross plates and the transmission shaft. The longitudinal section of the filtering chamber is polygonal. One side of the polygon faces the adsorption port. The inside of the transmission shaft is hollow. Air inlet holes are arranged on the transmission shaft. The transmission shaft is communicated with the filtering chamber through the air inlet holes. The transmission shaft located outside the adsorption hood is connected to the air inlet of the air slip ring through a pipeline. The air outlet of the air slip ring is connected to the negative pressure system. The air slip ring is arranged on the transmission shaft, and the air slip ring ensures stable gas transmission during the rotation of the transmission shaft;

[0014] A plurality of folds and magnets are arranged on the screen. Electromagnets are sequentially arranged on the inner wall of the adsorption hood opposite to the magnets. The electromagnets are arranged along the inner wall of the adsorption hood, and the electromagnets are electrically connected to the control system.

[0015] The cutting assembly includes a laser cutting head and a laser generator, which are electrically connected to each other. The laser cutting head and the laser generator cooperate to achieve laser cutting of the sheet material.

[0016] A limiting groove is provided on the bracket. A sliding plate is slidably installed in the limiting groove. The sliding plate slides on the bracket through the limiting groove. The sliding plate is connected to the telescopic rod of cylinder A. Cylinder A is installed on the bracket. An electric cylinder C is vertically installed on the sliding plate. A fixing plate is installed on the telescopic rod of electric cylinder C. Both the laser cutting head and the laser generator are installed on the fixing plate. Both the laser cutting head and the laser generator are located below the bracket. Cylinder A drives electric cylinder C, the fixing plate, the laser cutting head and the laser generator to move horizontally through the sliding plate, so that the laser cutting head moves from one end of the sheet material to the other end for cutting. Electric cylinder C drives the laser cutting head and the laser generator to move vertically through the fixing plate, so that the laser cutting head approaches the sheet material to facilitate laser cutting treatment of the sheet material.

[0017] A temperature difference plate A is provided on the inner wall of the adsorption hood. There are multiple groups of temperature difference plates A, and multiple groups of temperature difference plates A are arranged along the inner wall of the adsorption hood. The temperature difference plate A is located on one side of the electromagnet. The adsorption hood is made of heat-insulating material. A temperature difference plate B is provided outside the adsorption hood. There are multiple groups of temperature difference plates B, and multiple groups of temperature difference plates A and multiple groups of temperature difference plates B correspond one by one. The temperature difference plate B is in contact with the external air and is in a normal temperature state.

[0018] Two different materials of semiconductors and metal plates are provided on the temperature difference plate A and the temperature difference plate B. One ends of the two different materials of semiconductors are both connected to the metal plate. The two semiconductors on the temperature difference plate A and the two semiconductors on the temperature difference plate B are connected by wires, and one of the wires is connected to the control system.

[0019] The reciprocating plates on both sides of the frame penetrate through the guiding shafts. The reciprocating plates slide on the guiding shafts. The guiding shafts are installed on the frame, and there are multiple groups of guiding shafts.

[0020] The feeding line and the discharging line have the same structure. Both the feeding line and the discharging line are composed of several rollers. Several rollers are all installed on the frame. The inside of the roller is an electric roller structure. The bracket is located above several rollers.

[0021] A control panel is installed on the frame. The control system is arranged inside the control panel.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] 1. Chip adsorption treatment to avoid personal injury. The chips enter from the adsorption port at the bottom of the adsorption hood. The chips are blocked by the screen in the adsorption hood, separating the chips from the air. The chips are deposited on the screen, and the air passes through the screen into the filter chamber and then enters the intake hole of the transmission shaft through the filter chamber. After entering the interior of the transmission shaft from the intake hole, it enters the negative pressure system through the pipeline and the air slip ring. The negative pressure system processes this part of the air and discharges it into the atmosphere, avoiding harm to the staff and improving the safety of the corner plate production equipment.

[0024] 2. It can adapt to plates of different specifications and has strong versatility. When the plate is conveyed by the feeding line between the two conveying wheels, the plate squeezes the upper conveying wheel to move upward and compress the first spring. At the same time, the plate squeezes the lower conveying wheel to move downward and compress the first spring. While the two conveying wheels clamp and position the plate, it can adapt to different plate thicknesses, better meeting the actual production requirements of the corner plate. The electric cylinders B on both sides drive the reciprocating plates on both sides respectively, and drive the conveying wheels on both sides respectively through the electric cylinders B on both sides to adapt to plates of different shapes, improving the versatility of the corner plate production equipment and meeting different usage requirements.

[0025] 3. According to the thickness of the plate, flexibly adjust the power of the laser cutting head to ensure normal cutting work. The control system simultaneously connects one end of the semi-circular rings and coils on the two conveying wheels to the circuit, enabling the current to enter from the upper semi-circular ring, flow through the effective number of turns of the coil, and then flow out from the lower semi-circular ring to the control system. The control system detects this current and calculates the thickness of the plate through calculation. The control system adjusts the power of the laser cutting head and the laser generator according to the thickness of the plate to ensure normal cutting of the plate.

[0026] 4. Utilize the high-temperature chips to generate current for cutting treatment, reducing the energy consumption of the equipment. The two semiconductors and the metal plate on the thermoelectric plate A are the hot ends of the Seebeck effect, and the thermoelectric plate B is the cold end of the Seebeck effect. The high-temperature chips approach the thermoelectric plate A, increasing the temperature of the thermoelectric plate A. Therefore, the temperature of the hot end is higher than that of the cold end. The hot end and the cold end generate current through the Seebeck effect and transmit it to the control system. The control system detects this part of the current and calculates the temperature of the chips through calculation. Then, the control system processes this part of the current through rectification, voltage transformation, etc. and uses it for laser cutting, realizing the recycling of energy and reducing the energy consumption of the corner plate production equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 is the overall structural schematic diagram of the present invention;

[0028] Figure 2 is Figure 1 the structural schematic diagram after removing the upper part of the frame;

[0029] Figure 3 isFigure 2 Schematic diagram of the upper part structure

[0030] Figure 4 is Figure 3 Schematic diagram of the structure after removing the bracket

[0031] Figure 5 is Figure 4 Horizontal cross-sectional view of the internal structure of the adsorption hood and the rotating motor

[0032] Figure 6 is Figure 4 Longitudinal cross-sectional view of the internal structure of the adsorption hood

[0033] Figure 7 is Figure 5 Stereogram after removing the adsorption hood

[0034] Figure 8 is Figure 2 Schematic diagram of the lower part structure

[0035] Figure 9 is Figure 8 Schematic diagram of the structure after removing the feeding line, discharging line, frame, cylinder B, etc.

[0036] Figure 10 is Figure 9 Partial enlarged view of area A

[0037] In the figure: 1. Control panel; 11. Frame; 111. Bracket; 12. Reciprocating plate; 121. Cylinder B; 13. Plate; 14. Roller; 2. Driving motor; 21. Conveyor wheel; 211. Support frame; 212. Semi-circular ring; 22. Coil; 3. Cylinder A; 31. Laser cutting head; 32. Sliding plate; 33. Cylinder C; 4. Adsorption hood; 41. Temperature difference plate A; 411. Temperature difference plate B; 42. Transmission shaft; 421. Horizontal plate; 43. Rotating motor; 44. Screen; 441. Magnet; 442. Electromagnet. Specific embodiments

[0038] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0039] Embodiment: As Figures 1 - 10As shown in the figure, the present invention provides a technical solution for a production device of heat-insulating corner plates applicable to various plate types, plate thicknesses and core materials, including a negative pressure system, a control system and a frame 11. Feed lines and discharge lines are respectively arranged at both ends of the frame 11. Reciprocating plates 12 are slidably installed on both sides of the frame 11 between the feed line and the discharge line. A driving motor 2 is vertically installed on the reciprocating plate 12. A conveying wheel 21 is installed below the driving motor 2. A coil 22 is installed on one side of the conveying wheel 21. A support 111 is installed above the reciprocating plates 12 on both sides. An electric cylinder A3 is installed on the support 111. A cutting assembly is connected to the telescopic rod of the electric cylinder A3. An adsorption hood 4 is installed on one side of the cutting assembly. A transmission shaft 42, an electromagnet 442 and a screen 44 are installed in the adsorption hood 4. Magnets 441 are arranged on the screen 44. The transmission shaft 42 is connected to the negative pressure system through a pipeline; the feed line and the discharge line convey the plate 13. The cooperation of the conveying wheel 21 and the coil 22 realizes the detection of the plate 13. The cutting assembly cuts the plate 13. The adsorption hood 4 adsorbs the debris generated during cutting. The cooperation of the magnet 441 and the electromagnet 442 realizes the cleaning of the screen 44. The feed line and the discharge line have the same structure. Both the feed line and the discharge line are composed of a number of rollers 14. The number of rollers 14 are all installed on the frame 11. The inside of the roller 14 is an electric roller structure. The support 111 is located above the number of rollers 14. A control panel 1 is installed on the frame 11. The control system is arranged in the control panel 1.

[0040] One end of the reciprocating plate 12 is connected to the telescopic rod of an electric cylinder B121. The electric cylinder B121 is installed on the frame 11. A plurality of groups of support frames 211 are successively arranged at the other end of the reciprocating plate 12. Each group of support frames 211 consists of an upper one and a lower one. The upper and lower support frames 211 are rotatably installed with a sliding shaft through bearings. Two conveying wheels 21 are arranged on the sliding shaft. Both of the two conveying wheels 21 are slidably installed on the sliding shaft through splines. The two conveying wheels 21 are arranged in a mirror image; the diameter of one end of the two conveying wheels 21 close to each other is smaller than that of the other end. A semi-circular ring 212 is arranged at one end of the two conveying wheels 21 far from each other. The semi-circular ring 212 is made of a metal material. The semi-circular ring 212 is in sliding contact with the coil 22. The coil 22 is installed on the reciprocating plate 12. The semi-circular ring 212 and the coil 22 are electrically connected to the control system.

[0041] The upper end of the sliding shaft passes through the support frame 211 and is connected to the output shaft of the driving motor 2, and the driving motor 2 is installed on the reciprocating plate 12; first springs are respectively connected to the middle parts of the two conveying wheels 21 and the sliding shaft, and the first springs are sleeved on the sliding shaft. When the plate 13 is conveyed by the feeding line between the two conveying wheels 21, the plate 13 squeezes the upper conveying wheel 21 to move upward and compress the first spring. At the same time, the plate 13 squeezes the lower conveying wheel 21 to move downward and compress the first spring, so that while the two conveying wheels 21 clamp and position the plate 13, they can adapt to different thicknesses of the plate 13, which better meets the actual production requirements of the corner plate; guide shafts penetrate through the reciprocating plates 12 on both sides of the frame 11, and the reciprocating plates 12 slide on the guide shafts. The guide shafts are installed on the frame 11, and multiple groups of guide shafts are provided. The electric cylinders B121 on both sides drive the reciprocating plates 12 on both sides to move respectively, and the reciprocating plates 12 on both sides drive the conveying wheels 21 on both sides to move respectively, so that the conveying wheels 21 on both sides are in contact with the plate 13. When the conveying wheels 21 on both sides are in place in contact with the plate 13, the pressure sensors in the electric cylinders B121 feed back the data to the control system, and the control system controls the electric cylinders B121 to stop telescoping. By driving the conveying wheels 21 on both sides by the electric cylinders B121 on both sides respectively, it can adapt to plates 13 of different plate types, improve the versatility of the corner plate production equipment, and meet different usage requirements.

[0042] The bracket 111 is installed on the frame 11, and the adsorption hood 4 is installed on the lower side of the bracket 111. There are multiple groups of adsorption hoods 4. The interior of the adsorption hood 4 is hollow, and the longitudinal section of the adsorption hood 4 is cylindrical. An adsorption port is opened at the bottom of the adsorption hood 4. A transmission shaft 42 is rotatably installed inside the adsorption hood 4 through a bearing. An electromagnetic valve is installed in the adsorption port, and the electromagnetic valve is electrically connected to the control system. One end of the transmission shaft 42 passes through the adsorption hood 4 and is connected to the output shaft of a rotary motor 43. The rotary motor 43 is installed on the adsorption hood 4. The rotary motor 43 is internally provided with a pressure sensor and an encoder. The pressure sensor and the negative pressure system in the rotary motor 43 can both monitor the weight of the debris on the screen 44. When the debris on the screen 44 increases, the value of the pressure sensor in the rotary motor 43 becomes larger and is fed back to the control system. The control system cooperates with the electromagnet 442 and the negative pressure system to realize the cleaning process of the screen 44. The encoder in the rotary motor 43 is used to monitor the rotation angles of the transmission shaft 42 and the screen 44 and feed them back to the control system. When the air resistance extracted by the negative pressure system becomes larger, the control system knows that a large amount of dust has adhered to the screen 44 facing the adsorption port. At this time, the rotary motor 43 drives a new screen 44 to face the adsorption port according to the data of the internal encoder and the pressure sensor to ensure the adsorption process of the debris during the laser cutting process. A plurality of cross plates 421 are respectively arranged at both ends of the transmission shaft 42 located inside the adsorption hood 4. One end of the cross plate 421 is in sliding contact with the adsorption hood 4. A screen 44 is connected between adjacent two cross plates 421 and between the cross plates 421 at both ends of the transmission shaft 42. The screen 44 is respectively installed on a plurality of cross plates 421.

[0043] A filtering chamber is formed among the screen 44, a plurality of cross plates 421 and the transmission shaft 42. The longitudinal section of the filtering chamber is polygonal, and one side of the polygon faces the adsorption port. The interior of the transmission shaft 42 is hollow, and air inlet holes are arranged on the transmission shaft 42. The transmission shaft 42 is communicated with the filtering chamber through the air inlet holes. The transmission shaft 42 located outside the adsorption hood 4 is connected to the air inlet of an air slip ring through a pipeline. The air outlet of the air slip ring is connected to a negative pressure system (not shown in the figure). The air slip ring is arranged on the transmission shaft 42, and the air slip ring (not shown in the figure) ensures the stable transmission of gas during the rotation of the transmission shaft 42. A plurality of folds and magnets 441 are arranged on the screen 44. Electromagnets 442 are sequentially arranged on the inner wall of the adsorption hood 4 opposite to the magnets 441. The electromagnets 442 are arranged along the inner wall of the adsorption hood 4, and the electromagnets 442 are electrically connected to the control system.

[0044] The cutting assembly includes a laser cutting head 31 and a laser generator (not shown in the figure). The laser cutting head 31 and the laser generator are electrically connected. The laser cutting head 31 and the laser generator cooperate to perform laser cutting on the plate 13. A limiting groove is provided on the bracket 111. A sliding plate 32 is slidably installed in the limiting groove. The sliding plate 32 slides on the bracket 111 through the limiting groove. The sliding plate 32 is connected to the telescopic rod of the electric cylinder A3. The electric cylinder A3 is installed on the bracket 111. An electric cylinder C33 is vertically installed on the sliding plate 32. A fixing plate is installed on the telescopic rod of the electric cylinder C33. Both the laser cutting head 31 and the laser generator are installed on the fixing plate. Both the laser cutting head 31 and the laser generator are located below the bracket 111. The electric cylinder A3 drives the electric cylinder C33, the fixing plate, the laser cutting head 31 and the laser generator to move horizontally through the sliding plate 32, so that the laser cutting head 31 moves from one end of the plate 13 to the other end and performs cutting. The electric cylinder C33 drives the laser cutting head 31 and the laser generator to move vertically through the fixing plate, so that the laser cutting head 31 approaches the plate 13, facilitating the laser cutting process of the plate 13.

[0045] A thermopile A41 is provided on the inner wall of the adsorption hood 4. There are multiple groups of thermopile A41, and the multiple groups of thermopile A41 are arranged along the inner wall of the adsorption hood 4. The thermopile A41 is located on one side of the electromagnet 442. The adsorption hood 4 is made of heat-insulating material. A thermopile B411 is provided on the outside of the adsorption hood 4. There are multiple groups of thermopile B411, and the multiple groups of thermopile A41 and the multiple groups of thermopile B411 correspond one by one. The thermopile B411 is in contact with the external air and is at room temperature. Two different materials of semiconductors and metal plates are provided on the thermopile A41 and the thermopile B411. One end of the two different materials of semiconductors is connected to the metal plate. The two semiconductors on the thermopile A41 and the two semiconductors on the thermopile B411 are connected by wires, and one of the wires is connected to the control system. After the plate 13 is laser-cut, high-temperature debris will be generated. The negative pressure system sucks the high-temperature debris into the adsorption hood 4 through the adsorption port. After the high-temperature debris enters the adsorption hood 4, it deposits on the screen 44. At this time, the two semiconductors and the metal plate on the thermopile A41 are the hot ends of the Seebeck effect, and the thermopile B411 is the cold end of the Seebeck effect. The high-temperature debris approaches the thermopile A41, causing the temperature of the thermopile A41 to rise. Therefore, the temperature of the hot end is higher than that of the cold end. The hot end and the cold end generate current through the Seebeck effect and transmit it to the control system. The control system detects this part of the current, calculates the temperature of the debris, and then the control system processes this part of the current through rectification and transformation and other processes for laser cutting, realizing the recycling of energy and reducing the energy consumption of the corner plate production equipment.

[0046] Working principle: Press the start button on the control panel 1, and the device starts. The operator places the sheet 13 on the feeding line. The control system drives the sheet 13 to move rightward through the rollers 14 on the feeding line. The sheet 13 is conveyed by the feeding line to the position between the two conveying wheels 21. The sheet 13 pushes the upper conveying wheel 21 to move upward on the sliding shaft, and at the same time, the sheet 13 pushes the lower conveying wheel 21 to move downward on the sliding shaft. The upper and lower conveying wheels 21 compress the first spring simultaneously. While positioning and clamping the sheet 13, the upper and lower conveying wheels 21 can adapt to different thicknesses of the sheet 13.

[0047] When the sheet 13 is conveyed by the feeding line to the position between the two conveying wheels 21, the rollers 14 in the feeding line feedback the displacement data of the sheet 13 to the control system. The control system controls the drive motors 2 on the reciprocating plates 12 on both sides of the frame 11 to drive the sliding shaft to rotate. The sliding shaft drives the two groups of conveying wheels 21 to rotate simultaneously. The conveying wheels 21 on both sides of the frame 11 cooperate to drive the sheet 13 to continue moving rightward. The control system simultaneously connects one end of the semi-circular rings 212 and the coil 22 on the two groups of conveying wheels 21 to the circuit, so that the current enters from the upper semi-circular ring 212, flows through the effective number of turns of the coil 22, and then flows out from the lower semi-circular ring 212 to the control system. The control system detects this current and calculates the thickness of the sheet 13 through calculation. At this time, the effective number of turns of the coil 22 refers to the number of turns between the two semi-circular rings 212 on both sides.

[0048] After the control system obtains the thickness of the sheet 13, the control system adjusts the power of the laser cutting head 31 and the laser generator according to the thickness of the sheet 13 to ensure the normal cutting of the sheet 13. Then the control system first cuts off the power supply of the coil 22 and the two semi-circular rings 212 on both sides, and then connects the upper semi-circular ring 212 and the coil 22 to the circuit. The current enters from the upper semi-circular ring 212, flows through the effective number of turns of the coil 22, and flows out from one end of the coil 22. The control system detects this current and calculates the height of the upper side of the sheet 13 through calculation. At this time, the effective number of turns is the number of turns between the upper semi-circular ring 212 and one end of the coil 22.

[0049] After the control system obtains the height data of the upper side of the sheet 13, the control system first cuts off the power supply of the upper semi-circular ring 212 and the coil 22, and then connects one end of the lower semi-circular ring 212 and the coil 22 to the circuit. The current enters from the lower semi-circular ring 212, flows through the effective number of turns of the coil 22, and then flows out from one end of the coil 22 to the control system. The control system detects this current and calculates the height of the lower side of the sheet 13 through calculation. At this time, the effective number of turns is the number of turns between the lower semi-circular ring 212 and one end of the coil 22.

[0050] Since there are multiple conveying wheels 21 provided on the reciprocating plates 12 on both sides of the rack 11, the control system can obtain the upper-side height and lower-side height of the sheet 13 at different positions. The control system compares the obtained upper-side height data and lower-side height data of the sheet 13 with the set tolerances respectively. When the control system obtains that the upper-side height data or the lower-side height data is not within the set tolerance range, that is, the sheet 13 is bent or deformed or there is a specification conflict, the control system determines that the sheet 13 is a non-conforming product or the specification of the sheet 13 conflicts with the production requirements. At this time, the buzzer in the control panel 1 alarms to remind the staff. The control system controls the driving motor 2 to reverse. The driving motor 2 drives the sheet 13 to move leftward through the conveying wheels 21 and retreats to the feeding line, and is discharged leftward under the reverse conveying of the rollers 14 on the feeding line, which can prevent defective products (such as deformation or bending of the sheet 13) in the front-end process from entering the laser cutting production process and eliminate defective products caused by specification errors.

[0051] When both the upper-side height data and the lower-side height data of the sheet 13 obtained by the control system are within the set tolerance range, the control system determines that the sheet 13 is a qualified product and can perform laser cutting on the sheet 13. The driving motor 2 continues to drive the sheet 13 to move rightward through the conveying wheels 21. The conveying wheels 21 on both sides cooperate to convey the position of the sheet 13 to be cut directly below the laser cutting head 31. At this time, the encoder in the driving motor 2 feeds back the displacement data of the sheet 13 to the control system. The control system controls the electric cylinder C33 to drive the laser cutting head 31 to move downward close to the sheet 13. Then, the electric cylinder A3 pushes the sliding plate 32 to move. The sliding plate 32 drives the electric cylinder C33 to move. The electric cylinder C33 drives the laser cutting head 31 and the laser generator to move through the fixing plate. While moving, the laser cutting head 31 cooperates with the laser generator to perform laser cutting on the sheet 13. The laser cutting head 31 moves from one end of the sheet 13 to the other end under the drive of the electric cylinder A3 to cut the sheet 13.

[0052] After the sheet 13 is cut, it is separated into multiple small pieces. The conveying wheels 21 on both sides convey the multiple small pieces rightward onto the rollers 14 of the discharging line and move and discharge them rightward through the rollers 14 of the discharging line.

[0053] While the laser cutting head 31 performs laser cutting on the sheet 13, debris will be generated at the laser cutting position of the sheet 13. At this time, the control system controls the negative pressure system to work and opens the solenoid valve in the suction port. The debris enters from the suction port at the bottom of the suction hood 4. The debris is blocked by the screen 44 in the suction hood 4 to separate the debris and air. The debris deposits on the screen 44. The air passes through the screen 44 into the filter chamber and enters the air inlet hole of the transmission shaft 42 through the filter chamber. After entering the interior of the transmission shaft 42 from the air inlet hole, it enters the negative pressure system through the pipeline and the air slip ring. The negative pressure system processes this part of the air and discharges it to the atmosphere.

[0054] After the screen 44 has been working for a long time, a large amount of debris will adhere to its surface. At this time, the air resistance of the air extracted by the negative pressure system through the adsorption port, the filter chamber and the transmission shaft 42 increases. The negative pressure system feeds back the pressure data to the control system, and the control system controls the rotation motor 43 to drive the transmission shaft 42 to rotate by a certain angle. The transmission shaft 42 drives the cross plate 421 and the screen 44 to rotate by a certain angle, so that the new screen 44 faces the adsorption port, realizing the position adjustment of the screen 44, ensuring the separation of air and debris, and ensuring the normal laser cutting work of the plate 13.

[0055] When all the screens 44 are adhered with debris, the resistance of the rotation motor 43 driving the transmission shaft 42 to rotate increases. The pressure sensor in the rotation motor 43 feeds back the data to the control system, and the control system determines that the screen 44 needs to be cleaned. At this time, the buzzer in the control panel 1 alarms to remind the staff. The staff places the collection box directly below the adsorption port. At this time, the negative pressure system works in reverse. The negative pressure system pressurizes the external air and transports it to the inside of the transmission shaft 42 through the pipeline and the air slip ring. The pressurized air is transported to the filter chamber through the inside of the transmission shaft 42 and the air inlet holes. The pressurized air passes through the screen 44 and sprays on the debris, and the pressurized air pushes the debris out from the adsorption port and falls into the collection box. The debris in the collection box is further processed by the staff;

[0056] While the screen 44 is being cleaned, the control system continuously energizes and de-energizes the electromagnet 442. When the electromagnet 442 is energized, the electromagnet 442 attracts the magnet 441 on the screen 44. Under the action of the attraction force, the magnet 441 drives the folds on the screen 44 to gradually unfold, so that the screen 44 between the two cross plates 421 protrudes toward the electromagnet 442. When the electromagnet 442 is de-energized, the screen 44 bulges toward the side away from the electromagnet 442 and returns to the folded state under its own elastic force. By continuously energizing and de-energizing the electromagnet 442, continuous vibration of the screen 44 is realized. The screen 44 synchronously drives the debris to vibrate, making it easier for the debris to fall off the screen 44 and be discharged from the adsorption port.

[0057] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, in any regard, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. A thermal insulation corner panel production equipment suitable for various panel types, thicknesses and core materials, including a negative pressure system and a control system, characterized in that: The invention comprises a frame (11), wherein a feeding line and a discharging line are respectively arranged at both ends of the frame (11), a reciprocating plate (12) is slidably installed on both sides of the frame (11) between the feeding line and the discharging line, a driving motor (2) is vertically installed on the reciprocating plate (12), a conveying wheel (21) is installed below the driving motor (2), a coil (22) is installed on one side of the conveying wheel (21), brackets (111) are installed above the reciprocating plates (12) on both sides, an electric cylinder A (3) is installed on the bracket (111), a cutting assembly is connected to the telescopic rod of the electric cylinder A (3), an adsorption cover (4) is installed on one side of the cutting assembly, a transmission shaft (42), an electromagnet (442) and a screen (44) are installed in the adsorption cover (4), a magnet (441) is arranged on the screen (44), and the transmission shaft (42) is connected to a negative pressure system through a pipeline; The feeding line and the unloading line convey the plate (13), the conveying wheel (21) and the coil (22) cooperate to detect the plate (13), the cutting assembly cuts the plate (13), the adsorption cover (4) adsorbs debris generated during cutting, and the magnet (441) and the electromagnet (442) cooperate to clean the screen (44).

2. The thermal insulation corner panel production equipment applicable to various panel types, thicknesses and core materials according to claim 1, characterized in that: One end of the reciprocating plate (12) is connected to a telescopic rod of an electric cylinder B (121), and the electric cylinder B (121) is installed on the frame (11). The other end of the reciprocating plate (12) is sequentially provided with a plurality of support frames (211), each of which is composed of two upper and lower support frames (211), and the upper and lower support frames (211) are rotatably installed with a sliding shaft through bearings, and two conveying wheels (21) are arranged on the sliding shaft, and the two conveying wheels (21) are both slidably installed on the sliding shaft through splines, and the two conveying wheels (21) are arranged in a mirror image; The diameter of one end of the two conveying wheels (21) that is close to each other is smaller than the other end, and a semicircular ring (212) is provided at one end of the two conveying wheels (21) that is far away from each other. The semicircular ring (212) is made of metal material, and the semicircular ring (212) is in sliding contact with the coil (22). The coil (22) is installed on the reciprocating plate (12), and the semicircular ring (212) and the coil (22) are electrically connected to a control system.

3. The thermal insulation corner panel production equipment applicable to various panel types, thicknesses and core materials according to claim 2 is characterized by: The upper end of the sliding shaft passes through the support frame (211) and is connected to the output shaft of the driving motor (2), and the driving motor (2) is installed on the reciprocating plate (12); The two conveying wheels (21) are respectively connected to the middle of the sliding shaft with a first spring, and the first spring is sleeved on the sliding shaft.

4. The thermal insulation corner panel production equipment applicable to various panel types, thicknesses and core materials according to claim 3 is characterized by: The bracket (111) is mounted on the frame (11), the adsorption cover (4) is mounted on the lower side of the bracket (111), a plurality of adsorption covers (4) are provided, the interior of the adsorption cover (4) is hollow, the longitudinal section of the adsorption cover (4) is cylindrical, an adsorption port is provided at the bottom of the adsorption cover (4), a transmission shaft (42) is rotatably mounted inside the adsorption cover (4) through a bearing, an electromagnetic valve is mounted in the adsorption port, the electromagnetic valve is electrically connected to a control system, one end of the transmission shaft (42) passes through the adsorption cover (4) and is connected to an output shaft of a rotating motor (43), the rotating motor (43) is mounted on the adsorption cover (4), and a pressure sensor and an encoder are built into the rotating motor (43); A plurality of transverse plates (421) are respectively arranged at both ends of the transmission shaft (42) located in the adsorption cover (4); one end of the transverse plate (421) is in sliding contact with the adsorption cover (4); a screen (44) is connected between two adjacent transverse plates (421) and between the transverse plates (421) at both ends of the transmission shaft (42); and the screen (44) is respectively mounted on the plurality of transverse plates (421).

5. The thermal insulation corner panel production equipment applicable to various panel types, thicknesses and core materials according to claim 4 is characterized by: A filter chamber is formed between the screen (44), the plurality of transverse plates (421) and the transmission shaft (42); the longitudinal section of the filter chamber is polygonal, one side of the polygon is directly opposite to the adsorption port; the transmission shaft (42) is hollow inside, an air inlet is provided on the transmission shaft (42); the transmission shaft (42) is connected to the filter chamber through the air inlet; the transmission shaft (42) located outside the adsorption hood (4) is connected to the air inlet of the air slip ring through a pipeline; the air outlet of the air slip ring is connected to the negative pressure system; the air slip ring is provided on the transmission shaft (42); the air slip ring ensures stable gas transmission during the rotation of the transmission shaft (42); The screen (44) is provided with a plurality of folds and magnets (441), and electromagnets (442) are sequentially provided on the inner wall of the adsorption cover (4) directly facing the magnets (441), and the electromagnets (442) are arranged along the inner wall of the adsorption cover (4), and the electromagnets (442) are electrically connected to a control system.

6. The thermal insulation corner panel production equipment applicable to various panel types, thicknesses and core materials according to claim 5, characterized in that: The cutting assembly comprises a laser cutting head (31) and a laser generator, the laser cutting head (31) and the laser generator are electrically connected, and the laser cutting head (31) and the laser generator cooperate to achieve laser cutting of the plate (13); The bracket (111) is provided with a limiting groove, a sliding plate (32) is slidably installed in the limiting groove, the sliding plate (32) slides on the bracket (111) through the limiting groove, the sliding plate (32) is connected to the telescopic rod of the electric cylinder A (3), the electric cylinder A (3) is installed on the bracket (111), an electric cylinder C (33) is vertically installed on the sliding plate (32), the telescopic rod of the electric cylinder C (33) is installed with a fixing plate, the laser cutting head (31) and the laser generator are both installed on the fixing plate, and the laser cutting head (31) and the laser generator are both located below the bracket (111).

7. The thermal insulation corner panel production equipment applicable to various panel types, thicknesses and core materials according to claim 6 is characterized by: The inner wall of the adsorption cover (4) is provided with a temperature difference plate A (41), and the temperature difference plate A (41) is provided in multiple groups. The multiple groups of the temperature difference plates A (41) are arranged along the inner wall of the adsorption cover (4), and the temperature difference plates A (41) are located on one side of the electromagnet (442). The adsorption cover (4) is made of a heat-insulating material. The outer side of the adsorption cover (4) is provided with a temperature difference plate B (411), and the temperature difference plates B (411) are provided in multiple groups. The multiple groups of the temperature difference plates A (41) correspond to the multiple groups of the temperature difference plates B (411) one by one. The temperature difference plates B (411) are in contact with the external air and are in a normal temperature state. The temperature difference plate A (41) and the temperature difference plate B (411) are provided with semiconductors of two different materials and a metal plate, one end of the semiconductors of the two different materials are connected to the metal plate, and the two semiconductors on the temperature difference plate A (41) and the two semiconductors on the temperature difference plate B (411) are connected by wires, one of which is connected to a control system.

8. The thermal insulation corner panel production equipment applicable to various panel types, thicknesses and core materials according to claim 7 is characterized by: The reciprocating plates (12) on both sides of the frame (11) are penetrated by guide shafts, the reciprocating plates (12) slide on the guide shafts, the guide shafts are mounted on the frame (11), and multiple groups of guide shafts are provided.

9. The thermal insulation corner panel production equipment applicable to various panel types, thicknesses and core materials according to claim 8, characterized in that: The feeding line and the unloading line have the same structure, and both are composed of a plurality of rollers (14). The plurality of rollers (14) are installed on a frame (11), the interior of the rollers (14) is an electric roller structure, and the bracket (111) is located above the plurality of rollers (14).

10. The thermal insulation corner panel production equipment applicable to various panel types, thicknesses and core materials according to claim 9, characterized in that: A control panel (1) is mounted on the frame (11), and the control system is arranged inside the control panel (1).

Citation Information

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