Multifunctional cutting equipment and cutting method for column-mounted transformer parts processing
Through a multi-functional cutting equipment with integrated clamping, drilling, cutting and filtering functions, the problem of separate processing of cutting and drilling of the column transformer bracket is solved, and efficient and safe bracket processing and installation is achieved, avoiding burrs and resource recycling.
Patent Information
- Application Number
- CN202510471930.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2045-04-15
AI Technical Summary
In the prior art, the column top transformer bracket needs to be carried out separately during cutting and drilling, resulting in low installation efficiency, high cost, and burrs caused by cutting, affecting safety.
A multi-functional cutting equipment is designed, integrating clamping, drilling, cutting and filtration functions. The bracket is fixed through the clamping mechanism, and the drilling mechanism is used to adjust the spacing and drill holes. Water spraying and chip removal during cutting is discharged and filtered to avoid burrs and circulating water resources.
The quality of the bracket cutting is improved, the occurrence of burrs is avoided, the burden of equipment transportation is reduced, the installation efficiency and safety is improved, and the recycling of resources is realized.
Smart Images

Figure CN120115984B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cutting devices, in particular to multifunctional cutting equipment and a cutting method for processing column-mounted variable platform parts. Background Art
[0002] Pole-mounted substation, also known as pole-mounted transformer station, consists of transformers, lightning arresters, drop-out fuses and other equipment. It is a power distribution device consisting of outdoor distribution transformers and related equipment installed on electric poles.
[0003] There are three types of pole-mounted substations: single-pole, double-pole and triple-pole. The single-pole type has a simple structure and is easy to install, but has low mechanical strength and is inconvenient to maintain and inspect. The more commonly used is the double-pole type, which can be equipped with a maintenance and inspection platform to facilitate the installation of incoming and outgoing lines and ensure a safe distance between high and low voltage lines. It also has a low installation cost and is widely used. After the supporting pole of the pole-mounted substation is installed, the supporting bracket is installed on the pole, and then the transformer, distribution box and other equipment are hoisted and placed on the supporting bracket for fixation, and finally acceptance and trial operation are carried out.
[0004] In the prior art, before installing the pole-mounted transformer, the bracket needs to be processed and cut to match the spacing between the two groups of poles. After the cutting is completed, the bracket is punched so that the bracket can be installed on the pole. Among them, two sets of equipment are usually used for separate processing during processing and cutting, and the cutting and punching work are all carried out in the factory, and then the bracket is transported to the site for installation. However, during the installation process, due to uncertain factors on site, the bracket may be damaged, or the cut length of the bracket may not meet the installation requirements. If rework is required, the installation efficiency will be slowed down. If the cutting equipment and punching equipment are transported to the site, two sets of equipment need to be transported, which causes a burden and increases costs. If a small cutting machine is carried, the cut bracket will have burrs, which will scratch the staff during the installation process and fail to meet the use requirements. Therefore, a multifunctional cutting equipment suitable for the installation of pole-mounted transformers is needed. Summary of the Invention
[0005] The purpose of the present invention is to provide a multifunctional cutting device and cutting method for processing column-mounted variable-speed platform parts, and to solve the following technical problems:
[0006] (1) How to achieve multifunctional cutting work;
[0007] (2) How to avoid burrs and rough edges during cutting.
[0008] The purpose of the present invention can be achieved through the following technical solutions:
[0009] A multifunctional cutting device for processing column-mounted variable-beam parts includes an equipment table, on which a clamping mechanism is provided; the clamping mechanism includes a clamping table, and further includes:
[0010] A cutting mechanism is provided on the equipment table;
[0011] A drilling mechanism is provided between the cutting mechanism and the clamping mechanism;
[0012] A fixing mechanism, arranged on both sides of the cutting mechanism;
[0013] The filtering mechanism is arranged at the bottom of the equipment table;
[0014] The equipment platform is provided with a water outlet; the equipment platform is also provided with a movable base and a fixed base; the water outlet is provided between the movable base and the fixed base; the movable base is slidably provided on the equipment platform;
[0015] The bracket is placed on the equipment table, clamped and fixed by the clamping table, and driven to move to the bottom of the drilling mechanism to perform drilling work. After the drilling work is completed, the bracket is driven to move to the bottom of the cutting mechanism. The bracket is first fixed by the fixing mechanism, and then the cutting mechanism is used to perform cutting. During the cutting process, water is sprayed on the cutting area, and then flows from the drain to the filtering mechanism for filtration. After the cutting is completed, the mobile base is driven to move, driving the bracket away from the cutting mechanism, which can improve the cutting surface quality.
[0016] Furthermore, the cutting mechanism includes a fixed plate; the fixed plate is fixedly connected to the equipment table; a cutting chamber is provided under the fixed plate; lifting cylinders are provided on both sides of the cutting chamber; the lifting cylinders are fixedly connected to the fixed plate; one end of the lifting cylinder away from the fixed plate is fixedly connected to the lifting plate; one end of the lifting cylinder away from the fixed plate is fixedly connected to the cutting chamber; a cutting knife is rotatably connected inside the cutting chamber; a cutting motor is fixedly connected to the outside of the cutting chamber; the cutting knife is driven by the cutting motor; a water tank is fixedly connected above the fixed plate; a hose is fixedly connected to the side wall of the cutting chamber; one end of the hose away from the cutting chamber is fixedly connected to the water tank; the inner wall of the cutting chamber is fixedly connected to a water outlet box; the water outlet box is connected to the hose; a connecting pipe is fixedly connected to the top of the water tank; the end of the connecting pipe away from the water tank is connected to the filtering mechanism; a water pump is fixedly connected to the connecting pipe; the cutting knife is arranged above the drain.
[0017] Furthermore, the fixing mechanism includes a U-shaped plate; the U-shaped plate is fixedly connected to the equipment table; the cutting mechanism is arranged in the middle of the U-shaped plate; the bottom of the U-shaped plate is fixedly connected to a fixed cylinder; the fixed cylinder is arranged on both sides of the U-shaped plate; the bottom of the fixed cylinder is fixedly connected to a connecting plate; the end of the connecting plate away from the fixed cylinder is fixedly connected to a pressure block; the pressure block is arranged above the mobile base and the fixed base; the equipment table is also provided with slots 1, 2 and 3; the slots 1 and 2 are connected; the slot 3 is arranged on one side of the slot 2; the slot 3 is rotated inward The gear train is connected to the gear of the driving mechanism, and the driving mechanism is connected to the driving mechanism by the spring which is fixed on the driving mechanism, and the driving mechanism is meshed with each other, and the driving mechanism is, respectively, connected to the gear of the driving mechanism and the gear train.
[0018] The filtration unit is connected with the filter housing, and the filtration unit is connected with the filter housing, and the filtration unit is connected with the filter housing, and the filtration unit is connected with the filter housing, and the filtration unit is connected with the filter housing, and the filtration unit is connected with the filter housing, and the filtration unit is connected with the filter housing.
[0019] Furthermore, the drilling mechanism includes a mobile warehouse; the mobile warehouse is fixedly connected to the equipment table; a bidirectional screw is rotatably connected inside the mobile warehouse; a mirror block is threadedly connected to the bidirectional screw; two groups of mirror blocks are provided; a drilling cylinder is fixedly connected to the bottom of the mirror block; a driving plate is fixedly connected to the bottom of the drilling cylinder; a mounting head is rotatably connected to the bottom of the driving plate; a drilling motor is fixedly connected to the driving plate; the mounting head is driven to rotate by the drilling motor; the side wall of the mobile warehouse is fixedly connected to the mobile motor; the bidirectional screw is driven to rotate by the mobile motor.
[0020] Furthermore, a clamping screw is rotatably connected inside the clamping table; an L-plate is threadedly connected to the clamping screw; two groups of L-plates are provided; a clamping bin is fixedly connected to the L-plate; a movable pulley is rotatably connected inside the clamping bin; multiple groups of movable pulleys are provided; a pulley motor is fixedly connected to the top of the clamping bin; the movable pulley is driven by the pulley motor; a clamping motor is fixedly connected to the side wall of the clamping table; the clamping screw is driven by the clamping motor.
[0021] Furthermore, the gear 1 and the gear 2 are configured as bevel gears.
[0022] The multifunctional cutting method for processing column-mounted variable platform parts includes the following steps:
[0023] S1, first, place the bracket to be cut on the clamping table on the equipment table, clamp it by the clamping table, and use the movable pulley to move the bracket under the drilling mechanism for drilling;
[0024] S2, after the drilling work is completed, the bracket is moved to the bottom of the cutting chamber, and then the cutting chamber and the pressure block are driven to descend, and the bracket is fixed with the pressure block, and then the cutting work begins. The cutting work is slow cutting. While cutting, water is sprayed from the water tank to the cutting area to play a role in chip removal and avoid the generation of burrs. At the same time, the sprayed water will be filtered through the filter chamber and recycled into the water tank for use, realizing resource recycling;
[0025] S3, after the cutting is completed, the pressing block is driven to rise first, and during the rising process, the movable base and the bracket being cut above are driven to move and move away from the cutting knife, and then the cutting knife is raised to prevent the cutting knife from damaging the bracket during the return process and causing burrs.
[0026] Beneficial effects of the present invention:
[0027] When the bracket reaches the movable base and the fixed base, the present invention drives the pressing block to descend. When descending, the movable base is driven by the driven rack to move to the cutting knife, and at the same time, close to the fixed base on the other side, and then starts cutting. After cutting, the pressing block is first driven to rise, and during the rising process, the movable base is driven to move again by the driven rack. During this movement, the movable base will drive the cut bracket away from the cutting knife, and then drive the cutting knife to rise and retract, and then remove the bracket, which can avoid damage to the bracket when retracting the knife.
[0028] The present invention drives the inertia plate to rotate through the inertia of falling water flow, thereby driving the inertia shaft to rotate. When the inertia shaft rotates, it will drive the external pulley 1 to rotate, and drive the pulley 2 to rotate through the belt, thereby driving the filter screw in the filter bin to rotate. When the filter screw rotates, it will drive the cleaning brush to move. The cleaning brush contacts the filter plate and can sweep the impurities trapped on the filter plate to the waste outlets on both sides for discharge. Then the filtered water can return to the water tank through the connecting pipe to achieve recycling.
[0029] The present invention installs the drilling head on the mounting head. After the bracket reaches the bottom of the mobile warehouse, the bidirectional screw in the mobile warehouse is driven to rotate according to the required drilling spacing, and the two sets of mirror blocks inside are driven to move in a mirrored manner to adjust the distance between the two sets of mounting heads. After the adjustment is completed, the drilling cylinder is used to drive the mounting head to descend to realize the drilling work, and the drilling head can be installed in one or two groups according to actual drilling requirements.
[0030] The present invention places the bracket on the clamping table, and then drives the clamping screw to rotate to control the movement of two groups of L plates. According to the width of the bracket, the clamping bin and the moving pulley on the L plate are used to clamp and fix the bracket. After fixation, the moving pulley is driven to rotate to transport the bracket to the bottom of the drilling mechanism and the cutting mechanism for drilling and cutting. At the same time, when each group of work is in progress, the rotation of the moving pulley will be stopped to make the bracket stationary. When the mobile base moves, the moving pulley will also rotate counterclockwise, which will drive the uncut bracket away from the cutting knife to avoid damage. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The present invention will be further described below with reference to the accompanying drawings.
[0032] Figure 1 It is a schematic diagram of the overall structure of the cutting equipment in the present invention;
[0033] Figure 2 It is a cross-sectional view of the overall structure of the cutting device in the present invention;
[0034] Figure 3 yes Figure 2 Enlarged view of point A in the middle;
[0035] Figure 4 yes Figure 2 Enlarged view of point B in the middle;
[0036] Figure 5 It is a partial structural diagram of the equipment platform in the present invention;
[0037] Figure 6 It is a schematic diagram of the overall structure of the cutting mechanism and the fixing mechanism in the present invention;
[0038] Figure 7This is a right side view of the overall structure of the cutting mechanism and the fixing mechanism of the present invention;
[0039] Figure 8 It is a schematic diagram of the overall structure of the mobile warehouse in the present invention;
[0040] Figure 9 It is a schematic diagram of the overall structure of the clamping table in the present invention;
[0041] Figure 10 It is a schematic diagram of the overall structure of the filter bin in the present invention;
[0042] Figure 11 It is a schematic diagram of the overall structure of the mobile base in the present invention;
[0043] Figure 12 It is a schematic diagram of the overall structure of the fixed base in the present invention.
[0044] Description of the drawings: 1. Equipment table; 11. Slot 1; 111. Moving screw; 112. Gear 1; 12. Slot 2; 121. Driven rod; 122. Gear 2; 13. Slot 3; 131. Gear 3; 14. Water outlet; 2. Clamping mechanism; 21. Clamping table; 22. Clamping screw; 23. Clamping motor; 24. L-plate; 25. Clamping bin; 26. Moving pulley; 27. Pulley motor; 3. Drilling mechanism; 31. Moving bin; 32. Bidirectional screw; 33. Moving motor; 34. Mirror block; 35. Drilling cylinder; 36. Drive plate; 37. Mounting head; 38. Drilling motor; 4. Cutting mechanism; 41. Fixed plate; 42. Lifting Cylinder; 43. Lifting plate; 44. Cutting chamber; 45. Cutting knife; 46. Water tank; 461. Hose; 462. Water outlet box; 47. Connecting pipe; 471. Water pump; 48. Cutting motor; 5. Fixing mechanism; 51. U-shaped plate; 52. Fixed cylinder; 53. Connecting plate; 54. Pressing block; 55. Driven rack; 6. Fixed base; 61. Moving base; 62. Moving block; 7. Filtering mechanism; 71. Filter chamber; 711. Waste outlet; 712. Guide plate; 72. Filter screw; 73. Cleaning brush; 74. Filter plate; 75. Baffle; 76. Inertia shaft; 761. Inertia plate; 77. Pulley 1; 78. Pulley 2; 79. Belt. DETAILED DESCRIPTION
[0045] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0046] See also Figure 1 - Figure 12 As shown, the present application provides a multifunctional cutting device for processing column-mounted variable-beam parts, including an equipment platform 1, on which a clamping mechanism 2 is provided; the clamping mechanism 2 includes a clamping platform 21, and further includes:
[0047] The cutting mechanism 4 is arranged on the equipment table 1;
[0048] The drilling mechanism 3 is arranged between the cutting mechanism 4 and the clamping mechanism 2;
[0049] The fixing mechanism 5 is arranged on both sides of the cutting mechanism 4;
[0050] The filtering mechanism 7 is arranged at the bottom of the equipment platform 1;
[0051] The equipment platform 1 is provided with a water outlet 14; the equipment platform 1 is also provided with a movable base 61 and a fixed base 6; the water outlet 14 is provided between the movable base 61 and the fixed base 6; the movable base 61 is slidably provided on the equipment platform 1;
[0052] The bracket is placed on the equipment table 1, clamped and fixed by the clamping table 21, and driven to move to the bottom of the drilling mechanism 3 to perform drilling work. After the drilling work is completed, the bracket is driven to move to the bottom of the cutting mechanism 4. The bracket is first fixed by the fixing mechanism 5, and then the cutting mechanism 4 is used to cut. During the cutting process, water is sprayed on the cutting area, and then flows from the drain 14 to the filtering mechanism 7 for filtration. After the cutting is completed, the movable base 61 is driven to move, driving the bracket away from the cutting mechanism 4, so as to improve the cutting surface quality;
[0053] During operation, in the prior art, before the pole-mounted transformer is installed, the bracket needs to be processed and cut in order to match the spacing between the two groups of poles. After the cutting is completed, the bracket is punched so that the bracket can be installed on the pole. Among them, two sets of equipment are usually used for separate processing during processing and cutting, and the cutting and punching work are all carried out in the factory. Then the bracket is transported to the site for installation. However, during the installation process, due to uncertain factors on site, the bracket may be damaged, or the cut length of the bracket may not meet the installation requirements. If rework is required, the installation efficiency will be slowed down. If the cutting equipment and the punching equipment are transported to the site, two sets of equipment need to be transported, which increases the burden and cost. If a small cutting machine is carried, the cut bracket will have burrs, which will scratch the workers during the installation process and fail to meet the use requirements. Therefore, a multifunctional cutting device suitable for the installation of the pole-mounted transformer is needed. In order to prevent such incidents from happening, this device is a multifunctional cutting device that integrates drilling, cutting and avoiding burrs. It is convenient for the use of the bracket and other parts on the pole-mounted transformer, and facilitates the installation of the pole-mounted transformer and the transportation of the equipment. First of all, The bracket to be cut is placed on the equipment table 1, and then it is clamped and fixed by the clamping table 21 in the clamping mechanism 2, and the bracket is transported to the bottom of the drilling mechanism 3 through the clamping table 21, and the bracket is drilled as required. At the same time, the drilling mechanism 3 can be adjusted according to the required drilling spacing. After the drilling is completed, the bracket is transported again to the bottom of the cutting mechanism 4, and after arriving, it is first fixed by the fixing mechanism 5, and then the cutting mechanism 4 is driven to descend for cutting. The cutting mechanism 4 is a slow cutting method, and water is sprayed on the cutting part while cutting to achieve chip removal. It can also improve the surface cutting quality and avoid the generation of burrs and rough edges. The cut bracket is on the movable base 61. After the cutting is completed, the movable base 61 is driven to move and away from the cutting knife 45, and then the bracket can be removed. This avoids the cut bracket from contacting the cutting knife 45 again when it is taken down, thereby damaging the cutting part, causing scratches or burrs on the cutting part, and facilitates the retraction of the cutting mechanism 4, avoiding damage to the bracket during the retraction process. At the same time, the water used for chip removal can flow from the sewer to the filter mechanism 7 below, and the waste chips in the water are filtered by the filter mechanism 7 and then recycled.
[0054] like Figure 2As shown, the cutting mechanism 4 includes a fixed plate 41; the fixed plate 41 is fixedly connected to the equipment table 1; a cutting chamber 44 is provided below the fixed plate 41; lifting cylinders 42 are provided on both sides of the cutting chamber 44; the lifting cylinders 42 are fixedly connected to the fixed plate 41; the end of the lifting cylinder 42 away from the fixed plate 41 is fixedly connected to the lifting plate 43; the end of the lifting plate 43 away from the lifting cylinder 42 is fixedly connected to the cutting chamber 44; a cutting knife 45 is rotatably connected in the cutting chamber 44; a cutting motor 48 is fixedly connected to the outside of the cutting chamber 44; the cutting knife 45 ... inside of the cutting chamber 44; the cutting knife 45 is fixedly connected 5 is driven by a cutting motor 48; a water tank 46 is fixedly connected to the top of the fixing plate 41; a hose 461 is fixedly connected to the side wall of the cutting chamber 44; the end of the hose 461 away from the cutting chamber 44 is fixedly connected to the water tank 46; a water outlet box 462 is fixedly connected to the inner wall of the cutting chamber 44; the water outlet box 462 is in communication with the hose 461; a connecting pipe 47 is fixedly connected to the top of the water tank 46; the end of the connecting pipe 47 away from the water tank 46 is in communication with the filtering mechanism 7; a water pump 471 is fixedly connected to the connecting pipe 47; the cutting blade 45 is arranged above the drain 14;
[0055] During operation, when the bracket reaches the bottom of the cutting mechanism 4, the lifting cylinder 42 under the fixed plate 41 is driven to descend, and then the cutting chamber 44 is driven to descend through the lifting plate 43, so that the cutting knife 45 in the cutting chamber 44 contacts the bracket and cuts the bracket. At the same time, the water in the water tank 46 flows to the water outlet box 462 in the cutting chamber 44 through the hose 461. A hole is opened under the water outlet box 462. The water flows through the hole to the cutting knife 45 and then flows to the cutting position along the cutting knife 45, thereby realizing the chip removal effect. At the same time, the cutting knife 45 cuts at a slow speed, which can improve the cutting surface quality and avoid the appearance of burrs and rough edges. The water flowing to the cutting position can reach the filtering mechanism 7 below from the water outlet 14 for filtration. The filtered water is stored in the filtering mechanism 7 and then drawn into the water tank 46 by the connecting pipe 47 for recycling. The connecting pipe 47 and the hose 461 are both driven by the water pump 471, which can realize pumping and opening and closing operations. Among them, the water pump 471 used to drive the hose 461 is not shown in the figure.
[0056] like Figure 5 - Figure 7As shown, the fixing mechanism 5 includes a U-shaped plate 51; the U-shaped plate 51 is fixedly connected to the equipment table 1; the cutting mechanism 4 is arranged in the middle of the U-shaped plate 51; the bottom of the U-shaped plate 51 is fixedly connected to a fixed cylinder 52; the fixed cylinder 52 is arranged on both sides of the U-shaped plate 51; the bottom of the fixed cylinder 52 is fixedly connected to a connecting plate 53; the end of the connecting plate 53 away from the fixed cylinder 52 is fixedly connected to a pressure block 54; the pressure block 54 is arranged above the mobile base 61 and the fixed base 6; the equipment table 1 is also provided with a slot 11, a slot 2 12, and a slot 3 13; the slot 1 11 and the slot 2 12 are connected; the slot 3 13 is arranged on one side of the slot 2 12; the slot 3 13 is rotatably connected to the gear 3 1 31; a movable screw rod 111 is rotatably connected in the slot 11; the end of the movable screw rod 111 away from the slot 11 is rotatably connected to the side wall of the slot 2 12; a driven rod 121 is rotatably connected in the slot 2 12; a gear 112 is fixedly connected to the movable screw rod 111; a gear 2 122 is fixedly connected to the driven rod 121; the gear 1 112 is meshed with the gear 2 122; a movable block 62 is threadedly connected to the movable screw rod 111; the end of the movable block 62 away from the movable screw rod 111 is fixedly connected to the movable base 61; a driven rack 55 is fixedly connected to the side wall of the pressure block 54; the driven rack 55 is arranged above the slot 3 13; the driven rack 55 is movably meshed with the gear 3 131;
[0057] When the cutting mechanism 4 is cut, the cutting mechanism 4 is cut and the cutting tool 4 is moved downwards, so that the cutting mechanism 4 is moved downwards, and the cutting mechanism 4 is moved downwards. When the cutting mechanism 4 is cut, the cutting mechanism 4 is moved downwards, and the cutting mechanism 4 is moved downwards, so that the cutting mechanism 4 is moved downwards, and the cutting mechanism 4 is moved downwards. When the cutting mechanism 4 is cut, the cutting mechanism 4 is moved downwards, and the cutting mechanism 4 is moved downwards, and the cutting mechanism 4 is moved downwards, and the cutting mechanism 4 is moved downwards, and the cutting mechanism 4 is moved downwards, and the cutting mechanism 4 is moved downwards, and the cutting mechanism 4 is moved downwards, and the cutting mechanism 4 is moved downwards, and the cutting mechanism 4 is moved downwards, and the cutting mechanism 4 is moved downwards, When the gear 121 is in the state of being cut, the gear 122 of the driven rod 121 is driven to rotate, and the gear 112 of the slot 11 and the moving screw rod 111 are driven to rotate. When the moving screw rod 111 is rotated, the moving block 62 and the moving base 61 are driven to move. When not cutting, the moving base 61 is away from the cutting knife 45. When the bracket reaches the moving base 61 and the fixed base 6, the driving pressing block 54 is lowered. When descending, the moving base 61 is driven by the driven rack 55 to move the cutting knife 45 and move close to the fixed base 6 on the other side, and then start cutting. After cutting, the pressing block 54 is first driven to rise. During the rising process, the moving base 61 is driven to move again by the driven rack 55. During this movement, the moving base 61 will drive the cut bracket away from the cutting knife 45, and then drive the cutting knife 45 to rise and retract, and then remove the bracket to avoid damage to the bracket when retracting.
[0058] like Figure 2 and Figure 10As shown, the filter mechanism 7 includes a filter bin 71; the filter bin 71 is fixedly connected to the bottom of the equipment table 1 and is below the drain port 14; the end of the connecting pipe 47 away from the water tank 46 is connected to the filter bin 71; the side wall of the filter bin 71 is fixedly connected to a filter plate 74; the side wall of the filter bin 71 above the filter plate 74 is rotatably connected to a filter screw rod 72; a cleaning brush 73 is threadedly connected to the filter screw rod 72; the cleaning brush 73 is in flexible contact with the filter plate 74; the side wall of the filter bin 71 is also rotatably connected to an inertia shaft 76; the inertia shaft 76 is fixedly connected to an inertia plate 761; the inertia plate 761 is provided It is placed above the filter plate 74; the side wall of the filter chamber 71 is also fixedly connected to a guide plate 712 and a baffle 75; the guide plate 712 is arranged above the inertia plate 761; the baffle 75 is arranged on one side of the inertia plate 761; the outer wall of the filter chamber 71 is rotatably connected to a pulley 1 77 and a pulley 2 78; the input end of the pulley 1 77 is fixedly connected to the output end of the inertia shaft 76; the output end of the pulley 2 78 is fixedly connected to the input end of the filter screw 72; a belt 79 is sleeved on the pulley 1 77 and the pulley 2 78; a waste port 711 is opened on the side wall of the filter chamber 71; the waste port 711 is arranged on the filter plate 74;
[0059] During operation, the water ejected from the water tank 46 flows through the drain port 14 to the filter chamber 71 and reaches the filter plate 74. The waste impurities in the water are intercepted by the filter plate 74, thereby achieving a filtering effect. On the way to the filter chamber 71, the water will be diverted by the guide plate 712 and diverted to the inertia plate 761. The setting of the guide plate 712 can prevent the water from randomly impacting and affecting the rotation effect of the inertia plate 761. A baffle 75 is set on one side of the inertia plate 761. Under the setting of the baffle 75, part of the diverted water will hit the baffle 75 and rebound under the obstruction of the baffle 75. The water flows to the inertia plate 761 and the inertia plate 761 is driven to rotate by the inertia of the falling water, thereby driving the inertia shaft 76 to rotate. When the inertia shaft 76 rotates, it will drive the external pulley 1 77 to rotate, and drive the pulley 2 78 to rotate through the belt 79, thereby driving the filter screw 72 in the filter bin 71 to rotate. When the filter screw 72 rotates, it will drive the cleaning brush 73 to move. The cleaning brush 73 contacts the filter plate 74 and can clean the impurities trapped on the filter plate 74 to the waste outlet 711 on both sides for discharge. Then the filtered water can reach the water tank 46 again from the connecting pipe 47 to achieve recycling.
[0060] like Figure 8As shown, the drilling mechanism 3 includes a mobile warehouse 31; the mobile warehouse 31 is fixedly connected to the equipment table 1; a bidirectional screw rod 32 is rotatably connected in the mobile warehouse 31; a mirror block 34 is threadedly connected to the bidirectional screw rod 32; two groups of mirror blocks 34 are provided; a drilling cylinder 35 is fixedly connected to the bottom of the mirror block 34; a driving plate 36 is fixedly connected to the bottom of the drilling cylinder 35; a mounting head 37 is rotatably connected to the bottom of the driving plate 36; a drilling motor 38 is fixedly connected to the driving plate 36; the mounting head 37 is driven to rotate by the drilling motor 38; a mobile motor 33 is fixedly connected to the side wall of the mobile warehouse 31; the bidirectional screw rod 32 is driven to rotate by the mobile motor 33;
[0061] During operation, the drilling head is first installed on the mounting head 37. After the bracket reaches the bottom of the mobile warehouse 31, the bidirectional screw 32 in the mobile warehouse 31 is driven to rotate according to the required drilling spacing, and the two sets of internal mirror blocks 34 are driven to move in a mirrored manner to adjust the distance between the two sets of mounting heads 37. After the adjustment is completed, the drilling cylinder 35 is used to drive the mounting head 37 to descend to realize the drilling work, and the drilling head can be installed in one or two groups according to the actual drilling requirements.
[0062] like Figure 9 As shown, a clamping screw 22 is rotatably connected to the clamping platform 21; an L-plate 24 is threadedly connected to the clamping screw 22; two groups of L-plates 24 are provided; a clamping compartment 25 is fixedly connected to the L-plate 24; a movable pulley 26 is rotatably connected to the clamping compartment 25; multiple groups of movable pulleys 26 are provided; a pulley motor 27 is fixedly connected to the top of the clamping compartment 25; the movable pulley 26 is driven by the pulley motor 27; a clamping motor 23 is fixedly connected to the side wall of the clamping platform 21; the clamping screw 22 is driven by the clamping motor 23;
[0063] During operation, first, place the bracket on the clamping table 21, then drive the clamping screw 22 to rotate, control the movement of the two groups of L plates 24, and use the clamping bin 25 and the moving pulley 26 on the L plate 24 to clamp and fix the bracket according to the width of the bracket. After fixing, drive the moving pulley 26 to rotate and transport the bracket to the bottom of the drilling mechanism 3 and the cutting mechanism 4 for drilling and cutting. At the same time, when each group of work is in progress, the rotation of the moving pulley 26 will be stopped to make the bracket stationary, and when the moving base 61 moves, the moving pulley 26 will also rotate counterclockwise, which will drive the uncut bracket away from the cutting knife 45 to avoid damage.
[0064] like Figure 2 As shown, the gear 1 112 and the gear 2 122 are configured as bevel gears;
[0065] During operation, the bevel gears can achieve better meshing.
[0066] See also Figure 1 - Figure 12 As shown, the present application provides a multifunctional cutting method for processing column-mounted transformer parts, comprising the following steps:
[0067] S1, first, place the bracket to be cut on the clamping table 21 on the equipment table 1, clamp it by the clamping table 21, and move the bracket to the bottom of the drilling mechanism 3 by the moving pulley 26 to perform drilling work;
[0068] S2, after the drilling work is completed, the bracket is moved to the bottom of the cutting chamber 44, and then the cutting chamber 44 and the pressing block 54 are driven to descend, and the bracket is fixed by the pressing block 54, and then the cutting work is started. The cutting work is slow cutting. During the cutting, water is sprayed from the water tank 46 to the cutting area to play a role in chip removal and avoid the generation of burrs. At the same time, the sprayed water will be filtered through the filter chamber 71 and recycled into the water tank 46 for use, realizing resource recovery;
[0069] S3: After the cutting is completed, the pressing block 54 is driven to rise first, and during the rising process, the movable base 61 and the bracket being cut above are moved away from the cutting knife 45, and then the cutting knife 45 is raised again to prevent the cutting knife 45 from damaging the bracket during the return process, thereby causing burrs;
[0070] During work, first, the bracket to be cut is placed on the clamping table 21 on the equipment table 1, clamped by the clamping table 21, and moved to the bottom of the drilling mechanism 3 by the movable pulley 26 for drilling. After the drilling work is completed, the bracket is moved to the bottom of the cutting chamber 44, and then the cutting chamber 44 and the pressure block 54 are driven to descend, and the bracket is fixed with the pressure block 54, and then the cutting work is started. The cutting work is slow cutting. While cutting, water is sprayed from the water tank 46 to the cutting position to play a chip removal role and avoid the generation of burrs. At the same time, the sprayed water will be filtered through the filter chamber 71 and recycled into the water tank 46 for use, realizing resource recycling. After the cutting is completed, the pressure block 54 is driven to rise first. During the rising process, the movable base 61 and the bracket to be cut above are driven to move and away from the cutting knife 45, and then the cutting knife 45 is raised to avoid the cutting knife 45 from damaging the bracket during the return process, causing burrs.
[0071] The working principle of the present invention is as follows: first, the bracket to be cut is placed on the equipment table 1, and then it is clamped and fixed by the clamping table 21 in the clamping mechanism 2, and the bracket is transported to the bottom of the drilling mechanism 3 through the clamping table 21, and the bracket is drilled as required. At the same time, the drilling mechanism 3 can be adjusted according to the required drilling spacing. After the drilling is completed, the bracket is transported again to the bottom of the cutting mechanism 4, and after arriving, it is first fixed by the fixing mechanism 5, and then the cutting mechanism 4 is driven to descend for cutting. The cutting mechanism 4 is a slow cutting method, and water is sprayed on the cutting area while cutting to achieve chip removal. Work, at the same time, it can also improve the cutting quality of the surface and avoid the generation of burrs and rough edges. The cut bracket is on the mobile base 61. After the cutting is completed, the mobile base 61 is driven to move and away from the cutting knife 45, and then the bracket is removed. It is avoided that the cut bracket is again contacted with the cutting knife 45 when it is taken down, thereby damaging the cutting part, causing scratches or burrs on the cutting part, and facilitating the retraction of the cutting mechanism 4, avoiding damage to the bracket during the retraction process. At the same time, the water used for chip removal can flow from the sewer to the filtering mechanism 7 below, and the waste chips in the water are filtered by the filtering mechanism 7 and then recycled.
[0072] The above is a detailed description of an embodiment of the present invention. However, the content described is only a preferred embodiment of the present invention and should not be considered to limit the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A multifunctional cutting device for processing column-mounted variable-beam parts, comprising a device table, on which a clamping mechanism is provided; the clamping mechanism comprises a clamping table, characterized in that: Also includes: A cutting mechanism is provided on the equipment table; A drilling mechanism is provided between the cutting mechanism and the clamping mechanism; A fixing mechanism, arranged on both sides of the cutting mechanism; The filtering mechanism is arranged at the bottom of the equipment table; A water outlet is provided on the equipment platform; a movable base and a fixed base are also provided on the equipment platform; the water outlet is provided between the movable base and the fixed base; the movable base is slidably provided on the equipment platform; The bracket is placed on the equipment table, clamped and fixed by the clamping table, and driven to move to the bottom of the drilling mechanism to perform drilling work. After the drilling work is completed, the bracket is driven to move to the bottom of the cutting mechanism. The bracket is first fixed by the fixing mechanism, and then the cutting mechanism is used to cut. During the cutting process, water is sprayed on the cutting area, and then flows from the drain to the filtering mechanism for filtration. After the cutting is completed, the mobile base is driven to move, driving the bracket away from the cutting mechanism to improve the cutting surface quality; The fixing mechanism includes a U-shaped plate; the U-shaped plate is fixedly connected to the equipment table; the cutting mechanism is arranged in the middle of the U-shaped plate; the bottom of the U-shaped plate is fixedly connected to the fixed cylinder; the fixed cylinder is arranged on both sides of the U-shaped plate; the bottom of the fixed cylinder is fixedly connected to a connecting plate; one end of the connecting plate away from the fixed cylinder is fixedly connected to a pressure block; the pressure block is arranged above the movable base and the fixed base; the equipment table also has slots one, two and three; slots one and two are arranged through-set; slot three is arranged on one side of slot two; gear three is rotatably connected in slot three; the moving screw rod is rotatably connected in slot one; the moving screw rod one end away from slot one is rotatably connected to the side wall of slot two; the slot two is rotatably connected to the driven rod; the moving screw rod is fixedly connected to gear one; the driven rod is fixedly connected to gear two; gear one is meshed with gear two; the moving screw rod is threadedly connected to the moving block; one end of the moving block away from the moving screw rod is fixedly connected to the movable base; the side wall of the pressure block is fixedly connected to the driven rack The driven rack is arranged above the slot 3; the driven rack is movably engaged with the gear 3; The filtering mechanism includes a filtering chamber; the filtering chamber is fixedly connected to the bottom of the equipment table and is located below the drain; The end of the connecting pipe away from the water tank is connected to the filter chamber; the side wall of the filter chamber is fixedly connected to the filter plate; the side wall of the filter chamber above the filter plate is rotatably connected to the filter screw; the filter screw is threadedly connected to a cleaning brush; the cleaning brush is in flexible contact with the filter plate; the side wall of the filter chamber is also rotatably connected to the inertia shaft; the inertia plate is fixedly connected to the inertia shaft; the inertia plate is arranged above the filter plate; the side wall of the filter chamber is also fixedly connected to a guide plate and a baffle; the guide plate is arranged above the inertia plate; the baffle is arranged on one side of the inertia plate; the outer wall of the filter chamber is rotatably connected to pulley 1 and pulley 2; the input end of pulley 1 is fixedly connected to the output end of the inertia shaft; the output end of pulley 2 is fixedly connected to the input end of the filter screw; a belt is sleeved on pulley 1 and pulley 2; a waste port is opened on the side wall of the filter chamber; the waste port is arranged at the filter plate.
2. The multifunctional cutting equipment for processing column-mounted platform parts according to claim 1, characterized in that: The cutting mechanism includes a fixed plate; the fixed plate is fixedly connected to the equipment table; a cutting chamber is provided under the fixed plate; lifting cylinders are provided on both sides of the cutting chamber; the lifting cylinder is fixedly connected to the fixed plate; the lifting plate is fixedly connected to the lifting plate at one end of the lifting cylinder away from the fixed plate; the cutting chamber is fixedly connected to the end of the lifting cylinder away from the lifting cylinder; a cutting knife is rotatably connected inside the cutting chamber; a cutting motor is fixedly connected to the outside of the cutting chamber; the cutting knife is driven by the cutting motor; a water tank is fixedly connected above the fixed plate; a hose is fixedly connected to the side wall of the cutting chamber; the end of the hose away from the cutting chamber is fixedly connected to the water tank; a water outlet box is fixedly connected to the inner wall of the cutting chamber; the water outlet box is connected to the hose; a connecting pipe is fixedly connected to the top of the water tank; the end of the connecting pipe away from the water tank is connected to the filtering mechanism; a water pump is fixedly connected to the connecting pipe; the cutting knife is provided above the drain.
3. The multifunctional cutting equipment for processing column-mounted platform parts according to claim 2, characterized in that: The drilling mechanism includes a mobile warehouse; the mobile warehouse is fixedly connected to the equipment table; a bidirectional screw is rotatably connected inside the mobile warehouse; a mirror block is threadedly connected to the bidirectional screw; two groups of mirror blocks are provided; a drilling cylinder is fixedly connected to the bottom of the mirror block; a driving plate is fixedly connected to the bottom of the drilling cylinder; a mounting head is rotatably connected to the bottom of the driving plate; a drilling motor is fixedly connected to the driving plate; the mounting head is driven to rotate by the drilling motor; the side wall of the mobile warehouse is fixedly connected to the mobile motor; the bidirectional screw is driven to rotate by the mobile motor.
4. The multifunctional cutting equipment for processing column-mounted platform parts according to claim 3, characterized in that: A clamping screw is rotatably connected inside the clamping table; an L-plate is threadedly connected to the clamping screw; two groups of L-plates are provided; a clamping bin is fixedly connected to the L-plate; a movable pulley is rotatably connected inside the clamping bin; multiple groups of movable pulleys are provided; a pulley motor is fixedly connected to the top of the clamping bin; the movable pulley is driven by the pulley motor; a clamping motor is fixedly connected to the side wall of the clamping table; the clamping screw is driven by the clamping motor.
5. The multifunctional cutting equipment for processing column-mounted platform parts according to claim 4, characterized in that: Gear 1 and gear 2 are bevel gear arrangements.
6. A multifunctional cutting method for processing column-mounted switch parts, using the multifunctional cutting device for processing column-mounted switch parts according to claim 1, characterized in that: The following steps are involved: S1, first, place the bracket to be cut on the clamping table on the equipment table, clamp it by the clamping table, and use the movable pulley to move the bracket under the drilling mechanism for drilling; S2, after the drilling work is completed, the bracket is moved to the bottom of the cutting chamber, and then the cutting chamber and the pressure block are driven to descend, and the bracket is fixed with the pressure block, and then the cutting work begins. The cutting work is slow cutting. While cutting, water is sprayed from the water tank to the cutting area to play a role in chip removal and avoid the generation of burrs. At the same time, the sprayed water will be filtered through the filter chamber and recycled into the water tank for use, realizing resource recycling; S3, after the cutting is completed, the pressing block is driven to rise first, and during the rising process, the movable base and the bracket being cut above are driven to move and move away from the cutting knife, and then the cutting knife is raised to prevent the cutting knife from damaging the bracket during the return process and causing burrs.
Citation Information
Patent Citations
Part cutting device and use method thereof
CN113245620A
Cutting equipment and method for electric heating ceramic tile machining
CN113927759A