Multifunctional machine tool cooling and dust collection equipment

Abstract

The invention discloses multifunctional machine tool cooling and dust collection equipment, and belongs to the technical field of machine tool auxiliary equipment. Multifunctional machine tool cooling and dust collection equipment comprises a device body, the middle of the lower end of the device body is connected with a filtering assembly, the front end of the device body is connected with a cooling assembly, the rear end of the device body is connected with a dust collector, and one end of the dust collector is connected with a second rotating rod. Through the pre-dedusting design of the air blowing mechanism and the air gathering characteristic of a conical air blowing cavity, chippings on a machining part are removed in time during machining, interference of the chippings on detection of a temperature sensor is avoided, temperature data feedback is more accurate, and once the temperature exceeds the standard, the system can rapidly start a cooling spray head to spray water for cooling and accurately control the temperature of a workpiece; the problems of metallographic structure change, hardness and strength reduction and the like caused by too high temperature are prevented, the workpiece machining precision and quality are effectively guaranteed, and the product percent of pass is increased.

Description

Technical Field

[0001] The present invention relates to the technical field of machine tool auxiliary equipment, and more specifically, to a multifunctional machine tool cooling and dust collection device. Background Art

[0002] In the field of modern mechanical processing, multifunctional machine tools have become the core equipment for manufacturing industry upgrading due to their efficient and flexible composite processing capabilities.

[0003] At present, when the multifunctional machine tool cooling and dust collection equipment is processing objects, the processing end of the machine tool and the processing part of the object will continuously rub against each other, which will generate heat, thereby increasing the temperature of the processing end and the processing part of the object. If the temperature is too high, the metallographic structure of the material may change, resulting in changes in properties such as hardness and strength, affecting the processing accuracy and workpiece quality. In this way, a temperature sensor is required to detect the temperature change of the object. If the temperature reaches the detection threshold of the sensor, the cooling equipment will be started to cool it. However, debris will be generated during the processing of the object, and the debris will cover the surface of the processing part of the object, which will make the data detected by the temperature sensor inaccurate, resulting in the temperature of the object being too high, and then the metallographic structure of the object may change, resulting in changes in properties such as hardness and strength, affecting the processing accuracy and workpiece quality. Summary of the invention

[0004] The object of the present invention is to provide a multifunctional machine tool cooling and dust collection device to solve the problems raised in the above background technology.

[0005] A multifunctional machine tool cooling and dust collection device comprises a device body, a filter assembly is connected to the middle part of the lower end of the device body, a cooling assembly is connected to the front end of the device body, a dust collector is connected to the rear end of the device body, and a second rotating rod is connected to one end of the dust collector; The cooling component includes a first rotating rod, one end of which is connected to a first rectangular rotating block, a first sliding groove is provided on one end surface of the first rectangular rotating block, an electric telescopic rod is connected to the inner cavity of the first sliding groove, one end of the electric telescopic rod is connected to a cooling mechanism, and the lower ends of the first rotating rod and the second rotating rod are both connected to servo motors.

[0006] Preferably, the filtering assembly includes an operating table, electromagnetic sliders are connected to both sides of the lower end of the operating table, the lower end of each of the electromagnetic sliders is connected to an electromagnetic slide rail, the lower end of each of the electromagnetic slide rails is connected to a base, each base is provided with a first slide groove on the side of one end facing the operating table, and telescopic movable plates are connected to the front and rear ends of the operating table, and the lower end of each telescopic movable plate is connected to a second electromagnetic slider.

[0007] Preferably, a plurality of guide grooves are provided on the upper end surface of the operating table, a plurality of filter holes are provided in the inner cavity of each of the guide grooves, and a water storage cavity is connected to the lower end of the operating table, and a first slider is connected to the two end sides of the water storage cavity, and the first slider is installed in the inner cavity of the first slide groove, and a water pump is installed in the water storage cavity.

[0008] Preferably, the cooling mechanism includes a rectangular moving block, a groove is provided on the surface of the rectangular moving block, a blowing mechanism is connected to the inner cavity of the groove, support rods are connected to both ends of the blowing mechanism, a first driving motor is connected to the surface of one end of the support block connected to one end of the electric telescopic rod, and the rectangular moving block is installed in the inner cavity of the first sliding groove, and one end of the rectangular moving block is fixedly connected to the electric telescopic rod.

[0009] Preferably, the blowing mechanism includes a conical blowing chamber, the upper end of the conical blowing chamber is connected to a rectangular frame, the inner cavity of the rectangular frame is connected to a second driving motor, the output end of the second driving motor is connected to a first rotating belt, the lower end of the first rotating belt is connected to a circular rotating shaft, and the diameter of the conical blowing chamber away from the rectangular moving block becomes smaller and smaller, the circular rotating shaft is a hollow structure, the first rotating belt is connected to the circular rotating shaft by passing through the outer surface of the conical blowing chamber, and the front end of the rectangular frame is connected to a temperature sensor and a calibration sensor.

[0010] Preferably, a fan is connected to one end of the circular rotating shaft, and a water gun tube passes through the middle part of the circular rotating shaft, a cooling nozzle is connected to one end of the water gun tube, and the front end circle of the cooling nozzle is in the same plane as the center of one end of the conical blast chamber, and the conical blast chamber and the cooling nozzle form an annular cavity, and the diameter of the end of the conical blast chamber away from the rectangular moving block becomes smaller and smaller, thereby playing a role of gathering wind and increasing the blast effect, and the end of the water gun tube away from the cooling nozzle is connected to a water pipe, and the water pipe is connected to the water pump in the water storage chamber by passing through the base.

[0011] Preferably, the device body is equipped with a cooling dust suction system, and the cooling dust suction system includes a cooling dust suction processing unit. The input end of the cooling dust suction processing unit is connected to a calibration sensing module, a starting module and a temperature sensing module, and the output end of the cooling processing unit is connected to a first control module, a second control module and a third control module.

[0012] Preferably, the input end of the calibration sensing module is signal-connected to the data input end of the electric telescopic rod, and the output end of the first control module is signal-connected to the data output end of the electric telescopic rod.

[0013] Preferably, the input end of the starting module is connected to the data input end signal of the processing component in the device body, the output end of the second control module is connected to the data output end signal of the blowing mechanism, the input end of the temperature sensing module is connected to the data input end signal of the cooling mechanism, and the output end of the third control module is connected to the data output end signal of the cooling mechanism.

[0014] Compared with the prior art, the advantages of the present invention are: 1. In the present invention, through the pre-dust removal design of the blast mechanism and the wind gathering characteristics of the conical blast chamber, the debris in the processing area can be removed in time during processing to avoid the debris interfering with the temperature sensor detection, so that the temperature data feedback is more accurate. Once the temperature exceeds the standard, the system can quickly start the cooling nozzle to spray water to cool down, accurately control the temperature of the workpiece, and prevent problems such as changes in metallographic structure and reduction in hardness and strength caused by excessive temperature, effectively ensure the processing accuracy and quality of the workpiece, and improve the product qualification rate.

[0015] 2. In the present invention, the blowing mechanism adopts a design of a cone-shaped blowing chamber in combination with a fan, and utilizes the wind-gathering characteristics of the cone structure to enhance the blowing effect and efficiently remove debris from the processing area. The annular cavity design of the cooling nozzle and the blowing chamber enables the water mist to cover the processing area more evenly under the action of wind, thereby improving the cooling efficiency. Compared with traditional cooling methods, it can reduce the temperature of the processing end and the workpiece more quickly and effectively.

[0016] 3. In the present invention, the electromagnetic slider and electromagnetic slide rail design of the filter assembly allow the operating table to be flexibly moved, which is convenient for positioning and processing of workpieces. The guide grooves and filter holes on the surface of the operating table cooperate with the water storage chamber and the water pump to realize the circulation filtration and recycling of the coolant, reduce the waste of coolant and environmental pollution, and reduce the cost of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the working state structure of the present invention; Figure 3 It is a schematic diagram of the structure of the cooling component of the present invention; Figure 4 It is a schematic diagram of the cooling mechanism structure of the present invention; Figure 5 It is a schematic diagram of the structure of the air blowing mechanism of the present invention; Figure 6 It is a schematic diagram of the structure of the filter assembly of the present invention; Figure 7 It is a system structure block diagram of the present invention.

[0018] Explanation of the numbers in the figure: 1. device body; 2. filtering component; 201. operating table; 202. electromagnetic slider; 203. electromagnetic slide rail; 204. base; 205. first slide groove; 206. guide groove; 207. filtering hole; 208. water storage chamber; 209. first slider; 3. cooling component; 301. first rotating rod; 302. first rectangular rotating block; 303. first sliding groove; 304. electric telescopic rod; 305. cooling mechanism; 306. rectangular moving block; 307. groove; 308. blowing mechanism; 309. supporting rod; 310. first driving motor; 311. conical blowing chamber; 312. rectangular frame; 313. second driving motor; 314. first rotating belt; 315. circular rotating shaft; 316. fan; 317. cooling nozzle; 318. water gun tube; 4. vacuum cleaner; 5. second rotating rod. DETAILED DESCRIPTION

[0019] Example: See Figure 1 and Figure 2 A multifunctional machine tool cooling and dust collection device comprises a device body 1, a filter assembly 2 is connected to the middle part of the lower end of the device body 1, a cooling assembly 3 is connected to the front end of the device body 1, a dust collector 4 is connected to the rear end of the device body 1, and a second rotating rod 5 is connected to one end of the dust collector 4; See also Figure 3 The cooling component 3 includes a first rotating rod 301, one end of which is connected to a first rectangular rotating block 302, a first sliding groove 303 is provided on one end surface of the first rectangular rotating block 302, an electric telescopic rod 304 is connected to the inner cavity of the first sliding groove 303, one end of the electric telescopic rod 304 is connected to a cooling mechanism 305, and the lower ends of the first rotating rod 301 and the second rotating rod 5 are both connected to servo motors.

[0020] See also Figure 6 The filtering component 2 includes an operating table 201, and electromagnetic sliders 202 are connected to both sides of the lower end of the operating table 201. The lower end of each electromagnetic slider 202 is connected to an electromagnetic slide rail 203, and the lower end of each electromagnetic slide rail 203 is connected to a base 204. Each base 204 is provided with a first slide groove 205 on the side of one end facing the operating table 201, and the front and rear ends of the operating table 201 are connected to telescopic movable plates, and the lower end of each telescopic movable plate is connected to a second electromagnetic slider.

[0021] See also Figure 6A plurality of guide grooves 206 are provided on the upper surface of the operating table 201, and a plurality of filter holes 207 are provided in the inner cavity of each guide groove 206. A water storage cavity 208 is connected to the lower end of the operating table 201, and first sliders 209 are connected to the two end sides of the water storage cavity 208. The first sliders 209 are installed in the inner cavity of the first slide groove 205, and a water pump is installed in the water storage cavity 208.

[0022] Specifically, the electromagnetic slider 202 and the electromagnetic slide rail 203 of the filter component 2 are designed to enable the operating table 201 to be flexibly moved, which is convenient for positioning and processing of workpieces. The guide groove 206 and the filter hole 207 on the surface of the operating table 201 cooperate with the water storage chamber 208 and the water pump to realize the circulation filtration and recycling of the coolant, reduce the waste of coolant and environmental pollution, and reduce the cost of use.

[0023] See also Figure 4 The cooling mechanism 305 includes a rectangular moving block 306, a groove 307 is opened on the surface of the rectangular moving block 306, a blowing mechanism 308 is connected to the inner cavity of the groove 307, and support rods 309 are connected to both ends of the blowing mechanism 308. The surface of one end of the support rod 309 connected to one end of the electric telescopic rod 304 is connected to the first driving motor 310, and the rectangular moving block 306 is installed in the inner cavity of the first sliding groove 303, and one end of the rectangular moving block 306 is fixedly connected to the electric telescopic rod 304.

[0024] See also Figure 5 The blowing mechanism 308 includes a conical blowing chamber 311, the upper end of the conical blowing chamber 311 is connected to a rectangular frame 312, the inner cavity of the rectangular frame 312 is connected to a second driving motor 313, the output end of the second driving motor 313 is connected to a first rotating belt 314, the lower end of the first rotating belt 314 is connected to a circular rotating shaft 315, and the diameter of the conical blowing chamber 311 away from the rectangular moving block 306 becomes smaller and smaller, the circular rotating shaft 315 is a hollow structure, the first rotating belt 314 is connected to the circular rotating shaft 315 by passing through the outer surface of the conical blowing chamber 311, and the front end of the rectangular frame 312 is connected to a temperature sensor and a calibration sensor.

[0025] Specifically, through the pre-dust removal design of the blowing mechanism 308 and the wind gathering characteristics of the conical blowing chamber 311, debris from the processing area can be removed in time during processing to prevent debris from interfering with the temperature sensor detection, making the temperature data feedback more accurate. Once the temperature exceeds the standard, the system can quickly start the cooling nozzle 317 to spray water for cooling, accurately control the temperature of the workpiece, and prevent problems such as changes in metallographic structure and a decrease in hardness and strength caused by excessive temperature, thereby effectively ensuring the processing accuracy and quality of the workpiece and improving the product qualification rate.

[0026] See also Figure 5A fan 316 is connected to one end of the circular rotating shaft 315, and a water gun tube 318 passes through the middle part of the circular rotating shaft 315, and a cooling nozzle 317 is connected to one end of the water gun tube 318, and the front end circle of the cooling nozzle 317 is in the same plane as the center of one end of the conical blast chamber 311, and the conical blast chamber 311 and the cooling nozzle 317 form an annular cavity, and the diameter of the end of the conical blast chamber 311 away from the rectangular moving block 306 becomes smaller and smaller, thereby playing a role of gathering wind, thereby increasing the blast effect, and the end of the water gun tube 318 away from the cooling nozzle 317 is connected to a water pipe, and the water pipe is connected to the water pump in the water storage chamber 208 by passing through the base 204.

[0027] Specifically, the blowing mechanism 308 adopts a design that cooperates with the conical blowing chamber 311 and the fan 316, and utilizes the wind-gathering characteristics of the conical structure to enhance the blowing effect and efficiently remove debris from the processing area. The annular cavity design of the cooling nozzle 317 and the blowing chamber allows the water mist to cover the processing area more evenly under the action of wind, thereby improving the cooling efficiency. Compared with traditional cooling methods, it can more quickly and effectively reduce the temperature of the processing end and the workpiece.

[0028] See also Figure 7 The device body 1 is equipped with a cooling dust collection system, which includes a cooling dust collection processing unit. The input end of the cooling dust collection processing unit is connected to a calibration sensing module, a starting module and a temperature sensing module, and the output end of the cooling processing unit is connected to a first control module, a second control module and a third control module.

[0029] The input end of the calibration sensing module is signal-connected to the data input end of the electric telescopic rod 304 , and the output end of the first control module is signal-connected to the data output end of the electric telescopic rod 304 .

[0030] The input end of the starting module is connected to the data input end signal of the processing component in the device body 1, the output end of the second control module is connected to the data output end signal of the blowing mechanism 308, the input end of the temperature sensing module is connected to the data input end signal of the cooling mechanism 305, and the output end of the third control module is connected to the data output end signal of the cooling mechanism 305.

[0031] Working principle: first, place the object to be processed on the upper surface of the operating table 201, then start the electromagnetic slide rail 203, and let the electromagnetic slider 202 move along the electromagnetic slide rail 203 toward the processing component in the device body 1, thereby driving the operating table 201 and the water storage chamber 208 to move, and then drive the object to move until the processing part of the object and the processing end of the processing component are at the same level, and then let the processing component move downward until the processing end of the processing component and the processing part of the object are at the same level, and let the processing end contact the processing part; When the processing end contacts the processing part, the servo motor is started, and the first rotating rod 301 and the second rotating rod 5 are driven to rotate ninety degrees, so that the suction port of the vacuum cleaner 4 is aligned with the processing object, and the cooling nozzle 317 in the blowing mechanism 308 is directed toward the processing object. At this time, the calibration sensor module will input the sensing data of the calibration sensor into the processing unit, and then the processing unit will transmit the data to the first control module, and let the first control module start the electric telescopic rod 304 to perform the telescopic operation, thereby driving the cooling mechanism 305 to move along the first sliding groove 303 until the calibration sensor detects that the center of the cooling nozzle 317 is in the same plane as the end circle of the processing end. At this time, the calibration sensor will input the sensing data into the processing unit, and then the processing unit will transmit the data to the first control module, and let the first control module stop the electric telescopic rod 304; When the electric telescopic rod 304 is stopped, the processing end of the processing component is started to process the object. When the processing component is processing, the data will be input into the cooling and dust collection processing unit through the starting module, and the first driving motor 310 will be started by the cooling and dust collection processing unit, and the support rod 309 will be driven to rotate, thereby driving the conical blast chamber 311 to rotate along the groove 307 until the nozzle of the cooling nozzle 317 is aligned with the junction between the end of the processing end and the object, and then the cooling and dust collection processing unit will transmit the data to the second control module and start the second driving motor 313, thereby driving the first rotating belt 314 to rotate. , and then drive the fan 316 to rotate, so that the external wind passes through the rear end of the conical blast chamber 311, and then is output from the front end of the conical blast chamber 311. During the transportation process, since the diameter of the conical blast chamber 311 becomes smaller and smaller, the wind gathering effect is activated, thereby increasing the wind force ejected from the conical blast chamber 311, and performing dust removal operation on the junction between the processing end and the object, thereby preventing the debris generated by the end head of the processing end during the processing from being blown to one end of the vacuum cleaner 4, and then the vacuum cleaner 4 performs an operation to absorb the dust. At the same time, during the processing of the end head, the temperature of the processing part of the object will continue to rise; As the temperature of the processing part of the object continues to rise, the temperature sensing module will transmit the sensing data to the cooling and vacuum processing unit, and then the data will be transmitted to the third control module through the cooling and vacuum processing unit, and the third control module will start the water pump, so that the water source in the water storage chamber 208 will be sprayed to the processing part of the object through the cooling nozzle 317, so as to cool the processing end and the processing part of the object, and the cooled water will be transported to the filter hole 207 through the guide groove 206, and then transported to the inner cavity of the water storage chamber 208, until the temperature of the object drops below the detection threshold range of the temperature sensor, at which time the cooling operation is stopped, and then until the object processing is completed, all operations are ended.

[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A multifunctional machine tool cooling and dust collection device, comprising a device body (1), characterized in that: A filter assembly (2) is connected to the middle portion of the lower end of the device body (1), a cooling assembly (3) is connected to the front end of the device body (1), a vacuum cleaner (4) is connected to the rear end of the device body (1), and one end of the vacuum cleaner (4) is connected to a second rotating rod (5); The cooling component (3) comprises a first rotating rod (301), one end of the first rotating rod (301) is connected to a first rectangular rotating block (302), one end surface of the first rectangular rotating block (302) is provided with a first sliding groove (303), an electric telescopic rod (304) is connected to the inner cavity of the first sliding groove (303), and one end of the electric telescopic rod (304) is connected to a cooling mechanism (305).

2. The multifunctional machine tool cooling and dust collection device according to claim 1, characterized in that: The filter assembly (2) comprises an operating table (201), the lower ends of the operating table (201) are connected to electromagnetic sliders (202) on both sides, the lower end of each electromagnetic slider (202) is connected to an electromagnetic slide rail (203), the lower end of each electromagnetic slide rail (203) is connected to a base (204), and each base (204) is provided with a first slide groove (205) on the side surface of one end facing the operating table (201).

3. The multifunctional machine tool cooling and dust collection device according to claim 2, characterized in that: The upper surface of the operating table (201) is provided with a plurality of guide grooves (206), the inner cavity of each guide groove (206) is provided with a plurality of filter holes (207), and the lower end of the operating table (201) is connected to a water storage cavity (208), and the two end sides of the water storage cavity (208) are connected to first sliding blocks (209).

4. The multifunctional machine tool cooling and dust collection device according to claim 3, characterized in that: The cooling mechanism (305) comprises a rectangular moving block (306), a groove (307) being provided on the surface of the rectangular moving block (306), an air blowing mechanism (308) being connected to the inner cavity of the groove (307), support rods (309) being connected to both ends of the air blowing mechanism (308), and a first driving motor (310) being connected to the surface of one end of the support rod (309) connected to one end of the electric telescopic rod (304).

5. The multifunctional machine tool cooling and dust collection device according to claim 4, characterized in that: The blowing mechanism (308) comprises a conical blowing chamber (311), the upper end of the conical blowing chamber (311) is connected to a rectangular frame (312), the inner cavity of the rectangular frame (312) is connected to a second driving motor (313), the output end of the second driving motor (313) is connected to a first rotating belt (314), and the lower end of the first rotating belt (314) is connected to a circular rotating shaft (315).

6. The multifunctional machine tool cooling and dust collection device according to claim 5, characterized in that: One end of the circular rotating shaft (315) is connected to a fan (316), and a water gun tube (318) runs through the middle portion of the circular rotating shaft (315), and one end of the water gun tube (318) is connected to a cooling nozzle (317).

7. The multifunctional machine tool cooling and dust collection device according to claim 6, characterized in that: The device body (1) is equipped with a cooling dust collection system, which includes a cooling dust collection processing unit. The input end of the cooling dust collection processing unit is connected to a calibration sensing module, a start-up module and a temperature sensing module, and the output end of the cooling processing unit is connected to a first control module, a second control module and a third control module.

8. The multifunctional machine tool cooling and dust collection device according to claim 7, characterized in that: The input end of the calibration sensing module is signal-connected to the data input end of the electric telescopic rod (304), and the output end of the first control module is signal-connected to the data output end of the electric telescopic rod (304).

9. The multifunctional machine tool cooling and dust collection device according to claim 8, characterized in that: The input end of the start-up module is signal-connected to the data input end of the processing component in the device body (1), the output end of the second control module is signal-connected to the data output end of the blowing mechanism (308), the input end of the temperature sensing module is signal-connected to the data input end of the cooling mechanism (305), and the output end of the third control module is signal-connected to the data output end of the cooling mechanism (305).

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