Workpiece surface inspection apparatus
By designing a rotary drive mechanism and a transmission mechanism, the automatic positioning and synchronous feeding, inspection, and unloading of the workpiece surface inspection equipment are realized, solving the problems of difficult position calibration and low efficiency in existing equipment, and improving the accuracy and efficiency of inspection.
Patent Information
- Application Number
- CN202510276498.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2045-03-10
AI Technical Summary
Existing workpiece surface inspection equipment is cumbersome in the loading and unloading process, especially when inspecting cylindrical workpieces, the position calibration is difficult, which affects the accuracy of the inspection and is inefficient.
A workpiece surface inspection device was designed, comprising a rotary drive mechanism, a transmission mechanism, and a locking mechanism. The device achieves automatic positioning and rotational inspection of the workpiece through a ring seat and clamping centers. Combined with a cleaning-function inspection mechanism, it enables simultaneous automatic feeding, inspection, and unloading.
It improves the accuracy and efficiency of inspection, is applicable to workpieces of different diameters, expands the scope of application of inspection equipment, and simplifies the workpiece positioning and loading/unloading process.
Smart Images

Figure CN120121622B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of workpiece surface detection, in particular to a workpiece surface detection device. BACKGROUND
[0002] After the workpiece is processed, the workpiece generally needs to be detected to find the surface quality problem and ensure the quality of the product. The existing workpiece surface detection is mostly manually detected by the workers through the handheld detection instrument to detect the defects of the workpiece surface one by one. However, the manual detection not only has a large labor intensity, but also has a low work efficiency, and the accuracy of the detection result is easily affected by the working state of the workers, especially when the column and the rotary workpiece are detected.
[0003] Some workpiece surface detection devices exist at present, but there are still some defects in the use process. The feeding and discharging process of the existing workpiece surface detection device is relatively cumbersome, especially for the column workpiece. Before each detection, the workpiece position needs to be calibrated and positioned first, so that the clamping head can accurately clamp the two ends of the workpiece. This increases the difficulty of positioning the workpiece, increases the burden of the workers, and easily causes the position of the workpiece to be inaccurate and deviated, thereby affecting the accuracy of the detection. After each workpiece detection is completed, a lot of time is spent on disassembling the workpiece and feeding the next workpiece, which greatly reduces the workpiece detection efficiency and is very inconvenient. SUMMARY
[0004] The present application aims to provide a workpiece surface detection device to solve the problems in the background.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a workpiece surface detection device, comprising a protective shell, a concave support is fixedly connected to the bottom plate in the cavity of the protective shell, slide rods are fixedly connected to the left and right sides of the concave support in a front and back symmetrical manner, one end of the slide rod away from the concave support is fixedly connected to the inner side wall of the protective shell, rotary drive mechanisms are installed on the left and right sides of the concave support in a left and right symmetrical manner above the slide rods, a rotary column is rotatably installed in the concave support, two annular seats are fixedly sleeved on the rotary column, a plurality of grooves are formed in the side surface of the annular seat in a ring array, the grooves on the two annular seats are distributed in a left and right symmetrical manner, workpiece bodies are installed in the two grooves distributed in a symmetrical manner on the two annular seats, a supporting mechanism is installed in each groove, a transmission mechanism is installed in the rotary column, a locking mechanism is installed at one end of the transmission mechanism, and a detection mechanism with a cleaning function is installed above the annular seat at the upper end of the cavity of the protective shell.
[0006] As a further further scheme of the present application, the rotating drive mechanism comprises a hydraulic cylinder fixedly installed outside the protective shell, the end of the hydraulic cylinder piston rod penetrates through the side of the protective shell and is fixedly connected with a positioning support, the lower end of the positioning support is fixedly connected with a sliding seat in front and back symmetry, a clamping center is rotatably installed on the side of the positioning support close to the annular seat, the clamping center is driven by the motor shaft of the first servo motor fixedly installed on the side of the positioning support, the sliding seat is sleeved on the sliding rod, and the sliding seat and the sliding rod are left and right slidingly connected.
[0007] As a further further scheme of the present application, the rotating column is fixedly connected with a concave plate in left and right symmetry at both ends, the side of the concave plate is fixedly connected with a cylinder, the cylinder is rotatably connected with the side of the concave support, and one of the cylinders is driven by the output shaft of the stepping motor fixedly installed on the outer side of the concave support.
[0008] As a further further scheme of the present application, the inner side of the rotating column is provided with a regular polygon slot, a plurality of sliding grooves are arranged in an annular array at both ends of the inner side of the regular polygon slot, the annular seat is sleeved above the sliding grooves, a plurality of supporting mechanisms on the annular seat are distributed in an annular array outside the transmission mechanism, the number of the grooves on the annular seat is the same as the number of the sliding grooves at one end of the regular polygon slot, the transmission mechanism comprises a screw rod rotatably installed in the regular polygon slot, two regular polygon sleeves are sleeved on the screw rod, the screw rod is in threaded connection with the regular polygon sleeves, the side of each of the two regular polygon sleeves is fixedly connected with a plurality of extrusion blocks in an annular array, the upper end of each of the extrusion blocks is provided as a slope, and the upper end of each of the extrusion blocks is fixedly connected with an obliquely arranged T-shaped guide rail.
[0009] As a further further scheme of the present application, the regular polygon sleeve is left and right slidingly connected with the regular polygon slot, and the extrusion blocks and the T-shaped guide rail are arranged in the sliding grooves and left and right slidingly connected with the sliding grooves.
[0010] As a further further scheme of the present application, the two inner side walls of the groove are symmetrically provided with guide grooves, a lifting groove is penetratingly provided at the bottom of the groove, the position of the lifting groove is aligned with the sliding groove, the supporting mechanism comprises a supporting block slidingly installed in the groove, a V-shaped placing groove is provided at the side of the supporting block away from the bottom of the groove, rotating wheels are symmetrically rotatably connected to the two inclined inner side walls of the V-shaped placing groove, a transmission plate is fixedly connected to the side of the supporting block close to the bottom of the groove, the transmission plate is penetratingly inserted into the lifting groove, the end of the transmission plate away from the supporting block extends into the sliding groove, an inclined surface is provided at the end of the transmission plate extending into the sliding groove, the inclined surface of the transmission plate is parallel to and slidingly contacts with the slope of the extrusion block, a T-shaped groove is provided at the end of the transmission plate close to the extrusion block, and the T-shaped groove is slidingly connected with the T-shaped guide rail.
[0011] As a further further scheme of the present application, the support block is symmetrically fixedly connected with guide blocks on two sides, the guide blocks are in sliding connection with the guide grooves, and the transmission plate is in sliding connection with the lifting grooves.
[0012] As a further further scheme of the present application, the rotating column is provided with a circular groove at one end, the circular groove is arranged on the inner side of the concave plate, a contraction groove is arranged on the inner side of the circular groove, a threaded hole is arranged on the inner side wall of the contraction groove, the threaded hole penetrates the rotating column outward, the locking mechanism comprises a circular shaft fixedly connected at one end of the screw rod, one end of the circular shaft extends to the outside through the rotating column and the circular groove in sequence, a limiting gear and a crank handle are fixedly sleeved on one end of the circular shaft from inside to outside in sequence, the limiting gear is rotatably arranged in the circular groove, a locking tooth block is arranged on the side surface of the limiting gear, a rectangular groove is arranged on the side surface of the locking tooth block, a locking screw is threadedly arranged in the threaded hole, one end of the locking screw extends into the contraction groove, a light rod is fixedly connected at one end of the locking screw extending into the contraction groove, one end of the light rod extends into the rectangular groove through the locking tooth block, a limiting circular block is fixedly connected at one end of the light rod extending into the rectangular groove, a locking spring is sleeved on the light rod, and two ends of the locking spring are respectively in abutment with the locking tooth block and the contraction groove.
[0013] As a further further scheme of the present application, the locking tooth block is in sliding connection with the contraction groove, the light rod is in sliding connection with the locking tooth block, and the limiting circular block is in abutment with one end of the rectangular groove.
[0014] As a further further scheme of the present application, the detection mechanism comprises a lead screw rotatably arranged on the upper end of the inner cavity of the protection shell, the lead screw is driven by the motor shaft of the second servo motor fixedly arranged on the outer side surface of the protection shell, a reverse T-shaped plate is sleeved on the lead screw, the lead screw is in threaded connection with the reverse T-shaped plate, the upper end of the reverse T-shaped plate is in left-right sliding contact with the upper end of the inner cavity of the protection shell, a concave support is arranged below the reverse T-shaped plate, the upper end of the concave support is fixedly connected with guide rods left and right symmetrically, a downward pressing spring is sleeved on each of the two guide rods, the upper end of each of the two guide rods penetrates the lower end of the reverse T-shaped plate upward and is fixedly sleeved with a limiting ring, a roller is rotatably connected to the concave support through a rotating shaft left and right symmetrically at the lower end of the concave support, a detection head is fixedly arranged on the inner side of the concave support, cleaning brushes are fixedly connected with the inner side of the concave support left and right symmetrically at the upper end of the concave support, the roller is in rolling contact with the upper end of the workpiece body, and the cleaning brushes are in sliding contact with the workpiece body.
[0015] The present application has the following advantages:
[0016] 1、Work, first to be detected workpiece body feeding, through the support mechanism in the ring seat support positioning, at this time make stepper motor output shaft rotation unit, through the ring seat drive workpiece body rotation to the top, make the workpiece body just under the detection mechanism; make two rotating drive mechanism in two clamping center close to each other, through two clamping center workpiece body clamping positioning, again through the first servo motor shaft drive clamping center rotation, clamping center workpiece body rotation, so as to carry on the subsequent detection work.
[0017] 2、Through the roller, concave bracket, cleaning brush, detection head from one end of the workpiece body to the other end, when the cleaning brush and workpiece body contact, through the cleaning brush on the surface of the workpiece body cleaning, make the detection head from the workpiece body above, scanning detection of the surface of the workpiece body, through the setting of the cleaning brush on the workpiece body cleaning, prevent the sundries affect the subsequent detection results, greatly improve the accuracy of detection.
[0018] 3、After detection, the output shaft of the stepper motor rotates again, at this time the ring seat drive just detection workpiece body down, at the same time the ring seat drive the previous detection workpiece body continue to rotate down, at this time the opening of the groove of the workpiece body rotates to the oblique downward, the workpiece body along the groove outward sliding, complete the unloading operation; such reciprocating, so as to continuously feeding, detection, unloading operation, and feeding, detection, unloading process can be synchronized to greatly improve the work efficiency.
[0019] 4、When the need to detect different diameter workpiece body, first make the locking mechanism loose locking, through the rotation of the handle, handle through the round shaft drive screw rotation, make transmission mechanism drive support mechanism moves, make the support block along the groove inward or outward sliding, so as to realize the adjustment of the position of the support block, make the support block, rotating wheel drive workpiece body can always keep coaxial with the clamping center, so as to realize the support mechanism for supporting positioning of different diameter workpiece body, greatly improve the application range of detection equipment. DETAILED DESCRIPTION
[0020] Figure 1 for the workpiece surface detection equipment structure perspective view;
[0021] Figure 2 for the workpiece surface detection equipment structure sectional view;
[0022] Figure 3 for the detection mechanism structure perspective view;
[0023] Figure 4 for the concave support, rotating column and ring seat structure sectional view;
[0024] Figure 5 For Figure 4 structure amplification schematic diagram at A in the middle;
[0025] Figure 6 structure side view of the rotating column, annular seat and support mechanism of the application;
[0026] Figure 7 structure explosion diagram of the rotating column, annular seat, transmission mechanism and support mechanism of the application;
[0027] Figure 8 structure schematic diagram of the support mechanism of the application;
[0028] Figure 9 structure schematic diagram of the rotating column and locking mechanism of the application;
[0029] Figure 10 structure explosion diagram of the rotating column, transmission mechanism and locking mechanism of the application.
[0030] In the figure: 1, protective shell; 11, concave support; 12, sliding rod; 13, screw rod; 14, workpiece body; 2, rotating column; 21, regular polygon slot; 22, sliding groove; 23, circular groove; 24, contraction groove; 25, threaded hole; 26, concave plate; 27, cylinder; 3, annular seat; 31, groove; 32, guide groove; 33, lifting groove; 4, screw; 41, regular polygon sliding sleeve; 42, extrusion block; 43, T-shaped guide rail; 44, transmission plate; 45, T-shaped groove; 46, support block; 47, guide block; 48, rotating wheel; 5, hydraulic oil cylinder; 51, positioning support; 52, sliding seat; 53, clamping center; 6, inverted T-shaped plate; 61, concave support; 62, guide rod; 63, pressing spring; 64, limiting ring; 65, roller; 66, detection head; 67, cleaning brush; 7, circular shaft; 71, limiting gear; 72, crank; 8, locking tooth block; 81, rectangular groove; 82, locking screw; 83, polished rod; 84, limiting round block; 85, locking spring. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.
[0032] Please refer to Figures 1 to 10The application provides a technical scheme: a workpiece surface detection equipment, which comprises a protective shell 1, the bottom plate of the inner cavity of the protective shell 1 is fixedly connected with a concave support 11, the front and rear sides of the protective shell 1 are both open, the left and right sides of the concave support 11 are both fixedly connected with slide rods 12 in a front-rear symmetrical mode, one end of the slide rod 12 away from the concave support 11 is fixedly connected with the inner side wall of the protective shell 1, the left and right sides of the concave support 11 are both symmetrically installed with rotary drive mechanisms above the slide rods 12, a rotary column 2 is rotatably installed on the inner side of the concave support 11, two annular seats 3 are fixedly sleeved on the rotary column 2, a plurality of grooves 31 are formed in the side of the annular seat 3 in an annular array mode, the grooves 31 on the two annular seats 3 are both symmetrically distributed, the grooves 31 on the two annular seats 3 are one-to-one corresponding, a workpiece body 14 is installed in the two grooves 31 symmetrically distributed on the two annular seats 3, the workpiece body 14 spans in the grooves 31 symmetrically distributed on the two annular seats 3, a supporting mechanism is installed in each groove 31, a transmission mechanism is installed in the rotary column 2, the transmission mechanism is used for adjusting the position of the supporting mechanism, a locking mechanism is installed at one end of the transmission mechanism, a detection mechanism with a cleaning function is installed above the annular seat 3 at the upper end of the inner cavity of the protective shell 1.
[0033] Please refer to Figure 1 and Figure 2 The rotary drive mechanism comprises a hydraulic oil cylinder 5 fixedly installed on the outer side of the protective shell 1, the end of the piston rod of the hydraulic oil cylinder 5 penetrates through the side of the protective shell 1 and is fixedly connected with a positioning support 51, the lower end of the positioning support 51 is fixedly connected with a sliding seat 52 in a front-rear symmetrical mode, a clamping center 53 is rotatably installed on the side of the positioning support 51 close to the annular seat 3, the clamping center 53 is driven by the motor shaft of a first servo motor fixedly installed on the side of the positioning support 51, the first servo motor is installed on the side of the positioning support 51 away from the annular seat 3, the sliding seat 52 is sleeved on the slide rod 12 and is slidably connected with the slide rod 12, the two clamping centers 53 in the two rotary drive mechanisms symmetrically distributed on the left and right sides abut against the two ends of the workpiece body 14.
[0034] The two clamping centers 53 are located at the center of the two ends of the workpiece body 14, the piston rods of the two hydraulic oil cylinders 5 are extended to drive the two positioning supports 51 to move close to each other, the positioning supports 51 drive the sliding seat 52 to slide along the slide rod 12, so that the positioning supports 51 can stably move, the two positioning supports 51 drive the two clamping centers 53 to move close to each other, the workpiece body 14 is clamped and positioned by the two clamping centers 53, and then the clamping center 53 is rotated by the motor shaft of the first servo motor, so that the workpiece body 14 is rotated by the clamping center 53, thereby facilitating the subsequent surface detection of the workpiece body 14.
[0035] Please refer to Figure 4 and Figure 5The concave plate 26 is fixedly connected to the two ends of the rotating column 2, and the side surface of the concave plate 26 is fixedly connected with a cylinder 27, and the cylinder 27 is rotatably connected with the side surface of the concave support 11. One of the cylinders 27 is driven by the output shaft of the stepping motor fixedly installed on the outer side surface of the concave support 11, and the stepping motor is a stepping motor with self-locking function.
[0036] The cylinder 27 is driven by the output shaft of the stepping motor, and the cylinder 27 drives the rotating column 2 to rotate through the concave plate 26. The rotating column 2 drives the annular seat 3 to rotate. The output shaft of the stepping motor stops for a period of time after rotating once, and the output shaft of the stepping motor drives the annular seat 3 to rotate once after rotating once. At this time, the uppermost groove 31 of the annular seat 3 rotates downward, and at the same time, an adjacent groove 31 rotates to the uppermost position. That is, when the output shaft of the stepping motor stops, one groove 31 on the annular seat 3 is just below the detection mechanism, and at the same time, the opening of the groove 31 faces directly upward. In this way, the groove 31 of the annular seat 3 rotates to the lower side of the detection mechanism in turn.
[0037] When the opening of the groove 31 on the annular seat 3 faces directly upward, the openings of the two grooves 31 adjacent to the groove 31 with the opening facing directly upward face obliquely upward. At this time, the groove 31 with the opening facing obliquely upward contains the workpiece body 14 after detection. When the annular seat 3 rotates again, the groove 31 containing the workpiece body 14 after detection rotates downward, so that the opening of the groove 31 faces obliquely downward. At this time, the workpiece body 14 after detection will roll out of the groove 31 downward, thereby completing automatic discharge. A damping pad or a receiving mechanism is installed on the side surface of the protective shell 1, thereby preventing the workpiece body 14 from being damaged.
[0038] At this time, the groove 31 with the opening facing obliquely backward is empty. During the detection of the workpiece body 14 in the groove 31 with the opening facing directly upward, the two grooves 31 with the openings facing obliquely backward are filled with the workpiece bodies 14 to be detected, and the workpiece bodies 14 to be detected are placed horizontally in the two grooves 31 with the openings facing obliquely backward. When one workpiece body 14 is filled, another workpiece body 14 is detected, and another workpiece body 14 is discharged at the same time, thereby greatly improving the work efficiency.
[0039] Please refer to Figure 4 , Figure 6 , Figure 7 and Figure 10The inner side of the rotating column 2 is provided with a regular polygon slot 21, both ends of the inner side of the regular polygon slot 21 are provided with a plurality of sliding grooves 22 in an annular array, the annular seat 3 is sleeved above the sliding groove 22, a plurality of support mechanisms on the annular seat 3 are distributed in an annular array outside the transmission mechanism, the number of the grooves 31 on the annular seat 3 is the same as the number of the sliding grooves 22 at one end of the regular polygon slot 21, the number of the sliding grooves 22 provided at each end of the regular polygon slot 21 is more than 5, preferably 5, the transmission mechanism comprises a screw rod 4 rotatably installed in the regular polygon slot 21, the screw rod 4 is rotatably connected with the rotating column 2 through a rotating shaft, two regular polygon sleeves 41 are sleeved on the screw rod 4, the screw rod 4 is threadedly connected with the regular polygon sleeves 41, the side surface of each of the two regular polygon sleeves 41 is fixedly connected with a plurality of extrusion blocks 42 in an annular array, the number of the extrusion blocks 42 is the same as the number of the sliding grooves 22, the upper end of the extrusion block 42 is provided as a slope surface, the extrusion block 42 is a triangular wedge, and the upper end of the extrusion block 42 is fixedly connected with a T-shaped guide rail 43 arranged obliquely.
[0040] The regular polygon sleeve 41 is slidably connected with the regular polygon slot 21, the extrusion block 42 and the T-shaped guide rail 43 are arranged in the sliding groove 22, and the extrusion block 42 is slidably connected with the sliding groove 22.
[0041] The regular polygon sleeve 41 on the screw rod 4 is driven to slide left and right along the regular polygon slot 21 by forward rotation or reverse rotation of the screw rod 4, and the regular polygon sleeve 41 drives the extrusion block 42 to slide left and right along the sliding groove 22.
[0042] Please refer to Figure 4 、 Figures 6 to 8 Both inner side walls of the groove 31 are symmetrically provided with a guide groove 32, the bottom of the groove 31 is provided with a lifting groove 33, the position of the lifting groove 33 is aligned with the sliding groove 22, the lifting groove 33 is in communication with the inner cavity of the annular seat 3, and the inner end of the lifting groove 33 is in communication with the outer end of the sliding groove 22, and the support mechanism comprises a support block 46 slidably installed in the groove 31, the support block 46 slides from the inside to the outside along the groove 31, the side of the support block 46 away from the bottom of the groove 31 is provided with a V-shaped placing groove, two inclined inner side walls of the V-shaped placing groove are symmetrically rotatably connected with a rotating wheel 48, two inclined inner side walls of the V-shaped placing groove are symmetrically provided with a rotating groove, the rotating wheel 48 is rotatably connected with the rotating groove through a rotating shaft, the side of the support block 46 close to the bottom of the groove 31 is fixedly connected with a transmission plate 44, the transmission plate 44 is inserted into the lifting groove 33, one end of the transmission plate 44 away from the support block 46 extends into the sliding groove 22, one end of the transmission plate 44 extending into the sliding groove 22 is provided with an inclined surface, the inclined surface of the transmission plate 44 is parallel to and in sliding contact with the slope surface of the extrusion block 42, one end of the transmission plate 44 close to the extrusion block 42 is provided with a T-shaped groove 45, the T-shaped groove 45 is slidably connected with the T-shaped guide rail 43, and the T-shaped guide rail 43 is clamped in the T-shaped groove 45.
[0043] Two sides of the support block 46 are symmetrically and fixedly connected with the guide block 47, the guide block 47 is in sliding connection with the guide groove 32, and the transmission plate 44 is in sliding connection with the lifting groove 33.
[0044] When the extrusion block 42 moves left and right, the T-shaped guide rail 43 is driven to slide left and right along the T-shaped groove 45, the transmission plate 44 is driven to slide along the lifting groove 33 by the T-shaped guide rail 43, the support block 46 is driven to slide along the recess 31 by the transmission plate 44, the support block 46 is driven to slide inwards or outwards along the recess 31, the guide block 47 is driven to slide along the guide groove 32 by the support block 46, the support block 46 can stably slide, the position of the support block 46 can be adjusted, the support block 46 can support the workpiece body 14 with different diameters, and then the workpiece body 14 can be coaxial with the clamping center 53.
[0045] When the workpiece body 14 is placed in the recess 31, the workpiece body 14 is in the V-shaped placing groove on the support block 46, and the workpiece body 14 is in contact with the rotating wheel 48 in the V-shaped placing groove, the workpiece body 14 is supported by the cooperation of the support block 46 and the rotating wheel 48, when the workpiece body 14 rotates, the workpiece body 14 drives the rotating wheel 48 to roll synchronously, so that the workpiece body 14 can stably rotate.
[0046] Please refer to Figure 4 , Figure 5 , Figure 9 and Figure 10 , one end of the rotating column 2 is provided with a circular groove 23, the circular groove 23 is arranged on the inner side of the concave plate 26, the inner side of the circular groove 23 is provided with a contraction groove 24, the inner side wall of the contraction groove 24 is provided with a threaded hole 25, the threaded hole 25 penetrates outwardly through the rotating column 2, the locking mechanism comprises a circular shaft 7 fixedly connected to one end of the screw rod 4, one end of the circular shaft 7 extends to the outside through the rotating column 2, the circular groove 23 and the like in sequence, the circular shaft 7 is in rotational connection with the rotating column 2, one end of the circular shaft 7 is fixedly sleeved with a limiting gear 71 and a rocking handle 72 from inside to outside in sequence, the rocking handle 72 is in the concave plate 26, and the concave plate 26 does not affect the normal rotation of the rocking handle 72, the limiting gear 71 is rotatably installed in the circular groove 23, the side surface of the limiting gear 71 is clamped with a locking tooth block 8, the side surface of the locking tooth block 8 is provided with a rectangular groove 81 penetratingly, the threaded hole 25 is threadedly installed with a locking screw 82, one end of the locking screw 82 extends into the contraction groove 24, one end of the locking screw 82 extending into the contraction groove 24 is fixedly connected with a light rod 83, one end of the light rod 83 extends into the rectangular groove 81 through the locking tooth block 8, one end of the light rod 83 extending into the rectangular groove 81 is fixedly connected with a limiting circular block 84, the light rod 83 is sleeved with a locking spring 85, the two ends of the locking spring 85 are respectively in abutment with the locking tooth block 8 and the contraction groove 24, the locking spring 85 applies an elastic force to the locking tooth block 8, so that the locking tooth block 8 always tends to be clamped with the limiting gear 71.
[0047] The locking tooth block 8 is in sliding connection with the contraction groove 24, the light rod 83 is in sliding connection with the locking tooth block 8, the light rod 83 can slide along the threaded hole 25, the limiting circular block 84 is in abutment with one end of the rectangular groove 81, and the limiting circular block 84 can slide along the rectangular groove 81.
[0048] When the screw rod 4 needs to be rotated, the locking screw 82 is first rotated outward along the threaded hole 25, at this time the locking screw 82 drives the light rod 83 to slide outward along the locking tooth block 8, the light rod 83 drives the limiting circular block 84 to slide along the rectangular groove 81, when the locking screw 82 is completely removed from the threaded hole 25, the locking screw 82 drives the light rod 83 to move into the threaded hole 25, and the limiting circular block 84 moves from one end of the rectangular groove 81 to the other end;
[0049] At this time, the locking screw 82 is pulled outward, the locking screw 82 drives the light rod 83 to move outward along the threaded hole 25, the light rod 83 slides along the contraction groove 24 through the limiting circular block 84, at this time the limiting circular block 84 drives the locking tooth block 8 to move synchronously, the locking tooth block 8 extrudes the locking spring 85, and at the same time the locking tooth block 8 is separated from the limiting gear 71, at this time the handle 72 can be rotated according to needs, the handle 72 drives the screw rod 4 to rotate through the circular shaft 7.
[0050] When the screw rod 4 needs to be fixed, that is, when the transmission mechanism needs to be locked, the locking screw 82 is loosened, the locking tooth block 8 is clamped with the limiting gear 71 under the action of the elastic force of the locking spring 85, and then the locking screw 82 is screwed inward along the threaded hole 25, the locking screw 82 drives the light rod 83 to insert into the locking tooth block 8, and at the same time the light rod 83 drives the limiting circular block 84 to move along the rectangular groove 81 until the limiting circular block 84 is in abutment with one end of the rectangular groove 81, through the cooperation of the locking spring 85, the locking screw 82, the light rod 83 and the limiting circular block 84, the locking tooth block 8 is clamped with the limiting gear 71, so that the limiting gear 71 is locked;
[0051] When the limiting gear 71 is locked and cannot be rotated, since the limiting gear 71 is fixedly connected with the circular shaft 7 and the circular shaft 7 is fixedly connected with the screw rod 4, the limiting gear 71, the circular shaft 7 and the screw rod 4 rotate or stop synchronously, when the limiting gear 71 is locked, the circular shaft 7 and the screw rod 4 also cannot be rotated and are locked, thereby completing the locking of the transmission mechanism.
[0052] The limiting circular block 84 is arranged to abut against the locking tooth block 8, so as to prevent the locking tooth block 8 from being separated from the limiting gear 71 in the process of rotating the rotating column 2.
[0053] Please refer to Figures 1 to 3The detection mechanism comprises a screw rod 13 rotatably installed on the upper end of the inner cavity of the protective shell 1, the screw rod 13 is driven by the motor shaft of the second servo motor fixedly installed on the outer side of the protective shell 1, the screw rod 13 is sleeved with an inverted T-shaped plate 6, the screw rod 13 is threadedly connected with the inverted T-shaped plate 6, the upper end of the inverted T-shaped plate 6 is in left-right sliding contact with the upper end of the inner cavity of the protective shell 1, a concave bracket 61 is arranged below the inverted T-shaped plate 6, the upper end of the concave bracket 61 is fixedly connected with guide rods 62 in left-right symmetry, lower pressing springs 63 are sleeved on the two guide rods 62, the upper ends of the two guide rods 62 are upwardly penetrated through the lower end of the inverted T-shaped plate 6 and are fixedly sleeved with limiting rings 64, the guide rods 62 are in up-down sliding connection with the inverted T-shaped plate 6, the two ends of the lower pressing springs 63 are respectively in abutment with the inverted T-shaped plate 6 and the concave bracket 61, the lower pressing springs 63 apply downward elastic force to the concave bracket 61, the lower end of the concave bracket 61 is rotatably connected with rollers 65 through rotating shafts in left-right symmetry, a detection head 66 is fixedly installed on the inner side of the upper end of the concave bracket 61, cleaning brushes 67 are fixedly connected on the inner side of the upper end of the concave bracket 61 in left-right symmetry on the left and right sides of the detection head 66, the rollers 65 are in rolling contact with the upper end of the workpiece body 14, and the cleaning brushes 67 are in sliding contact with the workpiece body 14.
[0054] In the initial state, the rollers 65 are not in contact with the workpiece body 14, at this time, the concave bracket 61 is moved downward to the lowermost position under the elastic force of the lower pressing springs 63, and at this time, the lowermost end of the rollers 65 is below the uppermost end of the workpiece body 14.
[0055] The motor shaft of the second servo motor drives the screw rod 13 to rotate forward or reversely, the screw rod 13 drives the inverted T-shaped plate 6 to slide left and right, the concave bracket 61 is driven to move left and right by the guide rods 62 when the inverted T-shaped plate 6 moves left and right, when the concave bracket 61 moves to the upper side of the workpiece body 14, the rollers 65 first contact the workpiece body 14, when the rollers 65 roll to the upper end of the workpiece body 14, the workpiece body 14 pushes the rollers 65 to move upward, so that the lowermost end of the rollers 65 is in contact with the uppermost end of the workpiece body 14, the concave bracket 61, the cleaning brushes 67 and the detection head 66 are synchronously moved upward under the driving of the rollers 65, so that the detection head 66 is above the workpiece body 14, the cleaning brushes 67 are in contact with the upper end of the workpiece body 14, and the cleaning and detection of the workpiece are completed.
[0056] When the concave bracket 61 moves upward, the guide rods 62 slide upward along the inverted T-shaped plate 6, and the concave bracket 61 extrudes the lower pressing springs 63, the concave bracket 61 keeps the downward moving trend under the elastic force of the lower pressing springs 63, so that the rollers 65 and the cleaning brushes 67 can always be in contact with the workpiece body 14.
[0057] Working principle: when working, first, the workpiece body 14 to be detected is placed horizontally in the groove 31 of the two annular seats 3, the opening of which faces obliquely upward, so that the workpiece body 14 is placed in the V-shaped placement groove on the support block 46, and the workpiece body 14 is in contact with the rotating wheel 48 in the V-shaped placement groove, and the workpiece body 14 is supported by the support block 46 and the rotating wheel 48;
[0058] At this time, the output shaft of the stepping motor is rotated by one unit, the cylindrical column 27 is driven by the output shaft of the stepping motor, the rotating column 2 is driven by the cylindrical column 27 through the concave plate 26, the annular seat 3 is driven by the rotating column 2, the output shaft of the stepping motor stops rotating, and the workpiece body 14 to be detected is rotated to the uppermost position by the annular seat 3, so that the workpiece body 14 to be detected is just below the detection mechanism;
[0059] The piston rods of the two hydraulic oil cylinders 5 are extended to drive the two positioning supports 51 to move close to each other, the two positioning supports 51 drive the two clamping centers 53 to move close to each other, the workpiece body 14 is clamped and positioned by the two clamping centers 53, and the clamping center 53 is driven to rotate by the motor shaft of the first servo motor, and the workpiece body 14 is driven to rotate by the clamping center 53.
[0060] The screw rod 13 is driven to rotate by the motor shaft of the second servo motor, the inverted T-shaped plate 6 is driven to move by the screw rod 13, the concave bracket 61 is driven to move by the inverted T-shaped plate 6 through the guide rod 62, so that the concave bracket 61 moves close to the workpiece body 14;
[0061] When the concave bracket 61 moves to the upper side of the workpiece body 14, the roller 65 first contacts the workpiece body 14, when the roller 65 rolls to the upper end of the workpiece body 14, the workpiece body 14 pushes the roller 65 to move upward, so that the lowermost end of the roller 65 contacts the uppermost end of the workpiece body 14, and the roller 65 drives the concave bracket 61, the cleaning brush 67 and the detection head 66 to move upward synchronously, so that the roller 65, the concave bracket 61, the cleaning brush 67 and the detection head 66 move from one end of the workpiece body 14 to the other end;
[0062] When the cleaning brush 67 contacts the workpiece body 14, the cleaning brush 67 sweeps the sundries on the surface of the workpiece body 14, so as to prevent the sundries from affecting the subsequent detection result, and the detection head 66 moves away from above the workpiece body 14 to scan and detect the surface of the workpiece body 14;
[0063] After the workpiece body 14 is detected, the detection mechanism moves away from above the workpiece body 14, and another workpiece body 14 to be detected is placed horizontally in the groove 31 of the two annular seats 3, the opening of which faces obliquely upward, during the detection of the workpiece body 14, so as to complete the feeding operation.
[0064] At this time, the two clamping tips 53 are moved away from each other to loosen the clamping of the workpiece body 14, and the output shaft of the stepping motor is rotated to rotate the rotating column 2, the annular seat 3, the uppermost workpiece body 14 to be detected, and the next workpiece body 14 to be detected.
[0065] After detection, the output shaft of the stepping motor continues to rotate, at this time the annular seat 3 drives the workpiece body 14 just detected to rotate downward, and the annular seat 3 drives the previous workpiece body 14 to continue to rotate downward, at this time the opening of the groove 31 of the workpiece body 14 rotates to the obliquely downward direction, so that the workpiece body 14 slides outward along the groove 31, and the discharging operation is completed.
[0066] In this way, the feeding, detection and discharging operations can be continuously performed, and the feeding, detection and discharging operations can be performed synchronously, which greatly improves the work efficiency.
[0067] When it is necessary to detect workpiece bodies 14 with different diameters, the locking screw 82 is rotated outward along the threaded hole 25 until it is removed, at this time the locking screw 82 drives the light rod 83 to move into the threaded hole 25, the light rod 83 drives the limiting block 84 to move from one end of the rectangular groove 81 to the other end; at this time the locking screw 82 is pulled outward, the locking screw 82 drives the light rod 83 to move outward along the threaded hole 25, the light rod 83 slides along the contraction groove 24 through the limiting block 84, at this time the limiting block 84 drives the locking block 8 to move synchronously, the locking block 8 presses the locking spring 85, and at the same time the locking block 8 is separated from the limiting gear 71;
[0068] At this time, the handle 72 can be rotated as needed, the handle 72 drives the screw rod 4 to rotate through the round shaft 7, the screw rod 4 drives the regular polygon sliding sleeve 41 on it to slide along the regular polygon groove 21, the regular polygon sliding sleeve 41 drives the extrusion block 42 to slide along the sliding groove 22, the extrusion block 42 drives the T-shaped guide rail 43 to slide along the T-shaped groove 45, the transmission plate 44 is driven to slide along the lifting groove 33 through the T-shaped guide rail 43, the transmission plate 44 drives the support block 46 to slide along the groove 31, the support block 46 slides inwards or outwards along the groove 31, so as to adjust the position of the support block 46, so that the support block 46 and the rotating wheel 48 can always keep coaxial with the clamping tip 53, thereby realizing the support and positioning of the workpiece body 14 with different diameters by the support mechanism, and greatly improving the application range of the detection equipment.
[0069] When the adjustment is completed and the screw rod 4 needs to be fixed, i.e. the transmission mechanism is locked, the locking screw 82 is loosened, the locking block 8 is clamped with the limiting gear 71 under the elastic force of the locking spring 85, the locking screw 82 is screwed inward along the threaded hole 25, the light rod 83 is inserted into the locking block 8, and the light rod 83 drives the limiting circular block 84 to move along the rectangular groove 81 until the limiting circular block 84 abuts against one end of the rectangular groove 81. Through the cooperation of the locking spring 85, the locking screw 82, the light rod 83 and the limiting circular block 84, the locking block 8 is firmly clamped with the limiting gear 71, thereby locking the limiting gear 71. When the limiting gear 71 is locked, the circular shaft 7 and the screw rod 4 cannot rotate and are locked, thereby completing the locking of the transmission mechanism.
[0070] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, alternatives and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A workpiece surface inspection apparatus comprising a protective enclosure, characterised in that: The bottom plate of the protection shell inner cavity is fixedly connected with a concave support, the left and right sides of the concave support are fixedly connected with slide rods in front and back symmetry, one end of the slide rod away from the concave support is fixedly connected with the inner side wall of the protection shell, the left and right sides of the concave support are symmetrically installed with rotary drive mechanisms above the slide rods, a rotary column is rotatably installed in the concave support, two annular seats are fixedly sleeved on the rotary column, a plurality of grooves are annularly arranged on the side surface of the annular seat, the grooves on the two annular seats are symmetrically distributed, workpiece bodies are installed in the two symmetrically distributed grooves on the two annular seats, a supporting mechanism is installed in each groove, a transmission mechanism is installed in the rotary column, a locking mechanism is installed at one end of the transmission mechanism, a detection mechanism with cleaning function is installed above the annular seat at the upper end of the protection shell inner cavity. The inner side of the rotary column is provided with a regular polygon slot, a plurality of sliding grooves are annularly arranged at both ends of the inner side of the regular polygon slot, the annular seat is sleeved above the sliding grooves, the plurality of supporting mechanisms on the annular seat are annularly arranged outside the transmission mechanism, the transmission mechanism comprises a screw rod rotatably installed in the regular polygon slot, two regular polygon sleeves are sleeved on the screw rod, a plurality of extrusion blocks are annularly arranged and fixedly connected on the side surface of the two regular polygon sleeves, and the upper end of the extrusion block is fixedly connected with an obliquely arranged T-shaped guide rail. The two inner side walls of the groove are symmetrically provided with guide grooves, the supporting mechanism comprises a supporting block slidably installed in the groove, a V-shaped placing groove is formed in the side of the supporting block away from the bottom of the groove, two rotating wheels are symmetrically rotatably connected on the two inclined inner side walls of the V-shaped placing groove, a transmission plate is fixedly connected to the side of the supporting block close to the bottom of the groove, a T-shaped groove is formed in the end of the transmission plate close to the extrusion block, and the T-shaped groove is in sliding connection with the T-shaped guide rail. One end of the rotary column is provided with a circular groove, the circular groove is arranged on the inner side of the concave plate, a contraction groove is formed in the inner side of the circular groove, a threaded hole is formed in the inner side wall of the contraction groove, the threaded hole penetrates outwardly through the rotary column, the locking mechanism comprises a circular shaft fixedly connected to one end of the screw rod, one end of the circular shaft extends to the outside through the rotary column, the circular groove and the like in sequence, a limiting gear and a ratchet handle are fixedly sleeved on one end of the circular shaft from inside to outside in sequence, the limiting gear is rotatably installed in the circular groove, a locking tooth block is connected to the side surface of the limiting gear, a rectangular groove is formed in the side surface of the locking tooth block, a locking screw is threadedly installed in the threaded hole, one end of the locking screw extends into the contraction groove, a light rod is fixedly connected to the end of the locking screw extending into the contraction groove, one end of the light rod penetrates through the locking tooth block and extends into the rectangular groove, a limiting circular block is fixedly connected to the end of the light rod extending into the rectangular groove, a locking spring is sleeved on the light rod, and the two ends of the locking spring are respectively in abutment with the locking tooth block and the contraction groove.
2. The workpiece surface inspection apparatus of claim 1, wherein: The rotating driving mechanism comprises a hydraulic oil cylinder fixedly installed outside the protective shell, an end of a piston rod of the hydraulic oil cylinder penetrating through a side of the protective shell and being fixedly connected with a positioning support, the lower end of the positioning support being fixedly connected with a sliding seat in a front-rear symmetry mode, a clamping center being rotatably installed on one side of the positioning support close to the annular seat, the clamping center being driven by a motor shaft of a first servo motor fixedly installed on the side of the positioning support, and the sliding seat being sleeved on a sliding rod and being slidably connected with the sliding rod in a left-right mode.
3. The apparatus of claim 1, wherein: The rotating column is fixedly connected with concave plates in a left-right symmetry mode at two ends of the rotating column, the side of each concave plate is fixedly connected with a cylinder, and the cylinder is rotatably connected with the side of a concave support, and one of the cylinders is driven by an output shaft of a stepping motor fixedly installed on the outer side of the concave support.
4. The apparatus of claim 1, wherein: The number of the grooves on the annular seat is the same as the number of the sliding grooves at one end of the regular polygonal groove, the screw rod is threadedly connected with the regular polygonal sliding sleeve, the upper end of the extrusion block is provided with a slope, the bottom of the groove is provided with a lifting groove penetratingly formed therein, the lifting groove is aligned with the sliding groove, the transmission plate is penetratingly inserted into the lifting groove, the end of the transmission plate away from the supporting block extends into the sliding groove, the end of the transmission plate extending into the sliding groove is provided with an inclined surface, and the inclined surface of the transmission plate is parallel to and in sliding contact with the slope of the extrusion block.
5. A workpiece surface inspection apparatus as claimed in claim 4, wherein: The regular polygonal sliding sleeve is slidably connected with the regular polygonal groove in a left-right mode, the extrusion block and the T-shaped guide rail are arranged in the sliding groove, and the extrusion block is slidably connected with the sliding groove in a left-right mode.
6. The workpiece surface inspection apparatus of claim 4, wherein: The two sides of the supporting block are fixedly connected with guide blocks in a symmetry mode, the guide blocks are slidably connected with the guide grooves, and the transmission plate is slidably connected with the lifting groove.
7. The apparatus of claim 1, wherein: The locking tooth block is slidably connected with the contraction groove, the polished rod is slidably connected with the locking tooth block, and the limiting circular block is in abutment with one end of the rectangular groove.
8. The apparatus of claim 1, wherein: The detection mechanism comprises a screw rod rotatably installed on the upper end of the inner cavity of the protective shell, the screw rod is driven by a motor shaft of a second servo motor fixedly installed on the outer side of the protective shell, a reverse T-shaped plate is sleeved on the screw rod, the screw rod is threadedly connected with the reverse T-shaped plate, the upper end of the reverse T-shaped plate is slidably connected with the upper end of the inner cavity of the protective shell in a left-right mode, a concave support is arranged below the reverse T-shaped plate, the upper end of the concave support is fixedly connected with guide rods in a left-right symmetry mode, lower pressing springs are sleeved on the two guide rods, the upper ends of the two guide rods penetrate through the lower end of the reverse T-shaped plate upward and are fixedly sleeved with limiting rings, the lower end of the concave support is rotatably connected with rollers through rotating shafts in a left-right symmetry mode, a detection head is fixedly installed on the inner side of the upper end of the concave support, cleaning brushes are fixedly connected with the inner side of the upper end of the concave support in a left-right symmetry mode on the left and right sides of the detection head, the rollers are in rolling contact with the upper end of the workpiece body, and the cleaning brushes are in sliding contact with the workpiece body.
Citation Information
Patent Citations
Coaxiality detecting device and detecting method for hollow workpiece of revolution body
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Workpiece surface roughness and flatness detection device
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