Safe oxygen concentration real-time monitoring system for granary warehouse-in and warehouse-out
By designing a real-time monitoring system for safe oxygen concentrations in and out of the granary, the problem that the existing technology cannot effectively monitor and control the oxygen concentration in the granary is solved, and the safe, stable and scientific management of the grain storage environment is achieved.
Patent Information
- Application Number
- CN202510190024.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-06-10
AI Technical Summary
The existing granary gas monitoring system has a single function and is not effective, and cannot provide technical guarantees and scientific basis for scientific grain storage, especially in preventing food quality deterioration and toxin pollution caused by the growth and metabolism of insect mold.
A real-time monitoring system for safe oxygen concentration in and out of the granary is designed, including oxygen concentration monitoring components, display components and control systems. It can monitor the oxygen concentration in the granary in real time through high-precision oxygen sensors, automatically issue alarms, record and analyze data, and support remote monitoring and automated control.
Real-time monitoring and intelligent control of the oxygen concentration in and out of the granary is achieved, ensuring that the oxygen concentration is within a safe range, preventing safety hazards such as grain mold or fire, and providing scientific basis to optimize ventilation measures for granary management.
Smart Images

Figure CN120121785A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of oxygen monitoring, and specifically to a real-time monitoring system for the safe oxygen concentration during the storage and transportation of grain in granaries. Background Art
[0002] A granary is an essential building for storing grains. Especially with the continuous increase in China's grain production, granaries have been built in various places in China for grain storage. During the process of storing grains in a granary, it is usually carried out in a closed environment. In order to prevent grain spoilage, it is necessary to monitor the temperature, humidity, CO2 concentration, oxygen concentration, nitrogen concentration, air pressure, etc. in the granary, so as to facilitate the management personnel to adjust the working conditions in the granary in a timely manner to ensure the long-term storage of grains. In addition, during the continuous external supply of grains, the amount of grains in the granary is continuously decreasing, and the management personnel need to timely understand the change of the grain quantity in the granary and replenish the grains in the granary in a timely manner.
[0003] China has a huge grain reserve scale, and the most important work during storage is to prevent pests and molds. Because the growth and metabolic activities of pests and molds not only consume the quantity of grains, cause the deterioration of grain quality, but also may lead to serious food safety problems. Aflatoxin, which has strong toxicity and carcinogenicity, is produced by the growth and metabolism of molds such as Aspergillus flavus in grains. Therefore, only by predicting and warning the activities of pests and molds at an early stage and taking effective control measures in a timely manner can the deterioration of grain quality and the occurrence of toxin contamination be prevented.
[0004] During the storage of grains in a granary, the gases in the granary will have a great impact on the storage of grains. Therefore, real-time monitoring of the oxygen index in the granary is of great significance for ensuring the quality and safety of stored grains in the granary. The existing granary gas monitoring systems have a single function and poor effect, and cannot provide technical support and scientific basis for scientific grain storage.
[0005] In view of the above technical defects, a solution for a real-time monitoring system for the safe oxygen concentration during the storage and transportation of grain in granaries is now proposed. Summary of the Invention
[0006] To solve the above problems, the present invention provides the following technical solutions:
[0007] A warehouse for storing grains and installing and fixing each component.
[0008] An oxygen concentration monitoring component disposed in the warehouse for real-time monitoring of the oxygen concentration during the storage and transportation of the granary.
[0009] A display component disposed outside the warehouse, connected to the oxygen concentration monitoring component and feeding back the monitoring data of the warehouse.
[0010] A control system, which is connected to the oxygen concentration monitoring component and the display component, and is used for real-time monitoring and visual analysis of the oxygen concentration during the storage and transportation of grain in the granary.
[0011] Furthermore, the oxygen concentration monitoring component includes a first group of oxygen concentration monitoring sensors and a second group of oxygen concentration monitoring sensors. The first group of oxygen sensors and the second group of oxygen sensors are arranged oppositely and along the warehouse wall. The first group of oxygen sensors and the second group of oxygen sensors are used for real-time monitoring of the oxygen concentration on both sides of the warehouse.
[0012] Furthermore, the display component includes a control cabinet and an LCD display screen. The control cabinet is electrically connected to the first group of oxygen concentration sensors and the second group of oxygen concentration sensors. The LCD display screen is arranged on the control cabinet and is used for feedback and visual analysis of the monitoring data of the first group of oxygen concentration sensors and the second group of oxygen concentration sensors.
[0013] Furthermore, the monitoring system includes:
[0014] Real-time monitoring, including high-precision oxygen sensors, to monitor the oxygen concentration in the granary in real time and ensure it is within a safe range;
[0015] Alarm system, when the oxygen concentration exceeds the preset safety threshold, the system will automatically issue an alarm to remind relevant personnel to take measures to prevent safety hazards such as grain mildew or fire;
[0016] Data recording and analysis, automatically record oxygen concentration data and provide data analysis functions to help managers understand the change trend of oxygen concentration in the warehouse, so as to optimize management measures such as warehouse ventilation;
[0017] Remote monitoring: The system supports remote monitoring functions. Managers can view the oxygen concentration in the granary at any time through mobile phones or computers and respond in a timely manner;
[0018] Automation control, linked with ventilation equipment. When the detected oxygen concentration is not within the safe range, the ventilation equipment will be automatically started or stopped to maintain the safety and stability of the warehouse environment;
[0019] Multi-warehouse management, for enterprises with multiple granaries, centrally manage the oxygen concentration of each granary to achieve unified monitoring and management;
[0020] User-friendly interface, the system interface is designed to be simple and easy to use, with simple operations. Managers can easily use it without a professional technical background.
[0021] Furthermore, the real-time monitoring includes that the system continuously monitors the oxygen concentration inside the granary, instantaneously updates the data when there are changes, uses highly sensitive oxygen sensors to ensure accurate detection of tiny changes in oxygen concentration. When the oxygen concentration reaches or exceeds the set safety threshold, the system immediately triggers an alarm, feeds back to the management personnel or the automatic control system to ensure a quick response, visually displays the real-time monitoring data on the monitoring screen for the management personnel to view at any time. Combining network technology, the management personnel can remotely access the monitoring system through devices such as mobile phones and computers to view the real-time data at any time without being restricted by location. Multiple thresholds and rules are set. When abnormal situations are detected, such as a sudden drop or rise in oxygen concentration, the system can automatically identify and issue a warning to prevent potential risks.
[0022] Furthermore, the alarm system includes alerting relevant personnel through sound alarms, visual alarms, text messages, emails or mobile application notifications. According to different situations of oxygen concentration, the system sets multiple alarm levels. When it is detected that the oxygen concentration exceeds the safety threshold, the system immediately triggers an alarm to ensure that relevant personnel are notified in the first time or automatically trigger the alarm system of the linkage device. The alarm system records the time, type and handling situation information of each alarm event, which is convenient for post-event analysis and improvement of management measures. The monitoring system is linked with the ventilation and exhaust equipment of the granary. When abnormal oxygen concentration is detected, these devices are automatically started for adjustment to ensure that the environment returns to a safe state.
[0023] Furthermore, the data recording and analysis include recording the oxygen concentration data in the granary to ensure detailed records of environmental parameters at all times. The recorded data are stored in the system database for subsequent query and analysis. These data can be stored according to different time periods such as daily, weekly and monthly, recording temperature, humidity and other environmental parameters to provide data support for comprehensive environmental monitoring. The data are automatically backed up regularly to prevent data loss and ensure the integrity and security of the data. Through the analysis of historical data, the system generates a trend chart of oxygen concentration changes to help the management personnel understand the long-term changes, discover potential problems, analyze abnormal changes in the data, identify abnormal oxygen concentration fluctuations, provide warning information, and automatically generate daily, weekly, monthly and annual reports to provide detailed statistics and analysis results of oxygen concentration data, supporting exports in multiple formats such as PDF and Excel. By comparing the data of different time periods or different granaries, the system helps the management personnel find out the differences, analyze the reasons and optimize management measures. Using historical data and advanced analysis algorithms, the system predicts the future changes in oxygen concentration and takes preventive measures in advance.
[0024] Furthermore, the remote monitoring includes;
[0025] Real-time data access. Through the Internet, managers can access the real-time monitoring data of the granary at any time and from any location.
[0026] Video surveillance. Integrated video surveillance devices are used to view the inside of the granary in real time, ensuring dual audio-visual protection.
[0027] Remote alarm. The remote alarm function is supported. When an abnormal oxygen concentration is detected, relevant personnel are immediately notified via text message, email, and APP notification.
[0028] Remote control: Managers can remotely control the devices inside the granary through the system, such as ventilation and exhaust, to quickly respond to and handle emergencies.
[0029] Data synchronization: All monitoring data is synchronized to the cloud in real time to ensure the timeliness and integrity of the data, and data loss due to equipment failure or network problems is avoided.
[0030] Furthermore, the automatic control includes:
[0031] Sensor network. Various sensors are scattered inside the granary to real-time monitor environmental parameters such as oxygen concentration, temperature, and humidity.
[0032] Central controller. The central controller receives data from the sensor network and automatically executes corresponding control commands according to preset parameters. The central controller can automatically adjust the air exchange rate inside the granary to maintain the oxygen concentration within a safe range. Users can set appropriate ranges for oxygen concentration, temperature, and humidity, as well as alarm thresholds according to the actual needs of the granary.
[0033] Actuating devices: Include fans, pressure control valves, and ventilation openings, which are remotely controlled by the central controller. The system automatically diagnoses faults in sensors and actuating device hardware and prompts maintenance personnel when abnormalities occur. When a certain parameter of the environment exceeds the set range, the system automatically starts the corresponding device for adjustment, and intelligently schedules the use of ventilation equipment based on historical data and flow prediction to optimize energy consumption management.
[0034] Furthermore, the user-friendly interface includes:
[0035] Dashboard. Real-time data is displayed in the form of charts, meters, etc. to show real-time monitoring data such as oxygen concentration, temperature, and humidity, providing an overall overview of the environmental status, including whether there is an alarm currently and the operating status of the equipment.
[0036] Alarm information. When an abnormality is detected, the interface should visually and audibly prompt the user significantly and display the detailed alarm information, including the occurrence time, alarm type, and handling suggestions.
[0037] Data analysis provides various charts and reports for users to view historical data and trend analysis, and allows users to customize data views and analysis metrics according to their needs;
[0038] Device control provides a simple control panel that allows users to remotely operate and adjust devices, such as turning on or off the ventilation system, and real-time displays the working status and operating parameters of the device, facilitating monitoring and management;
[0039] User settings: The interface allows administrators to set the permission levels of different users, control the access and operation permissions of different users, and users can customize personalized settings such as interface layout and theme color according to their needs to conform to personal usage habits.
[0040] Compared with the prior art, the beneficial effects of the present invention are:
[0041] 1. In the real-time monitoring system for the safe oxygen concentration during the entry and exit of the granary of the present invention, the warehouse is used to store grains and install and fix various components; the oxygen concentration monitoring component is arranged in the warehouse and is used to monitor the oxygen concentration during the entry and exit of the granary in real time; the display component is arranged in the warehouse, and the display component is connected to the oxygen concentration monitoring component and feeds back the monitoring data of the warehouse; the control system is connected to the oxygen concentration monitoring component and the display component, and the control system is used to monitor the oxygen concentration during the entry and exit of the granary in real time and perform visual analysis, having the effect of real-time monitoring of the oxygen concentration during the entry and exit of the granary and intelligent management and control;
[0042] 2. In the real-time monitoring system for the safe oxygen concentration during the entry and exit of the granary of the present invention, through real-time monitoring, including being equipped with high-precision oxygen sensors to monitor the oxygen concentration in the granary in real time to ensure it is within the safe range; the alarm system will automatically issue an alarm when the oxygen concentration exceeds the preset safety threshold to remind relevant personnel to take measures to prevent safety hazards such as grain mildew or fire; data recording and analysis automatically records the oxygen concentration data and provides data analysis functions to help managers understand the change trend of the oxygen concentration in the warehouse, so as to optimize management measures such as warehouse ventilation; remote monitoring: the system supports remote monitoring functions, and managers can view the oxygen concentration in the granary at any time through mobile phones or computers and respond in a timely manner. Automatic control is linked with ventilation equipment. When it is detected that the oxygen concentration is not within the safe range, the ventilation equipment is automatically started or stopped to maintain the safety and stability of the environment in the warehouse; multi-warehouse management: for enterprises with multiple granaries, centrally manage the oxygen concentration of each granary to achieve unified monitoring and management; user-friendly interface: the system interface is designed to be simple and easy to use, with simple operations, and managers can easily use it without a professional technical background, having the effect of real-time monitoring of the oxygen concentration during the entry and exit of the granary, realizing remote control, and real-time alarm. Description of the Drawings
[0043] For the convenience of those skilled in the art to understand, the present invention will be further described below in conjunction with the accompanying drawings;
[0044] Figure 1 It is a schematic diagram of the overall structure of the real-time monitoring system for the safe oxygen concentration during the storage and transportation of grain in the present invention;
[0045] Figure 2 It is a schematic diagram of the overall structure of the display component of the warehouse of the real-time monitoring system for the safe oxygen concentration during the storage and transportation of grain in the present invention;
[0046] Figure 3 It is a schematic diagram of the axial section of the warehouse of the real-time monitoring system for the safe oxygen concentration during the storage and transportation of grain in the present invention;
[0047] Figure 4 It is a schematic diagram of the framework of the control system in the real-time monitoring system for the safe oxygen concentration during the storage and transportation of grain in the present invention.
[0048] Reference numerals: 1, warehouse; 2, oxygen concentration monitoring component; 21, first group of oxygen concentration sensors; 22, second group of oxygen concentration sensors; 3, display component; 31, control cabinet; 32, LCD display screen. Specific embodiments
[0049] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0050] As Figures 1 - 4 shown, the real-time monitoring system for the safe oxygen concentration during the storage and transportation of grain includes:
[0051] Warehouse 1, which is used to store grain and install and fix each component;
[0052] Oxygen concentration monitoring component 2, which is arranged in warehouse 1 and is used to monitor the oxygen concentration during the storage and transportation of grain in real time;
[0053] Display component 3, which is arranged outside warehouse 1, and display component 3 is connected to oxygen concentration monitoring component 2 and feeds back the monitoring data of warehouse 1;
[0054] Control system, which is connected to oxygen concentration monitoring component 2 and display component 3, and the control system is used to monitor the oxygen concentration during the storage and transportation of grain in real time and perform visual analysis.
[0055] Specifically, the monitoring system of the present invention is applicable to operations in confined space environments. Due to the high-frequency inspection requirements (large number of warehouses) in grain warehouses, this system enables users to conveniently and intuitively understand the situation inside the warehouse from a distance and facilitates the approval for confined space operations. Here, a confined space refers to a space that is enclosed or partially enclosed, relatively isolated from the outside world, has narrow entrances and exits, poor natural ventilation, and is prone to the accumulation of toxic, harmful, flammable, and explosive substances or insufficient oxygen content. Equipment and facilities such as storage tanks and granaries in grain warehouses all belong to confined spaces, and their main risks include poisoning and asphyxiation, explosion risks, and mechanical injuries and collapses. Therefore, when entering a grain warehouse in a confined space, the following prior preparations are required, including approval systems, education and training, ventilation detection, and personal protection. Similarly, during the operation process, the following management is also required: full-process monitoring, emergency preparation, safe operation, etc. At the end, two steps need to be taken: counting personnel and tools and closing the warehouse door and recycling equipment.
[0056] Specifically, the oxygen concentration monitoring component 2 includes a first group of oxygen concentration monitoring sensors and a second group of oxygen concentration monitoring sensors. The first group of oxygen sensors 21 and the second group of oxygen sensors 22 are arranged oppositely and are installed along the warehouse wall of the warehouse 1 and above the grain. The first group of oxygen sensors 21 and the second group of oxygen sensors 22 are used to monitor the oxygen concentration on both sides of the warehouse 1 in real time. The display component 3 includes a control cabinet 31 and an LCD display screen 32. The control cabinet 31 is set outside the warehouse door of the warehouse 1. The control cabinet 31 is electrically connected to the first group of oxygen sensors 21 and the second group of oxygen sensors 22. The LCD display screen 32 is set on the control cabinet 31. The LCD display screen 32 is used to feedback the monitoring data of the first group of oxygen sensors 21 and the second group of oxygen sensors 22 and perform visual analysis, facilitating the warehouse keeper to view and understand the oxygen concentration situation inside the warehouse 1. Moreover, the LCD display screen uses red, green, and yellow three-color lights for display, where the red light is on indicating a high oxygen concentration, the green light is on indicating a normal oxygen concentration, and the yellow light is on indicating a low oxygen concentration.
[0057] The monitoring system includes:
[0058] Real-time monitoring, including equipping with high-precision oxygen sensors to monitor the oxygen concentration in the granary in real time to ensure it is within a safe range;
[0059] Alarm system, when the oxygen concentration exceeds the preset safety threshold, the system will automatically issue an alarm to remind relevant personnel to take measures to prevent safety hazards such as grain mildew or fire;
[0060] Data recording and analysis, automatically recording oxygen concentration data and providing data analysis functions to help management personnel understand the change trend of the oxygen concentration in the warehouse, so as to optimize management measures such as warehouse ventilation;
[0061] Remote monitoring: The system supports remote monitoring function. Managers can check the oxygen concentration in the granary anytime and anywhere through mobile phones or computers and respond in time.
[0062] Automatic control, linked with ventilation equipment, automatically starts or shuts down ventilation equipment when it detects that the oxygen concentration is not within the safe range, to keep the warehouse environment safe and stable;
[0063] Multi-warehouse management: For enterprises with multiple grain warehouses, the oxygen concentration of each grain warehouse can be centrally managed to achieve unified monitoring and management;
[0064] User-friendly interface, the system interface is simple and easy to use, and the operation is simple. Managers can use it easily without professional technical background. The system can be configured and adjusted according to the actual needs of different granaries to meet various storage conditions and management requirements. It supports integration with existing management systems to facilitate system upgrades and expansions. It can effectively improve the intelligent level of granary management, ensure the safety and stability of the grain storage environment, and provide strong technical support for food security.
[0065] Specifically, the real-time monitoring includes that the system will continuously monitor the oxygen concentration inside the granary and update the data immediately when changes occur. It uses a highly sensitive oxygen sensor to ensure that it can accurately detect small changes in oxygen concentration. When the oxygen concentration reaches or exceeds the set safety threshold, the system will immediately trigger an alarm and feedback to the management personnel or automatic control system to ensure a quick response. The real-time monitoring data is intuitively displayed on the monitoring screen, which is convenient for management personnel to view at any time. Combined with network technology, management personnel can remotely access the monitoring system through mobile phones, computers and other devices to view real-time data at any time without location restrictions. Multiple thresholds and rules are set. When an abnormal situation is detected, such as a sudden drop or rise in oxygen concentration, the system can automatically identify and issue an early warning to prevent potential risks. The application of real-time monitoring in granary management not only improves the safety of granaries, but also effectively prevents and reduces food losses caused by environmental factors.
[0066] Specifically, the alarm system includes methods such as sound alarm, visual alarm, SMS, email, or mobile app notifications to alert relevant personnel. According to different oxygen concentration situations, the system sets multiple alarm levels. When the monitored oxygen concentration exceeds the safety threshold, the system will immediately trigger an alarm to ensure that relevant personnel are notified in a timely manner or automatically trigger the linkage device alarm. The system records the time, type, and handling situation information of each alarm event, facilitating post-event analysis and improvement of management measures. The monitoring system is linked with the ventilation and exhaust equipment in the granary. When abnormal oxygen concentration is detected, these devices are automatically activated for adjustment to ensure that the environment returns to a safe state. In addition to sounding an alarm on-site, the system also supports remote alarm, ensuring that even when the management personnel are not on-site, they can be informed and handle abnormal situations in a timely manner. The alarm system plays a crucial role in the safety management of granary warehousing and outbound operations, being able to prevent and respond to potential safety hazards in a timely manner, and ensuring the safety and stability of the grain storage environment.
[0067] Specifically, the data recording and analysis include recording the oxygen concentration data in the granary to ensure that detailed records of environmental parameters are available at all times. The recorded data will be stored in the system database for convenient subsequent query and analysis. These data can be stored in different time periods such as daily, weekly, and monthly, recording temperature, humidity, and other environmental parameters, providing data support for comprehensive environmental monitoring. Data is automatically backed up regularly to prevent data loss and ensure data integrity and security. Through the analysis of historical data, the system generates a trend chart of oxygen concentration changes to help management personnel understand long-term changes, discover potential problems, analyze abnormal changes in the data, identify abnormal oxygen concentration fluctuations, provide early warning information, and automatically generate daily, weekly, monthly, and annual reports, providing detailed oxygen concentration data statistics and analysis results, supporting exports in multiple formats such as PDF and Excel. By comparing data from different time periods or different granaries, the system helps management personnel find differences, analyze reasons, and optimize management measures. Using historical data and advanced analysis algorithms, the system predicts future oxygen concentration changes and takes preventive measures in advance. Through data analysis, abnormal oxygen concentration is detected and processed in a timely manner to ensure granary safety. The analysis report and trend prediction provide a scientific basis for management decision-making, helping to optimize the granary management strategy. Through the monitoring and analysis of environmental parameters, the quality of grain storage is ensured, and mildew and losses are reduced. The recording and analysis of data can be used as the basis for compliance review and third-party audits, proving the standardization and effectiveness of granary management. The data recording and analysis function improves the intelligent level of granary management through the scientific management and in-depth analysis of a large amount of data, contributing to achieving refined and scientific management and ensuring the safety and stability of the grain storage environment.
[0068] Data analysis and reporting include cleaning the data in the database, establishing a data matrix for the cleaned data, and classifying the data cleaning according to the data matrix, including
[0069]
[0070] Among them, X norm is the cleaned data, X is the original data size, and X max is the maximum value of the original data, X min The minimum value of the original data is obtained by cleaning the original data in the database, comparing the original data with the maximum and minimum values, and calculating the cleaned data to collect and establish a new data set for comparison and analysis.
[0071] The data analysis includes taking photos of the real environment of the granary and collecting the corresponding oxygen concentration data to establish a database, cleaning the oxygen concentration data in the database, and cleaning the oxygen concentration data that does not conform to the model by establishing a prediction model, including;
[0072]
[0073] in, is the real-time predicted value of oxygen concentration, k is the order, x t-i is the true value of the oxygen concentration data at time t, ω i is the model parameter, ε t is the white noise of oxygen concentration data, a is a constant. By predicting the oxygen concentration data, the data in the database are analyzed, and the trend of future data in the database is displayed. By analyzing the next data and comparing it with the predicted data, the authenticity of the data is analyzed, the data in the database is improved, and the data that fits the reality is cleaned.
[0074] Specifically, the data analysis includes repairing and restoring the oxygen concentration data, and repairing the abnormal oxygen concentration data to the actual situation by using a repair model, including:
[0075]
[0076] in, For x t Possible repair value, ω i is the model parameter, ε t is the white noise of oxygen concentration data, k is the order, x t-i is the true value of the oxygen concentration data at time t, y t-i is the compensation value of oxygen concentration data at time t, x t is the data value at time t. By analyzing the data in the database, the repair value of the data is predicted and calculated, and the data with low authenticity is integrated and modified in combination with the data in the database.
[0077] Specifically, the remote monitoring includes:
[0078] Real-time data access. Through the Internet, managers can access the real-time monitoring data of the granary at any time and from any location.
[0079] Video monitoring. Integrated video monitoring devices are used to view the inside of the granary in real time, ensuring dual audio-visual guarantees.
[0080] Remote alarm. The remote alarm function is supported. When abnormal oxygen concentration is detected, relevant personnel are immediately notified via text message, email, and APP notification.
[0081] Remote control: Managers can remotely control the devices inside the granary through the system, such as ventilation and exhaust, to quickly respond to and handle emergencies.
[0082] Data synchronization: All monitoring data is synchronized to the cloud in real time to ensure the timeliness and integrity of the data, and data loss caused by equipment failures or network problems is avoided. Remote monitoring reduces the frequency and intensity of on-site management, improves management efficiency and response speed. Through remote management, labor, transportation, and time costs are reduced, maximizing economic benefits. Real-time data and remote control functions provide strong support for management decision-making and help optimize management strategies. The remote monitoring system, through advanced technical means, realizes the comprehensive and real-time control of the granary environment, ensuring the safety and efficiency of grain storage, and is an essential tool for modern granary management.
[0083] Specifically, the automatic control includes:
[0084] Sensor network. Various sensors are scattered inside the granary to monitor environmental parameters such as oxygen concentration, temperature, and humidity in real time.
[0085] Central controller. The central controller receives data from the sensor network and automatically executes corresponding control commands according to preset parameters. The central controller can automatically adjust the air exchange rate inside the granary to maintain the oxygen concentration within a safe range. Users can set appropriate ranges for oxygen concentration, temperature, and humidity, as well as alarm thresholds according to the actual needs of the granary.
[0086] Actuating devices: including fans, pressure control valves, and ventilation openings, which are remotely controlled by the central controller. The system automatically diagnoses faults in sensors and actuating device hardware and prompts maintenance personnel when abnormalities occur. When a certain parameter of the environment exceeds the set range, the system automatically starts the corresponding device for adjustment, and intelligently schedules the use of ventilation equipment based on historical data and flow prediction to optimize energy consumption management. Automatic control reduces manual intervention and improves management efficiency and response speed.
[0087] Energy consumption reduction: Intelligent scheduling reduces unnecessary energy consumption and lowers operating costs.
[0088] Reduce human errors: The system's automatic response reduces human operation mistakes.
[0089] Reduce safety risks: Automatic adjustment ensures the safety of the granary environment and reduces the risk of safety accidents such as fires.
[0090] Granary management: Automatically adjust the oxygen concentration, prevent fire hazards, and maintain a suitable storage environment.
[0091] Environmental protection: The system can automatically adjust ventilation equipment according to changes in air quality to reduce the impact of gas emissions on the environment.
[0092] Process optimization: Automatic control can be integrated with the inbound and outbound processes to optimize operation time and reduce material losses.
[0093] Data analysis: The data collected by the system can be used for in-depth analysis and the formulation of intelligent strategies to further improve management levels.
[0094] Communication technology: The system uses communication technologies such as Ethernet and wireless networks to ensure efficient data transmission.
[0095] Software platform: The system runs on a stable software platform, providing a user-friendly interface and operation experience.
[0096] Compatibility: The system can seamlessly interface with existing granary management systems, facilitating integration and replacement.
[0097] Specifically, the user-friendly interface includes:
[0098] Dashboard, which displays real-time data in the form of charts, meters, etc., showing real-time monitoring data such as oxygen concentration, temperature, and humidity, providing an overview of the overall environmental status, including whether there is an alarm and the operating status of the equipment currently;
[0099] Alarm information. When an anomaly is detected, the interface should visually and audibly prompt the user clearly, displaying detailed alarm information, including the occurrence time, alarm type, and handling suggestions;
[0100] Data analysis, which provides various charts and reports for users to view historical data and trend analysis, allowing users to customize data views and analysis metrics according to their needs;
[0101] Device control, which provides a simple control panel, allowing users to remotely operate and adjust devices, such as turning on or off the ventilation system, and displaying the working status and operating parameters of the device in real time for easy monitoring and management;
[0102] User settings, the interface allows administrators to set the permission levels of different users, control the access and operation permissions of different users, and users can customize the interface layout, theme color and other personalized settings according to their needs to meet their personal usage habits. Display real-time oxygen concentration and alarm status, so that users can understand the environmental status at a glance. Generate clear trend charts and statistical reports to facilitate users to view and analyze data. Users can remotely control the equipment in the granary and adjust environmental parameters to maintain stability. Through a carefully designed user-friendly interface, the real-time monitoring system for safe oxygen concentration in and out of the granary can provide an intuitive and efficient operating experience, helping users to better manage and control the granary environment.
[0103] The working principle of the real-time monitoring system for safe oxygen concentration when granary enters and leaves the warehouse of the present invention is as follows: a warehouse is used to store grain and various components are installed and fixed; an oxygen concentration monitoring component, the oxygen concentration monitoring component is arranged at the ventilation pipe port and is used to monitor the oxygen concentration of the granary entering and leaving the warehouse in real time; a display component, the display component is arranged in the warehouse, the display component is connected to the oxygen concentration monitoring component and feeds back the monitoring data of the warehouse; a control system, the control system is connected to the oxygen concentration monitoring component and the display component, the control system is used to monitor the oxygen concentration of the granary entering and leaving the warehouse in real time and present a visual analysis, and has the effect of real-time monitoring of the oxygen concentration of the granary entering and leaving the warehouse and performing intelligent management and control; through real-time monitoring, including being equipped with a high-precision oxygen sensor, the oxygen concentration in the granary is monitored in real time to ensure that it is within a safe range; an alarm system, when the oxygen concentration exceeds a preset safety threshold, the system will automatically sound an alarm to remind relevant personnel to take measures , to prevent safety hazards such as grain mildew or fire; data recording and analysis, automatically record oxygen concentration data, and provide data analysis function to help managers understand the changing trend of oxygen concentration in the warehouse, so as to optimize warehouse ventilation and other management measures; remote monitoring, the system supports remote monitoring function, managers can check the oxygen concentration in the granary anytime and anywhere through mobile phones or computers, and respond in time. Automatic control, linked with ventilation equipment, when it is detected that the oxygen concentration is not within the safe range, it will automatically start or shut down the ventilation equipment to keep the environment in the warehouse safe and stable; multi-warehouse management, for enterprises with multiple granaries, centrally manage the oxygen concentration of each granary to achieve unified monitoring and management; user-friendly interface, the system interface is simple and easy to use, simple to operate, and managers can use it easily without professional technical background, with real-time monitoring of oxygen concentration in and out of the granary and remote control and real-time alarm.
[0104] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only the specific embodiments. Obviously, according to the content of this specification, many modifications and variations can be made. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. Real-time monitoring system for safe oxygen concentration in and out of granary, characterized by: include: A warehouse (1), wherein the warehouse (1) is used to store grain and to install and fix various components; An oxygen concentration monitoring component (2), the oxygen concentration monitoring component (2) being arranged in the warehouse (1) and used for real-time monitoring of the oxygen concentration of grain entering and leaving the warehouse; A display component (3), the display component (3) being arranged outside the warehouse (1), the display component (3) being connected to the oxygen concentration monitoring component (2) and providing feedback on the monitoring data of the warehouse; A control system is provided, wherein the control system is connected to the oxygen concentration monitoring component (2) and the display component (3), and the control system is used to monitor the oxygen concentration of the granary in and out in real time and to perform visual analysis.
2. The real-time monitoring system for safe oxygen concentration in and out of a granary according to claim 1 is characterized in that: The oxygen concentration monitoring component (2) comprises a first group of oxygen concentration monitoring sensors and a second group of oxygen concentration monitoring sensors. The first group of oxygen concentration sensors (21) and the second group of oxygen concentration sensors (22) are arranged opposite to each other and along the wall of the warehouse (1). The first group of oxygen concentration sensors (21) and the second group of oxygen concentration sensors (22) are used to monitor the oxygen concentration on both sides of the warehouse (1) in real time.
3. The real-time monitoring system for safe oxygen concentration in and out of a granary according to claim 2 is characterized in that: The display component (3) comprises a control cabinet (31) and an LCD display screen (32); the control cabinet (31) is electrically connected to the first group of oxygen concentration sensors (21) and the second group of oxygen concentration sensors (22); the LCD display screen (32) is arranged on the control cabinet (31); and the LCD display screen (32) is used to feed back monitoring data of the first group of oxygen concentration sensors (21) and the second group of oxygen concentration sensors (22) and to present visual analysis.
4. The real-time monitoring system for safe oxygen concentration in and out of a granary according to claim 3 is characterized in that: The monitoring system comprises: Real-time monitoring, including high-precision oxygen sensors, to monitor the oxygen concentration in the granary in real time to ensure it is within a safe range; Alarm system: when the oxygen concentration exceeds the preset safety threshold, the system will automatically sound an alarm to remind relevant personnel to take measures to prevent food mold or fire and other safety hazards; Data recording and analysis: automatically record oxygen concentration data and provide data analysis functions to help managers understand the trend of oxygen concentration changes in the warehouse so as to optimize warehouse ventilation and other management measures; Remote monitoring: The system supports remote monitoring function. Managers can check the oxygen concentration in the granary anytime and anywhere through mobile phones or computers and respond in time. Automatic control, linked with ventilation equipment, automatically starts or shuts down ventilation equipment when it detects that the oxygen concentration is not within the safe range, to keep the warehouse environment safe and stable; Multi-warehouse management: For enterprises with multiple grain warehouses, the oxygen concentration of each grain warehouse can be centrally managed to achieve unified monitoring and management; User-friendly interface: The system interface is simple and easy to use, and the operation is simple. Managers can use it easily without professional technical background.
5. The real-time monitoring system for safe oxygen concentration in and out of a granary according to claim 4 is characterized in that: The real-time monitoring includes that the system will continuously monitor the oxygen concentration inside the granary and update the data in real time when changes occur. It uses a highly sensitive oxygen sensor to ensure that tiny changes in oxygen concentration can be accurately detected. When the oxygen concentration reaches or exceeds the set safety threshold, the system will immediately trigger an alarm and feedback to the management personnel or automatic control system to ensure a quick response. The real-time monitoring data is intuitively displayed on the monitoring screen for management personnel to view at any time. Combined with network technology, management personnel can remotely access the monitoring system through mobile phones, computers and other devices to view real-time data at any time without location restrictions. Multiple thresholds and rules can be set. When an abnormal situation is detected, such as a sudden drop or rise in oxygen concentration, the system can automatically identify and issue an early warning to prevent potential risks.
6. The real-time monitoring system for safe oxygen concentration in and out of a granary according to claim 5 is characterized in that: The alarm system includes reminding relevant personnel through sound alarms, visual alarms, text messages, emails or mobile phone application notifications. According to different oxygen concentrations, the system sets multiple alarm levels. When the oxygen concentration is monitored to exceed the safety threshold, the system will immediately trigger an alarm to ensure that relevant personnel are notified as soon as possible or automatically trigger the linkage equipment alarm system to record the time, type, and processing information of each alarm event, which is convenient for subsequent analysis and improvement of management measures. The monitoring system is linked with the ventilation and exhaust equipment of the granary. When abnormal oxygen concentration is detected, these devices are automatically started for adjustment to ensure that the environment is restored to a safe state.
7. The real-time monitoring system for safe oxygen concentration in and out of a granary according to claim 6 is characterized in that: The data recording and analysis includes recording the oxygen concentration data in the granary, ensuring that the environmental parameters at all times are recorded in detail, and the recorded data will be stored in the system database for subsequent query and analysis. These data can be stored in different time periods of days, weeks, and months, recording temperature, humidity and other environmental parameters, providing data support for comprehensive environmental monitoring, regularly automatically backing up data to prevent data loss, and ensuring data integrity and security. Through the analysis of historical data, the system generates a trend chart of oxygen concentration changes to help managers understand long-term changes, discover potential problems, analyze abnormal changes in data, identify abnormal oxygen concentration fluctuations, provide early warning information, and automatically generate daily, weekly, monthly, and annual reports, providing detailed oxygen concentration data statistics and analysis results, and supporting export in multiple formats such as PDF and Excel. By comparing data from different time periods or different granaries, the system helps managers find differences, analyze causes, and optimize management measures. Using historical data and advanced analysis algorithms, the system predicts future changes in oxygen concentration and prepares countermeasures in advance.
8. The real-time monitoring system for safe oxygen concentration in and out of a granary according to claim 6 is characterized in that: The remote monitoring includes: Real-time data access: managers can access the real-time monitoring data of the granary at any time and any place through the Internet; Video surveillance: integrated video surveillance equipment allows real-time viewing of the situation inside the granary, ensuring both visual and audio security; Remote alarm: supports remote alarm function. When abnormal oxygen concentration is detected, relevant personnel will be notified immediately via SMS, email, or APP notification. Remote control: Managers can remotely control equipment in the granary, such as ventilation and exhaust, through the system to quickly respond to and handle emergencies. Data synchronization: All monitoring data is synchronized to the cloud in real time to ensure the timeliness and integrity of the data, and to prevent data loss due to equipment failure or network problems.
9. The real-time monitoring system for safe oxygen concentration in and out of a granary according to claim 8 is characterized in that: The automated control includes: Sensor network: Various sensors are scattered inside the granary to monitor environmental parameters such as oxygen concentration, temperature, and humidity in real time; Central controller: The central controller receives data from the sensor network and automatically executes corresponding control commands according to preset parameters. The central controller can automatically adjust the air exchange rate in the granary to keep the oxygen concentration within a safe range. Users can set the appropriate oxygen concentration, temperature and humidity range, and alarm threshold according to the actual needs of the granary. Actuator equipment: including fans, pressure control valves, and vents, are remotely controlled by a central controller. The system automatically diagnoses faults in sensors and actuator hardware, and alerts maintenance personnel when an abnormality occurs. When a parameter of the environment exceeds the set range, the system automatically starts the corresponding equipment for adjustment. Based on historical data and flow forecasts, the use of ventilation equipment is intelligently scheduled to optimize energy consumption management.
10. The real-time monitoring system for safe oxygen concentration in and out of a grain silo according to claim 8, characterized in that the user-friendly interface comprises: Dashboard, real-time data display, displays real-time monitoring data in the form of charts and meters, such as oxygen concentration, temperature, humidity, and provides an overall overview of the environmental status, including whether there are current alarms and equipment operating status; Alarm information: When an abnormality is detected, the interface should prompt the user with obvious visual effects and sounds, and display detailed information of the alarm, including the time of occurrence, alarm type and handling suggestions; Data analysis, providing a variety of charts and reports so that users can view historical data and trend analysis, allowing users to customize data views and analysis indicators according to their needs; Equipment control, providing a simple control panel that allows users to remotely operate and adjust equipment, such as turning on or off the ventilation system, and displaying the equipment's working status and operating parameters in real time for easy monitoring and management; User settings, the interface allows administrators to set the permission levels of different users, control the access and operation permissions of different users, and users can customize interface layout, theme color and other personalized settings according to their needs to suit their personal usage habits.
Citation Information
Cited By
Ventilation and energy consumption linkage adaptive control method based on intelligent granary
CN121386409A