Crushing device for feldspar ore treatment
By using servo motor-driven crushing components and extrusion components in feldspar mine treatment, combined with the technology of explosion and wet milling components, the problem of insufficient efficiency and fineness of feldspar mine crushing treatment in the existing technology is solved, and efficient and delicate crushing effect is achieved.
Patent Information
- Application Number
- CN202510523258.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2025-06-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art cannot achieve efficient and delicate crushing effects in feldspar mine crushing treatment, resulting in increased difficulty in subsequent processing and time-consuming and labor-intensive.
A crushing device is adopted, which includes a crushing box, a crushing assembly driven by a servo motor, and an extrusion assembly. Combined with a bursting assembly and a wet-milling assembly, the efficient and delicate crushing of feldspar is achieved through the principle of thermal expansion and contraction and the extrusion and crushing technology.
The comprehensive and sufficient crushing treatment of feldspar is achieved, the crushing efficiency and fineness are improved, and the difficulty of subsequent processing is reduced.
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Figure CN120132976A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of feldspar ore processing, and particularly relates to a crushing device for feldspar ore processing. Background Art
[0002] Feldspar is the most important rock-forming mineral on the earth's surface. Feldspar is the general term for feldspar minerals. It is a common type of rock-forming mineral containing calcium, sodium, and potassium aluminosilicates. There are many types, such as albite, anorthite, celsian, hyalophane, microcline, etc., all of which have a vitreous luster and various colors. After the feldspar mining is completed, the collected feldspar needs to be crushed for subsequent processing operations.
[0003] In the prior art (patent application with publication number CN215743715U and patent name "A Miscellaneous Removal and Purification Device for the Production of Potassium-Sodium Feldspar Ore"), through the setting of the spiral blade, the materials inside the feed inlet fall in an "S" shape through the spiral blade, thereby extending the moving path of the materials and avoiding the accumulation of materials between the two crushing rolls, so as to facilitate the subsequent crushing and impurity removal work. In the process of implementing this technical solution, it is found that there are at least the following problems in the prior art: During the crushing process of feldspar ore, a single crushing shaft is mostly used for crushing operations. Although the feldspar ore can be crushed in this process, the fineness of the crushed feldspar fragments cannot be guaranteed, which is not conducive to the subsequent processing of feldspar, increases the processing difficulty of subsequent feldspar, and is also time-consuming and laborious. Summary of the Invention
[0004] This application aims to solve at least one of the technical problems in the prior art that it is impossible to achieve an efficient and delicate crushing effect on feldspar by combining extrusion and crushing under the temperature control conditions based on thermal expansion and contraction. For this reason, this application proposes a crushing device for feldspar ore processing.
[0005] To achieve the above object, the specific technical solution of the present invention is as follows: A crushing device for feldspar ore processing includes a crushing box. The top of the crushing box is communicated with a feed hopper, and the outside of the crushing box is fixedly connected with a wet milling box. The bottoms of both sides of the wet milling box are communicated with discharge pipes, and one side of the wet milling box is fixedly connected with a PLC controller; One side of the crushing box close to the feed hopper is fixedly connected with a blower frame, and buffer racks are fixedly connected to the four sides of the crushing box far from the feed hopper. A crushing component and an extrusion component for crushing feldspar ore are respectively arranged in the inner cavity of the crushing box, and the crushing component includes a servo motor fixed to the inner side of the crushing box close to the buffer rack; The extrusion assembly includes a forward and reverse reciprocating screw rod rotating on the upper and lower sides of the crushing box near the buffer rack, and the crushing assembly is respectively provided with an explosion assembly and a dust removal assembly. The explosion assembly includes a hot and cold integrated machine fixed on one side of the crushing box near the feed hopper, and a wet grinding assembly for refining feldspar ore is provided at the bottom of the extrusion assembly.
[0006] Preferably: the crushing assembly also includes a transfer gear fixed on the output shaft of the servo motor, and the transfer gear is meshed with planetary gears on all four sides, the outer side of the planetary gear is meshed with a double-sided gear ring, and the inner cavity of the transfer gear is fixedly connected to a main crushing tooth roller that rotates with the crushing box, the inner cavity of the planetary gear is fixedly connected to a slave crushing tooth roller that meshes with the main crushing tooth roller, and the four corners of the crushing box are rotatably connected to auxiliary crushing tooth rollers that mesh with the slave crushing tooth rollers.
[0007] Preferably: the extrusion assembly also includes a differential gear meshed on the upper and lower sides of the double-sided gear ring, and the outer side of the differential gear is fixedly connected to a main bevel gear through a short rod, the inner side of the main bevel gear is meshed with a slave bevel gear fixedly matched with a forward and reverse reciprocating screw, and both sides of the forward and reverse reciprocating screw are threadedly connected with a screw sleeve, the inner side of the screw sleeve is fixedly connected to a connecting piece that slides with a crushing box, and the inner side of the connecting piece is fixedly connected to a main extrusion frame used in combination with a secondary crushing tooth roller.
[0008] Preferably: the blasting assembly also includes a turbine fan fixed to the outside of the main crushing tooth roller and used in conjunction with the blower frame, and the bottom of the blower frame is connected to a conveying hood connected to and coordinated with the hot and cold all-in-one machine, a hollow cavity is opened in the inner cavity of the crushing tooth roller, and the bottom of the hot and cold all-in-one machine is connected to a conveying pipe, the outer end of the conveying pipe is connected to a heat collecting hood embedded in and coordinated with the wet grinding box, and a heat collecting cavity is opened at the bottom of the wet grinding box near the heat collecting hood.
[0009] Preferably: the dust removal component includes a dust exhaust fan fixed on the planetary gear away from the outside of the crushing tooth roller and is used in conjunction with a buffer rack, and the inner cavity of the auxiliary crushing tooth roller is provided with a negative pressure chamber, and the auxiliary crushing tooth roller is provided with dust suction holes that are connected to the negative pressure chamber all around, and the outside of the buffer rack is connected with a dust collecting hood, the outside of the dust collecting hood is connected with a dust exhaust pipe, and the bottom end of the dust exhaust pipe is connected with a three-way valve, and the outer end of the three-way valve is connected with a filter.
[0010] Preferably: the wet milling assembly includes a five-way valve connected to the end of the dust exhaust pipe, and the top end of the five-way valve is connected to a liquid storage pot fixedly matched with the cache rack, the outer end of the five-way valve is connected to a booster pipe embedded in the wet milling box, and a main circular gear is meshed at the bottom of one set of differential gears, the inner side of the main circular gear is fixedly connected to a main milling roller that rotates with the wet milling box, and both sides of the main circular gear are meshed with secondary circular gears, and the inner side of the secondary circular gear is fixedly connected to a secondary milling roller used in combination with the main milling roller.
[0011] Preferably, an annular slide rail is provided on one side of the buffer rack close to the crushing box, and support sliding seats fixedly engaged with the double-sided gear ring are slidably connected to the four circumferential sides of the inner cavity of the annular slide rail. The secondary crushing tooth rollers and the auxiliary crushing tooth rollers are distributed symmetrically around the transverse axis of the main crushing tooth roller in a circumferential state.
[0012] Preferably, extrusion heads for extruding and crushing feldspar ore are fixedly arranged in an array on the inner side of the main extrusion rack, and a secondary extrusion rack is fixedly connected to the outer side of the crushing box close to the main extrusion rack. Extrusion teeth are fixedly arranged in a staggered manner on the inner side of the secondary extrusion rack.
[0013] Preferably, a rotating end is communicated with one side of the blowing rack close to the secondary crushing tooth roller, and a communicating end communicated with the hollow cavity is communicated with one side of the secondary crushing tooth roller close to the blowing rack and rotates with the rotating end. The rotating end and the communicating end are kept in a mutually communicating state.
[0014] Preferably, a rotary joint is communicated with the outer side of the buffer rack, and a communicating joint communicated with the negative pressure cavity is communicated with one side of the auxiliary crushing tooth roller close to the buffer rack and rotates with the rotary joint. The rotary joint and the communicating joint are kept in a mutually communicating state, and injection holes are obliquely arranged at one end of the booster pipe close to the main rolling roller and the auxiliary rolling roller.
[0015] The crushing device for feldspar ore treatment of the present invention has the following advantages: 1. During the crushing treatment of feldspar ore by this crushing device for feldspar ore treatment, a unified driving source is provided by the servo motor. While the four planetary gears are driven to rotate synchronously by the intermediate gear, the four planetary gears also drive the double-sided gear ring to rotate accordingly. The intermediate gear and the four planetary gears correspondingly drive the main crushing tooth roller and the four secondary crushing tooth rollers to rotate synchronously, and with the auxiliary biting and matching of the four auxiliary crushing tooth rollers, the feldspar entering the crushing box is comprehensively and fully crushed.
[0016] 2. Secondly, by this crushing device for feldspar ore treatment, the double-sided gear ring drives the two differential gears to rotate. The two differential gears drive the reciprocating lead screws on the two secondary bevel gears to rotate through the two main bevel gears. The two reciprocating lead screws drive the two main extrusion racks to perform reciprocating inward and outward movement through the connecting pieces on the two screw sleeves, and with the cooperation of the extrusion teeth on the two secondary extrusion racks, the two main extrusion racks perform comprehensive extrusion and crushing treatment on the passing feldspar through the extrusion heads, further improving the crushing efficiency of feldspar.
[0017] 3. For the crushing device for feldspar ore treatment, immediately afterwards, the main crushing tooth roller drives the turbine fan to rotate in the air blower frame and generate air pressure. At the same time, the cold and heat integrated machine is pre-controlled to alternately supply cold and heat sources into the air blower frame through the conveying cover. Under the action of the air pressure, the alternately supplied cold and heat sources are forced to pass through the four groups of rotating ends and connecting ends in sequence and be supplied into the hollow cavities of the four secondary crushing tooth rollers, and then conducted to the feldspar crushing area. Under the alternating change of the cold and heat sources, according to the physical principle of thermal expansion and contraction, during the feldspar crushing, due to the sudden heating and cooling of the temperature, the structure becomes unstable and explodes, which is conducive to the rapid and sufficient crushing work of the feldspar. And the heat source generated by the cold and heat integrated machine is sent to the heat collecting cavity through the heat collecting cover by the conveying pipe to heat and dry the feldspar in the wet grinding box in the grinding state.
[0018] 4. For the crushing device for feldspar ore treatment, then, the four groups of planetary gears drive the four groups of dust exhaust fans to rotate in the four groups of buffer frames and generate negative pressure suction. Under the action of the negative pressure suction, the dust generated by the feldspar crushing in the area of the four secondary crushing tooth rollers is forced to be adsorbed into the negative pressure cavity through the dust suction holes, and then the original route passes through the four groups of buffer frames and into the dust exhaust pipes on the four groups of dust collecting covers. Under the action of its air pressure, the dust supplied into the dust exhaust pipes is supplied into the filter on the three-way valve for dust removal treatment, so as to prevent the dust generated by the feldspar crushing from overflowing everywhere and realize the functions of dust collection and dust removal.
[0019] 5. For the crushing device for feldspar ore treatment, finally, the air pressure supplied into the dust exhaust pipe also reaches the five-way valve, and the water source is supplied by the liquid storage pot. Under the action of the air pressure, the water source in the liquid storage pot is forced to be supplied into the two booster pipes while providing the conditions of humid cooling and flushing and cleaning for the grinding of the feldspar fragments. One group of differential gears drives the main grinding roller on the main circular gear to grind the feldspar reaching the wet grinding box, and the main circular gear drives the secondary grinding rollers on the two secondary circular gears to grind the feldspar in cooperation. The water source in the two booster pipes is sprayed from the spray holes to the grinding areas of the main grinding roller and the two secondary circular gears, reducing the grinding temperature of the feldspar, achieving an efficient wet grinding effect on the feldspar, and at the same time playing the roles of spraying dust reduction and flushing and cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, so they should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.
[0021] Figure 1 It is a schematic structural diagram of a crushing device for feldspar ore treatment of the present invention; Figure 2Rear view of the structure of a crushing device for feldspar ore treatment according to the present invention; Figure 3 Cross-sectional view of the structure of a crushing device for feldspar ore treatment according to the present invention; Figure 4 Inner view of the structure of a crushing device for feldspar ore treatment according to the present invention; Figure 5 Side view of the structure of the crushing component according to the present invention; Figure 6 Exploded view of the structure of the crushing component according to the present invention; Figure 7 Side view of the structures of the crushing component and the extrusion component according to the present invention; Figure 8 Exploded view of the structure of the extrusion component according to the present invention; Figure 9 Side sectional view of the structures of the air-blowing frame, the crushing component and the blasting component according to the present invention; Figure 10 Partial top sectional exploded view of the structures of the air-blowing frame, the secondary crushing tooth roller and the dust removal component according to the present invention; Figure 11 Bottom sectional view of the structures of the air-blowing frame, the servo motor, the main crushing tooth roller and the blasting component according to the present invention; Figure 12 Side view of the structures of the buffer rack, the crushing component, the dust removal component and the wet grinding component according to the present invention; Figure 13 Front view of the structures of the buffer rack, the crushing component, the dust removal component and the wet grinding component according to the present invention; Figure 14 Partial exploded view of the structures of the buffer rack, the crushing component, the dust removal component and the wet grinding component according to the present invention; Figure 15 Partial bottom view of the structures of the buffer rack, the dust removal component and the wet grinding component according to the present invention; Figure 16 Side sectional view of the structure of the secondary crushing tooth roller according to the present invention; Figure 17 Partial side view of the structures of the crushing component and the wet grinding component according to the present invention; Figure 18 Side view of the structures of the crushing component, the extrusion component and the feeding component according to the present invention; Figure 19 Partial exploded view of the structure of the feeding component according to the present invention; Figure 20 Partial cross-sectional view of the structures of the crushing box, the feeding hopper, the wet grinding box and the discharge pipe according to the present invention; Figure 21 Partial bottom view of the structures of the crushing box, the feeding hopper, the wet grinding box and the discharge pipe according to the present invention.
[0022] Description of the marks in the figure: 1. Crushing box; 2. Feeding hopper; 3. Wet grinding box; 4. Discharge pipe; 5. Blower frame; 6. Buffer frame; 71. Servo motor; 72. Intermediate gear; 73. Planetary gear; 74. Double-sided gear ring; 75. Main crushing tooth roller; 76. Secondary crushing tooth roller; 77. Auxiliary crushing tooth roller; 81. Differential gear; 82. Main bevel gear; 83. Secondary bevel gear; 84. Forward and reverse reciprocating lead screw; 85. Lead screw sleeve; 86. Connector; 87. Main extrusion frame; 91. Turbine fan; 92. Conveyor cover; 93. Hot and cold integrated machine; 94. Hollow cavity; 95. Conveyor pipe; 96. Heat collection cover; 97. Heat collection cavity; 101. Dust exhaust fan; 102. Negative pressure cavity; 103. Dust suction hole; 104. Dust collection cover; 105. Dust exhaust pipe; 106. Three-way valve; 107. Filter; 111. Five-way valve; 112. Liquid storage pot; 113. Booster pipe; 114. Main circular gear; 115. Main rolling roller; 116. Secondary circular gear; 117. Auxiliary rolling roller; 121. Driving gear; 122. Bevel gear frame; 123. Driven gear; 124. Feeding auger; 125. Filter frame; 126. Guide vane; 127. Filter plate; 13. Annular slide rail; 14. Support slide seat; 15. Extrusion head; 16. Auxiliary extrusion frame; 17. Extrusion teeth; 18. Rotating end; 19. Connecting end; 20. Rotary joint; 21. Connecting joint; 22. Injection hole; 23. Filter grille; 24. Front guard; 25. Rear guard; 26. Drain pipe. Detailed implementation mode
[0023] The following is a specific introduction to the present invention in combination with the attached drawings and specific embodiments: As Figures 1 - 21 shown, a crushing device for feldspar ore treatment of the present invention includes a crushing box 1. The top of the crushing box 1 is communicated with a feeding hopper 2, and a wet grinding box 3 is fixedly connected to the outside of the crushing box 1. Return channels are opened at the opposite tops of the crushing box 1 and the wet grinding box 3, facilitating the return of large-volume feldspar fragments to the crushing box 1 for re-crushing treatment. Discharge channels are opened at the opposite tops of the crushing box 1 and the wet grinding box 3 for discharging small-volume feldspar fragments after crushing and wet grinding. Discharge pipes 4 are communicated with the bottoms on both sides of the wet grinding box 3, and a PLC controller is fixedly connected to one side of the wet grinding box 3; Filter grilles 23 are fixedly connected to the upper, middle and lower positions inside the crushing box 1 for zoning treatment of feldspar, facilitating the crushing and extrusion work of feldspar. The front guard 24 and the rear guard 25 are respectively fixedly connected to the front and rear sides of the crushing box 1 close to the wet grinding box 3 to protect the internal components. A drain pipe 26 with a one-way valve is communicated with the bottom of the back of the wet grinding box 3 to discharge the waste liquid in the wet grinding box 3 in advance, facilitating the heating and drying work of the feldspar fragments after wet grinding; A blower frame 5 is fixedly connected to one side of the crushing box 1 close to the feed hopper 2, and a buffer frame 6 is fixedly connected to all sides of the crushing box 1 away from the feed hopper 2. The inner cavity of the crushing box 1 is respectively provided with a crushing assembly and an extrusion assembly for crushing the feldspar ore, and the crushing assembly includes a servo motor 71 fixed to the inner side of the crushing box 1 close to the buffer frame 6, which performs a comprehensive and sufficient crushing process on the feldspar entering the crushing box 1; The extrusion component includes a forward and reverse reciprocating screw rod 84 rotating on the upper and lower sides of the crushing box 1 near the buffer rack 6, which comprehensively extrude and crush the feldspar to further improve the crushing efficiency of the feldspar, and the crushing component is respectively provided with an explosion component and a dust removal component. The explosion component includes a hot and cold integrated machine 93 fixed on the side of the crushing box 1 near the feed hopper 2. Under the alternation of cold and hot sources, according to the physical principle of thermal expansion and contraction, during the crushing of the feldspar, the structure is unstable due to sudden heating and cooling, and explosion occurs, which is beneficial to the rapid and sufficient crushing of the feldspar. A wet grinding component for the refinement of feldspar ore is provided at the bottom of the extrusion component, which removes the dust generated during the crushing of the feldspar to prevent the dust generated by the crushing of the feldspar from overflowing, realizing the dust collection and removal functions, and also realizing the efficient wet grinding effect on the feldspar, and also playing the role of spraying dust reduction and flushing and cleaning.
[0024] like Figures 5 - 17 As shown, the crushing assembly also includes a transfer gear 72 fixed on the output shaft of the servo motor 71, and the transfer gear 72 is meshed with planetary gears 73 all around, the servo motor 71 provides a unified driving source, and the transfer gear 72 drives the four sets of planetary gears 73 to rotate synchronously, the outer side of the planetary gear 73 is meshed with a double-sided gear ring 74, and the inner cavity of the transfer gear 72 is fixedly connected with a main crushing tooth roller 75 that rotates with the crushing box 1, and the inner cavity of the planetary gear 73 is fixedly connected with a slave crushing tooth roller 76 that meshes with the main crushing tooth roller 75. The four sets of planetary gears 73 also drive the double-sided gear ring 74 to rotate accordingly, and the transfer gear 72 and the four sets of planetary gears 73 correspondingly drive the main crushing tooth roller 75 and the four slave crushing tooth rollers 76 to rotate synchronously, and the four corners of the crushing box 1 are rotatably connected with auxiliary crushing tooth rollers 77 that mesh with the slave crushing tooth rollers 76. Under the auxiliary meshing cooperation of the four auxiliary crushing tooth rollers 77, the feldspar entering the crushing box 1 is fully and fully crushed; An annular slide rail 13 is provided on one side of the cache rack 6 close to the crushing box 1, and the inner cavity of the annular slide rail 13 is slidably connected with a supporting slide seat 14 fixedly matched with the double-sided gear ring 74 on all sides, which plays a role of rotational support for the double-sided gear ring 74, thereby improving the rotational stability of the double-sided gear ring 74. The crushing tooth roller 76 and the auxiliary crushing tooth roller 77 are distributed in a circularly symmetrical state along the horizontal axis of the main crushing tooth roller 75, thereby achieving a comprehensive and uniform crushing effect on the feldspar.
[0025] The extrusion assembly further includes differential gears 81 meshed with the upper and lower sides of the double-sided gear ring 74. The double-sided gear ring 74 drives the two groups of differential gears 81 to rotate. The outer sides of the differential gears 81 are fixedly connected with main bevel gears 82 through short rods. The inner sides of the main bevel gears 82 are meshed with driven bevel gears 83 fixedly matched with the forward and reverse reciprocating lead screws 84. The two groups of differential gears 81 drive the forward and reverse reciprocating lead screws 84 on the two groups of driven bevel gears 83 to rotate through the two groups of main bevel gears 82; Both sides of the forward and reverse reciprocating lead screw 84 are threadedly connected with lead screw sleeves 85. The inner sides of the lead screw sleeves 85 are fixedly connected with connectors 86 slidably matched with the crushing box 1. The inner sides of the connectors 86 are fixedly connected with main extrusion frames 87 used in cooperation with the secondary crushing tooth rollers 77. The two forward and reverse reciprocating lead screws 84 drive the two groups of main extrusion frames 87 to perform reciprocating inward and outward movements through the connectors 86 on the two groups of lead screw sleeves 85. With the cooperation of the extrusion teeth 17 on the two groups of secondary extrusion frames 16, the two groups of main extrusion frames 87 comprehensively extrude and crush the passing feldspar through the extrusion heads 15, further improving the crushing efficiency of the feldspar; The inner sides of the main extrusion frames 87 are fixedly arranged in an array with extrusion heads 15 for extruding and crushing feldspar ore, which play a role in extruding and crushing feldspar. The outer sides of the crushing box 1 close to the main extrusion frames 87 are fixedly connected with secondary extrusion frames 16. The inner sides of the secondary extrusion frames 16 are staggeredly fixed with extrusion teeth 17, which play a role in assisting the extrusion and crushing of feldspar, improving the comprehensiveness of the extrusion and damage of feldspar.
[0026] The blasting assembly further includes a turbine fan 91 fixed on the outer side of the main crushing tooth roller 75 and used in cooperation with the air blowing frame 5. The main crushing tooth roller 75 drives the turbine fan 91 to rotate in the air blowing frame 5 to generate wind pressure. The bottom of the air blowing frame 5 is communicated with a conveying cover 92 communicated and matched with the cold and heat integrated machine 93. A hollow cavity 94 is opened in the inner cavity of the secondary crushing tooth roller 76. The cold and heat integrated machine 93 is controlled in advance to alternately supply cold and heat sources to the air blowing frame 5 through the conveying cover 92. Under the action of the wind pressure, the alternately supplied cold and heat sources are forced to pass through the four groups of rotating ends 18 and communicating ends 19 in sequence and are supplied into the hollow cavities 94 in the four secondary crushing tooth rollers 76, and then conducted to the feldspar crushing area; The bottom of the cold and heat integrated machine 93 is communicated with a conveying pipe 95. The outer end of the conveying pipe 95 is communicated with a heat collecting cover 96 embedded and matched with the wet grinding box 3. A heat collecting cavity 97 is opened at the bottom of the wet grinding box 3 close to the heat collecting cover 96. Under the alternating change of the cold and heat sources, according to the physical principle of thermal expansion and contraction, during the feldspar crushing, due to the sudden heat and cold, the structure is unstable and explodes, which is beneficial to the rapid and sufficient crushing work of the feldspar. The heat source generated by the cold and heat integrated machine 93 is delivered to the heat collecting cavity 97 through the conveying pipe 95 and the heat collecting cover 96 to heat and dry the feldspar in the wet grinding box 3 in the grinding state; The blast blower frame 5 is connected with a rotating end 18 near one side of the crushing tooth roller 76, and a connecting end 19 that is connected and cooperates with the hollow cavity 94 is connected near the side of the crushing tooth roller 76 close to the blast blower frame 5 and rotates with the rotating end 18. The rotating end 18 and the connecting end 19 are in a mutually communicating state. By supplying and transporting cold and heat sources to the connecting end 19 that rotates with the crushing tooth roller 76 through the rotating end 18, it is conducive to the cracking of feldspar under the action of thermal expansion and contraction, providing convenience for the crushing work.
[0027] The dust removal assembly includes a dust exhaust fan 101 fixed on the outer side of the planetary gear 73 away from the crushing tooth roller 76 and used in cooperation with the buffer rack 6. A negative pressure cavity 102 is provided in the inner cavity of the secondary crushing tooth roller 77, and dust suction holes 103 that are connected and cooperate with the negative pressure cavity 102 are provided on all sides of the secondary crushing tooth roller 77. Four groups of planetary gears 73 drive four groups of dust exhaust fans 101 to rotate in four groups of buffer racks 6 to generate negative pressure suction. Under the action of the negative pressure suction, the dust generated by the crushing of feldspar in the area of the four secondary crushing tooth rollers 77 is forced to be adsorbed into the negative pressure cavity 102 through the dust suction holes 103; A dust collection cover 104 is connected to the outer side of the buffer rack 6, a dust exhaust pipe 105 is connected to the outer side of the dust collection cover 104, a three-way valve 106 is connected to the bottom end of the dust exhaust pipe 105, and a filter 107 is connected to the outer end of the three-way valve 106. The dust adsorbed into the negative pressure cavity 102 originally passes through the four buffer racks 6 and into the dust exhaust pipes 105 on the four dust collection covers 104, and under the action of its wind pressure, the dust supplied into the dust exhaust pipe 105 is supplied into the filter 107 on the three-way valve 106 for dust removal treatment, so as to prevent the dust generated by the crushing of feldspar from overflowing everywhere and realizing the functions of dust collection and dust removal; A rotary joint 20 is connected to the outer side of the buffer rack 6, and a connecting joint 21 that is connected and cooperates with the negative pressure cavity 102 is connected near the side of the secondary crushing tooth roller 77 close to the buffer rack 6 and rotates with the rotary joint 20. The rotary joint 20 and the connecting joint 21 are in a mutually communicating state. By conducting negative pressure to the connecting joint 21 that rotates with the secondary crushing tooth roller 77 through the rotary joint 20, it is conducive to the dust adsorption and collection work.
[0028] The wet grinding assembly includes a five-way valve 111 connected to the end of the dust exhaust pipe 105, a liquid storage pot 112 fixedly cooperated with the buffer rack 6 is connected to the top end of the five-way valve 111, and a pressurizing pipe 113 embedded and cooperated with the wet grinding box 3 is connected to the outer end of the five-way valve 111. The wind pressure supplied into the dust exhaust pipe 105 also reaches the five-way valve 111, and water source supply is provided by the liquid storage pot 112. Under the action of the wind pressure, the water source in the liquid storage pot 112 is forced to be supplied into the two pressurizing pipes 113, providing humid cooling and flushing and cleaning conditions for the grinding of feldspar fragments, and also realizing the effect of spray dust reduction; And the bottom of one set of differential gears 81 meshes with a main circular gear 114. A main rolling roller 115 that is rotationally matched with the wet grinding box 3 is fixedly connected to the inner side of the main circular gear 114. And both sides of the main circular gear 114 mesh with auxiliary circular gears 116. An auxiliary rolling roller 117 that is used in combination with the main rolling roller 115 is fixedly connected to the inner side of the auxiliary circular gear 116. Injection holes 22 are obliquely formed at one end of the pressurizing pipes 113 close to the main rolling roller 115 and the auxiliary rolling rollers 117. The main rolling roller 115 on the main circular gear 114 driven by one set of differential gears 81 grinds the feldspar that reaches the wet grinding box 3, and the main circular gear 114 drives the auxiliary rolling rollers 117 on the two sets of auxiliary circular gears 116 to perform combined grinding on the feldspar. The water sources in the two pressurizing pipes 113 are sprayed to the grinding areas of the main rolling roller 115 and the two sets of auxiliary circular gears 116 through the injection holes 22, reducing the grinding temperature of the feldspar, achieving an efficient wet grinding effect on the feldspar, and at the same time playing a role in spraying dust reduction and flushing and cleaning.
[0029] As Figures 18 - 19 shown, after the feldspar is crushed, most of the feldspar fragments are manually fed. While the crushed feldspar fragments cannot be guided and discharged, the effect of filtering and returning the feldspar fragments cannot be achieved, resulting in large-volume feldspar fragments blocking the discharge port, which is not conducive to the feeding work. At the same time, due to the existence of large-volume feldspar fragments, the crushing effect of the feldspar is also reduced. Feeding components that are used in combination with the extrusion components are arranged on both sides of the inner cavity of the wet grinding box 3. And the feeding components include drive gears 121 fixed at both ends of one of the forward and reverse reciprocating lead screws 84. The outer sides of the drive gears 121 mesh with bevel gear frames 122, and the outer sides of the bevel gear frames 122 mesh with driven gears 123. One of the forward and reverse reciprocating lead screws 84 drives the two drive gears 121 to rotate, and the two drive gears 121 successively drive the two bevel gear frames 122 and the driven gears 123 to rotate accordingly; A feeding auger 124 that is fixedly connected to the inner cavity of the driven gear 123 and is rotationally matched with the wet grinding box 3 is provided. A filter rack 125 for filtering and sorting feldspar fragments is embedded in the inner cavity of the feeding auger 124. Two groups of driven gears 123 drive two feeding augers 124 to convey large-volume feldspar fragments upward to the crushing box 1 for re-feeding and crushing. Small-volume feldspar fragments fall from the filter rack 125 to the area of the wet grinding box 3 near the discharge pipe 4. A guiding vane 126 that is used in cooperation with the discharge pipe 4 is fixedly connected to the bottom of the feeding auger 124. A filter plate 127 for filtering and intercepting feldspar fragments is embedded on one side of the wet grinding box 3 near the discharge pipe 4. A baffle plate that is opened and closed in cooperation with the filter plate 127 is embedded in the discharge pipe 4. After the baffle plate is opened, the guiding vane 126 that rotates synchronously with the two feeding augers 124 discharges the small-volume feldspar fragments through the filter plate 127 and out of the discharge pipe 4, while the large-volume feldspar fragments are intercepted by the filter plate 127 and then conveyed upward to the crushing box 1 by the two feeding augers 124 for re-feeding and crushing. While achieving the effect of quickly guiding and discharging the feldspar fragments, it also conveys and re-feeds the large-volume feldspar fragments for re-crushing treatment, avoiding the accumulation of large-volume feldspar fragments in the area of the discharge pipe 4 and affecting the discharging work.
[0030] Working principle of a crushing device for feldspar ore treatment: First, pour the feldspar to be crushed into the filtering grille 23 area at the uppermost layer inside the crushing box 1 through the feed hopper 2. While controlling the servo motor 71 to start and drive the transfer gear 72 to rotate, the transfer gear 72 also drives the main crushing tooth roller 75 to rotate accordingly. While the transfer gear 72 drives the four planetary gears 73 to rotate synchronously, the four planetary gears 73 also drive the four secondary crushing tooth rollers 76 to rotate accordingly. With the annular slide rail 13 and the support slide seat 14 providing rotational support and cooperation for the double-sided gear ring 74, the four planetary gears 73 drive the double-sided gear ring 74 to rotate accordingly. The double-sided gear ring 74 drives the differential gears 81 at the upper and lower positions to rotate. The two differential gears 81 drive the reciprocating lead screws 84 on the two secondary bevel gears 83 to rotate through the two main bevel gears 82. The two reciprocating lead screws 84 drive the two screw sleeves 85 to perform reciprocating inward and outward movements. The two screw sleeves 85 drive the extrusion heads 15 on the two main extrusion frames 87 to perform reciprocating inward and outward movements through the two connecting pieces 86. During this period, with the cooperation of the extrusion teeth 17 staggered on the two secondary extrusion frames 16, first, the two main extrusion frames 87 in the upper area pre-extrude and crush the feldspar in the filtering grille 23 area at the uppermost layer through the extrusion heads 15. After the feldspar fragments are pre-extruded and crushed, they pass through the uppermost filtering grille 23 to reach the crushing area of the middle filtering grille 23. With the auxiliary biting and cooperation of the four secondary crushing tooth rollers 77, the main crushing tooth roller 75 also successively drives the four secondary crushing tooth rollers 76 and the secondary crushing tooth rollers 77 to comprehensively crush the feldspar fragments after the extrusion and crushing treatment. After passing through the middle filtering grille 23 and reaching the area of the lowermost filtering grille 23, the two main extrusion frames 87 in the lower area then re-extrude and crush the feldspar in the area of the lowermost filtering grille 23 through the extrusion heads 15. The feldspar fragments after two-stage extrusion and crushing and one-stage biting and crushing pass through the lowermost filtering grille 23 and reach the grinding area of the wet grinding box 3; During this period, the main crushing tooth roller 75 drives the turbine fan 91 to rotate in the air blowing frame 5 to generate air pressure, and the cold and heat integrated machine 93 is controlled to start in advance, and the generated cold source and heat source are alternately supplied into the air blowing frame 5 through the conveying cover 92. Under the action of the air pressure, the alternately supplied cold source and heat source are forced to pass through the four groups of rotating ends 18 and the connecting ends 19 in sequence and reach the hollow cavities 94 in the four secondary crushing tooth rollers 76, and then conduct to the crushing areas of the four secondary crushing tooth rollers 76 for the feldspar. Provide alternating cold and heat changes for the feldspar in the crushing state. Under the conditions of sudden heating and sudden cooling, and according to the physical principle of thermal expansion and contraction, the internal structural stability of the feldspar is damaged, so that the feldspar explodes quickly, reducing the crushing difficulty of the feldspar. At the same time, the four groups of planetary gears 73 also drive the four groups of dust exhaust fans 101 to rotate in the four groups of buffer frames 6 to generate negative pressure. The negative pressure generated in the four groups of buffer frames 6 passes through the four groups of rotary joints 20 and the connecting joints 21 in sequence and reaches the negative pressure cavities 102 in the four secondary crushing tooth rollers 77. Under the action of the negative pressure suction, the dust generated around the four secondary crushing tooth rollers 77 due to the crushing of the feldspar returns to the four groups of buffer frames 6 along the original path through the dust suction holes 103, and then is discharged into the filters 107 on the two three-way valves 106 through the dust exhaust pipes 105 on the four groups of dust collection covers 104, and the dust collected in the four groups of buffer frames 6 is filtered. And because the dust is negatively adsorbed and the exhaust wind force is realized at the end of the conveying of the two dust exhaust pipes 105, and the exhaust air pressure generated at the end of the two dust exhaust pipes 105 is supplied into the five-way valve 111, at the same time, the clean water in the liquid storage pot 112 is controlled to be supplied into the five-way valve 111, and then under the boosting cooperation of the two boosting pipes 113, the clean water is sprayed to the grinding areas of the main rolling roller 115 and the two secondary rolling rollers 117 through the spray holes 22, providing humid cooling conditions and spray dust reduction measures for the grinding of the feldspar fragments, and also flushing and cleaning the feldspar powder attached to the grinding areas of the main rolling roller 115 and the two secondary rolling rollers 117 to prevent the adhesion of the feldspar powder. At the same time, the main rolling roller 115 on the main circular gear 114 is driven to rotate by the differential gear 81 located below, and the main circular gear 114 drives the secondary rolling rollers 117 on the two secondary circular gears 116 to rotate accordingly. Then, the main rolling roller 115 and the two secondary rolling rollers 117 perform full wet rolling treatment on the crushed feldspar fragments; After the feldspar fragments are fully wet-milled, the two drain pipes 26 are used to discharge the waste liquid accumulated in the wet-milling box 3, and the feldspar fragments are still in the wet-milling box 3. At the same time, the hot and cold integrated machine 93 is controlled to generate heat source and is supplied to the heat collecting chamber 97 in the heat collecting cover 96 through the conveying pipe 95, and then the heat source is conducted to the wet-milling box 3. While the wet-milled feldspar fragments are heated and dried, one of the forward and reverse reciprocating screw rods 84 drives the two sets of driving gears 121 to rotate, and the two sets of driving gears 121 drive the feeding augers 124 on the two sets of driven gears 123 to rotate through the two bevel gear racks 122, and the two feeding augers 124 drive the two The group of guide blades 126 rotates and the wet-milled feldspar fragments are filtered by the filter plate 127 in the discharge channel area and discharged through the discharge pipe 4, and the large-volume feldspar fragments are intercepted. The large-volume feldspar fragments are then transported upward by the two feeding augers 124 and supplied to the crushing box 1 through the return channel for full crushing processing. During this period, the two feeding augers 124 transport the large-volume feldspar fragments upward, while the small-volume feldspar fragments entrained will still fall into the discharge channel area after passing through the filter frame 125. Similarly, the two groups of guide blades 126 guide the material for discharge, and so on, until the feldspar is completely crushed and wet-milled.
[0031] It should be noted that the specific model specifications of the servo motor 71 and the hot and cold integrated machine 93 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the field, so it will not be repeated in detail.
[0032] The power supply circuits of the servo motor 71, the hot and cold integrated machine 93, and various valves and sensors are clear to those skilled in the art and will not be described in detail here.
[0033] It is to be understood that the present invention is described by some embodiments, and it is known to those skilled in the art that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.
Claims
1. A crushing device for processing feldspar ore, comprising a crushing box (1), characterized in that: The top of the crushing box (1) is connected to a feed hopper (2), and the outside of the crushing box (1) is fixedly connected to a wet grinding box (3), the bottoms of both sides of the wet grinding box (3) are connected to discharge pipes (4), and one side of the wet grinding box (3) is fixedly connected to a PLC controller; A blower frame (5) is fixedly connected to one side of the crushing box (1) close to the feed hopper (2), and buffer frames (6) are fixedly connected to the four sides of the crushing box (1) away from the feed hopper (2). A crushing assembly and an extrusion assembly for crushing feldspar ore are respectively arranged in the inner cavity of the crushing box (1), and the crushing assembly includes a servo motor (71) fixed to the inner side of the crushing box (1) close to the buffer frame (6); The extrusion assembly comprises forward and reverse reciprocating screws (84) rotating on upper and lower sides of a crushing box (1) close to a buffer rack (6), and a blasting assembly and a dust removal assembly are respectively arranged on the crushing assembly, the blasting assembly comprises a hot and cold integrated machine (93) fixed on one side of the crushing box (1) close to a feed hopper (2), and a wet milling assembly for fine processing of feldspar ore is arranged at the bottom of the extrusion assembly.
2. A crushing device for feldspar ore processing according to claim 1, characterized in that: The crushing assembly further comprises a transfer gear (72) fixed on the output shaft of the servo motor (71), and the transfer gear (72) is meshed with planetary gears (73) on all four sides, and the outer side of the planetary gear (73) is meshed with a double-sided gear ring (74), and the inner cavity of the transfer gear (72) is fixedly connected to a main crushing tooth roller (75) that is rotatably matched with the crushing box (1), and the inner cavity of the planetary gear (73) is fixedly connected to a secondary crushing tooth roller (76) that is meshed with the main crushing tooth roller (75), and the four corners of the crushing box (1) are rotatably connected to auxiliary crushing tooth rollers (77) that are meshed with the secondary crushing tooth roller (76).
3. A crushing device for feldspar ore processing according to claim 2, characterized in that: The extrusion assembly further comprises a differential gear (81) meshed with the upper and lower sides of the double-sided gear ring (74), and the outer side of the differential gear (81) is fixedly connected to a main bevel gear (82) via a short rod, the inner side of the main bevel gear (82) is meshed with a slave bevel gear (83) fixedly matched with a forward and reverse reciprocating screw (84), and both sides of the forward and reverse reciprocating screw (84) are threadedly connected with a screw sleeve (85), the inner side of the screw sleeve (85) is fixedly connected with a connecting piece (86) that is slidably matched with the crushing box (1), and the inner side of the connecting piece (86) is fixedly connected with a main extrusion frame (87) used in conjunction with the auxiliary crushing gear roller (77).
4. A crushing device for feldspar ore processing according to claim 3, characterized in that: The bursting assembly further comprises a turbine fan (91) fixed to the outside of the main crushing tooth roller (75) and used in conjunction with the blast rack (5), and the bottom of the blast rack (5) is connected to a conveying hood (92) connected to and matched with the cold and hot integrated machine (93), the inner cavity of the secondary crushing tooth roller (76) is provided with a hollow cavity (94), and the bottom of the cold and hot integrated machine (93) is connected to a conveying pipe (95), the outer end of the conveying pipe (95) is connected to a heat collecting hood (96) embedded in and matched with the wet milling box (3), and the bottom of the wet milling box (3) is provided with a heat collecting cavity (97) near the heat collecting hood (96).
5. A crushing device for feldspar ore processing according to claim 4, characterized in that: The dust removal component includes a dust exhaust fan (101) fixed on the planetary gear (73) away from the outside of the crushing tooth roller (76) and used in conjunction with the buffer rack (6), and the inner cavity of the auxiliary crushing tooth roller (77) is provided with a negative pressure chamber (102), and the auxiliary crushing tooth roller (77) is provided with dust suction holes (103) connected to the negative pressure chamber (102) on all sides, and the outside of the buffer rack (6) is connected to a dust collecting hood (104), and the outside of the dust collecting hood (104) is connected to a dust exhaust pipe (105), and the bottom end of the dust exhaust pipe (105) is connected to a three-way valve (106), and the outer end of the three-way valve (106) is connected to a filter (107).
6. A crushing device for feldspar ore processing according to claim 5, characterized in that: The wet milling assembly comprises a five-way valve (111) connected to the end of a dust exhaust pipe (105), and the top end of the five-way valve (111) is connected to a liquid storage pot (112) fixedly matched with a buffer rack (6), the outer end of the five-way valve (111) is connected to a booster pipe (113) embedded in a wet milling box (3), and a main circular gear (114) is meshed at the bottom of one set of differential gears (81), a main milling roller (115) rotatably matched with the wet milling box (3) is fixedly connected to the inner side of the main circular gear (114), and both sides of the main circular gear (114) are meshed with secondary circular gears (116), and the inner side of the secondary circular gear (116) is fixedly connected to a secondary milling roller (117) used in combination with the main milling roller (115).
7. A crushing device for feldspar ore processing according to claim 6, characterized in that: An annular slide rail (13) is provided on one side of the cache rack (6) close to the crushing box (1), and a supporting slide seat (14) fixedly matched with a double-sided gear ring (74) is slidably connected on all sides of the inner cavity of the annular slide rail (13), and the secondary crushing tooth roller (76) and the auxiliary crushing tooth roller (77) are distributed in a circularly symmetrical state along the horizontal axis of the main crushing tooth roller (75).
8. A crushing device for feldspar ore processing according to claim 7, characterized in that: An extrusion head (15) for extrusion crushing of feldspar ore is fixed in an array on the inner side of the main extrusion frame (87), and a secondary extrusion frame (16) is fixedly connected to the outer side of the crushing box (1) close to the main extrusion frame (87), and extrusion teeth (17) are staggeredly fixed on the inner side of the secondary extrusion frame (16).
9. A crushing device for feldspar ore processing according to claim 8, characterized in that: The blast rack (5) is connected to a rotating end portion (18) on a side close to the crushing tooth roller (76), and a connecting end portion (19) that is connected and matched with the hollow cavity (94) is connected to a side close to the blast rack (5) from the crushing tooth roller (76) and rotates with the rotating end portion (18), and the rotating end portion (18) and the connecting end portion (19) are kept in a mutually connected state.
10. A crushing device for feldspar ore processing according to claim 9, characterized in that: The outer side of the buffer rack (6) is connected to a rotating joint (20), and the side of the auxiliary crushing tooth roller (77) close to the buffer rack (6) is connected to a connecting joint (21) that is connected and matched with the negative pressure chamber (102) and rotates with the rotating joint (20), the rotating joint (20) and the connecting joint (21) are kept in a state of mutual communication, and a jet hole (22) is inclinedly opened at one end of the boosting pipe (113) close to the main rolling roller (115) and the auxiliary rolling roller (117).
Citation Information
Patent Citations
Impurity removal and purification device for potassium-sodium feldspar ore production
CN215743715U
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