Full-automatic processing system and method

Abstract

The invention relates to the field of automatic processing, in particular to a full-automatic processing system and method.The system comprises an identification module, a processing module and a processing module, the identification module identifies a to-be-processed component and determines the grain distribution condition of the to-be-processed component; the cleaning module is used for cleaning the to-be-treated component to form a to-be-dried component; the extraction module is used for extracting the accumulation thickness and the accumulation area of water spots on the surface of the to-be-dried component; the drying module is used for drying the to-be-dried component according to the stacking thickness and the stacking area so as to form a to-be-smeared component; an evaluation module evaluates the surface roughness of the to-be-smeared component and determines the position coordinates of the maximum roughness of the to-be-smeared component; the smearing module smears a protective film on the surface of the to-be-treated component according to the position coordinates of the maximum roughness; and the adjusting module adjusts the cleaning path, the cleaning strength, the drying temperature, the drying time and the coating thickness according to the grain distribution condition. The maintenance effect of the to-be-treated component is improved.

Description

Technical Field

[0001] The present invention relates to the field of automatic processing, and particularly to a full-automatic processing system and method. Background Art

[0002] Automation technology has a wide range, mainly including technologies such as computers and electronic information. In the mechanical production process, integrating this technology with manufacturing technology can make the processing accuracy more refined, reduce the labor intensity of production personnel, improve the processing efficiency, and ultimately achieve the goal of increasing the enterprise's income. In the process of mechanical manufacturing and processing, the application of numerical control technology mainly refers to using digital codes to control production equipment and precisely operate production equipment. The application of numerical control technology has strong repeatability, which can ensure the speed and quality of mechanical production. During the production process, the machine tool can automatically change tools under the control of automatic technology, saving a large amount of time spent on the tool-changing link using other processing methods in the manufacturing process, and effectively improving the mechanical production efficiency.

[0003] The patent document with the Chinese patent publication number CN112894396A discloses a dust-proof metal processing electrical automatic control console, including: a main control console, including a main control console body and a main control console cover. A main control board is provided inside the main control console body. Buttons are connected to the main control board, and the main control board is electrically connected to a power module. A first button hole is provided on the main control console cover; a dust-proof mechanism, including a dust-proof box body and a dust-proof box cover. The dust-proof box body is sleeved on the outer wall of the main control console body, the dust-proof box cover is hinged to the dust-proof box body, and the dust-proof cover covers the tabletop of the main control console body; a cleaning mechanism is connected to the dust-proof box body. The dust-proof box cover can be flipped onto the cleaning mechanism, and the cleaning mechanism is used to clean the dust-proof box cover.

[0004] In the prior art, during the process of maintaining the component to be processed, simple cleaning and smearing are carried out, without fine adjustment according to the actual surface condition of the component to be processed, resulting in poor maintenance effect. Summary of the Invention

[0005] Therefore, the present invention provides a full-automatic processing system and method. The water accumulation thickness and area are extracted by an extraction module, the drying module precisely controls the drying process based on this information, the evaluation module evaluates the surface roughness of the component to be smeared to determine the position coordinates of the maximum roughness, and the smearing module smears a protective film on the surface of the component to be processed according to the position coordinates of the maximum roughness, which can solve the problem of poor maintenance effect of the component to be processed.

[0006] To achieve the above object, the present invention provides a full-automatic processing system and method. The method includes:

[0007] An identification module for identifying the component to be processed to determine the texture distribution of the component to be processed;

[0008] A cleaning module, used for cleaning the component to be processed to form a component to be dried;

[0009] An extraction module, connected to the cleaning module, for extracting the accumulation thickness and accumulation area of ​​water stains on the surface of the component to be dried;

[0010] A drying module, used for drying the component to be dried according to the stacking thickness and the stacking area to form a component to be coated;

[0011] An evaluation module, connected to the drying module, for evaluating the surface roughness of the component to be coated to determine the position coordinates of the maximum roughness of the component to be coated;

[0012] A coating module, used for coating the surface of the component to be processed with a protective film according to the position coordinates of the maximum roughness;

[0013] The regulating module is respectively connected to the recognition module, the cleaning module, the drying module and the coating module, and is used to adjust the cleaning path, cleaning intensity, drying temperature, drying time and coating thickness according to the texture distribution.

[0014] Furthermore, the recognition module includes an image acquisition unit, an extraction unit and a determination unit, wherein:

[0015] The acquisition unit is used to acquire image information of the component to be processed;

[0016] The extraction unit is used to remove non-target features in the image information and blur the non-target features to extract the target features in the image information;

[0017] The determination unit determines the grayscale value in the target feature, and connects the positions where the actual grayscale value is smaller than the standard grayscale value, thereby determining the texture distribution.

[0018] Further, the cleaning module comprises: a first driving motor, an output end of which is connected to a threaded rod, and the threaded rod is arranged horizontally;

[0019] a cleaning box, the first driving motor is arranged outside the cleaning box, the threaded rod horizontally passes through the cleaning box, and a driving rod is longitudinally arranged inside the cleaning box;

[0020] The nozzle is arranged on the driving rod and movably connected with the driving rod, so as to drive the nozzle to move when the driving rod rotates the threaded rod, so as to determine the movement track and the spraying direction of the nozzle according to the distribution of the texture.

[0021] Furthermore, the extraction module includes: an infrared ray generating unit, a building unit and a storage unit, wherein:

[0022] The infrared ray generating unit is used to scan the surface of the component to be dried and obtain the ray return result;

[0023] The construction unit is used to construct a surface feature map based on the ray return result, and determine the water stain distribution area on the surface of the component to be dried and the stacking thickness corresponding to any water stain distribution area based on the surface feature map;

[0024] The storage unit is used to mark the water stain distribution area value and the stacking thickness value on the surface feature map and store them.

[0025] Further, the drying module includes: a drying box, arranged on one side of the cleaning box, for accommodating the component to be dried;

[0026] An air inlet assembly, arranged on the drying box, for introducing external air into the drying box to air-dry the component to be dried;

[0027] A controller, connected to the air inlet assembly, for determining the air inlet speed of the air inlet assembly according to the water stain distribution area value and the stacking thickness value marked on the surface feature map.

[0028] Further, the evaluation module includes: a surface acquisition unit, a standard setting unit, a comparison unit and an evaluation unit, where,

[0029] The surface acquisition unit is used to perform image acquisition on the surface of the component to be coated to obtain an actual surface image;

[0030] The standard setting unit is used to set the standard image information corresponding to the standard roughness;

[0031] The comparison unit is used to compare the actual surface image with the standard image information to obtain the difference degree;

[0032] The evaluation unit is used to determine the surface roughness of the component to be coated according to the difference degree.

[0033] Further, the coating module includes: a coating box, arranged on one side of the drying box, and the drying box is arranged between the coating box and the cleaning box;

[0034] A coating assembly, for coating a protective film on the component to be processed placed in the coating box;

[0035] A regulation component, respectively connected to the coating assembly and the evaluation unit, for using the position corresponding to the maximum roughness in the surface roughness as the starting point and adjusting the coating times and coating duration of the coating assembly according to the roughness change situation.

[0036] Further, the adjustment module includes: a standard setting unit, a comparison unit, and a determination unit, where

[0037] the standard setting unit is used to set a first standard range and a second standard range;

[0038] the comparison unit is used to determine the actual operation difficulty coefficient according to the texture distribution, and determine the relationship between the actual operation difficulty coefficient and the first standard range and the second standard range;

[0039] the determination unit, connected to the comparison unit, is used to adjust the cleaning path, cleaning intensity, drying temperature, drying time, and coating thickness according to the relationship between the actual operation difficulty coefficient and the first standard range and the second standard range.

[0040] Further, when determining the operation difficulty coefficient, the comparison unit uses formula (1) to determine the operation difficulty coefficient K;

[0041] K = L / L0 + S / S0 + H / H0 + Cmax / Cmin (1),

[0042] where L represents the actual average width of the texture on the surface of the component to be processed, L0 represents the standard width of the texture, S represents the actual total area value of the water stain distribution, S0 represents the actual surface area of the component to be processed, H represents the average depth of the depression in the component to be coated, H0 represents the minimum depth of the depression in the component to be coated, Cmax represents the maximum surface roughness, and Cmin represents the minimum surface roughness;

[0043] the determination unit includes a path adjustment subunit, a cleaning intensity adjustment subunit, a drying temperature adjustment subunit, a drying time adjustment subunit, and a coating thickness adjustment subunit, where

[0044] the path adjustment subunit is used to adjust the cleaning path when the actual operation difficulty coefficient is within the first standard range;

[0045] the cleaning intensity adjustment subunit is used to adjust the cleaning intensity when the actual operation difficulty coefficient is within the first standard range;

[0046] the drying temperature adjustment subunit is used to adjust the drying temperature when the actual operation difficulty coefficient is within the second standard range;

[0047] the drying time adjustment subunit is used to adjust the drying time when the actual operation difficulty coefficient is within the second standard range;

[0048] The coating thickness adjustment subunit is used to adjust the coating thickness when the actual operation difficulty coefficient is not within the first standard range or the second standard range.

[0049] Furthermore, a processing method for a fully automatic processing system, the method comprising:

[0050] Step S100: Identify the component to be processed to determine the texture distribution of the component to be processed;

[0051] Step S200: Clean the component to be processed to form a component to be dried;

[0052] Step S300: Extract the accumulation thickness and accumulation area of the water stains on the surface of the component to be dried;

[0053] Step S400: Dry the component to be dried according to the accumulation thickness and the accumulation area to form a component to be coated;

[0054] Step S500: Evaluate the surface roughness of the component to be coated to determine the position coordinates of the maximum roughness of the component to be coated;

[0055] Step S600: Coat a protective film on the surface of the component to be processed according to the position coordinates of the maximum roughness;

[0056] Step S700: Adjust the cleaning path, cleaning intensity, drying temperature, drying time, and coating thickness according to the texture distribution.

[0057] Compared with the prior art, the beneficial effects of the present invention are as follows: by setting the recognition module to recognize the component to be processed, the texture distribution of the component can be accurately determined, providing accurate parameters and path settings for subsequent processing; by setting the cleaning module to clean the component to be processed, the surface of the component to be processed can be preliminarily cleaned to initially remove the substances on the surface of the component to be processed; by setting the extraction module to extract the water stain accumulation thickness and area information on the surface of the component to be dried, accurate data basis is provided for subsequent drying of the component to be processed, making the subsequent drying effect accurate and improving the efficiency of the drying process; by setting the drying module to dry the component to be dried, the subsequent coating effect is good; by setting the evaluation module to accurately evaluate the surface roughness of the component to be coated, an objective index for judging the quality of the component surface is provided, and based on the position coordinates of the maximum roughness of the component to be coated, the accuracy and effect of subsequent coating on the component to be coated are ensured; by setting the coating module to finely coat the surface of the component to be processed according to the surface roughness information provided by the evaluation module, ensuring that the protective film accurately covers the area with the maximum roughness, effectively reducing the surface roughness of the component and improving the flatness and smoothness of the component; by setting the adjustment module, parameters such as the cleaning path, cleaning intensity, drying temperature, drying time, and coating thickness can be adjusted according to the texture distribution, enabling the system to adapt to various different processing requirements while ensuring the accuracy and stability of the processing.

[0058] In particular, by setting the image acquisition unit to accurately acquire the image information of the component to be processed, basic data for subsequent processing is provided; by setting the extraction unit to preprocess the acquired image information, non-target features are removed and blurred, thereby effectively extracting the target features in the image, reducing the subsequent image processing process, and improving the accuracy of subsequent image processing of the target features; by determining the gray values in the target features, the gray values can reflect the brightness and color distribution at different positions in the image, thereby providing an accurate basis for determining the texture distribution, connecting the positions where the actual gray values are less than the standard gray values, thereby accurately determining the texture distribution, accurately identifying the texture on the surface of the component, and providing important reference information for subsequent processing.

[0059] In particular, by driving the threaded rod to rotate by the first driving motor, the driving rod and the nozzle move longitudinally in the cleaning tank. According to the texture distribution, the moving trajectory and spraying direction of the nozzle are determined to achieve efficient and comprehensive cleaning of the component to be processed. The nozzle is movably connected to the driving rod, and the position and spraying angle of the nozzle can be flexibly adjusted to adapt to the components to be processed with different texture distributions, ensuring the cleaning effect. According to the texture distribution, the moving trajectory of the nozzle is determined, so that the nozzle always maintains an appropriate distance and angle from the surface of the component to be processed during the movement, thereby improving the cleaning accuracy and uniformity.

[0060] In particular, by setting the infrared ray generating unit to scan the surface of the component to be dried with infrared rays and obtain the ray return result, direct contact with the surface of the component to be dried is avoided, so that the component to be dried will not be damaged or polluted. By setting the construction unit to construct a surface feature map using the ray return result, the morphological characteristics of the surface of the component to be dried can be accurately reflected, the water stain distribution area and the stacking thickness corresponding to any water stain distribution area can be accurately determined, providing an accurate data basis for subsequent processing and improving the efficiency of subsequent processing. By setting the storage unit to mark the water stain distribution area value and the stacking thickness value on the surface feature map and store them, it is beneficial to the subsequent drying process and improves the efficiency of data processing.

[0061] In particular, by setting the drying box on one side of the cleaning box, the two steps of cleaning and drying are completed on a continuous production line, improving the production efficiency. By introducing external air into the drying box through the air inlet assembly to efficiently air-dry the component to be dried, it helps to accelerate the evaporation of moisture on the surface of the component to be dried, thereby shortening the drying time. By connecting the controller to the air inlet assembly and determining the air inlet speed of the air inlet assembly according to the water stain distribution area value and the stacking thickness value marked on the surface feature map, the drying process is made more precise and controllable, avoiding unnecessary energy consumption.

[0062] In particular, by setting the surface acquisition unit to perform high-precision image acquisition on the surface of the component to be coated to obtain the actual surface image, accurate surface information of the component to be coated can be obtained, providing a reliable data basis for subsequent evaluation. By setting the standard setting unit to set the standard image information corresponding to the standard roughness, the evaluation result is made more in line with the actual requirements. By setting the comparison unit to compare the actual surface image with the standard image information, and then calculating the difference degree, the difference between the component to be coated and the standard roughness is accurately quantified, providing an objective index for evaluation. By setting the evaluation unit to determine the surface roughness of the component to be coated according to the difference degree, the surface roughness of the component to be coated is evaluated more comprehensively and accurately, providing an accurate basis for subsequent processing.

[0063] In particular, the first standard range and the second standard range are set by the standard setting unit, providing a clear reference range for subsequent adjustment, which helps to ensure the consistency and accuracy of the adjustment. By setting the comparison unit, the actual operation difficulty coefficient is determined according to the texture distribution, and further the relationship between this coefficient and the first standard range and the second standard range is determined, objectively reflecting the complexity and processing difficulty of the component to be processed, and providing data support for subsequent adjustment. By setting the determination unit, according to the relationship between the actual operation difficulty coefficient and the standard range, parameters such as the cleaning path, cleaning intensity, drying temperature, drying time, and coating thickness are intelligently adjusted, and personalized settings are made according to the characteristics of the component to be processed, so as to ensure the optimization of the processing effect.

[0064] In particular, when the actual operation difficulty coefficient is within the first standard range, the path adjustment subunit adjusts the cleaning path, and the cleaning intensity adjustment subunit can adjust the cleaning intensity. According to the actual situation of the component to be processed, the optimal cleaning path and appropriate cleaning intensity are selected to improve the cleaning efficiency and quality. When the actual operation difficulty coefficient is within the second standard range, the drying temperature adjustment subunit adjusts the drying temperature, and the drying time adjustment subunit can adjust the drying time to ensure that the drying process more meets the actual needs of the component to be processed, avoiding overheating or over-drying, and thus ensuring the drying quality. When the actual operation difficulty coefficient is not within the first standard range or the second standard range, the coating thickness adjustment subunit adjusts the coating thickness, and automatically adjusts the thickness of the coated protective film according to the complexity and processing difficulty of the component to be processed, ensuring the uniformity and consistency of the coating effect. Description of the Drawings

[0065] Figure 1 The first structural block diagram of the full-automatic processing system provided by the embodiment of the present invention;

[0066] Figure 2 The second structural block diagram of the full-automatic processing system provided by the embodiment of the present invention;

[0067] Figure 3 The third structural block diagram of the full-automatic processing system provided by the embodiment of the present invention;

[0068] Figure 4 The flow schematic diagram of the method of the full-automatic processing system provided by the embodiment of the present invention;

[0069] Figure 5 The structural schematic diagram of the full-automatic processing system provided by the embodiment of the present invention. Detailed Embodiments

[0070] In order to make the objectives and advantages of the present invention more clearly understood, the present invention will be further described below in conjunction with embodiments; it should be understood that the specific embodiments described herein are only for explaining the present invention and are not used to limit the present invention.

[0071] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principles of the present invention and do not limit the protection scope of the present invention.

[0072] It should be noted that in the description of the present invention, the terms indicating directions or positional relationships such as "upper", "lower", "left", "right", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings. This is only for convenience of description and does not indicate or imply that the device or component must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0073] In addition, it should also be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0074] Please refer to Figure 1 As shown, the present invention provides a fully automatic processing system and method. The system includes:

[0075] An identification module for identifying the component to be processed to determine the texture distribution of the component to be processed;

[0076] A cleaning module for cleaning the component to be processed to form a component to be dried;

[0077] An extraction module connected to the cleaning module for extracting the accumulated thickness and accumulated area of the water stains on the surface of the component to be dried;

[0078] A drying module for drying the component to be dried according to the accumulated thickness and the accumulated area to form a component to be coated;

[0079] An evaluation module connected to the drying module for evaluating the surface roughness of the component to be coated to determine the position coordinates of the maximum roughness of the component to be coated;

[0080] A coating module for coating a protective film on the surface of the component to be processed according to the position coordinates of the maximum roughness.

[0081] The regulating module is respectively connected to the recognition module, the cleaning module, the drying module and the coating module, and is used to adjust the cleaning path, cleaning intensity, drying temperature, drying time and coating thickness according to the texture distribution.

[0082] Specifically, the embodiment of the present invention sets the identification module to identify the component to be processed, accurately determines the distribution of the texture of the component, and provides accurate parameter and path settings for subsequent processing; sets the cleaning module to clean the component to be processed, so that the surface of the component to be processed is preliminarily cleaned to preliminarily remove the surface material of the component to be processed; sets the extraction module to extract the accumulation thickness and area information of water stains on the surface of the component to be dried, and provides accurate data basis for subsequent drying of the component to be processed, so that the subsequent drying effect is accurate and the efficiency of the drying process is improved; sets the drying module to dry the component to be baked, so that the subsequent coating effect is good; sets the evaluation module to evaluate the surface of the component to be coated The surface roughness is accurately evaluated to provide an objective indicator for judging the quality of the component surface. The position coordinates of the maximum roughness of the component to be coated are used to ensure the accuracy and effect of the subsequent coating of the component to be coated. The coating module is set to finely coat the surface of the component to be processed according to the surface roughness information provided by the evaluation module to ensure that the protective film accurately covers the area with the greatest roughness, effectively reduce the roughness of the component surface, and improve the flatness and smoothness of the component. The adjustment module 70 can be set to adjust the cleaning path, cleaning intensity, drying temperature, drying time, coating thickness and other parameters according to the texture distribution, so that the system can adapt to a variety of different processing requirements while ensuring the accuracy and stability of the processing.

[0083] See also Figure 2 As shown, the recognition module includes an image acquisition unit, an extraction unit and a determination unit, wherein:

[0084] The acquisition unit is used to acquire image information of the component to be processed;

[0085] The extraction unit is used to remove non-target features in the image information and blur the non-target features to extract the target features in the image information;

[0086] The determination unit determines the grayscale value in the target feature, and connects the positions where the actual grayscale value is smaller than the standard grayscale value, thereby determining the texture distribution.

[0087] Specifically, in the embodiment of the present invention, the image acquisition unit is set to accurately acquire the image information of the component to be processed, providing basic data for subsequent processing. The extraction unit is set to preprocess the acquired image information, removing non-target features and blurring them, thereby effectively extracting the target features in the image, reducing the subsequent image processing process, and improving the accuracy of subsequent image processing of the target features. By determining the gray values in the target features, the gray values can reflect the brightness and color distribution at different positions in the image, thus providing an accurate basis for determining the texture distribution. Connecting the positions where the actual gray values are less than the standard gray values can accurately determine the texture distribution, accurately identify the texture on the surface of the component, and provide important reference information for subsequent processing.

[0088] Specifically, the cleaning module includes: a first driving motor, the output end of which is connected to a threaded rod, and the threaded rod is horizontally arranged;

[0089] A cleaning box, outside which the first driving motor is arranged, and the threaded rod horizontally penetrates the cleaning box. A driving rod is longitudinally arranged in the cleaning box;

[0090] A spray head, arranged on the driving rod and movably connected to the driving rod, for driving the spray head to move under the rotation of the threaded rod by the driving rod, so as to determine the movement trajectory and spraying direction of the spray head according to the texture distribution.

[0091] Specifically, in the embodiment of the present invention, the first driving motor drives the threaded rod to rotate, so that the driving rod and the spray head longitudinally move in the cleaning box. The movement trajectory and spraying direction of the spray head are determined according to the texture distribution, realizing efficient and comprehensive cleaning of the component to be processed. The spray head is movably connected to the driving rod, and the position and spraying angle of the spray head can be flexibly adjusted to adapt to the components to be processed with different texture distributions, ensuring the cleaning effect. The movement trajectory of the spray head is determined according to the texture distribution, so that the spray head always maintains a suitable distance and angle from the surface of the component to be processed during the movement, thereby improving the cleaning accuracy and uniformity.

[0092] Refer to Figure 3 As shown, the extraction module includes: an infrared ray generating unit, a construction unit, and a storage unit, wherein,

[0093] The infrared ray generating unit is used to scan the surface of the component to be dried and obtain the ray return result;

[0094] The construction unit is used to construct a surface feature map based on the ray return result, and determine the water stain distribution area on the surface of the component to be dried and the accumulation thickness corresponding to any water stain distribution area based on the surface feature map;

[0095] A storage unit for marking and storing the water stain distribution area value and the accumulation thickness value on the surface feature map.

[0096] Specifically, in the embodiment of the present invention, by setting the infrared ray generating unit to scan the surface of the component to be dried with infrared rays and obtain the ray return result, direct contact with the surface of the component to be dried is avoided, so that the component to be dried will not be damaged or polluted. By setting the construction unit to construct the surface feature map using the ray return result, the morphological features of the surface of the component to be dried can be accurately reflected, the water stain distribution area and the accumulation thickness corresponding to any water stain distribution area can be accurately determined, providing an accurate data basis for subsequent processing, improving the efficiency of subsequent processing. By setting the storage unit to mark and store the water stain distribution area value and the accumulation thickness value on the surface feature map, it is beneficial to the subsequent drying process and improves the data processing efficiency.

[0097] Specifically, the drying module includes: a drying box disposed on one side of the cleaning box for accommodating the component to be dried;

[0098] An air inlet assembly disposed on the drying box for introducing external air into the drying box to air-dry the component to be dried;

[0099] A controller connected to the air inlet assembly for determining the air inlet speed of the air inlet assembly according to the water stain distribution area value and the accumulation thickness value marked on the surface feature map.

[0100] Specifically, in the embodiment of the present invention, by disposing the drying box on one side of the cleaning box, the two steps of cleaning and drying are completed on a continuous production line, improving the production efficiency. By introducing external air into the drying box through the air inlet assembly to efficiently air-dry the component to be dried, it helps to accelerate the evaporation of moisture on the surface of the component to be dried, thereby shortening the drying time. By connecting the controller to the air inlet assembly and determining the air inlet speed of the air inlet assembly according to the water stain distribution area value and the accumulation thickness value marked on the surface feature map, the drying process is made more accurate and controllable, avoiding unnecessary energy consumption.

[0101] Specifically, the evaluation module includes: a surface acquisition unit, a standard setting unit, a comparison unit, and an evaluation unit, where,

[0102] The surface acquisition unit is used to perform image acquisition on the surface of the component to be coated to obtain an actual surface image;

[0103] The standard setting unit is used to set standard image information corresponding to standard roughness;

[0104] A comparison unit for comparing the actual surface image with the standard image information to obtain a degree of difference;

[0105] The evaluation unit for determining the surface roughness of the component to be coated according to the degree of difference.

[0106] Specifically, the standard roughness is 3.2 μm.

[0107] Specifically, in the embodiment of the present invention, by setting the surface acquisition unit to perform high-precision image acquisition on the surface of the component to be coated to obtain the actual surface image, accurate surface information of the component to be coated is obtained, providing a reliable data basis for subsequent evaluation. By setting the standard setting unit to set the standard image information corresponding to the standard roughness, the evaluation result is more in line with the actual requirements. By setting the comparison unit to compare the actual surface image with the standard image information, the degree of difference is calculated, accurately quantifying the difference between the component to be coated and the standard roughness, providing an objective index for evaluation. By setting the evaluation unit to determine the surface roughness of the component to be coated according to the degree of difference, the surface roughness of the component to be coated is evaluated more comprehensively and accurately, providing an accurate basis for subsequent processing.

[0108] Specifically, the coating module includes: a coating box disposed on one side of the drying box, and the drying box is disposed between the coating box and the cleaning box;

[0109] A coating assembly for coating a protective film on the component to be processed placed in the coating box;

[0110] A regulation assembly respectively connected to the coating assembly and the evaluation unit, for using the position corresponding to the maximum roughness in the surface roughness as a starting point, and adjusting the coating times and coating duration of the coating assembly according to the roughness change situation.

[0111] Specifically, in the embodiment of the present invention, by setting the coating box on one side of the drying box, and the drying box is located between the coating box and the cleaning box, the steps of cleaning, drying, coating, etc. are completed on the same continuous production line, improving production efficiency. By the coating assembly performing the operation of coating the protective film on the component to be processed, the coating efficiency is improved, ensuring the uniformity and consistency of coating, thereby improving the product quality. By the regulation assembly being connected to the coating assembly and the evaluation unit, according to the surface roughness result obtained by the evaluation unit, and adjusting the coating times and coating duration of the coating assembly according to the roughness change situation, ensuring that the coated protective film better covers the areas with larger roughness, thereby effectively improving the appearance quality and durability of the product.

[0112] Specifically, the adjustment module includes: a standard setting unit, a comparison unit, and a determination unit, wherein,

[0113] The standard setting unit is used to set a first standard range and a second standard range;

[0114] The comparison unit is used to determine the actual operation difficulty coefficient according to the texture distribution, and determine the relationship between the actual operation difficulty coefficient and the first standard range and the second standard range;

[0115] The determination unit is connected to the comparison unit and is used to adjust the cleaning path, cleaning intensity, drying temperature, drying time, and coating thickness according to the relationship between the actual operation difficulty coefficient and the first standard range and the second standard range.

[0116] Specifically, the first standard range is 0 - 5;

[0117] The second standard range is 5 - 10.

[0118] Specifically, in the embodiment of the present invention, the standard setting unit sets the first standard range and the second standard range, providing a clear reference range for subsequent adjustments, which helps to ensure the consistency and accuracy of the adjustments. By setting the comparison unit to determine the actual operation difficulty coefficient according to the texture distribution and further determine the relationship between this coefficient and the first standard range and the second standard range, it objectively reflects the complexity and processing difficulty of the component to be processed, providing data support for subsequent adjustments. By setting the determination unit to intelligently adjust parameters such as the cleaning path, cleaning intensity, drying temperature, drying time, and coating thickness according to the relationship between the actual operation difficulty coefficient and the standard range, personalized settings are made according to the characteristics of the component to be processed, thereby ensuring the optimization of the processing effect.

[0119] Specifically, when determining the operation difficulty coefficient, the comparison unit uses formula (1) to determine the operation difficulty coefficient K;

[0120] K = L / L0 + S / S0 + H / H0 + Cmax / Cmin (1),

[0121] Wherein, L represents the actual average width of the texture on the surface of the component to be processed, L0 represents the standard width of the texture, S represents the actual total area value of the water stain distribution, S0 represents the actual surface area of the component to be processed, H represents the average depth of the depression in the component to be coated, H0 represents the minimum depth of the depression in the component to be coated, Cmax represents the maximum surface roughness, and Cmin represents the minimum surface roughness;

[0122] The determination unit includes a path adjustment subunit, a cleaning intensity adjustment subunit, a drying temperature adjustment subunit, a drying time adjustment subunit, and a coating thickness adjustment subunit, wherein,

[0123] The path adjustment subunit is used to adjust the cleaning path when the actual operation difficulty coefficient is within the first standard range;

[0124] The cleaning force adjustment subunit is used to adjust the cleaning force when the actual operation difficulty coefficient is within the first standard range;

[0125] The drying temperature adjustment subunit is used to adjust the drying temperature when the actual operation difficulty coefficient is within the second standard range;

[0126] The drying time adjustment subunit is used to adjust the drying time when the actual operation difficulty coefficient is within the second standard range;

[0127] The coating thickness adjustment subunit is used to adjust the coating thickness when the actual operation difficulty coefficient is not within the first standard range or the second standard range.

[0128] Specifically, the standard width of the texture is 1 / 50 of the surface width of the component to be processed.

[0129] Specifically, in the embodiment of the present invention, when the actual operation difficulty coefficient is within the first standard interval, the path adjustment subunit adjusts the cleaning path, and the cleaning intensity adjustment subunit can adjust the cleaning intensity. According to the actual situation of the component to be processed, the optimal cleaning path and the appropriate cleaning intensity are selected to improve the cleaning efficiency and quality. When the actual operation difficulty coefficient is within the second standard interval, the drying temperature adjustment subunit adjusts the drying temperature, and the drying time adjustment subunit can adjust the drying time to ensure that the drying process better meets the actual needs of the component to be processed and avoids overheating or overdrying, thereby ensuring the drying quality. When the actual operation difficulty coefficient is not within the first standard interval or the second standard interval, the coating thickness adjustment subunit adjusts the coating thickness. According to the complexity and processing difficulty of the component to be processed, the thickness of the coating protective film is automatically adjusted to ensure uniformity and consistency of the coating effect.

[0130] See also Figure 4 As shown, a processing method of a fully automatic processing system, the method comprising:

[0131] Step S100: Identify the component to be processed to determine the texture distribution of the component to be processed;

[0132] Step S200: cleaning the component to be processed to form a component to be dried;

[0133] Step S300: extracting the accumulation thickness and accumulation area of ​​water stains on the surface of the component to be dried;

[0134] Step S400: Dry the component to be dried according to the stacking thickness and the stacking area to form a component to be coated.

[0135] Step S500: Evaluate the surface roughness of the component to be coated to determine the position coordinates of the maximum roughness of the component to be coated.

[0136] Step S600: Coat a protective film on the surface of the component to be processed according to the position coordinates of the maximum roughness.

[0137] Step S700: Adjust the cleaning path, cleaning intensity, drying temperature, drying time, and coating thickness according to the texture distribution.

[0138] Specifically, the processing method of the fully automatic processing system provided by the embodiments of the present invention can execute the above-mentioned fully automatic processing system to achieve the same technical effects, which will not be elaborated here.

[0139] Refer to Figure 5 As shown in the figure, the embodiments of the present invention also provide a device based on the processing method of the fully automatic processing system. In the figure, the distance between the clamping plates is adjusted according to the size of the component to be processed. After adjusting the distance, the component to be processed is fixed on the clamping mechanism 9. The first motor is turned on, and the first motor drives the first reciprocating lead screw 13 to rotate, thereby driving the component to be processed on the clamping mechanism 9 thereon to move. When the component to be processed moves into the flushing box, one end of the sliding block 12 is fixedly installed with a water pipe 8, and the other end of the sliding block 12 is fixedly installed with a water spray nozzle 11. The rotation of the second reciprocating lead screw 10 can drive the sliding block 12 to move up and down, thereby driving the water spray nozzle 11 to flush the component to be processed fixed on the clamping mechanism 9. After the flushing operation is completed, the component to be processed continues to move into the drying box. The second motor 15 is turned on, and the second motor 15 drives the fan 16 to rotate, causing a negative pressure to be generated inside the drying mechanism. The external gas is inhaled into the drying mechanism through the filter screen 14 and heated by the heating wire 17, and then the component to be processed in the drying box is dried. Then the component to be processed moves into the curing box. The third reciprocating lead screw 22 rotates to drive the mounting frame 21 to move up and down, thereby driving the coating sponge 20 to smear the surface of the component to be processed. When the coating sponge 20 rises, it will push open the cover plate. At this time, the coating 19 in the coating box 7 will enter the coating sponge 20 through the gap between the cover plate and the discharge port. After the coating sponge 20 descends, the cover plate will reset under the action of the torsion spring. Repeating the above operation can smear the coating 19 on the component to be processed, and finally enter the storage box and be placed in the storage box.

[0140] So far, the technical solution of the present invention has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easily understood by those skilled in the art that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

[0141] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A fully automatic processing system, characterized in that: include: An identification module is used to identify the component to be processed to determine the distribution of the texture of the component to be processed; A cleaning module, used for cleaning the component to be processed to form a component to be dried; An extraction module, connected to the cleaning module, for extracting the accumulation thickness and accumulation area of ​​water stains on the surface of the component to be dried; A drying module, used for drying the component to be dried according to the stacking thickness and the stacking area to form a component to be coated; An evaluation module, connected to the drying module, for evaluating the surface roughness of the component to be coated to determine the position coordinates of the maximum roughness of the component to be coated; A coating module, used for coating the surface of the component to be processed with a protective film according to the position coordinates of the maximum roughness; The regulating module is respectively connected to the recognition module, the cleaning module, the drying module and the coating module, and is used to adjust the cleaning path, cleaning intensity, drying temperature, drying time and coating thickness according to the texture distribution.

2. The fully automatic processing system according to claim 1, characterized in that: The recognition module includes an image acquisition unit, an extraction unit and a determination unit, wherein: The acquisition unit is used to acquire image information of the component to be processed; The extraction unit is used to remove non-target features in the image information and blur the non-target features to extract the target features in the image information; The determination unit determines the grayscale value in the target feature, and connects the positions where the actual grayscale value is smaller than the standard grayscale value, thereby determining the texture distribution.

3. The fully automatic processing system according to claim 2, characterized in that: The cleaning module comprises: a first driving motor, an output end of which is connected to a threaded rod, and the threaded rod is arranged horizontally; a cleaning box, the first driving motor is arranged outside the cleaning box, the threaded rod horizontally passes through the cleaning box, and a driving rod is longitudinally arranged inside the cleaning box; The nozzle is arranged on the driving rod and movably connected with the driving rod, so as to drive the nozzle to move when the driving rod rotates the threaded rod, so as to determine the movement track and the spraying direction of the nozzle according to the distribution of the texture.

4. The fully automatic processing system according to claim 3, characterized in that: The extraction module includes: an infrared ray generating unit, a building unit and a storage unit, wherein: The infrared ray generating unit is used to scan the surface of the component to be dried to obtain the ray return result; The construction unit is used to construct a surface feature map based on the ray return result, and determine the water stain distribution area on the surface of the component to be dried and the accumulation thickness corresponding to any water stain distribution area based on the surface feature map; The storage unit is used to mark the water stain distribution area value and the accumulation thickness value on the surface feature map and store them.

5. The fully automatic processing system according to claim 4, characterized in that: The drying module comprises: a drying box, arranged at one side of the washing box, for accommodating the component to be dried; An air inlet assembly is arranged on the drying box and is used to introduce external air into the drying box to air-dry the components to be dried; A controller is connected to the air inlet assembly and is used to determine the air inlet speed of the air inlet assembly according to the water stain distribution area value and the accumulation thickness value marked on the surface feature map.

6. The fully automatic processing system according to claim 5, characterized in that: The evaluation module includes: a surface acquisition unit, a standard setting unit, a comparison unit and an evaluation unit, wherein: The surface acquisition unit is used to acquire an image of the surface of the component to be coated to obtain an actual surface image; The standard setting unit is used to set standard image information corresponding to the standard roughness; A comparison unit, used for comparing the actual surface image with the standard image information to obtain a difference degree; The evaluation unit is used to determine the surface roughness of the component to be coated according to the difference.

7. The fully automatic processing system according to claim 6, characterized in that: The coating module comprises: a coating box, which is arranged on one side of the drying box, and the drying box is arranged between the coating box and the cleaning box; A coating component, used for coating a protective film on a component to be treated placed in a coating box; The regulating component is connected to the coating component and the evaluation unit respectively, and is used to take the position corresponding to the maximum roughness in the surface roughness as the starting point, and adjust the coating times and coating duration of the coating component according to the change of the roughness.

8. The fully automatic processing system according to claim 7, characterized in that: The adjustment module includes: a standard setting unit, a comparison unit and a determination unit, wherein: The standard setting unit is used to set a first standard interval and a second standard interval; The comparison unit is used to determine the actual operation difficulty coefficient according to the texture distribution, and determine the relationship between the actual operation difficulty coefficient and the first standard interval and the second standard interval; The determination unit is connected to the comparison unit, and is used to adjust the cleaning path, cleaning strength, drying temperature, drying time and coating thickness according to the relationship between the actual operation difficulty coefficient and the first standard interval and the second standard interval.

9. The fully automatic processing system according to claim 8, characterized in that: When determining the operation difficulty coefficient, the comparison unit uses formula (1) to determine the operation difficulty coefficient K; K=L / L0+S / S0+H / H0+Cmax / Cmin (1), Wherein, L represents the actual average width of the lines on the surface of the component to be treated, L0 represents the standard width of the lines, S represents the actual total area value of the water stain distribution, S0 represents the actual surface area of ​​the component to be treated, H represents the average depth of the depression in the component to be coated, H0 represents the minimum depth of the depression in the component to be coated, Cmax represents the maximum roughness of the surface roughness, and Cmin represents the minimum roughness of the surface roughness; The determination unit includes a path adjustment subunit, a cleaning force adjustment subunit, a drying temperature adjustment subunit, a drying time adjustment subunit and a coating thickness adjustment subunit, wherein: The path adjustment subunit is used to adjust the cleaning path when the actual operation difficulty coefficient is within the first standard range; The cleaning force adjustment subunit is used to adjust the cleaning force when the actual operation difficulty coefficient is within the first standard range; The drying temperature adjustment subunit is used to adjust the drying temperature when the actual operation difficulty coefficient is within the second standard range; The drying time adjustment subunit is used to adjust the drying time when the actual operation difficulty coefficient is within the second standard range; The coating thickness adjustment subunit is used to adjust the coating thickness when the actual operation difficulty coefficient is not within the first standard range or the second standard range.

10. A processing method based on the fully automatic processing system according to any one of claims 1 to 9, characterized in that: include: Identify the component to be processed to determine the texture distribution of the component to be processed; Cleaning the component to be processed to form a component to be dried; Extracting the accumulation thickness and accumulation area of ​​water stains on the surface of the component to be dried; Drying the component to be dried according to the stacking thickness and the stacking area to form a component to be coated; Evaluating the surface roughness of the component to be coated to determine the position coordinates of the maximum roughness of the component to be coated; Applying a protective film to the surface of the component to be processed according to the position coordinates of the maximum roughness; The cleaning path, cleaning intensity, drying temperature, drying time and coating thickness are adjusted according to the texture distribution.

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