A sorting device for processing bamboo leaves
By designing a sorting device for bamboo leaf processing, and utilizing conveying components and industrial cameras, the automatic sorting and continuous conveying of bamboo leaves are achieved, solving the problem of low efficiency in manual sorting and improving the conveying efficiency and quality of bamboo leaves.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- HEFENG COUNTY TIANHENG AGRI PROD DEV CO LTD
- Filing Date
- 2025-04-09
- Publication Date
- 2026-05-01
AI Technical Summary
Manual sorting of bamboo leaves is labor-intensive and slow, causing the conveyor line to frequently stop, making continuous conveying impossible and reducing the sorting and conveying efficiency of bamboo leaves.
A sorting device for processing bamboo leaves was designed, including a conveying component, a cleaning structure, and a leaf output component. It uses an industrial camera to detect bamboo leaves of different specifications and changes the conveying direction through a servo motor and a motor-driven conveying component to achieve automatic sorting and continuous conveying.
It enables continuous and automatic sorting and conveying of bamboo leaves, improving conveying efficiency, and enhances the quality and smoothness of bamboo leaf conveying through the cleaning structure and leaf outlet assembly.
Smart Images

Figure CN120133169B_ABST
Abstract
Description
A sorting device for processing bamboo leaves Technical Field
[0001] This application relates to the field of bamboo leaf processing technology, and in particular to a sorting device for bamboo leaf processing. Background Technology
[0002] Ink leaves are the leaves of the grass-family plant Ink Bamboo or Broadleaf Ink Bamboo, mainly distributed in East China, Central China and South China. Its leaves are large and flexible, with a natural bamboo fragrance. It is a traditional material for wrapping zongzi (sticky rice dumplings) and is also a natural anti-inflammatory in the field of traditional Chinese medicine. Ink leaves are cold in nature and sweet in taste. They are rich in flavonoids and amino acids and have anti-inflammatory, antibacterial, antiviral and immune-boosting effects. They are often used to treat symptoms such as bleeding and sore throat.
[0003] When sorting bamboo leaves, they are typically transported via a belt conveyor. Workers stand on either side of the conveyor and visually inspect the leaves to place them into collection boxes. However, manual sorting of bamboo leaves is labor-intensive and slow, requiring frequent stops of the conveyor line and preventing continuous leaf transport, thus reducing the efficiency of leaf sorting and transport. Summary of the Invention
[0004] This application provides a sorting device for processing bamboo leaves, which solves the problem of manual sorting of bamboo leaves in the prior art, which is labor-intensive and slow, causing the conveyor line to stop frequently and not be able to continuously transport bamboo leaves, thus reducing the sorting and conveying efficiency of bamboo leaves. It achieves the effect of continuous automatic sorting and conveying of bamboo leaves, thereby improving the conveying efficiency.
[0005] This application provides a sorting device for processing bamboo leaves, including: a first conveyor line, first line side plates are provided on both sides of the first conveyor line, and fixed support legs are fixedly provided at the bottom end of the first line side plates;
[0006] The second conveyor line is disposed on one side of the first conveyor line, and second line side plates are disposed on both sides of the second conveyor line.
[0007] A conveying assembly disposed between a first conveying line and a second conveying line;
[0008] The conveying assembly includes an inclined roller frame, which is rotatably mounted on the side of the first line side plate that is far apart from each other. Two conveying rollers are rotatably mounted on the inner side of the inclined roller frame. A pull wire connecting plate is rotatably mounted on one side of the inclined roller frame. A fixed side column is rotatably mounted through one side of the pull wire connecting plate. The fixed side column is fixedly mounted on one side of the second line side plate. The other end of the fixed side column is fixedly connected to a force spring through a lug. The force spring is fixedly connected to a vertical slide through a support plate.
[0009] Furthermore, a guide rail is slidably provided on the side of the vertical slide that is close to each other, and the guide rail is fixedly provided on the side of the second line side plate that is far from each other. A roller pulley is fixedly provided on the same end of each conveying roller, and the roller pulleys are connected to each other by belt drive. A first motor is provided on one side of the inclined roller frame, and the roller pulley is fixedly connected to the drive end of the first motor. The first motor is fixedly provided on one side of the inclined roller frame by a motor bracket.
[0010] Furthermore, a driven gear is fixedly installed on the other side of the inclined roller frame, and a driving gear is meshed on the outer side of the driven gear. A second motor is installed at one end of the driving gear, and the driving gear is fixedly connected to the driving end of the second motor. The second motor is fixedly installed on one side of the first line side plate through a motor bracket, and the driving gear is rotatably installed on one side of the first line side plate.
[0011] Furthermore, a cleaning structure is provided at the bottom end of the inclined roller frame. The cleaning structure includes a cleaning roller brush, with moving friction wheels fixedly installed at both ends of the cleaning roller brush. A following main frame is rotatably installed on the outer side of both ends of the cleaning roller brush. The following main frame is detachably installed at the bottom end of the inclined roller frame. A rotating plate is symmetrically arranged on the inner side of the following main frame. A rotating column is fixedly installed on both sides of the rotating plate that are far apart from each other. The rotating column passes through and is rotatably installed on one side of the following main frame. A torsion spring is fixedly installed on the outer side of the rotating column. The other end of the torsion spring is fixedly connected to the following main frame. A limit baffle is fixedly installed on one side of the top end of the following main frame. The initial state of the torsion spring is contracted, and the rotating plate abuts against the limit baffle.
[0012] Furthermore, a leaf outlet assembly is provided on one side of the top of the first conveyor line. The leaf outlet assembly includes a central support rod. A return spring is fixedly provided on the outer side of the central support rod. Four return springs are provided. A leaf-pulling rod is fixedly provided on the other end of the return spring. A protective sleeve is fixedly provided on the outer side of the leaf-pulling rod. The outer sides of the leaf-pulling rod and the protective sleeve are arc-shaped.
[0013] Furthermore, the leaf-scraping rod has symmetrically opened sliding grooves on the side near the central support rod. Sliding blocks are slidably arranged on the inner side of each sliding groove. A connecting rod is rotatably arranged at the end of each sliding block. The connecting rod is rotatably arranged on the outer side of the central support rod. The protective sleeve is made of rubber. A linkage pulley is fixedly arranged at one end of the central support rod. A second vertical connecting plate and a first vertical connecting plate are rotatably arranged at the other end of the central support rod and the other end of the linkage pulley, respectively. The first vertical connecting plate and the second vertical connecting plate are detachably arranged on both sides of the first line side plate.
[0014] Furthermore, a leaf discharge hopper is provided on one side of the top end of the first conveyor line. The leaf discharge hopper is inclined. A bamboo leaf bin is fixedly provided on one side of the top end of the leaf discharge hopper. Vertical legs are symmetrically fixedly provided at the bottom end of the bamboo leaf bin. The bottom of the bamboo leaf bin is inclined. A discharge port is opened on one side of the bottom end of the bamboo leaf bin.
[0015] Furthermore, a vibration structure is provided at the bottom of the bamboo leaf bin. The vibration structure includes a large pulley, a connecting rod fixedly mounted at one end of the large pulley, a disc fixedly mounted at the other end of the connecting rod, a movable connecting rod eccentrically mounted at the other end of the disc, a vibration frame rotatably mounted at the other end of the movable connecting rod, stabilizing plates symmetrically mounted on both sides of the vibration frame, the stabilizing plates being detachably mounted on the side of the upright legs that are close to each other, and a fixed carrier rotatably mounted on the outer side of the connecting rod, the fixed carrier being detachably mounted on one side of the upright legs.
[0016] Furthermore, a servo motor is provided on one side of the first line side plate. The servo motor is fixedly connected to the fixed support leg through a motor bracket. The servo motor and the first motor are located on the same side. The drive end of the servo motor is fixedly provided with a drive pulley and a coaxial pulley. The drive pulley is connected to a large pulley via a belt. The diameter of the large pulley is larger than that of the drive pulley. The drive pulley is connected to a linkage pulley via a belt. The drive pulley is rotatably located on one side of the first line side plate.
[0017] Furthermore, both the first and second conveyor lines are provided with anti-slip textures on their outer sides. A leveling truss can be detachably installed on one side of the fixed support leg and the upright carriage. A first collection box is provided on one side of the lower part of the first conveyor line, and a second collection box is provided on one side of the lower part of the second conveyor line. Camera brackets are detachably installed on both sides of the side plate of the first line. An industrial camera is fixedly installed on the top inner side of the camera bracket. An intelligent controller is provided on one side of the side plate of the first line. The intelligent controller is electrically connected to the industrial camera and the second motor.
[0018] The technical solution provided in this application has at least the following technical effects or advantages:
[0019] 1. This application, through the setting of the conveying component, can detect bamboo leaves of different specifications under the detection of an industrial camera. The conveying component can then change the conveying direction according to the detection results, so that bamboo leaves of different specifications can be sorted out. Furthermore, the second conveying line and the first conveying line can move closer to each other to convey other bamboo leaves, achieving the effect of continuous and automatic sorting and conveying of bamboo leaves, thereby improving conveying efficiency.
[0020] 2. By setting up a cleaning structure, the cleaning roller in the cleaning structure will come into contact with the conveyor belt of the first conveyor line when the conveyor assembly moves at an incline. The movement of the conveyor belt will drive the cleaning roller to rotate, thereby enabling the cleaning roller to clean the residual leaves attached to the conveyor belt and improve the quality of the bamboo leaves during conveying.
[0021] 3. By setting up the leaf discharge assembly, the bamboo leaves can be twisted out of the top of the leaf discharge hopper by the rotation of the leaf discharge assembly and the leaf scraper and protective sleeve in the leaf discharge assembly, and the bamboo leaves at the top of the leaf discharge hopper can be pushed apart, thereby preventing the bamboo leaves from stacking and making it easier for the bamboo leaves to be conveyed more accurately through the second conveyor line or conveyor assembly. Attached Figure Description
[0022] Figure 1 is a three-dimensional structural diagram of an embodiment of this application.
[0023] Figure 2 is a front and rear axonometric three-dimensional structural diagram of the embodiment of this application.
[0024] Figure 3 is a schematic diagram of the upper and lower axonometric three-dimensional structure of the embodiment of this application.
[0025] Figure 4 is a schematic diagram of the disassembly of some conveying components and the combination structure of the second conveying line in the embodiment of this application.
[0026] Figure 5 is a schematic diagram of the combined structure of part of the first conveyor line and part of the second conveyor line with another part of the conveyor components in the embodiment of this application.
[0027] Figure 6 is a front and rear isometric structural diagram of the combination of the inclined roller frame and the cleaning structure in the embodiment of this application.
[0028] Figure 7 is a schematic diagram of the combined structure of the leaf-emission assembly and the leaf-emission hopper in the embodiment of this application.
[0029] Figure 8 is a schematic diagram of the disassembly of the vibration structure and the combination structure of the servo motor, the active pulley and the coaxial pulley in the embodiment of this application.
[0030] In the diagram: 1. First conveyor line; 101. First line side plate; 102. Fixed support leg; 103. Leveling truss; 104. First collection box; 2. Second conveyor line; 201. Second line side plate; 202. Guide rail; 203. Vertical carriage; 204. Second collection box; 3. Conveying assembly; 301. Inclined roller frame; 302. First motor; 303. Roller pulley; 304. Conveying roller; 305. Second motor; 306. Drive gear; 307. Driven gear; 308. Pull-wire connecting plate; 309. Fixed side column; 310. Support lug; 311. Force spring; 312. Support plate; 4. Cleaning structure; 401. Following main frame; 402. Limiting baffle; 403. 1. Cleaning roller brush; 404. Moving friction wheel; 405. Rotating plate; 406. Torsion spring; 407. Rotating column; 5. Leaf outlet assembly; 501. Central support rod; 502. Return spring; 503. Leaf scraper rod; 504. Protective sleeve; 505. Sliding block; 506. Connecting pressure rod; 507. Linkage pulley; 508. First vertical connecting plate; 5081. Second vertical connecting plate; 509. Servo motor; 510. Drive pulley; 511. Coaxial pulley; 6. Vibration structure; 601. Large pulley; 602. Connecting long rod; 603. Disc; 604. Moving connecting rod; 605. Vibration frame; 606. Stabilizing connecting plate; 607. Fixed carrier; 7. Leaf bin; 701. Vertical leg; 8. Camera bracket; 801. Industrial camera; 802. Intelligent controller. Detailed Implementation
[0031] This application discloses a sorting device for processing bamboo leaves. By setting the conveying component 3, bamboo leaves of different specifications can be detected under the detection of the industrial camera 801. The conveying component 3 can change the conveying direction according to the detection result, so that bamboo leaves of different specifications can be sorted out. The second conveying line 2 and the first conveying line 1 are brought closer to each other to convey other bamboo leaves, achieving the effect of continuous automatic sorting and conveying of bamboo leaves, and improving the conveying efficiency.
[0032] To better understand the above technical solutions, the following will provide a detailed description of the technical solutions in conjunction with the accompanying drawings and specific implementation methods. Example 1:
[0033] Referring to Figures 1, 2, 3, 4, and 5, an embodiment of this application discloses a sorting device for processing bamboo leaves. A first conveyor line 1 has first side plates 101 on both sides, and a fixed support leg 102 is fixedly installed at the bottom end of each first side plate 101. A second conveyor line 2 is disposed on one side of the first conveyor line 1, and second side plates 201 are disposed on both sides of the second conveyor line 2. A conveying assembly 3 is disposed between the first conveyor line 1 and the second conveyor line 2, and the conveying assembly 3 includes an inclined roller frame 301. 301 is rotatably mounted on the side of the first line side plate 101 that is far apart from each other. Two conveying rollers 304 are rotatably mounted on the inner side of the inclined roller frame 301. A pull wire connecting plate 308 is rotatably mounted on one side of the inclined roller frame 301. A fixed side column 309 is rotatably mounted through one side of the pull wire connecting plate 308. The fixed side column 309 is fixedly mounted on one side of the second line side plate 201. The other end of the fixed side column 309 is fixedly connected to a force spring 311 through a support lug 310. The force spring 311 is fixedly connected to the vertical slide 203 through a support plate 312.
[0034] As the inclined roller frame 301 tilts downward, the bamboo leaves at the top of the inclined roller frame 301 can be conveyed to the bottom of the conveying assembly 3, and the wire connecting plate 308 will tilt downward along with the inclined roller frame 301. At this time, the second conveying line 2 will be pulled, so that the first conveying line 1 and the second conveying line 2 are close together, which facilitates the conveying of other bamboo leaves at the top of the first conveying line 1, thereby enabling the bamboo leaves to be conveyed continuously and uninterruptedly, improving the conveying and sorting efficiency of the bamboo leaves.
[0035] Specifically, referring to Figures 1, 2, 3, 4, and 5, a guide rail 202 is slidably installed on the side of the upright carriage 203 that is close to each other. The guide rail 202 is fixedly installed on the side of the second line side plate 201 that is far from each other. Roller pulleys 303 are fixedly installed on the same end of the conveyor rollers 304. The roller pulleys 303 are connected to each other by belt drive. A first motor 302 is installed on one side of the inclined roller frame 301. The roller pulleys 303 are fixedly connected to the drive end of the first motor 302. A driven gear 307 is fixedly mounted on one side of the inclined roller frame 301 via a motor bracket. A driving gear 306 is meshed on the outer side of the driven gear 307. A second motor 305 is mounted on one end of the driving gear 306. The driving gear 306 is fixedly connected to the driving end of the second motor 305. The second motor 305 is fixedly mounted on one side of the first line side plate 101 via a motor bracket. The driving gear 306 is rotatably mounted on one side of the first line side plate 101.
[0036] When the second conveyor line 2 moves, the guide rail 202 will slide on the side of the stationary slide 203 that is close to each other, making the second conveyor line 2 more stable when moving. When conveying bamboo leaves, the first motor 302 is started, so that the two roller pulleys 303 can rotate. If the conveying assembly 3 is to be conveyed at an angle, the second motor 305 can be started, so that the drive gear 306 rotates. The rotation of the drive gear 306 drives the driven gear 307 to rotate, so that the tilting roller frame 301 can tilt, so that the bamboo leaves can be conveyed downward.
[0037] Referring to Figures 1, 2, 3, and 6, a cleaning structure 4 is provided at the bottom end of the inclined roller frame 301. The cleaning structure 4 is inclined and located below the first conveyor line 1. The cleaning structure 4 includes a cleaning roller brush 403. Movable friction wheels 404 are fixedly provided at both ends of the cleaning roller brush 403. A following main frame 401 is rotatably provided on the outer side of both ends of the cleaning roller brush 403. The following main frame 401 is detachably provided at the bottom end of the inclined roller frame 301. Symmetrically arranged on the inner side of the following main frame 401 are... A rotating plate 405 is provided with rotating columns 407 fixedly on both sides of the rotating plate 405. The rotating columns 407 pass through and are rotatably mounted on one side of the following main frame 401. A torsion spring 406 is fixedly mounted on the outer side of the rotating column 407. The other end of the torsion spring 406 is fixedly connected to the following main frame 401. A limit baffle 402 is fixedly mounted on one side of the top of the following main frame 401. The initial state of the torsion spring 406 is retracted, and the rotating plate 405 abuts against the limit baffle 402.
[0038] While the inclined roller frame 301 is tilted, the cleaning structure 4 will move closer to the first conveyor line 1, so that the cleaning roller brush 403 and the moving friction wheel 404 are close to the conveyor belt outside the first conveyor line 1. The moving friction wheel 404 will rotate under the movement of the conveyor belt, thereby driving the cleaning roller brush 403 to rotate, thereby cleaning the conveyor belt and removing the residual leaves on the surface of the conveyor belt, improving the conveying and sorting quality of the bamboo leaves. At this time, the torsion spring 406 will further contract, so that the cleaning roller brush 403 can also return to its original state when the conveying assembly 3 returns to the horizontal state.
[0039] Referring to Figures 1 and 2, both the outer sides of the first conveyor line 1 and the second conveyor line 2 are provided with anti-slip textures. A leveling truss 103 can be detachably installed on one side of the fixed support leg 102 and the upright carriage 203. A first collection box 104 is provided on one side of the lower part of the first conveyor line 1, and a second collection box 204 is provided on one side of the lower part of the second conveyor line 2. Camera brackets 8 are detachably installed on both sides of the first line side plate 101. An industrial camera 801 is fixedly installed on the top inner side of the camera bracket 8. An intelligent controller 802 is installed on one side of the first line side plate 101. The intelligent controller 802 is electrically connected to the industrial camera 801 and the second motor 305.
[0040] The anti-slip texture prevents relative slippage between the bamboo leaves and the conveyor belt surface, and prevents accumulation with other bamboo leaves being conveyed, thus improving conveying efficiency. The leveling truss 103 ensures that the first conveyor line 1 and the second conveyor line 2 are set at the same level, preventing bamboo leaves from being unable to pass through smoothly during conveying. The first collection box 104 and the second collection box 204 are used to hold bamboo leaves of different specifications. The industrial camera 801 can detect bamboo leaves of different specifications, and then transmit the detection results to the intelligent controller 802. The intelligent controller 802 controls the change of conveying direction of the conveying assembly 3. Example 2:
[0041] Referring to Figures 1, 2 and 3, a leaf discharge hopper is provided on one side of the top of the first conveyor line 1. The leaf discharge hopper is inclined. A bamboo leaf bin 7 is fixedly provided on one side of the top of the leaf discharge hopper. Vertical legs 701 are symmetrically fixedly provided at the bottom of the bamboo leaf bin 7. The bottom of the bamboo leaf bin 7 is inclined. A discharge port is opened on one side of the bottom of the bamboo leaf bin 7.
[0042] The bamboo leaves are placed into the bamboo leaf bin 7, and the bamboo leaves are vibrated by the vibration structure 6 so that they can be discharged from the outlet. The height of the outlet is 10cm to prevent excessive discharge and excessive stacking of bamboo leaves.
[0043] Referring to Figures 2 and 8, a vibration structure 6 is provided at the bottom of the bamboo leaf bin 7. The vibration structure 6 includes a large pulley 601. A connecting rod 602 is fixedly provided at one end of the large pulley 601. A disc 603 is fixedly provided at the other end of the connecting rod 602. A moving connecting rod 604 is eccentrically rotatably provided at the other end of the disc 603. A vibration frame 605 is rotatably provided at the other end of the moving connecting rod 604. A stabilizing connecting plate 606 is symmetrically rotatably provided on both sides of the vibration frame 605. The stabilizing connecting plate 606 is detachably provided on the side of the upright leg 701 that is close to each other. A fixed carrier 607 is rotatably provided on the outer side of the connecting rod 602. The fixed carrier 607 is detachably provided on one side of the upright leg 701.
[0044] In the vibrating structure 6, the large pulley 601 is powered to rotate by the servo motor 509. The large pulley 601 drives the disc 603 to rotate through the connecting rod 602, which in turn allows the moving link 604 to move up and down. The movement of the moving link 604 causes one side of the vibrating frame 605 to swing up and down, thereby vibrating the bottom of the bamboo leaf bin 7, so that the bamboo leaves can be shaken out, making it easy to automatically put the bamboo leaves onto the top of the first conveyor line 1.
[0045] Referring to Figures 1, 2, and 7, a leaf outlet assembly 5 is provided on one side of the top of the first conveyor line 1. The leaf outlet assembly 5 includes a central support rod 501. A return spring 502 is fixedly provided on the outer side of the central support rod 501. Four return springs 502 are provided. A leaf-pulling rod 503 is fixedly provided on the other end of the return spring 502. A protective sleeve 504 is fixedly provided on the outer side of the leaf-pulling rod 503. The outer sides of the leaf-pulling rod 503 and the protective sleeve 504 are arc-shaped.
[0046] When the central support rod 501 rotates, the leaf-scraping rod 503 and the protective sleeve 504 will rotate around. When the protective sleeve 504 contacts the leaf outlet hopper, the return spring 502 will be compressed, so that the protective sleeve 504 can abut against the top of the leaf outlet hopper, or the bamboo leaves at the top of the leaf outlet hopper. Thus, the bamboo leaves can be twisted out while the protective sleeve 504 is moving, reducing the possibility of bamboo leaves stacking. At the same time as the leaf-scraping rod 503 moves, it can push the bamboo leaves at the discharge port on one side of the bottom of the bamboo leaf bin 7 to facilitate the conveying of bamboo leaves by the first conveyor line 1. The outer shape of the leaf-scraping rod 503 and the protective sleeve 504 is set in an arc shape to prevent damage to the bamboo leaves.
[0047] The leaf-scraping rod 503 has symmetrically opened sliding grooves on one side near the central support rod 501. Sliding blocks 505 are slidably arranged on the inner side of each sliding groove. A connecting rod 506 is rotatably arranged at the end of each sliding block 505. The connecting rod 506 is rotatably arranged on the outer side of the central support rod 501. The protective sleeve 504 is made of rubber. A linkage pulley 507 is fixedly arranged at one end of the central support rod 501. A second vertical plate 5081 and a first vertical plate 508 are rotatably arranged at the other end of the central support rod 501 and the other end of the linkage pulley 507, respectively. The first vertical plate 508 and the second vertical plate 5081 are detachably arranged on both sides of the first line side plate 101.
[0048] When the protective sleeve 504 comes into contact with the leaf outlet, the sliding block 505 will slide inside the groove, and the included angle between the connecting rods 506 will increase to prevent the protective sleeve 504 from bending. The protective sleeve 504 is made of rubber material to prevent the bamboo leaves from being damaged.
[0049] Referring to Figures 1, 2, 7, and 8, a servo motor 509 is provided on one side of the first line side plate 101. The servo motor 509 is fixedly connected to the fixed support leg 102 via a motor bracket. The servo motor 509 and the first motor 302 are located on the same side. The drive end of the servo motor 509 is fixedly provided with an active pulley 510 and a coaxial pulley 511. The active pulley 510 is connected to a large pulley 601 via a belt. The diameter of the large pulley 601 is larger than that of the active pulley 510. The active pulley 510 is connected to a linkage pulley 507 via a belt. The active pulley 510 is rotatably located on one side of the first line side plate 101.
[0050] When conveying bamboo leaves, the servo motor 509 is turned on. The servo motor 509 can drive the drive pulley 510 and the coaxial pulley 511 to rotate. The drive pulley 510 will drive the large pulley 601 to rotate, thereby making the vibrating structure 6 start working. The coaxial pulley 511 will drive the linkage pulley 507 to rotate, thereby enabling the leaf outlet assembly 5 to work. The drive end of the servo motor 509 is also connected to the conveying roller in the first conveying line 1, which facilitates the movement of the first conveying line 1 and can save energy consumption.
[0051] The large pulley 601 has a larger diameter than the drive pulley 510, which reduces the frequency of the rapping operation of the rapping structure 6, allowing the leaf-exit assembly 5 sufficient processing time to provide a better conveying environment for the bamboo leaves.
[0052] Working principle: The bamboo leaves are put into the bamboo leaf bin 7, and then the servo motor 509 is started, which makes the drive pulley 510 and the coaxial pulley 511 rotate. The drive end of the servo motor 509 is also connected to the conveyor roller in the first conveyor line 1 to drive the conveyor roller to rotate, thereby driving the conveyor belt to move. The rotation of the drive pulley 510 can drive the large pulley 601 in the vibrating structure 6 to rotate through the belt. The large pulley 601 drives the disc 603 to rotate through the connecting rod 602, which in turn makes the moving link 604 move up and down. The movement of the moving link 604 causes one side of the vibrating frame 605 to swing up and down, thereby vibrating the bottom of the bamboo leaf bin 7, so that the bamboo leaves can be shaken out, which is convenient for automatically placing the bamboo leaves to the top of the first conveyor line 1.
[0053] Meanwhile, the rotation of the coaxial pulley 511 can drive the central support rod 501 in the leaf discharge assembly 5 to rotate via the belt. The rotation of the central support rod 501 can drive the leaf-pulling rod 503 and the protective sleeve 504 to perform circumferential motion. When the leaf-pulling rod 503 and the protective sleeve 504 move, they will bring out the bamboo leaves at the discharge port. When the protective sleeve 504 contacts the bamboo leaves at the top of the leaf discharge hopper, the sliding block 505 will slide to both sides, and the included angle between the two connecting rods 506 will increase. At the same time, the return spring 502 will be compressed, so that the protective sleeve 504 can hold the bamboo leaves. Through the circumferential motion of the leaf-pulling rod 503 and the protective sleeve 504, the bamboo leaves are twisted out, preventing the bamboo leaves from being stuck at the top of the leaf discharge hopper. It can also push the bamboo leaves at the discharge port apart to prevent them from piling up, which can make the detection of the industrial camera 801 clearer and the conveying smoother.
[0054] The bamboo leaves are conveyed by the movement of the external conveyor belt of the first conveyor line 1. The bamboo leaves are detected by the industrial camera 801, so that bamboo leaves of different specifications can be recorded and the detection result data is transmitted to the intelligent controller 802. The intelligent controller 802 can control the conveying component 3 to tilt and convey the bamboo leaves, thereby achieving the effect of sorting and conveying.
[0055] During the sorting and conveying of bamboo leaves, the intelligent controller 802 controls the second motor 305 in the conveying assembly 3 to start. The second motor 305 drives the drive gear 306 to rotate, and the rotation of the drive gear 306 drives the driven gear 307 to rotate. This causes the inclined roller frame 301 to drive the conveyor roller 304 and the cleaning structure 4 to tilt together. The inclined roller frame 301 and the conveyor roller 304 tilt downwards. At the same time, the inclined roller frame 301 also causes the end of the wire connecting plate 308 to tilt downwards, and simultaneously pulls the second conveyor line 2 closer to the ground. As the first conveyor line 1 approaches, the bamboo leaves conveyed by the conveyor roller 304 have entered the first collection box 104, while other bamboo leaves will be conveyed to the second collection box 204 via the second conveyor line 2, thereby improving the continuity of conveying. When the second conveyor line 2 is pulled, the guide rail 202 will slide on the side of the stationary slide 203 that is close to each other, and the force spring 311 will extend to maintain the stability of the second conveyor line 2 during movement. The pull force of the force spring 311 makes the second conveyor line 2 more smooth when it retracts.
[0056] It should be noted that when the first conveyor line 1, the second conveyor line 2, and the conveying component 3 are at the same level, the bamboo leaves can still be conveyed. When not sorting, the conveying component 3 can be returned to a horizontal state.
[0057] While the inclined roller frame 301 is tilted, the cleaning structure 4 will move closer to the first conveyor line 1, so that the cleaning roller brush 403 and the moving friction wheel 404 are close to the conveyor belt outside the first conveyor line 1. The moving friction wheel 404 will rotate under the movement of the conveyor belt, thereby driving the cleaning roller brush 403 to rotate, thereby cleaning the conveyor belt and removing the residual leaves on the surface of the conveyor belt, improving the conveying and sorting quality of the bamboo leaves. At this time, the torsion spring 406 will further contract, so that the cleaning roller brush 403 can also return to its original state when the conveying assembly 3 returns to the horizontal state.
[0058] Obviously, those skilled in the art can make various modifications and variations to this invention without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this invention and their equivalents, this invention also intends to include these modifications and variations.
[0059] The above description is merely a preferred embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present application, based on the technical solution and concept of the present application, should be covered within the scope of protection of the present application.
Claims
1. A sorting device for processing bamboo leaves, characterized in that: include: A first conveyor line (1) is provided with first line side plates (101) on both sides of the first conveyor line (1), and a fixed support leg (102) is fixedly provided at the bottom end of the first line side plate (101); a second conveyor line (2) is provided on one side of the first conveyor line (1), and second line side plates (201) are provided on both sides of the second conveyor line (2); a conveying assembly (3) is provided between the first conveyor line (1) and the second conveyor line (2); the conveying assembly (3) includes an inclined roller frame (301), the inclined roller frame (301) is rotatably disposed on the side of the first line side plate (101) that is far away from each other, and the inclined roller... Two conveying rollers (304) are rotatably mounted on the inner side of the frame (301). A wire connecting plate (308) is rotatably mounted on one side of the inclined roller frame (301). A fixed side column (309) is rotatably mounted through one side of the wire connecting plate (308). The fixed side column (309) is fixedly mounted on one side of the second line side plate (201). The other end of the fixed side column (309) is fixedly connected to a force spring (311) through a support lug (310). The force spring (311) is fixedly connected to the standing slide (203) through a support plate (312). Camera brackets (8) are detachably mounted on both sides of the first line side plate (101). An industrial camera (801) is fixedly installed on the inner top of the first conveyor line (1); a leaf outlet assembly (5) is installed on one side of the top of the first conveyor line (1), the leaf outlet assembly (5) includes a central support rod (501), a return spring (502) is fixedly installed on the outer side of the central support rod (501), four return springs (502) are provided, a leaf-pulling rod (503) is fixedly installed on the other end of the return spring (502), a protective sleeve (504) is fixedly installed on the outer side of the leaf-pulling rod (503), the outer sides of the leaf-pulling rod (503) and the protective sleeve (504) are arc-shaped; the leaf-pulling rod (503) has symmetrically opened grooves on the side near the central support rod (501), so The inner side of the chute is slidably provided with sliding blocks (505), and the ends of the sliding blocks (505) are rotatably provided with connecting rods (506). The connecting rods (506) are rotatably provided on the outside of the central support rod (501). The protective sleeve (504) is made of rubber. One end of the central support rod (501) is fixedly provided with a linkage pulley (507). The other end of the central support rod (501) and the other end of the linkage pulley (507) are respectively rotatably provided with a second vertical plate (5081) and a first vertical plate (508). The first vertical plate (508) and the second vertical plate (5081) are detachably provided on both sides of the first line side plate (101).
2. The sorting device for processing bamboo leaves as described in claim 1, characterized in that, The vertical slide (203) is slidably provided with a guide rail (202) on the side that is close to each other. The guide rail (202) is fixedly provided on the side that is far away from each other of the second line side plate (201). The same end of the conveying roller (304) is fixedly provided with a roller pulley (303). The roller pulleys (303) are connected to each other by belt drive. A first motor (302) is provided on one side of the inclined roller frame (301). The roller pulley (303) is fixedly connected to the drive end of the first motor (302). The first motor (302) is fixedly provided on one side of the inclined roller frame (301) by a motor bracket.
3. The sorting device for processing bamboo leaves as described in claim 1, characterized in that, A driven gear (307) is fixedly provided on the other side of the inclined roller frame (301). A driving gear (306) is meshed on the outer side of the driven gear (307). A second motor (305) is provided at one end of the driving gear (306). The driving gear (306) is fixedly connected to the driving end of the second motor (305). The second motor (305) is fixedly provided on one side of the first line side plate (101) through a motor bracket. The driving gear (306) is rotatably provided on one side of the first line side plate (101).
4. The sorting device for processing bamboo leaves as described in claim 1, characterized in that, The bottom end of the inclined roller frame (301) is provided with a cleaning structure (4), which includes a cleaning roller brush (403). Movable friction wheels (404) are fixedly provided at both ends of the cleaning roller brush (403). A following main frame (401) is rotatably provided on the outer sides of both ends of the cleaning roller brush (403). The following main frame (401) is detachably provided at the bottom end of the inclined roller frame (301). Rotating plates (405) are symmetrically arranged on the inner side of the following main frame (401). The rotating plates (405) are far apart from each other. Rotating columns (407) are fixedly installed on both sides of the follower frame (401). The rotating columns (407) pass through and are rotatably installed on one side of the follower frame (401). A torsion spring (406) is fixedly installed on the outer side of the rotating columns (407). The other end of the torsion spring (406) is fixedly connected to the follower frame (401). A limit baffle (402) is fixedly installed on one side of the top of the follower frame (401). The initial state of the torsion spring (406) is retracted. The rotating plate (405) abuts against the limit baffle (402).
5. A sorting device for processing bamboo leaves as described in claim 1, characterized in that, The first conveyor line (1) has a leaf outlet hopper on one side of its top end. The leaf outlet hopper is inclined. A bamboo leaf bin (7) is fixedly installed on one side of the top end of the leaf outlet hopper. A vertical leg (701) is symmetrically fixedly installed at the bottom end of the bamboo leaf bin (7). The bottom of the bamboo leaf bin (7) is inclined. A discharge port is opened on one side of the bottom end of the bamboo leaf bin (7).
6. A sorting device for processing bamboo leaves as described in claim 5, characterized in that, The bottom end of the bamboo leaf bin (7) is provided with a vibration structure (6). The vibration structure (6) includes a large pulley (601). One end of the large pulley (601) is fixedly provided with a connecting rod (602). The other end of the connecting rod (602) is fixedly provided with a disc (603). The other end of the disc (603) is eccentrically rotatably provided with a moving connecting rod (604). The other end of the moving connecting rod (604) is rotatably provided with a vibration frame (605). The two sides of the vibration frame (605) are symmetrically rotatably provided with stabilizing connecting plates (606). The stabilizing connecting plates (606) are detachably provided on the side of the upright legs (701) that are close to each other. The outer side of the connecting rod (602) is rotatably provided with a fixed carrier (607). The fixed carrier (607) is detachably provided on one side of the upright leg (701).
7. A sorting device for processing bamboo leaves as described in claim 1, characterized in that, A servo motor (509) is provided on one side of the first line side plate (101). The servo motor (509) is fixedly connected to the fixed support leg (102) through a motor bracket. The servo motor (509) and the first motor (302) are located on the same side. The drive end of the servo motor (509) is fixedly provided with an active pulley (510) and a coaxial pulley (511). The active pulley (510) is connected to the large pulley (601) through a belt. The diameter of the large pulley (601) is larger than that of the active pulley (510). The active pulley (510) is connected to the linkage pulley (507) through a belt. The active pulley (510) is rotatably located on one side of the first line side plate (101).
8. A sorting device for processing bamboo leaves as described in claim 1, characterized in that, The outer sides of the first conveyor line (1) and the second conveyor line (2) are provided with anti-slip textures. The fixed support leg (102) and the upright carriage (203) are each detachably provided with a leveling truss (103). The first conveyor line (1) is provided with a first collection box (104) on one side below, and the second conveyor line (2) is provided with a second collection box (204) on one side below. The first line side plate (101) is provided with an intelligent controller (802). The intelligent controller (802) is electrically connected to the industrial camera (801) and the second motor (305).
Citation Information
Patent Citations
Fresh leaf conveyor in chequer-shaped indocalamus leaf production line
CN118597727A
Raw material conveying device for chequer-shaped indocalamus leaf processing
CN118597771A