Micron elemental silver and preparation method and application thereof

By using protease to modify polyamide fibers under acidic conditions and combining the finishing technology of polyalkylsiloxane hydrosols, the problems of slow amide bond hydrolysis rate and strong fiber damage in the prior art are solved, and a more durable and efficient fiber modification effect is achieved.

CN120133532APending Publication Date: 2025-06-13WUJIANG FUHUA WEAVING
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Patent Information

Application Number
CN202510232165.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2021-10-29
Publication Date
2025-06-13

AI Technical Summary

Technical Problem

In the prior art, when modifying polyamide fibers, the amide bond hydrolysis rate is slow, resulting in a longer increase in carboxyl content, and biological enzyme treatment will cause strong damage to the fiber, affecting the durability of the modification effect.

Method used

The fibers are surface modified with protease under acidic conditions to produce more carboxy groups and form microscopic rough structures through erosion. Then, polyalkylsiloxane hydrosol was used to organize the modified fibers, and the durability of the finishing effect was improved through the dual effects of valence bonding and mechanical nail anchoring.

Benefits of technology

The durability of the generation and modification effect of the fiber surfactant reactive group is significantly improved, the time to increase the carboxylic content is shortened, the hydrophilicity and dyeing properties of the fiber are improved, and the fixing strength of the antibacterial agent is enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a preparation method of micron elemental silver, which comprises the following steps: adding polyvinylpyrrolidone and a reducing agent into deionized water under the condition of 25-30 DEG C, stirring, after the polyvinylpyrrolidone and the reducing agent are completely dissolved, adjusting the pH value to 3-4 by using a buffer solution, adding silver nitrate within 5-10 minutes under the condition of stirring, and stirring to obtain the micron elemental silver. And after adding is completed, stirring continues to be conducted for 10-20 min, then the temperature is increased to 40-50 DEG C at the speed of 1-2 DEG C / min, a constant-temperature reaction is conducted for 30-60 min, a micron elementary substance silver crude product is centrifugally precipitated and then washed with deionized water, and micron elementary substance silver is obtained. According to the preparation method of the micron elemental silver, chitosan is a porous material, when elemental silver and chitosan are compounded, one part of elemental silver is adsorbed on the surface of chitosan, the other part of elemental silver is adsorbed into pores of chitosan, and elemental silver is a contact type antibacterial agent, so that the antibacterial property of the micron elemental silver is improved; the antibacterial property of chitosan / micron elemental silver formed by applying the micron elemental silver in the embodiment to chitosan is better than that of chitosan / nano elemental silver.
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Description

[0001] This application is a divisional application of the invention patent application with application date of October 29, 2021, application number 2021112726387, and invention name “A fabric and its preparation method”. Technical Field

[0002] The invention relates to the technical field of antibacterial agents and textiles, and in particular to a method for preparing micron elemental silver, micron elemental silver prepared by the preparation method, and application of the micron elemental silver in antibacterial agents and multifunctional fabrics. Background Art

[0003] With the development of science and technology and the improvement of living standards, people are increasingly pursuing an environmentally friendly, healthy and safe life, and functional textiles have gradually become the trend of textile development today. Functional textiles refer to textiles with some special functions that are different from the inherent properties of ordinary textiles. According to different performances and uses, functional textiles can be mainly divided into hygienic and environmental protection functions, protective functions, medical care functions, thermal and humidity comfort functions, etc.

[0004] Sol-gel technology refers to the process of using solutions, sol-gel and heat treatment to form functional films of different components on the surface of a substrate using compounds containing highly active chemical components, so as to improve the physical and mechanical properties of textiles (such as wear resistance), antistatic properties, anti-stickiness, flame retardancy and other functional properties. Among them, polyalkylsiloxane hydrosol refers to a reactive functional material formed by the hydrolysis and condensation reaction of alkylsiloxane, which can form a functional film on the fiber surface through valence bond bonding and silanol (Si-OH), thereby giving textiles functional properties.

[0005] When polyalkylsiloxane is used to modify polyamide fibers, not only the amount of polyalkylsiloxane fixation is reduced due to the hydrophobicity of the fiber surface, but also the durability of the modification effect is affected due to the small number of active reactive groups on the fiber surface. Theoretical analysis shows that constructing a rough structure on the surface of polyamide fibers and generating active reactive groups through modification is one of the effective methods to improve the modification effect of polyalkylsiloxane.

[0006] At present, the methods for surface modification of polyamide fibers mainly include concentrated acid or concentrated alkali hydrolysis method (such as the relevant contents disclosed in patents such as application numbers 201010218397.3, 202010654281.8, and 202010654275.2), plasma method and electron beam irradiation method. Among them, the acid or alkali hydrolysis method often causes serious damage to the fiber strength due to the difficulty in controlling the treatment conditions. The plasma method and electron beam irradiation method have not yet been well implemented in large-scale production and application.

[0007] Bio - enzymes are widely used in textile finishing due to their high efficiency, specificity, and mild treatment conditions. Literature reports that proteases, cutinases, amidases, and lipases have a hydrolytic effect on the amide bonds (-COONH-) in polyamides. However, the catalytic activity of enzymes towards polyamide polymers is not high, the treatment time is too long, and the improvement of related properties such as the hydrophilicity and dyeing of modified fibers is not ideal. In addition, due to surface erosion, bio - enzyme treatment will also cause certain damage to fiber strength.

[0008] For example, in the Chinese invention patent application with the application number 200580018511.5 and the title "Method for Modifying Polyamide", a method of applying protease to the modification of polyamide is disclosed. However, the content disclosed in the application mainly includes increasing the content of carboxyl groups (-COOH) on the surface of polyamide fibers through protease modification, thereby improving the hydrophilicity and dyeing properties of the fibers. And in the treatment method disclosed in the application, only salts (sodium phosphate and sodium citrate) are used to adjust the pH value of the enzyme reaction solution, and no other additives are added. Its disadvantage is that the hydrolysis rate of amide bonds is slow. To obtain a sample with a significantly increased carboxyl content, it often takes 24 hours or longer to react. Summary of the Invention

[0009] In view of this, in order to overcome the defects of the prior art, the purpose of the present invention is to provide a method for preparing a fabric that can more persistently and effectively maintain its properties.

[0010] To achieve the above - mentioned purpose, the present invention adopts the following technical solutions:

[0011] A method for preparing a fabric, comprising the following steps: surface - modifying the fibers of the fabric with protease under acidic conditions; then preparing a polyalkylsiloxane hydrosol; finishing the modified fabric with the prepared polyalkylsiloxane hydrosol to obtain the fabric; the surfactant used in the process of preparing the polyalkylsiloxane hydrosol is a mixture composed of sodium dodecylbenzenesulfonate and twain - 80. The fibers used in the fabric are aliphatic polyamide fibers.

[0012] According to some preferred embodiments of the present invention, the acidic condition is a pH value of 3.0 - 4.0, preferably 3.5.

[0013] According to some preferred embodiments of the present invention, a surfactant is used in the process of modifying the fibers of the fabric. The surfactant is a non - ionic surfactant, preferably nonylphenol polyoxyethylene ether - type and aliphatic polyoxyethylene ether - type surfactants.

[0014] According to some preferred implementation aspects of the present invention, a buffer solution is used in the process of modifying the fibers of the fabric. The buffer solution is a mixture composed of disodium hydrogen phosphate at 0.1 - 0.3 mol / L and citric acid at 0.05 - 0.2 mol / L. Preferably, the buffer solution is a mixture composed of disodium hydrogen phosphate at 0.2 mol / L and citric acid at 0.1 mol / L in a volume ratio of 3:7, so as to maintain the pH value of the system at about 3.5.

[0015] The principle of fiber surface modification is as follows: When modifying the fiber surface, carboxyl groups (-COOH) that can react with the silanol groups (-Si-OH) on the surface of silica sol particles are generated through the hydrolysis of amide bonds (-COONH-), and at the same time, a microscopic rough structure is formed on the fiber surface through erosion. The durability of the finishing effect is improved through the dual actions of mechanical nail anchoring and valence bond binding; the optimal application pH value for acid protease to modify the surface of polyamide fibers is about 3.5. Both acidity and protease can produce a synergistic effect during the process of hydrolyzing the amide bond (-COONH-) in the molecular structure of polyamide fibers to generate amino groups (-NH 2 ) and carboxyl groups (-COOH); adjusting the pH with a buffer solution can effectively neutralize the carboxyl groups (-COOH) generated during the modification process, so that the pH value of the system is always maintained at about 3.5 to ensure the highest efficiency of the protease; the hydrolysis of amide bonds by organic acids is milder than that of inorganic strong acids, and the conditions are easy to control; adding a non-ionic surfactant can improve the wettability of the fiber surface, accelerate fiber swelling, and then improve the spreading of the bio-enzyme treatment solution on the fiber surface, and improve the modification efficiency by increasing the effective contact area between the bio-enzyme and the fiber surface.

[0016] According to some preferred implementation aspects of the present invention, the pH value of deionized water is adjusted to 3.0 - 4.0 with a buffer solution, and then a surfactant and protease are added. The dosage of the surfactant is 1 - 1.5 times the critical micelle concentration (CMC), and the concentration of protease in the system is 0.02 - 2.0 g / mL; the fabric is treated under the condition of a bath ratio of 1:10 - 35, and then the fabric is washed and dried.

[0017] The non-ionic surfactant added in the present invention when protease modifies polyamide fibers can not only improve the wettability of the fiber, enhance the swelling performance of the fiber, increase the effective contact area between the protease and the fiber surface, and thus improve the treatment efficiency. At the same time, the main purpose of the present invention is to generate more carboxyl groups on the fiber surface through protease modification and form a microscopic rough structure. When finishing with a silica sol-based antibacterial agent, the dual actions of valence bond binding and mechanical nail anchoring are combined to improve the fixing strength of the finishing agent on the fiber surface.

[0018] In some embodiments of the present invention, the specific steps for surface modification of the fiber are as follows: Adjust the pH value of 1 L of deionized water to 3.5 with 20 mL of buffer solution, then add a surfactant and 0.2 - 2.0 g of protease. The dosage of the surfactant is 1 - 1.5 times that of CMC. Treat the fabric at 40 °C for 2 - 6 h, with a bath ratio of 1∶30. After treatment, inactivate at 60 °C for 10 min, take out the fabric, wash it with water and then dry it.

[0019] According to some preferred implementation aspects of the present invention, the protease is papain. The optimal application pH value of papain is 3.0 - 4.0. The acidity of this pH value will not have an obvious impact on fiber damage, and it can produce a synergistic effect with the action of the biological enzyme.

[0020] According to some preferred implementation aspects of the present invention, the surfactant is a mixture composed of sodium dodecylbenzenesulfonate and twain - 80 with a mass ratio of 1∶0.1 - 0.3.

[0021] According to some preferred implementation aspects of the present invention, the preparation of the polyalkylsiloxane hydrosol includes the following steps: Add hydrochloric acid to deionized water, then add a surfactant and an antifoaming agent, stir to fully dissolve and mix the surfactant, add alkylsiloxane while stirring. After the alkylsiloxane is added, continue to stir and heat up to 40 - 60 °C, and react for 30 - 60 min under stirring conditions to obtain the polyalkylsiloxane hydrosol.

[0022] In some embodiments of the present invention, the preparation steps of the polyalkylsiloxane hydrosol are specifically as follows: Under the condition of 25 - 30 °C, add 3 - 6 mL of hydrochloric acid to 1 L of deionized water, then add 1 - 2 g of surfactant and 0.1 - 0.3 g of antifoaming agent, stir at a speed of 300 r / min to fully dissolve sodium dodecylbenzenesulfonate, adjust the stirring speed to 600 - 1000 r / min, and add 20 - 40 g of alkylsiloxane while stirring within 5 - 10 min. After the alkylsiloxane is added, continue to stir for 60 - 90 min, then heat up at a heating rate of 1 - 2 °C / min to 40 - 60 °C, and react for 30 - 60 min under stirring conditions to obtain the polyalkylsiloxane hydrosol.

[0023] The principle of this step is as follows: Use a mixture of an anionic sodium dodecylbenzenesulfonate and a nonionic twain - 80 as the surfactant. The reason is that the addition of twain - 80 will not change the charge amount of the hydrosol system, but can enhance the strength of the sodium dodecylbenzene sulfonate micelle, and at the same time can effectively reduce the viscosity of the hydrosol, thereby improving the stability of the hydrosol and the uniformity of the particle size; the addition of the antifoaming agent can effectively avoid the generation of foam by the surfactant under high - speed stirring conditions, thereby avoiding affecting the dispersibility of the alkylsiloxane and affecting the final effect.

[0024] The preferred alkylsiloxane is selected from one or more of methyltrimethoxysilane, methyltriethoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, propyltrimethoxysilane, propyltriethoxysilane, γ-aminopropyltriethoxysilane.

[0025] According to some preferred implementation aspects of the present invention, an antibacterial agent is further added during the preparation process of the polyalkylsiloxane hydrosol, and the antibacterial agent is a chitosan / micron silver composite antibacterial agent.

[0026] In some embodiments of the present invention, the preparation method of the hydrosol with antibacterial function is as follows: Add a surfactant with a mass concentration of 0.1% and an antifoaming agent with a mass concentration of 0.01% to a hydrochloric acid deionized aqueous solution with a mass concentration of 0.46%, stir at a speed of 300 r / min at a temperature of 25°C for 60 min. After the sodium dodecylbenzenesulfonate is fully dissolved, add a chitosan / micron silver composite antibacterial agent with a mass ratio of 15% to the alkylsiloxane, and continue to stir for 60 min to disperse the antibacterial agent evenly. Add an alkylsiloxane with a mass concentration of 4% within 5 min under the stirring condition of 600 r / min. After the alkylsiloxane is added, continue to stir for 60 min, then heat up to 60°C at a heating rate of 2°C / min, and react for 30 min under stirring to obtain SiO 2 Hydrosol-based chitosan / micron silver composite antibacterial agent. The mass concentration in the present invention refers to the mass concentration of the corresponding substance in the formed solution, rather than the original concentration of the added substance.

[0027] In some embodiments of the present invention, the preparation of the chitosan / micron silver composite antibacterial agent includes the following steps:

[0028] 1) Prepare a chitosan solution: Add chitosan with a mass concentration of 2 - 5% and acetic acid with a mass concentration of 1.0 - 2.0% to 200 mL of deionized water. The degree of deacetylation of the used chitosan is ≥90%.

[0029] 2) Prepare a micron silver dispersion: Add 0.1 - 0.2% of sodium dodecylbenzenesulfonate and 2 - 5 mL of ethanol to 50 mL of deionized water, stir at a speed of 300 r / min. After the sodium dodecylbenzenesulfonate is completely dissolved, add micron silver with a mass of 5 - 10% of the chitosan while stirring.

[0030] 3) Preparation of the composite antibacterial agent: Stir at a speed of 600 r / min under the condition of 25 - 30 °C, and slowly add the micron-sized silver dispersion into the chitosan solution within 10 - 20 min. After the addition, continue stirring for 120 - 240 min. Precipitate the crude chitosan / micron-sized silver composite antibacterial agent with a centrifuge, and then wash it 3 - 5 times with deionized water, and filter by suction to obtain the chitosan / micron-sized silver composite antibacterial agent.

[0031] In some embodiments of the present invention, the preparation of the micron-sized silver includes the following steps: Add polyvinylpyrrolidone with a mass concentration of 0.5 - 1.0% and a reducing agent with a mass concentration of 1 - 2% into 200 mL of deionized water under the condition of 25 - 30 °C, stir at a speed of 300 r / min. After the polyvinylpyrrolidone and the reducing agent are completely dissolved, adjust the pH value of the reaction solution to 3 - 4 with an acetic acid-sodium acetate buffer solution. Under the condition of stirring, slowly add silver nitrate with a mass concentration of 2 - 5% within 5 - 10 min. After the addition, continue stirring for 10 - 20 min, then raise the temperature to 40 - 50 °C at a rate of 1 - 2 °C / min, and carry out a constant-temperature reaction for 30 - 60 min. Precipitate the crude micron-sized silver with a centrifuge, and then wash it 3 - 5 times with deionized water, and filter by suction to obtain the micron-sized silver, and its particle size is 1 - 20 μm.

[0032] The reducing agent used in the preparation process of the micron-sized silver is one or two complexes of sodium citrate and ascorbic acid.

[0033] According to some preferred embodiments of the present invention, the finishing of the modified fabric includes the following steps: Adjust the pH value of the polyalkylsiloxane hydrosol to 6 - 7 with an alkali agent, and finish the modified fabric by padding method, then wash with water and dry to make the fabric.

[0034] According to some preferred embodiments of the present invention, the alkali agent refers to a sodium hydroxide solution with a mass concentration of 4 - 8 g / L.

[0035] In some embodiments of the present invention, the steps of finishing the modified fabric with polyalkylsiloxane are specifically as follows: Under the condition of 25 - 30 °C, adjust the pH value of the polyalkylsiloxane hydrosol to 6 - 7 with an alkali agent, and finish the modified polyamide fabric by the two-dip two-roll method with a liquor pickup of 60 - 100%. Then dry it at a temperature of 80 - 90 °C for 2 - 5 min, and then cure it at a temperature of 140 - 160 °C for 3 - 6 min, wash with water, and finally dry it at a temperature of 80 - 100 °C to make the multifunctional polyamide fabric.

[0036] The principle of this step is as follows: Polyamide fibers are prone to hydrolysis under acidic conditions, which will affect the performance of the fabric. Adjusting the pH value of the silica sol to 6 - 7 will neither cause the rapid condensation of sol particles nor have an obvious impact on the fiber strength.

[0037] The present invention also provides a fabric prepared by the preparation method as described above.

[0038] Due to the above - mentioned technical solutions, compared with the prior art, the advantages of the present invention are as follows: In the preparation method of micron - sized elemental silver of the present invention, micron - sized elemental silver within a specific particle size range is prepared. Since chitosan is a porous material, when elemental silver is compounded with chitosan, part of the elemental silver is adsorbed on the surface of chitosan, and the other part is adsorbed into the pores of chitosan. The smaller the particle size of elemental silver, the greater the probability of being adsorbed into the pores of chitosan. And elemental silver is a contact - type antibacterial agent, so that the antibacterial property of the chitosan / micron - sized elemental silver formed by applying the micron - sized elemental silver in this example to chitosan is better than that of chitosan / nano - sized elemental silver. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0040] Figure 1 It is the microscopic magnified view of the original polyamide fiber used in the preferred embodiment of the present invention;

[0041] Figure 2 It is the microscopic magnified view of the polyamide fiber after bio - enzyme modification in the preferred embodiment 1 - 1 of the present invention;

[0042] Figure 3 It is the comparison picture of the antibacterial effects of the fabrics prepared in the preferred embodiment 3 - 1 and comparative examples 1 - 4 to 1 - 7 of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0043] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0044] Example 1 - 1 Fiber Surface Modification

[0045] Use 20mL buffer solution to adjust the pH value of 1L deionized water to 3.5, the optimal application value of protease, and then add 1.0g protease and 1.2CMC nonylphenol polyoxyethylene ether, and treat at 40℃ for 3h, with a bath ratio of 1:30. After treatment, inactivate at 60℃ for 10min, take out the fabric, wash it with water, and dry it.

[0046] Example 1-2 Fiber surface modification

[0047] Use 20mL buffer solution to adjust the pH value of 1L deionized water to 3.5, the optimal application value of protease, and then add 1.5g protease and 1.2CMC nonylphenol polyoxyethylene ether, and treat at 40℃ for 2h, with a bath ratio of 1:35. After treatment, inactivate at 60℃ for 10min, take out the fabric, wash it with water, and dry it.

[0048] Example 1-3 Fiber surface modification

[0049] Use 20mL buffer solution to adjust the pH value of 1L deionized water to 3.5, the optimal application value of protease, and then add 1.0g protease and 1.2CMC nonylphenol polyoxyethylene ether, and treat at 40℃ for 3h, with a bath ratio of 1:25. After treatment, inactivate at 60℃ for 10min, take out the fabric, wash it with water, and dry it.

[0050] Example 2-1 Preparation of hydrosol with antibacterial function

[0051] 1. Preparation of micron-sized elemental silver

[0052] At 25° C., add 0.7% polyvinyl pyrrolidone and 1% reducing agent to 200 mL deionized water, stir at 300 r / min, after the polyvinyl pyrrolidone and the reducing agent are completely dissolved, adjust the pH of the reaction solution to 3-4 with acetic acid-sodium acetate buffer solution, slowly add 3% silver nitrate within 8 minutes under stirring, continue stirring for 15 minutes after the addition, then heat to 40° C. at a speed of 1.5° C. / min, react at constant temperature for 50 minutes, precipitate elemental silver with a centrifuge, wash with deionized water 5 times, and obtain micron elemental silver by suction filtration.

[0053] 2. Preparation of chitosan / micronized silver composite antibacterial agent

[0054] Chitosan solution: chitosan with a mass concentration of 3% and acetic acid with a mass concentration of 1.0% were added to 200 mL of deionized water to dissolve.

[0055] Micron silver single - element dispersion: Add 0.15% surfactant and 3 mL ethanol to 50 mL deionized water, stir at a speed of 300 r / min. After sodium dodecylbenzenesulfonate is completely dissolved, add micron silver single - element with a mass of 6% of chitosan while stirring.

[0056] Under the condition of 25 °C, stir at a speed of 600 r / min, slowly add the micron silver single - element dispersion into the chitosan solution within 10 min. After adding, continue to stir for 150 min, precipitate the silver single - element with a centrifuge, then wash it 5 times with deionized water, and obtain the chitosan / micron silver single - element composite antibacterial agent by suction filtration.

[0057] 3. SiO 2 Preparation of silica sol - based antibacterial agent

[0058] Add a surfactant with a mass concentration of 0.1% and an antifoaming agent with a mass concentration of 0.01% to a hydrochloric acid deionized water solution with a mass concentration of 0.46%. Stir at a speed of 300 r / min at a temperature of 25 °C for 60 min. After sodium dodecylbenzenesulfonate is fully dissolved, add the chitosan / micron silver single - element composite antibacterial agent with a mass ratio of 15% to alkylsiloxane, and continue to stir for 60 min to disperse the antibacterial agent evenly. Add methyltrimethoxysilane with a mass concentration of 4% within 5 min under the stirring condition of 600 r / min. After the precursor is added, continue to stir for 60 min, then heat up to 60 °C at a heating rate of 2 °C / min, and react for 30 min under stirring to obtain SiO 2 Silica sol - based antibacterial agent. The surfactant is a mixture composed of sodium dodecylbenzenesulfonate and twain - 80 with a mass ratio of 1:0.2.

[0059] Preparation of the hydrogel with antibacterial function in Example 2 - 2

[0060] 1. Preparation of micron silver single - element

[0061] Under the condition of 25 °C, add polyvinylpyrrolidone with a mass concentration of 0.5% and a reducing agent with a mass concentration of 1.5% to 200 mL deionized water, stir at a speed of 300 r / min. After polyvinylpyrrolidone and the reducing agent are completely dissolved, adjust the pH of the reaction solution to 3 - 4 with acetic acid - sodium acetate buffer solution. Under the stirring condition, slowly add silver nitrate with a mass concentration of 5% within 8 min. After adding, continue to stir for 15 min, then heat up to 40 °C at a rate of 1.5 °C / min, keep the temperature constant and react for 30 min. Precipitate the silver single - element with a centrifuge, then wash it 5 times with deionized water, and obtain micron silver single - element by suction filtration.

[0062] 2. Preparation of chitosan / micron silver single - element composite antibacterial agent

[0063] Chitosan solution: Add chitosan with a mass concentration of 3% and acetic acid with a mass concentration of 1.0% to 200 mL of deionized water for dissolution.

[0064] Micron silver monodispersion: Add 0.15% surfactant and 3 mL of ethanol to 50 mL of deionized water, stir at a speed of 300 r / min. After the sodium dodecylbenzenesulfonate is completely dissolved, add micron silver monodisperse with a mass ratio of 10% to the mass of chitosan while stirring.

[0065] Under the condition of 25 °C, stir at a speed of 600 r / min, slowly add the micron silver monodispersion to the chitosan solution within 10 min. After adding, continue to stir for 200 min, precipitate the silver monodisperse with a centrifuge, then wash it 5 times with deionized water, and obtain the chitosan / micron silver monodisperse composite antibacterial agent by suction filtration.

[0066] 3. SiO 2 Preparation of hydrogel-based antibacterial agent

[0067] Add a surfactant with a mass concentration of 0.16% and an antifoaming agent with a mass concentration of 0.016% to a 0.5% hydrochloric acid deionized aqueous solution. Stir at a speed of 300 r / min at a temperature of 25 °C for 60 min. After the sodium dodecylbenzenesulfonate is fully dissolved, add the chitosan / micron silver monodisperse composite antibacterial agent with a mass ratio of 20% to the alkylsiloxane, and continue to stir for 90 min to disperse the antibacterial agent evenly. Add propyltrimethoxysilane with a mass concentration of 4% within 5 min under the stirring condition of 600 r / min. After adding the precursor, continue to stir for 60 min, then heat up to 40 °C at a heating rate of 1.5 °C / min, and react for 30 min under stirring conditions to obtain SiO 2 Hydrogel-based antibacterial agent. The surfactant is a mixture of sodium dodecylbenzenesulfonate and twain-80 with a mass ratio of 1:0.3.

[0068] Preparation of hydrogels with antibacterial functions in Examples 2-3

[0069] 1. Preparation of micron silver monodisperse

[0070] At 25 °C, 0.7% by mass of polyvinylpyrrolidone and 1% by mass of a reducing agent were added to 200 mL of deionized water, and the mixture was stirred at a speed of 300 r / min. After the polyvinylpyrrolidone and the reducing agent were completely dissolved, the pH of the reaction solution was adjusted to 3 - 4 with an acetic acid - sodium acetate buffer solution. Under stirring conditions, 4% by mass of silver nitrate was slowly added within 10 min. After addition, stirring was continued for 15 min, and then the temperature was raised to 40 °C at a rate of 1.5 °C / min and kept at a constant temperature for 40 min. The elemental silver was precipitated by a centrifuge, washed 5 times with deionized water, and micron - sized elemental silver was obtained by suction filtration.

[0071] 2. Preparation of chitosan / micron - sized elemental silver composite antibacterial agent

[0072] Chitosan solution: 3% by mass of chitosan and 1.0% by mass of acetic acid were added to 200 mL of deionized water.

[0073] Micron - sized elemental silver dispersion: 0.1% by mass of a surfactant and 3 mL of ethanol were added to 50 mL of deionized water, and the mixture was stirred at a speed of 300 r / min. After sodium dodecylbenzenesulfonate was completely dissolved, micron - sized elemental silver with a mass 8% of that of chitosan was added while stirring.

[0074] At 25 °C, under stirring at a speed of 600 r / min, the micron - sized elemental silver dispersion was slowly added to the chitosan solution within 10 min. After addition, stirring was continued for 150 min. The elemental silver was precipitated by a centrifuge, washed 5 times with deionized water, and the chitosan / micron - sized elemental silver composite antibacterial agent was obtained by suction filtration.

[0075] 3. SiO 2 Preparation of SiO

[0076] 0.13% by mass of a surfactant and 0.013% by mass of an antifoaming agent were added to an aqueous solution of 0.46% by mass of hydrochloric acid in deionized water. Under the condition of a temperature of 25 °C, the mixture was stirred at a speed of 300 r / min for 60 min. After sodium dodecylbenzenesulfonate was fully dissolved, a chitosan / micron - sized elemental silver composite antibacterial agent with a mass ratio of 20% to alkylsiloxane was added, and stirring was continued for 60 min to disperse the antibacterial agent evenly. Under stirring at 600 r / min, 4% by mass of alkylsiloxane (the mass ratio of methyltrimethoxysilane to propyltrimethoxysilane is 3:1) was added within 5 min. After the precursor was added, stirring was continued for 60 min, and then the temperature was raised to 40 °C at a heating rate of 2 °C / min and reacted for 40 min under stirring conditions to obtain SiO 2 hydrocolloid - based antibacterial agent. The surfactant is a mixture of sodium dodecylbenzenesulfonate and twain - 80 with a mass ratio of 1:0.1.

[0077] Examples 2-1 to 2-3 provide a preparation method of a multifunctional composite antibacterial finishing agent, which has the following advantages: simple process, stable and easy-to-control process parameters; excellent antibacterial effect of the antibacterial finishing agent; active groups that can form valence bonds with the fiber surface, and the antibacterial effect of the finished fabric is long-lasting; the finishing agent can endow the finished fabric with good antibacterial and bacteriostatic properties, water repellency and soft handfeel at the same time.

[0078] Preparation of the fabric in Example 3-1

[0079] The preparation method of the multifunctional fabric in this example specifically includes the following steps:

[0080] (1) Fiber surface modification treatment: Modify the polyamide fabric by using the fiber surface modification method in Example 1-1;

[0081] (2) Preparation of the composite antibacterial finishing agent: Prepare the SiO 2 hydrocolloid-based chitosan / micron silver composite antibacterial agent by using the preparation method in Example 2-1.

[0082] (3) Polyalkylsiloxane finishing of the modified fabric: Under the condition of 25°C, adjust the pH value of the polyalkylsiloxane hydrocolloid-based antibacterial agent in step (2) to 6-7 with an alkali agent, and use the two-dip and two-roll method to finish the modified polyamide fabric in step (1), with a liquor pickup rate of 80%. Then dry it at 80°C for 2 min, cure it at 140°C for 3 min, wash it with water, and finally dry it at 80°C to make a multifunctional polyamide fabric.

[0083] Preparation of the fabric in Example 3-2

[0084] The preparation method of the multifunctional fabric in this example specifically includes the following steps:

[0085] (1) Fiber surface modification treatment: Modify the polyamide fabric by using the fiber surface modification method in Example 1-2;

[0086] (2) Preparation of the composite antibacterial finishing agent: Prepare the SiO 2 hydrocolloid-based chitosan / micron silver composite antibacterial agent by using the preparation method in Example 2-2.

[0087] (3) Modification of the fabric with polyalkylsiloxane: At 25°C, use an alkaline agent to adjust the pH value of the polyalkylsiloxane hydrosol-based antibacterial agent in step (2) to 6 - 7. Use the two-dip two-roll method to finish the modified polyamide fabric in step (1), with a liquor pickup rate of 80%. Then dry it at 80°C for 2 min, cure it at 140°C for 3 min, wash it with water, and finally dry it at 80°C to make a multifunctional polyamide fabric.

[0088] Preparation of the fabric in Example 3 - 3

[0089] The preparation method of the multifunctional fabric in this example specifically includes the following steps:

[0090] (1) Fiber surface modification treatment: Modify the polyamide fabric using the fiber surface modification method in Example 1 - 3;

[0091] (2) Preparation of the composite antibacterial finishing agent: Prepare the SiO 2 hydrosol-based chitosan / micron silver composite antibacterial agent using the preparation method in Example 2 - 3.

[0092] (3) Modification of the fabric with polyalkylsiloxane: At 25°C, use an alkaline agent to adjust the pH value of the polyalkylsiloxane hydrosol-based antibacterial agent in step (2) to 6 - 7. Use the two-dip two-roll method to finish the modified polyamide fabric in step (1), with a liquor pickup rate of 80%. Then dry it at 80°C for 2 min, cure it at 140°C for 3 min, wash it with water, and finally dry it at 80°C to make a multifunctional polyamide fabric.

[0093] Examples 3 - 1 to 3 - 3 provide a preparation method of a multifunctional polyamide fabric, which has the following advantages: The process is simple, and the process parameters are stable and easy to control; The fabric has excellent hydrophobicity, antistatic property and comfortable hand feeling at the same time; The antibacterial functional characteristics of the fabric are persistent and the wash resistance is good.

[0094] Comparative Example 1 - 1

[0095] The difference between this comparative example and Example 1 - 1 is that: In the fiber surface modification method of this comparative example, when using protease for modification, no non-ionic surfactant is added. The remaining steps of this comparative example are basically the same as those of Example 1 - 1.

[0096] Comparative Example 1 - 2

[0097] The difference between this comparative example and Example 1 - 1 is that: In the fiber surface modification method of this comparative example, the pH value of the system is controlled at 4.2. The remaining steps of this comparative example are basically the same as those of Example 1 - 1.

[0098] Comparative Examples 1-3

[0099] The difference between this comparative example and Example 1-1 is that: in the fiber surface modification method of this comparative example, the pH value of the control system is 2.8. The remaining steps of this comparative example are basically the same as those of Example 1-1.

[0100] Comparative Examples 1-4

[0101] The difference between this comparative example and Example 3-1 is that: in this comparative example, when preparing the SiO 2 hydrocolloid-based antibacterial agent, micron elemental silver is used to replace the chitosan / micron elemental silver composite antibacterial agent. The remaining steps of this comparative example are basically the same as those of Example 2-1 and Example 3-1.

[0102] Comparative Examples 1-5

[0103] The difference between this comparative example and Example 3-1 is that: in this comparative example, when preparing the SiO 2 hydrocolloid-based antibacterial agent, nano elemental silver is used to replace the chitosan / micron elemental silver composite antibacterial agent. The remaining steps of this comparative example are basically the same as those of Example 2-1 and Example 3-1.

[0104] Comparative Examples 1-6

[0105] The difference between this comparative example and Example 3-1 is that: in this comparative example, when preparing the SiO 2 hydrocolloid-based antibacterial agent, chitosan is used to replace the chitosan / micron elemental silver composite antibacterial agent. The remaining steps of this comparative example are basically the same as those of Example 2-1 and Example 3-1.

[0106] Comparative Examples 1-7

[0107] The difference between this comparative example and Example 3-1 is that: in this comparative example, when preparing the SiO 2 hydrocolloid-based antibacterial agent, the chitosan / nano elemental silver composite antibacterial agent is used to replace the chitosan / micron elemental silver composite antibacterial agent. The remaining steps of this comparative example are basically the same as those of Example 2-1 and Example 3-1. Among them, the nano elemental silver is prepared by a conventional method, and then the chitosan / nano elemental silver composite antibacterial agent is prepared by using Step 2 in Example 2-1.

[0108] Comparative Examples 1-8

[0109] The difference between this comparative example and Example 3-1 is that: in the fabric preparation method of this comparative example, Step (1) in Example 3-1 is not implemented, that is, the fiber surface is not modified in this comparative example. The remaining steps of this comparative example are basically the same as those of Example 3-1.

[0110] Results and Discussion

[0111] (1) Test on the effect of fiber surface modification

[0112] For the fiber modified fabrics prepared in Examples 1-1 to 1-3 and Comparative Examples 1-1 to 1-3, the following terminal carboxyl group content and weight loss rate were measured. Among them, the test method for the terminal carboxyl group content was carried out according to the method described on page 13 of the patent specification with the application number 200580018511.5 and the title of "Method for Modifying Polyamide"; the weight loss rate test was carried out by the constant temperature dry weight method. The specific method was as follows: The fabric was placed in an oven at 105-110 °C and dried to a constant weight balance (about 4 h), and the weight was weighed with an analytical balance. The weight loss rate = (W 0 -W 1 ) / W 0 ×100%, where: W 0 is the weight of the fabric before treatment; W 1 is the weight of the fabric after treatment. The test results of the modification effect are shown in Table 1 below:

[0113] Table 1 Test results of fiber surface modification effect

[0114] Terminal carboxyl content (mmol / kg) Weight loss rate / % Example 1-1 95.2 1.2±0.3 Example 1-2 101.1 1.3±0.3 Example 1-3 97.2 1.2±0.3 Comparative Example 1-1 88.6 1.1±0.3 Comparative Example 1-2 83.5 0.8±0.3 Comparative Example 1-3 84.3 2.0±0.3

[0115] The test results in Table 1 show that the terminal carboxyl group content of the fibers treated in the examples is significantly higher than that of the fibers treated in the comparative examples. The terminal carboxyl group content of the fibers treated in Example 1-1 is higher than that of the fibers treated in Comparative Example 1-1, indicating that the addition of the non-ionic surfactant increases the hydrolysis rate of the amide bond. The terminal carboxyl group content of the fibers treated in Example 1-2 is the highest because the mass concentration of the protease in Example 1-2 is high, and the effective contact opportunity between the fiber and the biological enzyme per unit time is more.

[0116] The terminal carboxyl group content of the fibers treated in Comparative Example 1-1 is higher than that of the fibers treated in Comparative Examples 1-2 and 1-3. This may be because the pH value of the treatment solution in Comparative Example 1-1 is within the optimal active pH value range of papain, so the terminal carboxyl group content of the fibers treated in Comparative Example 1-1 is the highest among the fibers treated in the comparative examples. In addition, compared with Comparative Examples 1-2 and 1-3, the terminal carboxyl group content of the fibers treated in Comparative Example 1-3 is slightly higher, probably because the pH value of the treatment solution in Comparative Example 1-3 is lower (pH = 2.8), and the stronger the acidity, the worse the stability of the amide bond. The weight loss rate of the fibers treated in the comparative examples shows that the weight loss of the fibers is caused by the combined action of acidity and protease. The terminal carboxyl group content of the fibers treated in Comparative Example 1-1 is the largest, but the weight loss rate is not the largest, indicating that the hydrolysis of the amide bond by protease is milder than that under acidic conditions and will not cause the polyamide molecular chain to break into small molecules and detach from the fiber main body in a short time.

[0117] (2) Antibacterial rate test

[0118] AsFigure 3 As shown in the figure, the antibacterial rate of the fabrics prepared in Examples 3-1 to 3-3 and Comparative Examples 1-4 to 1-7 was tested; the test method for the antibacterial rate referred to GB / T 20944.1-2007 Evaluation of antibacterial properties of textiles - Part 1: Agar plate diffusion method. The test results of the antibacterial rate are shown in Table 2 below:

[0119] Table 2 Test results of antibacterial rate

[0120]

[0121] The test results in Table 2 show that when the alkyl polysiloxane hydrosol is used as the matrix, the antibacterial property of chitosan is the worst (Comparative Example 1-6), and the antibacterial properties of micron silver (Comparative Example 1-4) and nano silver (Comparative Example 1-5) both reach 100%. Silver can significantly improve the antibacterial property of chitosan. The antibacterial properties of chitosan / micron silver (Examples 3-1, 3-2, and 3-3) are similar to those of silver (Comparative Examples 1-4 and 1-5), and are better than those of chitosan / nano silver (Comparative Example 1-7). Reason analysis: Chitosan is a porous material. When silver is compounded with chitosan, a part of the silver is adsorbed on the surface of chitosan, and the other part is adsorbed into the pores of chitosan. The smaller the particle size of silver, the greater the probability of adsorption into the pores of chitosan. Since silver is a contact-type antibacterial agent, the antibacterial property of chitosan / micron silver (Example) is better than that of chitosan / nano silver (Comparative Example 1-7).

[0122] (3) Durability test

[0123] The following tests were carried out on the fabrics prepared in Examples 3-1 to 3-3 and Comparative Example 1-8: antibacterial rate, hand feeling, and static contact angle. Among them, the test method for the antibacterial rate referred to GB / T 20944.1-2007 Evaluation of antibacterial properties of textiles - Part 1: Agar plate diffusion method; the hand feeling was tested by the method of touching by hand; the static contact angle was tested using an OCA50Micro type full-automatic single fiber contact angle measuring instrument (Dataphysics Instruments GmbH, Germany); the washing method referred to GB / T 8629-2017 Textiles - Home laundering and drying procedures for testing. The test results are shown in Table 3 below:

[0124] Table 3 Test results

[0125]

[0126] The test results in Table 3 show that when using the polyalkylsiloxane hydrosol-based antibacterial agent to finish the polyamide fabric, the antibacterial property, hand feeling and static contact angle of the fabrics prepared in Comparative Examples 1-8 (without bioenzyme modification) are similar to those of the fabrics prepared in Examples 3-1 (bioenzyme modified). However, after 20 or 50 washes, the performance of the fabrics prepared in Examples 3-1 is significantly better than that of the fabrics prepared in Comparative Examples 1-8. The main reason is that bioenzyme modification can not only form carboxyl groups (-COOH) that form valence bonds with silanol groups (Si-OH) on the fiber surface, but also form a microscopic rough structure. The rough structure has a mechanical meshing effect with the polyalkylsiloxane coating, thereby improving the durability of the finishing effect.

[0127] Table 3 also shows that changing the polyalkylsiloxane precursor (i.e., the specific substance of alkylsiloxane) can endow the finished fabric with different hand feelings (Examples 3-1, 3-2 and 3-3), but does not affect the antibacterial property (i.e., antibacterial rate) and hydrophobicity (i.e., static contact angle), nor has an obvious impact on the durability of the finishing effect.

[0128] In the preparation method of the present invention, when performing fiber modification, the pH of the system is controlled to be about 3.5. At this time, the acidity has a synergistic effect with the erosion of the polyamide fiber surface by protease. The eroded fiber can not only effectively increase its adsorption amount of polyalkylsiloxane hydrosol, but also improve the durability of the effect through mechanical nail anchoring and valence bond binding (-COOH on the fiber and -OH on the polyalkylsiloxane). At the same time, the film formed by polyalkylsiloxane can make up for the damage to the fiber strength caused by the erosion effect.

[0129] In the fabric preparation method of the present invention, by controlling the pH value of the system to be always between 3.0 and 4.0 and adding a non-ionic surfactant, the protease can effectively play its role in modifying the fiber, producing a synergistic effect; at the same time, a microscopic rough structure is formed on the fiber surface through the erosion effect, and the durability of the finishing effect is improved through the dual effects of mechanical nail anchoring and valence bond binding; a mixture of anionic sodium dodecylbenzenesulfonate and non-ionic twain-80 is used as the surfactant to enhance the strength of the sodium dodecylbenzenesulfonate micelle, and at the same time can effectively reduce the viscosity of the hydrosol, thereby improving the stability and particle size uniformity of the hydrosol.

[0130] The above embodiments are only for illustrating the technical concept and characteristics of the present invention, and their purpose is to enable those who are familiar with this technology to understand the content of the present invention and implement it accordingly, and should not be used to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims

1. A method for preparing micron elemental silver, It is characterized in that The method comprises the following steps: adding polyvinyl pyrrolidone and a reducing agent to deionized water at 25-30°C, stirring, adjusting the pH to 3-4 with a buffer solution after the polyvinyl pyrrolidone and the reducing agent are completely dissolved, adding silver nitrate within 5-10 minutes under stirring, continuing to stir for 10-20 minutes after the addition, heating to 40-50°C at a speed of 1-2°C / min, reacting at a constant temperature for 30-60 minutes, centrifugally precipitating a micron elemental silver crude product, and washing with deionized water to obtain the micron elemental silver.

2. The preparation method according to claim 1, It is characterized in that The particle size of the micron elemental silver is 1-20 μm.

3. The preparation method according to claim 1, It is characterized in that The mass concentration of the polyvinyl pyrrolidone is 0.5-1.0%.

4. The preparation method according to claim 1, It is characterized in that The mass concentration of the reducing agent is 1-2%.

5. The preparation method according to claim 1 or 4, It is characterized in that The reducing agent is one or both of trisodium citrate and ascorbic acid.

6. The preparation method according to claim 1, It is characterized in that The buffer solution is an acetic acid-sodium acetate buffer solution.

7. The preparation method according to claim 1, It is characterized in that The mass concentration of the silver nitrate is 2-5%.

8. Micronized elemental silver prepared by the preparation method according to any one of claims 1 to 7.

9. An antimicrobial agent, It is characterized in that The antibacterial agent is prepared from the micron elemental silver and chitosan as claimed in claim 8.

10. Use of the antibacterial agent according to claim 9 in fabric preparation.

Citation Information

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