Cutting device for photovoltaic cell panel processing
By designing a cutting device for photovoltaic panel processing, the combination of support frame, laser cutter, direct drive mechanism and dust extraction mechanism is used to solve the problem of dust and smoke generated by laser cutting, achieving efficient cutting and a good workshop environment.
Patent Information
- Application Number
- CN202510483481.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-06-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing laser cutting equipment generates a large amount of dust and smoke when cutting photovoltaic panels, polluting the workshop environment and posing a threat to the health of operators.
A cutting device including a support frame, a laser cutter, a direct drive mechanism and a dust extraction mechanism is designed. Through a horizontally arranged support frame and a vertically arranged laser cutter, the cutting position is adjusted using a direct drive mechanism, and dust and smoke from the cutting place are sucked in through the dust extraction mechanism.
It effectively avoids dust and smoke pollution during laser cutting, improves cutting efficiency, and improves the sanitation of the workshop environment.
Smart Images

Figure CN120133758A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of photovoltaic panel processing, and particularly relates to a cutting device for photovoltaic panel processing. Background Art
[0002] Photovoltaic panels are important components of photovoltaic power generation equipment, mainly used to convert solar energy into electrical energy. During the production and processing of photovoltaic panels, cutting is required. Through cutting, photovoltaic panels can be processed into standard sizes, facilitating subsequent processing and application.
[0003] Currently, in the prior art, laser cutting equipment is generally used to cut photovoltaic panels. Although this cutting equipment improves the cutting efficiency of photovoltaic panels, a large amount of dust and smoke are easily generated during the laser cutting process. These dust and smoke not only pollute the workshop environment but may also pose a hazard to the health of operators, such as causing respiratory diseases. Therefore, it is urgent to research a cutting device for photovoltaic panel processing to solve the above problems. Summary of the Invention
[0004] The present invention aims to provide a cutting device for photovoltaic panel processing, aiming to solve the technical problems raised in the above background art.
[0005] To solve the above technical problems, the present invention is realized through the following technical solutions:
[0006] The present invention provides a cutting device for photovoltaic panel processing, including a horizontally arranged support frame and a laser cutter vertically arranged above the support frame; between a pair of opposite side edges of the support frame, they are connected by a plurality of parallelly arranged load-bearing bars; on the upper surfaces of the other pair of opposite side edges of the support frame, side support frames are vertically fixed; between the upper edges of the two side support frames, they are connected by a first direct drive mechanism; the driving direction of the first direct drive mechanism is perpendicular to the length direction of the load-bearing bars; horizontally connected to the first direct drive mechanism is a second direct drive mechanism; the driving direction of the second direct drive mechanism is parallel to the length direction of the load-bearing bars; vertically connected to the second direct drive mechanism is a first lifting mechanism; horizontally connected to the lower part of the first lifting mechanism is a third direct drive mechanism; the third direct drive mechanism is arranged below the load-bearing bars; the driving direction of the third direct drive mechanism is parallel to the driving direction of the second direct drive mechanism; vertically arranged above the third direct drive mechanism is a second lifting mechanism; the second lifting mechanism is connected to the second direct drive mechanism; the laser cutter is installed on the second lifting mechanism; dust extraction mechanisms are installed on the side of the laser cutter and on the third direct drive mechanism.
[0007] As a preferred technical solution of the present invention, the first direct drive mechanism includes a pair of first guide rods arranged side by side between the two side support frames, and both ends of each first guide rod are respectively fixed on the upper edges of the two side support frames; guide blocks are slidably sleeved on both first guide rods; a first screw rod is horizontally arranged between the two first guide rods; both ends of the first screw rod are respectively rotatably connected to the upper edges of the two side support frames; one end of the first screw rod is coaxially fixed to the output shaft of a first motor; the first motor is horizontally fixed on one side support frame; a first transmission block is threadedly connected to the first screw rod; the first transmission block is connected to the two guide blocks through mounting plate bars perpendicular to the bearing bar.
[0008] As a preferred technical solution of the present invention, a first accommodation opening is vertically formed at one end of the mounting plate bar; the second direct drive mechanism includes a pair of positioning seats respectively fixed on the lower surfaces of the two ends of the mounting plate bar; the two positioning seats are connected by a second guide rod; a second transmission block is slidably sleeved on the second guide rod; a second screw rod parallel to the second guide rod is inserted through the second transmission block, and the second screw rod is in threaded cooperation with the second transmission block; both ends of the second screw rod are respectively rotatably connected to the two positioning seats; a first belt pulley is fixedly sleeved on one end of the second screw rod; the first belt pulley is drivingly connected to a second belt pulley through a synchronous belt, and the synchronous belt is inserted through the first accommodation opening; the second belt pulley is fixedly sleeved on the output shaft of a second motor; the second motor is horizontally fixed on the upper surface of the mounting plate bar.
[0009] As a preferred technical solution of the present invention, the first lifting mechanism includes a pair of drive shafts respectively vertically and rotatably connected to the two positioning seats; lifting cylinders are threadedly connected to the lower ends of both drive shafts; transmission seats for carrying the third direct drive mechanism are fixed to the lower ends of both lifting cylinders; a second accommodation opening is vertically formed at the other end of the mounting plate bar; the second guide rod is rotatably connected to the positioning seat; a third belt pulley is arranged between the two drive shafts; the third belt pulley is fixedly sleeved on one end of the second guide rod; the third belt pulley is drivingly connected to a fourth belt pulley through a synchronous belt, and the synchronous belt is inserted through the second accommodation opening; the fourth belt pulley is fixedly sleeved on the output shaft of a third motor; the third motor is horizontally fixed on the upper surface of the mounting plate bar; first bevel gears are fixedly sleeved on the upper ends of both drive shafts; second bevel gears are meshed with both first bevel gears; the second bevel gears are respectively fixedly sleeved on both ends of the second guide rod.
[0010] As a preferred technical solution of the present invention, the third direct drive mechanism includes a third guide rod with both ends respectively fixed on two transmission seats; a third transmission block is slidably sleeved on the third guide rod; a third screw rod parallel to the third guide rod is inserted through the third transmission block, and the third screw rod is in threaded cooperation with the third transmission block; both ends of the third screw rod are respectively rotatably connected to the two transmission seats; fifth pulleys are fixedly sleeved on both ends of the third screw rod; sixth pulleys are arranged above both of the fifth pulleys; the two sixth pulleys are respectively fixedly sleeved on both ends of the second screw rod; a pair of pin columns parallel to the second screw rod are horizontally arranged side by side below both of the sixth pulleys; the two pairs of pin columns are respectively fixed on the lower surfaces of the two positioning seats; torsion springs are sleeved on the two pairs of pin columns; swing rods are radially fixed on the two pairs of pin columns, and both ends of each torsion spring are respectively fixed on one end of the corresponding pin column and one end of the swing rod close to the pin column; tension wheels are rotatably connected to the ends of the two pairs of swing rods away from the pin columns, and the fifth pulley, the sixth pulley and the two tension wheels on the same side are connected by a synchronous belt.
[0011] As a preferred technical solution of the present invention, the second lifting mechanism includes a pair of electric push rods respectively vertically fixed on the opposite side surfaces of the second transmission block; the output ends of the two electric push rods are connected by a lifting plate strip perpendicular to the mounting plate strip; the laser cutter is fixedly inserted through the lifting plate strip.
[0012] As a preferred technical solution of the present invention, the dust extraction mechanism includes a pair of negative pressure boxes in a long strip structure; the two negative pressure boxes above the bearing strip are both connected to the lower part of the lifting plate strip, and the two negative pressure boxes are respectively arranged on the opposite sides of the laser cutter; the two negative pressure boxes below the bearing strip are both connected to the upper part of the third transmission block, and the two negative pressure boxes can simultaneously move into the gap between any two adjacent bearing strips; air extraction pipes are connected to the two pairs of negative pressure boxes, and a plurality of dust suction holes are uniformly arranged on the opposite inner side surfaces of the two negative pressure boxes at the same horizontal position.
[0013] As a preferred technical solution of the present invention, a roller leveling mechanism is connected to each of the two dust extraction mechanisms; the roller leveling mechanism includes a pair of horizontally arranged mounting columns; one ends of the two mounting columns are vertically fixed to one end surfaces of two negative pressure boxes located at the same horizontal position; the other ends of the two mounting columns are connected by a roller, and the roller is rotationally matched with the mounting column; the roller located below the bearing strip can move into the gap between any two adjacent bearing strips; a cooling fluid chamber is provided inside the other ends of the two mounting columns; a cooling fluid delivery pipe is connected to each of the two cooling fluid chambers; one cooling fluid delivery pipe is used for inputting the cooling fluid, and the other cooling fluid delivery pipe is used for outputting the cooling fluid; both end surfaces of the roller have delivery ports; the two delivery ports are respectively rotationally connected to the opposite inner side walls of the two cooling fluid chambers; the inner cavity of the roller is communicated with the cooling fluid chamber through the delivery ports.
[0014] As a preferred technical solution of the present invention, the dust extraction mechanism located above the bearing strip is connected to the lifting strip through a first rotation direction mechanism; the dust extraction mechanism located below the bearing strip is connected to the third transmission block through a second rotation direction mechanism.
[0015] As a preferred technical solution of the present invention, the first rotation direction mechanism includes a pair of first racks respectively horizontally fixed on the opposite side surfaces of the mounting strip and a first internal gear ring horizontally arranged below the lifting strip; the two first racks are arranged parallel to the first guide rod, and the two first racks are respectively fixed to the two end parts of the mounting strip; a first annular groove is formed on the circumferential outer side surface of the first internal gear ring; a pair of first limiting blocks are slidably connected in the first annular groove; the two first limiting blocks are both fixed to the lower surface of the lifting strip; a pair of first rotating shafts are vertically arranged inside the first internal gear ring; the two first rotating shafts are respectively vertically and rotationally connected to the two end parts of the lifting strip; first one-way gears are fixedly sleeved on the upper ends of the two first rotating shafts; the two first one-way gears can respectively mesh with the two first racks; first transmission gears are fixedly sleeved on the lower ends of the two first rotating shafts; the two first transmission gears are both meshed with the first internal gear ring; the two negative pressure boxes located above the bearing strip are both fixed to the lower surface of the first internal gear ring.
[0016] As a preferred technical solution of the present invention, the second rotation mechanism includes a pair of second racks horizontally fixed to the two positioning seats respectively, and a connecting plate strip horizontally fixed to the upper end of the third transmission block; both of the second racks are arranged parallel to the second guide rod, and the two second racks are respectively arranged on opposite sides of the second guide rod; the length direction of the connecting plate strip is perpendicular to the length direction of the third guide rod; a second internal gear ring is horizontally arranged above the connecting plate strip; a second annular groove is formed on the circumferential outer side surface of the second internal gear ring; a pair of second limiting blocks are slidably connected in the second annular groove; both of the second limiting blocks are fixed to the upper surface of the connecting plate strip; a pair of second rotating shafts are vertically arranged inside the second internal gear ring; the two second rotating shafts are respectively rotatably connected to the two end parts of the connecting plate strip; second one-way gears are fixedly sleeved on the lower end parts of the two second rotating shafts; the two second one-way gears can respectively mesh with the two second racks; second transmission gears are fixedly sleeved on the upper end parts of the two second rotating shafts; the two second transmission gears are both meshed with the second internal gear ring; the two negative pressure boxes located below the bearing strip are both fixed to the upper surface of the second internal gear ring.
[0017] The present invention has the following beneficial effects:
[0018] In the present invention, the photovoltaic panel is horizontally placed on the bearing strip, the cutting position of the laser cutter is adjusted by the first direct drive mechanism, then the laser cutter and a dust extraction mechanism are driven downward by the second lifting mechanism, and at the same time, another dust extraction mechanism is driven upward by the first lifting mechanism, and then the laser cutter and a dust extraction mechanism are driven to move linearly by the second direct drive mechanism and another dust extraction mechanism is driven to move linearly by the third direct drive mechanism, so as to realize the cutting process of the photovoltaic panel and the dust extraction process above and below the cutting position of the photovoltaic panel, which not only ensures the cutting efficiency of the photovoltaic panel, but also effectively avoids the pollution of the workshop environment by the dust and smoke generated during laser cutting, and has high market application value.
[0019] Of course, it is not necessary for any product implementing the present invention to achieve all the above advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can be obtained according to these drawings without creative efforts.
[0021] Figure 1 It is a schematic structural diagram of a cutting device for processing photovoltaic panels of the present invention.
[0022] Figure 2 is Figure 1 the front view of the structure of
[0023] Figure 3 Figure showing the structure of the first direct drive mechanism of the present invention disposed on the support frame.
[0024] Figure 4 Figure showing the connection structure among the second direct drive mechanism, the first lifting mechanism, the third direct drive mechanism and the second lifting mechanism of the present invention.
[0025] Figure 5 Figure showing the structure of the second direct drive mechanism of the present invention.
[0026] Figure 6 Figure showing the connection structure among the second direct drive mechanism, the first lifting mechanism and the third direct drive mechanism of the present invention.
[0027] Figure 7 Figure showing the connection structure between the first lifting mechanism and the third direct drive mechanism of the present invention.
[0028] Figure 8 Figure showing the connection structure among the second lifting mechanism, the dust extraction mechanism, the roller leveling mechanism and the first rotation direction mechanism of the present invention.
[0029] Figure 9 is Figure 8 the front view of the structure of
[0030] Figure 10 is Figure 9 the side view of the structure of
[0031] Figure 11 Figure showing the connection structure among the third direct drive mechanism, the dust extraction mechanism, the roller leveling mechanism and the second rotation direction mechanism of the present invention.
[0032] Figure 12 is Figure 11 the front view of the structure of
[0033] Figure 13 is Figure 11 the side view of the structure of
[0034] Figure 14 Figure showing the structure of the roller leveling mechanism of the present invention.
[0035] In the drawings, the list of components represented by each reference numeral is as follows:
[0036] 1 - Support frame, 2 - Laser cutter, 3 - Bearing bar, 4 - Side support frame, 5 - First direct drive mechanism, 6 - Second direct drive mechanism, 7 - First lifting mechanism, 8 - Third direct drive mechanism, 9 - Second lifting mechanism, 10 - Dust extraction mechanism, 11 - Roller flattening mechanism, 12 - First rotation direction mechanism, 13 - Second rotation direction mechanism, 501 - First guide rod, 502 - Guide block, 503 - First screw rod, 504 - First motor, 505 - First transmission block, 506 - Mounting plate bar, 507 - First accommodation port, 508 - Second accommodation port, 601 - Positioning seat, 602 - Second guide rod, 603 - Second transmission block, 604 - Second screw rod, 605 - First belt pulley, 606 - Second belt pulley, 607 - Second motor, 701 - Drive shaft, 702 - Lifting cylinder, 703 - Transmission seat, 704 - Third belt pulley, 705 - Fourth belt pulley, 706 - Third motor, 707 - First bevel gear, 708 - Second bevel gear, 801 - Third guide rod, 802 - Third transmission block, 803 - Third screw rod, 804 - Fifth belt pulley, 805 - Sixth belt pulley, 806 - Pin, 807 - Torsion spring, 808 - Swing rod, 809 - Tension pulley, 901 - Electric push rod, 902 - Lifting plate bar, 1001 - Negative pressure box, 1002 - Exhaust pipe, 1003 - Dust suction hole, 1101 - Mounting column, 1102 - Roller, 1103 - Cold transmission chamber, 1104 - Coolant delivery pipe, 1105 - Delivery port, 1201 - First rack, 1202 - First internal gear ring, 1203 - First annular groove, 1204 - First limit block, 1205 - First rotating shaft, 1206 - First one-way gear, 1207 - First transmission gear, 1301 - Second rack, 1302 - Second internal gear ring, 1303 - Second annular groove, 1304 - Second limit block, 1305 - Second rotating shaft, 1306 - Second one-way gear, 1307 - Second transmission gear, 1308 - Connecting plate bar. Detailed implementation mode
[0037] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0038] Embodiment 1:
[0039] Please refer to Figure 1-2As shown in the figure, the present invention is a cutting device for processing photovoltaic panels, including a horizontally arranged support frame 1 and a laser cutter 2 vertically arranged above the support frame 1; the laser cutter 2 is a conventional component in the art; between a pair of opposite side edges of the support frame 1 are connected by a plurality of parallelly arranged bearing bars 3, and both ends of the bearing bar 3 are bolted to the support frame 1; on the upper surfaces of the other pair of opposite side edges of the support frame 1 are vertically bolted side support frames 4; between the upper edges of the two side support frames 4 are connected by a first direct drive mechanism 5; the driving direction of the first direct drive mechanism 5 is perpendicular to the length direction of the bearing bar 3; horizontally connected to the first direct drive mechanism 5 is a second direct drive mechanism 6; the driving direction of the second direct drive mechanism 6 is parallel to the length direction of the bearing bar 3; vertically connected to the second direct drive mechanism 6 is a first lifting mechanism 7; horizontally connected to the lower part of the first lifting mechanism 7 is a third direct drive mechanism 8; the third direct drive mechanism 8 is arranged below the bearing bar 3; the driving direction of the third direct drive mechanism 8 is parallel to the driving direction of the second direct drive mechanism 6; vertically arranged above the third direct drive mechanism 8 is a second lifting mechanism 9; the second lifting mechanism 9 is connected to the second direct drive mechanism 6; the laser cutter 2 is installed on the second lifting mechanism 9; dust extraction mechanisms 10 are installed on the side of the laser cutter 2 and on the third direct drive mechanism 8. When in use, by horizontally placing the photovoltaic panel on the bearing bar 3, the cutting position of the laser cutter 2 is adjusted by using the first direct drive mechanism 5, then the laser cutter 2 and a dust extraction mechanism 10 are driven downward by the second lifting mechanism 9, and at the same time the other dust extraction mechanism 10 is driven upward by the first lifting mechanism 7, and then the laser cutter 2 and a dust extraction mechanism 10 are driven to move linearly by the second direct drive mechanism 6 and the other dust extraction mechanism 10 is driven to move linearly by the third direct drive mechanism 8, so as to realize the cutting process of the photovoltaic panel and the dust extraction process above and below the cutting position of the photovoltaic panel, which not only ensures the cutting efficiency of the photovoltaic panel, but also effectively avoids the pollution of the workshop environment by the dust and smoke generated during laser cutting.
[0040] Among them, such as Figure 3-4As shown in the figure, the first direct drive mechanism 5 includes a pair of first guide rods 501 arranged side by side between the two side support frames 4, and both ends of each first guide rod 501 are bolted to the upper edges of the two side support frames 4 respectively; guide blocks 502 are slidably sleeved on both first guide rods 501; a first screw rod 503 is horizontally arranged between the two first guide rods 501; both ends of the first screw rod 503 are rotatably connected to the upper edges of the two side support frames 4 respectively; one end of the first screw rod 503 is coaxially fixed to the output shaft of a first motor 504; the first motor 504 is horizontally bolted to one side support frame 4; a first transmission block 505 is threadedly connected to the first screw rod 503; the first transmission block 505 is connected to the two guide blocks 502 through a mounting plate strip 506 perpendicular to the bearing strip 3. When in use, the first motor 504 drives the first screw rod 503 to rotate, prompting the mounting plate strip 506 to move along the length direction of the first guide rod 501, thereby adjusting the position of the laser cutter 2 between any two adjacent bearing strips 3, that is, the cutting position of the laser cutter 2 on the photovoltaic panel is always between any two adjacent bearing strips 3, and the distances between the laser cutter 2 and the two bearing strips 3 are equal, effectively ensuring the dust and smoke inhalation effect of the dust extraction mechanism 10 during laser cutting.
[0041] Embodiment Two:
[0042] Based on Embodiment One as Figure 4-6 shown, a first accommodation opening 507 with a rectangular structure is vertically opened at one end of the mounting plate strip 506; the second direct drive mechanism 6 includes a pair of positioning seats 601 bolted to the lower surfaces of both ends of the mounting plate strip 506 respectively; the positioning seats 601 are in an "L" shape; the vertical sections of the two positioning seats 601 are connected by a second guide rod 602; a second transmission block 603 is slidably sleeved on the second guide rod 602; a second screw rod 604 parallel to the second guide rod 602 is inserted through the second transmission block 603, and the second screw rod 604 is in threaded cooperation with the second transmission block 603; both ends of the second screw rod 604 are rotatably connected to the vertical sections of the two positioning seats 601 respectively; one end of the second screw rod 604 is key-connected to a first belt pulley 605; the first belt pulley 605 is connected to a second belt pulley 606 through a synchronous belt, and the synchronous belt is inserted through the first accommodation opening 507; the second belt pulley 606 is key-connected to the output shaft of a second motor 607; the second motor 607 is horizontally bolted to the upper surface of the mounting plate strip 506. When in use, the second motor 607 drives the second screw rod 604 to rotate through the second belt pulley 606 and the first belt pulley 605, realizing the cutting process of the laser cutter 2 on the photovoltaic panel, effectively ensuring the cutting efficiency of the photovoltaic panel.
[0043] Embodiment Three:
[0044] Based on Embodiment Two as Figure 4-7As shown in the figure, the first lifting mechanism 7 includes a pair of drive shafts 701 respectively vertically and rotatably connected to the horizontal sections of the two positioning seats 601; the lower ends of the two drive shafts 701 are both threadedly connected with lifting cylinders 702; the lower ends of the two lifting cylinders 702 are both bolted with a transmission seat 703 for carrying the third direct drive mechanism 8; the transmission seat 703 has a "┐" - shaped structure; the other end of the mounting strip 506 is vertically provided with a second accommodation opening 508 in a rectangular structure; the second guide rod 602 is rotatably connected to the positioning seat 601, and the second transmission block 603 can only slide on the second guide rod 602 and cannot rotate synchronously with the second guide rod 602; a third pulley 704 is arranged between the two drive shafts 701; the third pulley 704 is key - connected to one end of the second guide rod 602; the third pulley 704 is connected to a fourth pulley 705 through a synchronous belt, and this synchronous belt is inserted into the second accommodation opening 508; the fourth pulley 705 is key - connected to the output shaft of a third motor 706; the third motor 706 is horizontally bolted to the upper surface of the mounting strip 506; the upper ends of the two drive shafts 701 are both key - connected with first bevel gears 707; second bevel gears 708 are engaged with both of the two first bevel gears 707; the two second bevel gears 708 are respectively key - connected to both ends of the second guide rod 602. During use, in order to facilitate the dust extraction efficiency of the other dust extraction mechanism 10, it is set to move the other dust extraction mechanism 10 between any two load - bearing bars 3. When it is necessary to move the other dust extraction mechanism 10 between any two load - bearing bars 3, the third motor 706 drives the second guide rod 602 to rotate through the fourth pulley 705 and the third pulley 704, prompting the second guide rod 602 to drive the two drive shafts 701 to rotate synchronously through the second bevel gear 708 and the first bevel gear 707, realizing the synchronous up - and - down movement of the two lifting cylinders 702 driving the two transmission seats 703, thereby realizing the position adjustment of the other dust extraction mechanism 10; when it is necessary to adjust the cutting position of the photovoltaic panel, the first lifting mechanism 7 first moves the other dust extraction mechanism 10 out from between any two load - bearing bars 3 and makes the other dust extraction mechanism 10 be located below the load - bearing bars 3, and then drives the laser cutter 2 and the two dust extraction mechanisms 10 to move linearly through the first direct drive mechanism 5, realizing the adjustment of the cutting position of the photovoltaic panel, avoiding problems such as interference between the dust extraction mechanism 10 and the load - bearing bars 3.
[0045] Embodiment Four:
[0046] Based on Embodiment Three, as Figure 4-7As shown in the figure, the third direct drive mechanism 8 includes a third guide rod 801 whose two ends are respectively bolted to the vertical sections of the two transmission seats 703; a third transmission block 802 is slidably sleeved on the third guide rod 801; a third screw rod 803 parallel to the third guide rod 801 is inserted through the third transmission block 802, and the third screw rod 803 is in threaded cooperation with the third transmission block 802; the two ends of the third screw rod 803 are respectively rotatably connected to the vertical sections of the two transmission seats 703; fifth pulleys 804 are key-connected to both ends of the third screw rod 803; sixth pulleys 805 are arranged above both fifth pulleys 804; the two sixth pulleys 805 are respectively key-connected to both ends of the second screw rod 604; a pair of pin columns 806 parallel to the second screw rod 604 are horizontally arranged side by side below both sixth pulleys 805; the two pairs of pin columns 806 are respectively fixed to the lower surfaces of the horizontal sections of the two positioning seats 601; torsion springs 807 are sleeved on the two pairs of pin columns 806; swing rods 808 are radially fixed on the two pairs of pin columns 806, and both ends of each torsion spring 807 are respectively fixed to one end of the corresponding pin column 806 and one end of the swing rod 808 close to the pin column 806; the two swing rods 808 on the same positioning seat 601 are arranged in a "V" shape; tension wheels 809 are rotatably connected to the ends of the two pairs of swing rods 808 away from the pin columns 806, and the fifth pulleys 804, sixth pulleys 805 and the two tension wheels 809 on the same side are connected by a synchronous belt for transmission. During use, the second screw rod 604 drives the third screw rod 803 to rotate synchronously through the sixth pulley 805 and the fifth pulley 804, so that the laser cutter 2 and the two dust extraction mechanisms 10 move linearly synchronously, and the other dust extraction mechanism 10 is always directly below one dust extraction mechanism 10, effectively ensuring the suction effect of the dust extraction mechanism 10 on smoke and dust.
[0047] Embodiment 5:
[0048] On the basis of Embodiment 4, as Figure 8-13As shown in the figure, the second lifting mechanism 9 includes a pair of electric push rods 901 vertically bolted to the opposite side surfaces of the second transmission block 603 respectively; the output ends of the two electric push rods 901 are connected by a lifting plate strip 902 perpendicular to the mounting plate strip 506, and the lifting plate strip 902 is bolted to the output ends of the electric push rods 901; the laser cutter 2 is fixedly inserted through the lifting plate strip 902; the dust extraction mechanism 10 includes a pair of negative pressure boxes 1001 in a strip-shaped structure; the two negative pressure boxes 1001 located above the bearing strip 3 are both connected to the lower part of the lifting plate strip 902, and the two negative pressure boxes 1001 are respectively arranged on the opposite sides of the laser cutter 2; the two negative pressure boxes 1001 located below the bearing strip 3 are both connected to the upper part of the third transmission block 802, and the two negative pressure boxes 1001 can move into the gap between any two adjacent bearing strips 3 at the same time; air extraction pipes 1002 are connected to both pairs of negative pressure boxes 1001, and a plurality of dust suction holes 1003 are evenly arranged on the opposite inner side surfaces of the two negative pressure boxes 1001 at the same horizontal position. During use, the electric push rods 901 drive the lifting plate strip 902 to move up and down, so as to realize the adjustment of the relative distance between the laser cutter 2 and the photovoltaic panel, effectively ensuring the working effect of the laser cutter 2; and, when the distance between the laser cutter 2 and the photovoltaic panel is adjusted, the distance between the bottom walls of the two negative pressure boxes 1001 on the side of the laser cutter 2 and the photovoltaic panel is about between 3 mm and 5 mm. During the cutting process of the photovoltaic panel, the generated smoke and dust are sucked into the negative pressure box 100 through the dust suction holes 1003 and are conveyed to the dust removal equipment (such as a bag filter) through the air extraction pipes 1002, effectively avoiding the pollution of the workshop environment by the dust and smoke generated during laser cutting.
[0049] Embodiment Six:
[0050] On the basis of Embodiment Five as Figure 8-13 shown in the figure, roller leveling mechanisms 11 are connected to both dust extraction mechanisms 10; the roller leveling mechanism 11 includes a pair of horizontally arranged mounting columns 1101; one ends of the two mounting columns 1101 are vertically bolted to one end faces of the two negative pressure boxes 1001 at the same horizontal position; the other ends of the two mounting columns 1101 are connected by a roller 1102, and the roller 1102 is rotationally matched with the mounting column 1101; the roller 1102 located below the bearing strip 3 can move into the gap between any two adjacent bearing strips 3. During use, during the cutting process of the photovoltaic panel by the laser cutter 2, the roller 1102 is behind the laser cutter 2, and the two rollers 1102 are respectively in contact with the upper and lower surfaces of the photovoltaic panel, and at the same time the roller 1102 is between any two bearing strips 3, so as to realize the cutting process of the photovoltaic panel by the laser cutter 2, and the two rollers 1102 level the cutting edge of the photovoltaic panel, thus avoiding the drooping of the cutting edge of the photovoltaic panel due to heat and ensuring the cutting quality of the photovoltaic panel.
[0051] Among them, as Figure 14 shown, a cooling chamber 1103 is provided inside the other end of each of the two mounting columns 1101; a coolant delivery pipe 1104 is connected to each of the two cooling chambers 1103; one coolant delivery pipe 1104 is used for inputting coolant, and the other coolant delivery pipe 1104 is used for outputting coolant; both end faces of the roller 1102 have delivery ports 1105; the two delivery ports 1105 are respectively rotatably connected to the opposite inner side walls of the two cooling chambers 1103; the inner cavity of the roller 1102 is communicated with the cooling chamber 1103 through the delivery ports 1105. During use, coolant (the coolant is cold water) is delivered to the inner cavity of the roller 1102 through one coolant delivery pipe 1104 via one cooling chamber 1103, and the coolant in the inner cavity of the roller 1102 is output through the other coolant delivery pipe 1104 via the other cooling chamber 1103, so that the surface of the roller 1102 is in a low-temperature state, thereby enabling the roller 1102 to flatten and cool the cutting edge of the photovoltaic panel at the same time, effectively improving the flatness of the cutting edge of the photovoltaic panel.
[0052] In addition, as Figure 4-6 and Figure 8-13As shown in the figure, the dust extraction mechanism 10 above the bearing strip 3 is connected to the lifting strip 902 through the first rotation mechanism 12; the dust extraction mechanism 10 below the bearing strip 3 is connected to the third transmission block 802 through the second rotation mechanism 13; the first rotation mechanism 12 includes a pair of first racks 1201 horizontally bolted to the opposite side surfaces of the mounting strip 506 and a first internal gear ring 1202 horizontally arranged below the lifting strip 902; both first racks 1201 are arranged parallel to the first guide rod 501, and the two first racks 1201 are respectively arranged at the two end portions of the mounting strip 506; a first annular groove 1203 is formed on the circumferential outer surface of the first internal gear ring 1202; a pair of first limit blocks 1204 are slidably connected in the first annular groove 1203; both first limit blocks 1204 are bolted to the lower surface of the lifting strip 902; a pair of first rotating shafts 1205 are vertically arranged inside the first internal gear ring 1202; the two first rotating shafts 1205 are respectively vertically rotatably connected to the two end portions of the lifting strip 902; the upper ends of the two first rotating shafts 1205 are key-connected with conventional first one-way gears 1206 in the art; the two first one-way gears 1206 can respectively mesh with the two first racks 1201; the lower ends of the two first rotating shafts 1205 are key-connected with first transmission gears 1207; the two first transmission gears 1207 are both meshed with the first internal gear ring 1202; the two negative pressure boxes 1001 above the bearing strip 3 are both bolted to the lower surface of the first internal gear ring 1202; the second rotation mechanism 13 includes a pair of second racks 1301 horizontally bolted to the two positioning seats 601 and a connecting strip 1308 horizontally bolted to the upper end of the third transmission block 802; both second racks 1301 are arranged parallel to the second guide rod 602, and the two second racks 1301 are respectively arranged on the opposite sides of the second guide rod 602; the length direction of the connecting strip 1308 is perpendicular to the length direction of the third guide rod 801; a second internal gear ring 1302 is horizontally arranged above the connecting strip 1308; a second annular groove 1303 is formed on the circumferential outer surface of the second internal gear ring 1302; a pair of second limit blocks 1304 are slidably connected in the second annular groove 1303; both second limit blocks 1304 are bolted to the upper surface of the connecting strip 1308; a pair of second rotating shafts 1305 are vertically arranged inside the second internal gear ring 1302; the two second rotating shafts 1305 are respectively rotatably connected to the two end portions of the connecting strip 1308; the lower ends of the two second rotating shafts 1305 are key-connected with conventional second one-way gears 1306 in the art; the two second one-way gears 1306 can respectively mesh with the two second racks 1301; the upper ends of the two second rotating shafts 1305 are key-connected with second transmission gears 1307; the two second transmission gears 1307 are both meshed with the second internal gear ring 1302; the two negative pressure boxes 1001 below the bearing strip 3 are both bolted to the upper surface of the second internal gear ring 1302.In use, after the laser cutter 2 completes one cut of the photovoltaic panel, the second screw 604 continues to drive the laser cutter 2 towards one end of the second screw 604, causing a first one-way gear 1206 to mesh with a first rack 1201, and the first one-way gear 1206 rolls on the first rack 1201, enabling the first one-way gear 1206 to drive two negative pressure boxes 1001 located above the bearing bar 3 to rotate horizontally synchronously via a first rotating shaft 1205, a first transmission gear 1207, and a first internal gear ring 1202. At the same time, a second one-way gear 1306 meshes with a second rack 1301, and the second one-way gear 1306 rolls on the second rack 1301, enabling the second one-way gear 1306 to drive two negative pressure boxes 1001 located below the bearing bar 3 to rotate horizontally synchronously via a second rotating shaft 1305, a second transmission gear 1307, and a second internal gear ring 1302. When the negative pressure box 1001 rotates horizontally by 180°, the second screw 604 stops driving the laser cutter 2 towards one end of the second screw 604. Then, after the cutting position of the photovoltaic panel is adjusted by the first direct drive mechanism 5, the second screw 604 drives the laser cutter 2 towards the other end of the second screw 604. At this time, although the first one-way gear 1206 meshes with the first rack 1201 and the second one-way gear 1306 meshes with the second rack 1301, the first one-way gear 1206 does not drive the first rotating shaft 1205 to rotate and the second one-way gear 1306 does not drive the second rotating shaft 1305 to rotate either, that is, the negative pressure box 1001 does not rotate, thereby ensuring that the roller 1102 is always behind the laser cutter 2 and guaranteeing the working effect of the roller 1102. When another first one-way gear 1206 meshes with another first rack 1201 and another second one-way gear 1306 meshes with another second rack 1301, the adjustment state of the negative pressure box 1001 is the same as above and will not be elaborated further.
[0053] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the relevant technical field can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A cutting device for processing photovoltaic panels, comprising a horizontally arranged support frame (1) and a laser cutter (2) vertically arranged above the support frame (1); opposite edges of the support frame (1) are connected by a plurality of bearing bars (3) arranged side by side; characterized in that: A side support frame (4) is vertically fixed to the upper surface of the other opposite edge of the support frame (1); the upper edges of the two side support frames (4) are connected via a first direct drive mechanism (5); the driving direction of the first direct drive mechanism (5) is perpendicular to the length direction of the support bar (3); a second direct drive mechanism (6) is horizontally connected to the first direct drive mechanism (5); the driving direction of the second direct drive mechanism (6) is parallel to the length direction of the support bar (3); The second direct-drive mechanism (6) is vertically connected to a first lifting mechanism (7); the lower part of the first lifting mechanism (7) is horizontally connected to a third direct-drive mechanism (8); the third direct-drive mechanism (8) is arranged below the supporting bar (3); the driving direction of the third direct-drive mechanism (8) is arranged parallel to the driving direction of the second direct-drive mechanism (6); a second lifting mechanism (9) is vertically arranged above the third direct-drive mechanism (8); the second lifting mechanism (9) is connected to the second direct-drive mechanism (6); the laser cutter (2) is mounted on the second lifting mechanism (9); and dust extraction mechanisms (10) are mounted on the side of the laser cutter (2) and on the third direct-drive mechanism (8).
2. The cutting device for photovoltaic panel processing according to claim 1, characterized in that: The first direct drive mechanism (5) comprises a pair of first guide rods (501) arranged side by side between the two side support frames (4), and the two ends of each of the first guide rods (501) are respectively fixed on the upper edges of the two side support frames (4); the two first guide rods (501) are both slidably sleeved with guide blocks (502); a first screw rod (503) is horizontally arranged between the two first guide rods (501); the two ends of the first screw rod (503) are respectively rotatably connected to the upper edges of the two side support frames (4); one end of the first screw rod (503) is coaxially fixed to the output shaft of a first motor (504); the first motor (504) is horizontally fixed to one side support frame (4); a first transmission block (505) is threadedly connected to the first screw rod (503); the first transmission block (505) and the two guide blocks (502) are connected via a mounting strip (506) perpendicular to the bearing strip (3).
3. The cutting device for photovoltaic panel processing according to claim 2, characterized in that: A first receiving opening (507) is vertically formed at one end of the mounting strip (506); the second direct drive mechanism (6) comprises a pair of positioning seats (601) respectively fixed on the lower surfaces of the two ends of the mounting strip (506); the two positioning seats (601) are connected via a second guide rod (602); a second transmission block (603) is slidably sleeved on the second guide rod (602); a second screw rod (604) parallel to the second guide rod (602) is inserted into the second transmission block (603), and the second screw rod (604) and the second transmission block (603) are interlaced. The movable block (603) is threadedly matched; the two ends of the second screw rod (604) are respectively rotatably connected to the two positioning seats (601); one end of the second screw rod (604) is fixedly sleeved with a first pulley (605); the first pulley (605) is connected to a second pulley (606) through a synchronous belt transmission, and the synchronous belt is inserted into the first accommodating port (507); the second pulley (606) is fixedly sleeved on the output shaft of a second motor (607); the second motor (607) is horizontally fixed on the upper surface of the mounting strip (506).
4. The cutting device for photovoltaic panel processing according to claim 3, characterized in that: The first lifting mechanism (7) comprises a pair of driving shafts (701) respectively connected to two positioning seats (601) for vertical rotation; the lower ends of the two driving shafts (701) are threadedly connected to lifting cylinders (702); and the lower ends of the two lifting cylinders (702) are fixed with transmission seats (703) for carrying the third direct drive mechanism (8).
5. The cutting device for photovoltaic panel processing according to claim 4, characterized in that: The other end of the mounting strip (506) is vertically provided with a second receiving opening (508); the second guide rod (602) is rotatably connected to the positioning seat (601); a third pulley (704) is provided between the two driving shafts (701); the third pulley (704) is fixedly sleeved on one end of the second guide rod (602); the third pulley (704) is connected to a fourth pulley (705) through a synchronous belt transmission, and the synchronous belt is inserted and provided in the second receiving opening ( 508); the fourth pulley (705) is fixedly sleeved on the output shaft of a third motor (706); the third motor (706) is horizontally fixed on the upper surface of the mounting strip (506); the upper ends of the two driving shafts (701) are fixedly sleeved with a first bevel gear (707); the two first bevel gears (707) are meshed with a second bevel gear (708); the two second bevel gears (708) are respectively fixedly sleeved on the two ends of the second guide rod (602).
6. The cutting device for photovoltaic panel processing according to claim 4 or 5, characterized in that: The third direct drive mechanism (8) comprises a third guide rod (801) whose two ends are respectively fixed on two transmission seats (703); a third transmission block (802) is slidably sleeved on the third guide rod (801); a third screw rod (803) parallel to the third guide rod (801) is inserted on the third transmission block (802), and the third screw rod (803) is threadedly matched with the third transmission block (802); and the two ends of the third screw rod (803) are respectively rotatably connected to the two transmission seats (703).
7. The cutting device for photovoltaic panel processing according to claim 7, characterized in that: Both ends of the third screw rod (803) are fixedly sleeved with a fifth pulley (804); a sixth pulley (805) is arranged above the two fifth pulleys (804); the two sixth pulleys (805) are respectively fixedly sleeved on the two ends of the second screw rod (604); a pair of pins (806) parallel to the second screw rod (604) are arranged horizontally side by side below the two sixth pulleys (805); the two pairs of pins (806) are respectively fixed on the lower surfaces of the two positioning seats (601); the two pairs of pins (806) are A torsion spring (807) is sleeved thereon; a rocker rod (808) is radially fixed on the two pairs of pins (806), and the two ends of each torsion spring (807) are respectively fixed to one end of the corresponding pin (806) and one end of the rocker rod (808) close to the pin (806); one end of the two pairs of rocker rods (808) away from the pin (806) is rotatably connected to a tensioning wheel (809), and the fifth pulley (804), the sixth pulley (805) and the two tensioning wheels (809) located on the same side are connected by a synchronous belt transmission.
8. The cutting device for photovoltaic panel processing according to claim 7, characterized in that: The second lifting mechanism (9) comprises a pair of electric push rods (901) respectively fixed vertically on opposite sides of the second transmission block (603); the output ends of the two electric push rods (901) are connected via a lifting strip (902) perpendicular to the mounting strip (506); the laser cutter (2) is fixedly inserted on the lifting strip (902).
9. The cutting device for photovoltaic panel processing according to claim 8, characterized in that: The dust extraction mechanism (10) comprises a pair of negative pressure boxes (1001) in the form of long strips; the two negative pressure boxes (1001) located above the supporting bar (3) are both connected to the bottom of the lifting plate (902), and the two negative pressure boxes (1001) are respectively arranged on opposite sides of the laser cutter (2); the two negative pressure boxes (1001) located below the supporting bar (3) are both connected to the top of the third transmission block (802), and the two negative pressure boxes (1001) can be moved simultaneously to the gap between any two adjacent supporting bars (3); the two pairs of negative pressure boxes (1001) are both connected to an exhaust pipe (1002), and the relative inner side surfaces of the two negative pressure boxes (1001) located at the same horizontal position are evenly distributed with a plurality of dust extraction holes (1003).