Flange plate machining equipment

By using the alignment mechanism and limiting mechanism in the flange processing equipment to support and limit the flange, the problem of low flange processing accuracy is solved, and higher processing accuracy and safer operation are achieved.

CN120134032APending Publication Date: 2025-06-13JIANGSU QINYU CONSTR ENG CO LTD
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Patent Information

Application Number
CN202510451721.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2025-06-13

AI Technical Summary

Technical Problem

During the flange processing process, it is difficult for the prior art to effectively fix the flange, resulting in the impact of processing accuracy and the flange may be damaged or shaking.

Method used

A flange processing equipment is designed, which uses a alignment mechanism and a limiting mechanism to support and limit the flange. The limiting plate and buffer column are driven to move through moving parts and driving motors to achieve accurate limiting and support of the flange.

Benefits of technology

It effectively avoids relative sliding between the spindle and the flange, improves processing accuracy, reduces the risk of damage to the flange, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of flange plate machining, in particular to flange plate machining equipment which comprises a base, a rotating motor fixedly connected to the base, a main shaft fixedly connected to an output shaft of the rotating motor and a turning tool arranged on the base, an alignment mechanism used for supporting a flange plate is installed on the main shaft, and a limiting mechanism is arranged on the base. The limiting mechanism comprises a limiting plate in sliding connection with the main shaft, limiting columns corresponding to bolt holes in the flange plate are fixedly connected to the limiting plate, and a moving part used for driving the limiting plate to move is installed on the main shaft. The problem that the machining precision of the flange plate is affected is solved.
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Description

Technical Field

[0001] The present invention relates to the field of flange processing, and in particular to a flange processing device. Background Art

[0002] As an important component for connecting pipeline systems, mechanical equipment, and pressure vessels, flanges are widely used in many fields such as petrochemical, electric power, shipbuilding, metallurgy, aerospace, etc.; their processing quality directly affects the sealing performance and structural stability of the entire system. When processing and manufacturing flanges, turning equipment is required to perform cutting work on the flanges, that is, a turning tool turns the rotating flange to remove the excess metal on the flange blank for forming the flange.

[0003] In the related art, a flange processing turning equipment includes an equipment base; a fixed seat is fixedly connected to the top of the equipment base; a servo motor is fixedly connected inside the fixed seat; the output end of the servo motor is fixedly connected to a rotating roller; a first limiting plate is fixedly connected to the rotating roller, and a second limiting plate is threadedly connected to the end of the rotating roller away from the servo motor. The flange is sleeved on the rotating roller and is located between the first limiting plate and the second limiting plate. An installation cavity is formed inside the rotating roller, and a plurality of extrusion blocks are slidably installed on the rotating roller. The plurality of extrusion blocks extend into the installation cavity. A push rod extending into the installation cavity is fixedly connected to the second limiting plate. A spherical surface in contact with the plurality of extrusion blocks is formed on the push rod. During the rotation of the second limiting plate, the second limiting plate pushes the extrusion blocks to move through the push rod, so that the extrusion blocks are in contact with the inner wall of the flange, thereby limiting the flange. A linear moving mechanism is installed on the equipment base, and a turning tool is installed on the linear moving mechanism. The linear moving mechanism drives the turning tool to move to turn the flange.

[0004] In view of the above related art, during the turning of the flange, the flange is fixed only by the friction between the extrusion blocks and the flange. If the force applied by the extrusion blocks is too large, it may damage the flange. If the applied force is too small, the flange may shake during processing, resulting in an impact on the processing accuracy of the flange. Summary of the Invention

[0005] In order to solve the problem of affecting the processing accuracy of the flange, the present invention provides a flange processing device.

[0006] The flange processing device provided by the present invention adopts the following technical solutions: A flange processing device includes a base, a rotating motor fixedly connected to the base, a main shaft fixedly connected to the output shaft of the rotating motor, and a turning tool arranged on the base. A positioning mechanism for supporting the flange is installed on the main shaft. A limiting mechanism is arranged on the base. The limiting mechanism includes a limiting plate slidably connected to the main shaft. A limiting column corresponding to the bolt holes on the flange is fixedly connected to the limiting plate. A moving component for driving the limiting plate to move is installed on the main shaft.

[0007] Preferably, the positioning mechanism includes a positioning shaft installed on the main shaft. An installation opening penetrating through both ends is formed on the positioning shaft. Two positioning plates are slidably installed in the installation opening. Both of the two positioning plates can contact the flange. A driving mechanism for driving the two positioning plates to move away from and close to each other is installed on the main shaft.

[0008] Preferably, an installation plate is fixedly connected to the main shaft. The driving mechanism includes a driving motor installed on the installation plate. A bidirectional screw rod is rotatably installed in the installation opening. Both ends of the bidirectional screw rod respectively penetrate into the positioning plates and are respectively threadedly connected to the positioning plates. A driving rotating shaft is rotatably installed in the main shaft. The driving rotating shaft passes through the positioning shaft and extends into the installation opening. A first conveyor belt is sleeved on the driving rotating shaft and the bidirectional screw rod. A first rotating shaft is rotatably installed on the installation plate. A connection opening for the driving rotating shaft to pass through is formed on the main shaft. A second conveyor belt is sleeved on the first rotating shaft and the driving rotating shaft. A first gear is fixedly connected to the output shaft of the driving motor. A second gear meshing with the first gear is fixedly connected to the first rotating shaft.

[0009] Preferably, an external thread is formed on the circumferential surface of the main shaft. The limiting plate is threadedly connected to the main shaft. A buffer column is sleeved on the limiting column. A buffer spring is fixedly connected between the limiting column and the buffer column. The positioning shaft is rotatably connected to the main shaft. The limiting plate can contact the flange.

[0010] Preferably, the driving motor is slidably installed on the installation plate. A control mechanism for controlling the movement of the driving motor is installed on the installation plate. The moving component includes a moving screw rod rotatably installed on the installation plate. A threaded cylinder is sleeved on the moving screw rod. An arc-shaped sliding groove is formed on the limiting plate. A slider fixedly connected to the threaded cylinder is slidably installed in the arc-shaped sliding groove. A third gear is fixedly connected to the moving screw rod. When the first gear is separated from the second gear, the first gear meshes with the third gear.

[0011] Preferably, a positioning guide rod penetrates through the positioning plate. An abutting plate is fixedly connected to the end of the positioning guide rod far away from the positioning plate. The abutting plate can contact the flange. A transmission component is installed in the main shaft. The moving screw rod can drive the abutting plate to move through the transmission component.

[0012] Preferably, the transmission component includes a transmission rotating shaft rotatably installed in the main shaft. The transmission rotating shaft is arranged in the driving rotating shaft and has the same axis as the driving rotating shaft. The transmission rotating shaft passes through the alignment shaft and extends into the installation port. External threads are provided on the circumferential surface of the transmission rotating shaft. A moving plate is slidably installed in the installation port. The transmission rotating shaft is arranged in the moving plate and is threadedly connected to the moving plate. Both ends of the moving plate are respectively arranged in the abutting plates and are slidably connected to the abutting plates. A third conveyor belt is sleeved on the transmission rotating shaft and the moving screw.

[0013] Preferably, the control mechanism includes a storage battery and an electromagnet fixedly connected to the mounting plate. The storage battery is electrically connected to the electromagnet. An iron block that cooperates with the electromagnet is fixedly connected to the driving motor. A first spring is fixedly connected between the driving motor and the mounting plate. A control groove is provided on the alignment plate. A second spring is fixedly connected to the inner wall of the control groove. A control block is slidably installed in the control groove. The control block is fixedly connected to the second spring. The control block can contact the flange. A first switch electrically connected to the storage battery is arranged on the control block. A second switch electrically connected to the electromagnet is arranged on the inner wall of the control groove. The first switch and the second switch cooperate with each other.

[0014] Preferably, a connecting block is slidably installed on the inner wall of the control groove. The second switch is arranged on the connecting block. A third spring is fixedly connected between the connecting block and the inner wall of the control groove. The alignment guide rod penetrates into the control groove. A locking mechanism is installed on the alignment guide rod. A locking installation groove is provided on the alignment guide rod. The locking mechanism includes a locking spring fixedly connected to the inner wall of the locking installation groove. A locking block is slidably installed in the locking installation groove. The locking block is fixedly connected to the locking spring. A locking insertion groove for the locking block to insert is provided on the side wall of the connecting block. A locking inclined surface is formed on the end surface of the locking block away from the locking spring. An unlocking component for releasing the locking of the locking block to the connecting block is installed in the installation port.

[0015] Preferably, the unlocking component includes an L-shaped insertion rod fixedly connected to the inner wall of the installation port. The L-shaped insertion rod can penetrate into the control groove. An unlocking rod penetrates through the end surface of the alignment guide rod. The unlocking rod extends into the locking installation groove. An unlocking groove for the unlocking rod to insert is provided on the side wall of the locking block. An unlocking inclined surface is formed on the end surface of the unlocking groove close to the locking spring. A matching inclined surface that can contact the L-shaped insertion rod is formed on the end surface of the unlocking rod away from the locking block.

[0016] In summary, the present invention includes at least the following beneficial technical effects: 1. When turning a flange, first place the flange on the main shaft and support the flange through the alignment mechanism. Then start the moving part. The moving part drives the limit plate to move. The limit plate drives the limit post to move and insert into the bolt hole on the flange. During the process of the main shaft driving the flange to rotate, the relative sliding between the main shaft and the flange is avoided, solving the problem of affecting the machining accuracy of the flange. 2. During the movement of the limit plate, the limit plate rotates under the action of the external thread on the main shaft. The limit plate drives the limit post to rotate, and the limit post drives the buffer post to rotate. When the limit post is not aligned with the bolt hole on the flange, the buffer post slides on the flange and compresses the buffer spring. When the limit post is aligned with the bolt hole on the flange, the buffer spring pushes the buffer post to insert into the bolt hole on the flange, thus limiting the flange. There is no need for the operator to hold the flange and align it with the limit post during the process of placing the flange on the alignment shaft, which is convenient for the operator to operate. At the same time, it further solves the problem of affecting the machining accuracy of the flange. 3. During the movement of the alignment plate, the alignment plate drives the alignment guide rod to move, and the alignment guide rod drives the abutting plate to move. During the rotation of the moving screw, the moving screw drives the abutting plate to move through the transmission part. When the abutting plate contacts the flange, the abutting plate limits the flange from one side of the flange. The abutting plate and the limit plate are used in combination to limit the flange from both sides, avoiding the flange from shaking during turning, and further solving the problem of affecting the machining accuracy of the flange. Description of the Drawings

[0017] Figure 1 is the overall structural schematic diagram of the flange processing equipment according to the embodiment of the present invention.

[0018] Figure 2 is the structural schematic diagram of the rotating motor according to the embodiment of the present invention.

[0019] Figure 3 is the structural schematic diagram of the main shaft according to the embodiment of the present invention.

[0020] Figure 4 is the structural schematic diagram of the limit mechanism according to the embodiment of the present invention.

[0021] Figure 5 is the structural schematic diagram of the moving part according to the embodiment of the present invention.

[0022] Figure 6 is the structural schematic diagram of the alignment mechanism according to the embodiment of the present invention.

[0023] Figure 7 is the structural schematic diagram of the driving mechanism according to the embodiment of the present invention.

[0024] Figure 8 It is a schematic structural diagram of the control mechanism according to an embodiment of the present invention.

[0025] Figure 9 It is a schematic structural diagram of the locking mechanism according to an embodiment of the present invention.

[0026] Figure 10 It is a schematic structural diagram of the unlocking component according to an embodiment of the present invention.

[0027] Explanation of reference numerals: 1, base; 11, rotating motor; 12, main shaft; 13, turning tool; 14, mounting plate; 2, alignment mechanism; 21, alignment shaft; 211, mounting port; 22, alignment plate; 23, alignment guide rod; 24, abutting plate; 3, limiting mechanism; 31, limiting plate; 32, limiting column; 33, buffer column; 34, buffer spring; 35, moving screw; 351, third gear; 36, threaded cylinder; 4, driving mechanism; 41, driving motor; 411, first gear; 42, bidirectional screw; 43, driving rotating shaft; 44, first conveyor belt; 45, first rotating shaft; 451, second gear; 46, second conveyor belt; 47, driving rotating shaft; 48, moving plate; 49, third conveyor belt; 5, control mechanism; 51, electromagnet; 52, iron block; 53, first spring; 54, second spring; 55, control block; 56, first switch; 57, second switch; 58, connecting block; 59, third spring; 6, locking mechanism; 61, locking spring; 62, locking block; 63, L-shaped insertion rod; 64, unlocking rod. Detailed implementation manners

[0028] The following further Figure 1 - with Figure 10 further elaborates on the present invention in conjunction with the

[0029] An embodiment of the present invention discloses a flange processing device. Refer to Figures 1 to 4, the flange processing equipment includes a base 1, a rotary motor 11 fixedly connected to the base 1, a main shaft 12 fixedly connected to the output shaft of the rotary motor 11, and a turning tool 13 arranged on the base 1. The axis of the output shaft of the rotary motor 11 is the same as the axis of the main shaft 12. A linear movement mechanism is installed on the base 1, and the linear movement mechanism is connected to the turning tool 13 and can drive the turning tool 13 to move. A positioning mechanism 2 for supporting the flange is installed on the main shaft 12. A limiting mechanism 3 is arranged on the base 1. The limiting mechanism 3 includes a limiting plate 31 slidably connected to the main shaft 12. A limiting column 32 corresponding to the bolt holes on the flange is fixedly connected to the limiting plate 31. A plurality of limiting columns 32 are provided. A moving component for driving the limiting plate 31 to move is installed on the main shaft 12. When turning the flange, first place the flange on the main shaft 12 and support the flange through the positioning mechanism 2. Then start the moving component. The moving component drives the limiting plate 31 to move. The limiting plate 31 drives the limiting column 32 to move and inserts into the bolt holes on the flange. During the process of the main shaft 12 driving the flange to rotate, the relative sliding between the main shaft 12 and the flange is avoided, and the problem of affecting the processing accuracy of the flange is solved.

[0030] Refer to Figure 4 and Figure 5 , the positioning mechanism 2 includes a positioning shaft 21 installed on the main shaft 12. The axis of the positioning shaft 21 is the same as the axis of the main shaft 12. An installation opening 211 penetrating through both ends is formed on the positioning shaft 21. Two positioning plates 22 are slidably installed in the installation opening 211. Both of the two positioning plates 22 can contact the flange. A driving mechanism 4 for driving the two positioning plates 22 to move away from and close to each other is installed on the main shaft 12. When turning the flange, first place the flange on the positioning shaft 21. Then start the driving mechanism 4. The driving mechanism 4 drives the two positioning plates 22 to move away from each other. When both of the two positioning plates 22 contact the flange, the two positioning plates 22 support the flange, and at the same time, the axis of the flange is aligned with the axis of the main shaft 12.

[0031] Refer to Figures 4 to 7, a mounting plate 14 is fixedly connected to the main shaft 12. The driving mechanism 4 includes a driving motor 41 mounted on the mounting plate 14. A bidirectional screw 42 is rotatably mounted in the mounting port 211. The two ends of the bidirectional screw 42 respectively pass through the alignment plate 22 and are respectively threadedly connected to the alignment plate 22. A driving rotating shaft 43 is rotatably mounted in the main shaft 12. The axis of the driving rotating shaft 43 is the same as the axis of the main shaft 12. The driving rotating shaft 43 passes through the alignment shaft 21 and extends into the mounting port 211. A first conveyor belt 44 is sleeved on the driving rotating shaft 43 and the bidirectional screw 42. A first rotating shaft 45 is rotatably mounted on the mounting plate 14. A connection port for the driving rotating shaft 43 to pass through is provided on the main shaft 12. A second conveyor belt 46 is sleeved on the first rotating shaft 45 and the driving rotating shaft 43. A first gear 411 is fixedly connected to the output shaft of the driving motor 41. A second gear 451 meshing with the first gear 411 is fixedly connected to the first rotating shaft 45; when the driving motor 41 is started, the driving motor 41 drives the first gear 411 to rotate, the first gear 411 drives the second gear 451 to rotate, the second gear 451 drives the first rotating shaft 45 to rotate, the first rotating shaft 45 drives the driving rotating shaft 43 to rotate through the second conveyor belt 46, the driving rotating shaft 43 drives the bidirectional screw 42 to rotate through the first conveyor belt 44, and the bidirectional screw 42 drives the two alignment plates 22 to move away from each other, so as to support the flange.

[0032] Refer to Figure 4 and Figure 5 , an external thread is provided on the circumferential surface of the main shaft 12. The limiting plate 31 is threadedly connected to the main shaft 12. A buffer column 33 is sleeved on the limiting column 32. A buffer spring 34 is fixedly connected between the limiting column 32 and the buffer column 33. The alignment shaft 21 is rotatably connected to the main shaft 12. The limiting plate 31 can contact the flange, and the limiting plate 31 can limit the flange from one side of the flange; during the movement of the limiting plate 31, the limiting plate 31 rotates under the action of the external thread on the main shaft 12, the limiting plate 31 drives the limiting column 32 to rotate, and the limiting column 32 drives the buffer column 33 to rotate. When the limiting column 32 is not aligned with the bolt hole on the flange, the buffer column 33 slides on the flange to compress the buffer spring 34. When the limiting column 32 is aligned with the bolt hole on the flange, the buffer spring 34 pushes the buffer column 33 to insert into the bolt hole on the flange, so as to limit the flange. There is no need for the staff to hold the flange and align it with the limiting column 32 during the process of placing the flange on the alignment shaft 21, which is convenient for the staff to operate and further solves the problem of affecting the processing accuracy of the flange.

[0033] Refer to Figures 4 to 7, the driving motor 41 is slidably mounted on the mounting plate 14, and a control mechanism 5 for controlling the movement of the driving motor 41 is mounted on the mounting plate 14. The moving member includes a moving screw 35 rotatably mounted on the mounting plate 14. A threaded cylinder 36 is sleeved on the moving screw 35. An arc-shaped chute is formed on the limiting plate 31, and a slider fixedly connected to the threaded cylinder 36 is slidably mounted in the arc-shaped chute. A third gear 351 is fixedly connected to the moving screw 35. After the two alignment plates 22 support the flange, the control mechanism 5 is started, and the control mechanism 5 drives the driving motor 41 to move. The driving motor 41 drives the first gear 411 to move. When the first gear 411 is separated from the second gear 451, the first gear 411 meshes with the third gear 351. The first gear 411 drives the third gear 351 to rotate, the third gear 351 drives the moving screw 35 to rotate, the moving screw 35 drives the threaded cylinder 36 to move, and the threaded cylinder 36 drives the limiting plate 31 to move, so that the limiting column 32 can be inserted into the bolt hole on the flange.

[0034] Refer to Figures 4 to 7 , an alignment guide rod 23 is passed through the alignment plate 22. One end of the alignment guide rod 23 away from the alignment plate 22 is fixedly connected with an abutting plate 24. The abutting plate 24 can contact with the flange. A transmission member is installed in the main shaft 12, and the moving screw 35 can drive the abutting plate 24 to move through the transmission member. During the movement of the alignment plate 22, the alignment plate 22 drives the alignment guide rod 23 to move, and the alignment guide rod 23 drives the abutting plate 24 to move. During the rotation of the moving screw 35, the moving screw 35 drives the abutting plate 24 to move through the transmission member. When the abutting plate 24 contacts with the flange, the abutting plate 24 limits the flange from one side of the flange. The abutting plate 24 and the limiting plate 31 are used in cooperation to limit the flange from both sides, avoiding the flange from shaking during turning, and further solving the problem of affecting the machining accuracy of the flange.

[0035] Refer to Figures 4 to 7, The transmission component includes a transmission rotating shaft 47 rotatably installed in the main shaft 12. The transmission rotating shaft 47 is inserted into the driving rotating shaft 43 and has the same axis as the driving rotating shaft 43. The transmission rotating shaft 47 passes through the alignment shaft 21 and extends to the installation port 211. External threads are provided on the circumferential surface of the transmission rotating shaft 47. A moving plate 48 is slidably installed in the installation port 211. The transmission rotating shaft 47 is inserted into the moving plate 48 and is threadedly connected to the moving plate 48. Both ends of the moving plate 48 are respectively inserted into the abutting plates 24 and are slidably connected to the abutting plates 24. A third conveyor belt 49 is sleeved on the transmission rotating shaft 47 and the moving screw 35. During the rotation of the moving screw 35, the moving screw 35 drives the transmission rotating shaft 47 to rotate through the third conveyor belt 49. The transmission rotating shaft 47 drives the moving plate 48 to move, and the moving plate 48 drives the abutting plates 24 to move, so as to limit the flange.

[0036] Referring to Figures 7 to 9 , The control mechanism 5 includes a storage battery and an electromagnet 51 fixedly connected to the mounting plate 14. The storage battery is electrically connected to the electromagnet 51. An iron block 52 used in cooperation with the electromagnet 51 is fixedly connected to the driving motor 41. A first spring 53 is fixedly connected between the driving motor 41 and the mounting plate 14. A control groove is provided on the alignment plate 22 at the bottom. A second spring 54 is fixedly connected to the inner wall of the control groove. A control block 55 is slidably installed in the control groove. The control block 55 is fixedly connected to the second spring 54. The control block 55 can contact the flange. A first switch 56 electrically connected to the storage battery is provided on the control block 55. A second switch 57 electrically connected to the electromagnet 51 is provided on the inner wall of the control groove. The first switch 56 and the second switch 57 are used in cooperation. During the movement of the alignment plate 22, the alignment plate 22 drives the control block 55 to move. When the control block 55 contacts the flange, the alignment plate 22 continues to move and compresses the second spring 54. When the control block 55 is completely received in the control groove, the alignment plate 22 contacts the flange, the first switch 56 and the second switch 57 contact, the storage battery energizes the electromagnet 51, and the electromagnet 51 attracts the iron block 52. The iron block 52 drives the driving motor 41 to move.

[0037] Referring to Figures 4 to 10, a connecting block 58 is slidably mounted on the inner wall of the control groove, the second switch 57 is arranged on the connecting block 58, a third spring 59 is fixedly connected between the connecting block 58 and the inner wall of the control groove, the alignment guide rod 23 penetrates into the control groove, a locking mechanism 6 is mounted on the alignment guide rod 23, a locking installation groove is formed on the alignment guide rod 23, the locking mechanism 6 includes a locking spring 61 fixedly connected to the inner wall of the locking installation groove, a locking block 62 is slidably mounted in the locking installation groove, the locking block 62 is fixedly connected to the locking spring 61, a locking insertion groove for the locking block 62 to insert is formed on the side wall of the connecting block 58, a locking inclined surface is formed on the end surface of the locking block 62 away from the locking spring 61, and an unlocking component for releasing the locking of the locking block 62 on the connecting block 58 is mounted in the mounting opening 211; during the movement of the alignment guide rod 23, the alignment guide rod 23 drives the locking block 62 to move. When the locking inclined surface contacts the connecting block 58, the locking block 62 contracts into the locking installation groove, compressing the locking spring 61. When the locking block 62 is opposite to the locking insertion groove, the locking spring 61 pushes the locking block 62 into the locking insertion groove to lock the connecting block 58. At the same time, the abutting plate 24 contacts the flange. After the turning of the flange is completed, the driving motor 41 is started to reverse. The driving motor 41 drives the alignment guide rod 23 to move in the reverse direction. The alignment guide rod 23 drives the connecting block 58 to move. The connecting block 58 drives the second switch 57 to move, stretching the third spring 59. At this time, the second switch 57 still contacts the first switch 56. When the alignment guide rod 23 moves to the initial position, the second switch 57 is separated from the first switch 56, and the driving motor 41 returns to the initial position. The driving motor 41 drives the two alignment plates 22 to approach each other. When the two alignment plates 22 return to the initial position, the unlocking component releases the locking of the locking block 62 on the connecting block 58, and the third spring 59 drives the connecting block 58 to return to the initial position for continued use next time.

[0038] Refer to Figures 8 to 10 , the unlocking component includes an L-shaped insertion rod 63 fixedly connected to the inner wall of the mounting opening 211. The L-shaped insertion rod 63 can penetrate into the control groove. An unlocking rod 64 is penetrated through the end surface of the alignment guide rod 23. The unlocking rod 64 extends into the locking installation groove. An unlocking groove for the unlocking rod 64 to insert is formed on the side wall of the locking block 62. An unlocking inclined surface is formed on the end surface of the unlocking groove close to the locking spring 61. A matching inclined surface capable of contacting the L-shaped insertion rod 63 is formed on the end surface of the unlocking rod 64 away from the locking block 62; during the reverse movement of the alignment guide rod 23, the alignment guide rod 23 drives the unlocking rod 64 to move. When the alignment guide rod 23 moves to the initial position, the second switch 57 is separated from the first switch 56, and the two alignment plates 22 approach each other. When the L-shaped insertion rod 63 contacts the matching inclined surface, the L-shaped insertion rod 63 pushes the unlocking rod 64 to move. The unlocking rod 64 pushes the locking block 62 to move through the unlocking inclined surface, so that the locking block 62 is pulled out of the locking insertion groove, and the locking of the connecting block 58 can be released.

[0039] The implementation principle of a flange processing device according to an embodiment of the present invention is as follows: When turning a flange, first place the flange on the alignment shaft 21, and then start the drive motor 41. The drive motor 41 drives the two alignment plates 22 to move away from each other. When both alignment plates 22 come into contact with the flange, the two alignment plates 22 support the flange. At the same time, the control block 55 is completely received in the control groove, the first switch 56 contacts the second switch 57, and the storage battery energizes the electromagnet 51. The electromagnet 51 attracts the iron block 52, and the iron block 52 drives the drive motor 41 to move, so that the first gear 411 disengages from the second gear 451, and the first gear 411 meshes with the third gear 351. The drive motor 41 drives the limit plate 31 to move, and at the same time the limit plate 31 rotates. The limit plate 31 drives the buffer column 33 to insert into the bolt hole on the flange, and the drive motor 41 drives the abutting plate 24 to move. The abutting plate 24 and the limit plate 31 cooperate to limit the flange from both sides. At this time, the alignment guide rod 23 is locked with the connecting block 58.

[0040] After the turning of the flange is completed, start the drive motor 41 to reverse. The drive motor 41 drives the limit plate 31 and the alignment guide rod 23 to move in the reverse direction. The alignment guide rod 23 drives the connecting block 58 to move, and the connecting block 58 drives the second switch 57 to move, stretching the third spring 59. At this time, the second switch 57 still contacts the first switch 56. When the alignment guide rod 23 moves to the initial position, the second switch 57 separates from the first switch 56, and the drive motor 41 returns to the initial position. The drive motor 41 drives the two alignment plates 22 to move closer to each other. When the two alignment plates 22 return to the initial position, the L-shaped insertion rod 63 pushes the unlocking rod 64 to move. The unlocking rod 64 pushes the locking block 62 to move through the unlocking inclined surface, so that the locking block 62 is pulled out of the locking insertion slot, unlocking the locking of the connecting block 58. The third spring 59 drives the connecting block 58 to return to the initial position, facilitating continued use next time.

[0041] The above are all preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be covered within the protection scope of the present invention.

Claims

1. A flange processing device, comprising a base (1), a rotating motor (11) fixedly connected to the base (1), a spindle (12) fixedly connected to an output shaft of the rotating motor (11), and a turning tool (13) arranged on the base (1), characterized in that: The main shaft (12) is provided with a positioning mechanism (2) for supporting the flange, the base (1) is provided with a limiting mechanism (3), the limiting mechanism (3) comprises a limiting plate (31) slidably connected to the main shaft (12), the limiting plate (31) is fixedly connected with a limiting column (32) arranged corresponding to the bolt hole on the flange, and the main shaft (12) is provided with a moving component for driving the limiting plate (31) to move.

2. A flange processing equipment according to claim 1, characterized in that: The alignment mechanism (2) comprises an alignment shaft (21) mounted on the main shaft (12), the alignment shaft (21) being formed with mounting openings (211) with two ends extending therethrough, two alignment plates (22) being slidably mounted in the mounting openings (211), both of the alignment plates (22) being capable of contacting the flange, and a driving mechanism (4) for driving the two alignment plates (22) to move away from and towards each other is mounted on the main shaft (12).

3. A flange processing equipment according to claim 2, characterized in that: The main shaft (12) is fixedly connected to a mounting plate (14); the driving mechanism (4) comprises a driving motor (41) mounted on the mounting plate (14); a bidirectional screw (42) is rotatably mounted in the mounting opening (211); two ends of the bidirectional screw (42) are respectively inserted into the alignment plate (22) and are respectively threadedly connected to the alignment plate (22); a driving shaft (43) is rotatably mounted in the main shaft (12); the driving shaft (43) passes through the alignment shaft (21) and extends into the mounting opening (211); A first conveyor belt (44) is sleeved on the shaft (43) and the bidirectional screw (42); a first rotating shaft (45) is rotatably mounted on the mounting plate (14); a connecting port for the driving rotating shaft (43) to pass through is opened on the main shaft (12); a second conveyor belt (46) is sleeved on the first rotating shaft (45) and the driving rotating shaft (43); a first gear (411) is fixedly connected to the output shaft of the driving motor (41); and a second gear (451) meshing with the first gear (411) is fixedly connected to the first rotating shaft (45).

4. A flange processing equipment according to claim 3, characterized in that: An external thread is provided on the circumferential surface of the main shaft (12); the limiting plate (31) is threadedly connected to the main shaft (12); a buffer column (33) is sleeved on the limiting column (32); a buffer spring (34) is fixedly connected between the limiting column (32) and the buffer column (33); the alignment shaft (21) is rotatably connected to the main shaft (12); and the limiting plate (31) can contact the flange.

5. The flange processing equipment according to claim 4, characterized in that: The drive motor (41) is slidably mounted on a mounting plate (14); a control mechanism (5) for controlling the movement of the drive motor (41) is mounted on the mounting plate (14); the moving component comprises a moving screw (35) rotatably mounted on the mounting plate (14); a threaded barrel (36) is sleeved on the moving screw (35); an arc-shaped sliding groove is provided on the limiting plate (31); a sliding block fixedly connected to the threaded barrel (36) is slidably mounted in the arc-shaped sliding groove; a third gear (351) is fixedly connected to the moving screw (35); when the first gear (411) is separated from the second gear (451), the first gear (411) is meshed with the third gear (351).

6. The flange processing equipment according to claim 5, characterized in that: An alignment guide rod (23) is provided on the alignment plate (22), and an end of the alignment guide rod (23) away from the alignment plate (22) is fixedly connected to an abutment plate (24), and the abutment plate (24) can contact the flange. A transmission component is installed in the main shaft (12), and the moving screw (35) can drive the abutment plate (24) to move through the transmission component.

7. The flange processing equipment according to claim 6, characterized in that: The transmission component comprises a transmission shaft (47) rotatably mounted in the main shaft (12); the transmission shaft (47) is inserted into the driving shaft (43) and has the same axis as the driving shaft (43); the transmission shaft (47) passes through the alignment shaft (21) and extends to the mounting opening (211); an external thread is provided on the circumferential surface of the transmission shaft (47); a movable plate (48) is slidably mounted in the mounting opening (211); the transmission shaft (47) is inserted into the movable plate (48) and is threadedly connected to the movable plate (48); two ends of the movable plate (48) are respectively inserted into the middle abutment plate (24) and are slidably connected to the abutment plate (24); a third conveyor belt (49) is sleeved on the transmission shaft (47) and the movable screw rod (35).

8. The flange processing equipment according to claim 6, characterized in that: The control mechanism (5) comprises a battery and an electromagnet (51) fixedly connected to a mounting plate (14); the battery and the electromagnet (51) are electrically connected; an iron block (52) used in conjunction with the electromagnet (51) is fixedly connected to the drive motor (41); a first spring (53) is fixedly connected between the drive motor (41) and the mounting plate (14); a control groove is provided on the alignment plate (22); a second spring (54) is fixedly connected to the inner wall of the control groove; a control block (55) is slidably mounted in the control groove; the control block (55) is fixedly connected to the second spring (54); the control block (55) can contact the flange; a first switch (56) electrically connected to the battery is provided on the control block (55); a second switch (57) electrically connected to the electromagnet (51) is provided on the inner wall of the control groove; the first switch (56) and the second switch (57) are used in conjunction with each other.

9. The flange processing equipment according to claim 8, characterized in that: A connecting block (58) is slidably mounted on the inner wall of the control groove, the second switch (57) is arranged on the connecting block (58), a third spring (59) is fixedly connected between the connecting block (58) and the inner wall of the control groove, the alignment guide rod (23) is inserted into the control groove, a locking mechanism (6) is mounted on the alignment guide rod (23), a locking mounting groove is provided on the alignment guide rod (23), the locking mechanism (6) comprises a locking spring (61) fixedly connected to the inner wall of the locking mounting groove, a locking block (62) is slidably mounted in the locking mounting groove, the locking block (62) is fixedly connected to the locking spring (61), a locking insertion groove for inserting the locking block (62) is provided on the side wall of the connecting block (58), a locking inclined surface is formed on the end surface of the locking block (62) away from the locking spring (61), and an unlocking component for releasing the locking block (62) from locking the connecting block (58) is mounted in the mounting opening (211).

10. The flange processing equipment according to claim 9, characterized in that: The unlocking component comprises an L-shaped plug rod (63) fixedly connected to the inner wall of the installation opening (211), the L-shaped plug rod (63) can be inserted into the control groove, an unlocking rod (64) is inserted into the end surface of the alignment guide rod (23), the unlocking rod (64) extends into the locking installation groove, an unlocking groove for inserting the unlocking rod (64) is formed on the side wall of the locking block (62), an unlocking inclined surface is formed on the end surface of the unlocking groove close to the locking spring (61), and a matching inclined surface capable of contacting the L-shaped plug rod (63) is formed on the end surface of the unlocking rod (64) away from the locking block (62).