A vibrating production device for processing a concrete precast

Abstract

The application discloses a vibrating production device for concrete prefabricated part processing and relates to the technical field of concrete prefabricated parts.The vibrating production device comprises a vibrating mechanism, translation sliding blocks installed on the two sides of the bottom of the vibrating mechanism, a formwork fixing mechanism arranged at the bottom of the vibrating mechanism, clamping sliding plates arranged on the two sides of the formwork fixing mechanism, a vibrating sliding disc, a longitudinal threaded sleeve fixedly installed on the top of the vibrating sliding disc, electric telescopic rods fixedly installed around the bottom of the vibrating sliding disc, support base plates fixedly installed at the bottom of the electric telescopic rods, and connecting ropes fixedly installed around the bottom of the support base plates.When the lifting frequency of the light foam disc and the detection rod is reduced, it is indicated that the air bubbles in the concrete have been discharged, at this time, the vibrating rod can be pulled out, the concrete in other areas is vibrated, the concrete is prevented from being vibrated excessively, and the segregation of the concrete is prevented from appearing, so that the quality of the formed concrete is affected.

Description

Technical Field

[0001] The invention relates to the technical field of prefabricated concrete parts, in particular to a vibrating production device for processing prefabricated concrete parts. Background Art

[0002] Precast concrete components refer to prefabricated concrete components that have been manufactured before installation at the construction site. Common examples include precast concrete floor slabs, concrete box girders for bridges, precast concrete roof beams for industrial plants, culvert frames, and precast concrete piles for foundation treatment. When pouring components with concrete mixed by a concrete mixer, it is necessary to remove bubbles from the concrete and tamp it to make the concrete densely combined and eliminate honeycombed surfaces and other phenomena in the concrete, so as to improve its strength and ensure the quality of the concrete components. The process of removing bubbles and tamping the concrete is called concrete vibration, and the machine used for mechanized tamping of concrete is a concrete vibrator.

[0003] Publication No. CN219171194U discloses a vibrating production device for processing precast concrete parts. Through the action of a transmission wheel, the device can largely reproduce the manual operation of quickly inserting and slowly withdrawing the vibrating rod, which can greatly avoid leaving gaps in the concrete, thereby improving the quality of the precast concrete parts. Through the action of a chute, the hydraulic cylinder and motor are opened, and the hydraulic cylinder drives the entire connecting shell to move back and forth on the chute. This device can expand the working range of the vibrator and can fully vibrate the concrete in the mold. However, the following problems still exist in the actual use of this patent:

[0004] Although the vibration production device for processing precast concrete parts can realize the vibration of concrete, it is not convenient to control the vibration time during the vibration. At the same time, the vibration time required for precast concrete parts of different thicknesses is different, and the vibration time cannot be accurately controlled. If the vibration time is too short, the concrete will not reach a dense state, and if the vibration time is too long, it may cause concrete segregation.

[0005] Therefore, a vibrating production device for processing prefabricated concrete parts is proposed to solve the above-mentioned problems. Summary of the Invention

[0006] The object of the present invention is to provide a vibrating production device for processing precast concrete parts, so as to solve the problem proposed in the above-mentioned background technology that it is inconvenient to control the vibration time during vibration. At the same time, the vibration time required for concrete precast parts of different thicknesses is different, and the vibration time cannot be accurately controlled. If the vibration time is too short, the concrete will not reach a dense state, while if the vibration time is too long, the concrete may segregate.

[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a vibrating production device for processing precast concrete parts, comprising a vibrating mechanism and translational sliding blocks installed on both sides of the bottom of the vibrating mechanism;

[0008] A template fixing mechanism is provided at the bottom of the vibrating mechanism, and clamping sliding plates are provided on both sides of the template fixing mechanism;

[0009] Also includes:

[0010] The vibrating mechanism includes a vibrating sliding plate, a longitudinal threaded sleeve is fixedly installed on the top of the vibrating sliding plate, an electric telescopic rod is fixedly installed around the bottom of the vibrating sliding plate, and a supporting chassis is fixedly installed on the bottom of the electric telescopic rod;

[0011] Wherein, a connecting rope is fixedly installed around the bottom of the supporting chassis, and a fixing hook is fixedly installed at the bottom of the connecting rope;

[0012] One side of the fixing hook is snap-connected with a measuring cover, and a detection plate is fixedly mounted on the top of the measuring cover.

[0013] Preferably, a plurality of air holes are provided inside the detection plate, bubble grooves are provided between the air holes, a through hole is provided at the inner center of the detection plate, a lightweight foam plate is provided inside the air hole, a detection rod is fixedly installed at the top center of the lightweight foam plate, a vibrator is fixedly installed at the bottom center of the vibrating sliding plate, a connecting pipe is fixedly installed at the bottom center of the vibrator, and a vibrating rod is fixedly installed at the bottom of the connecting pipe.

[0014] Preferably, a first rotating support is symmetrically installed on one side of the bottom of the supporting chassis, and a first rotating knob is rotatably connected to one side of the first rotating support. A first rotating worm is fixedly installed on the end of the first rotating knob, and a first rotating worm is meshedly connected to one side of the first rotating worm. A spiral groove is opened around the inside of the first rotating worm wheel, and a spiral slider is slidably connected to the inside of the spiral groove. The top of the first rotating worm wheel is rotatably connected to a limiting sleeve, and the limiting sleeve is fixedly installed on the bottom of the supporting chassis.

[0015] Preferably, a limiting sliding groove is provided around the interior of the limiting sleeve, the internal sliding connection of the limiting sliding groove is connected to a limiting sliding rod, the end of the limiting sliding rod is fixedly installed with a limiting spring, the end of the limiting spring is fixedly installed with a limiting support ring, and the limiting support ring is fitted and connected to the surface of the connecting pipe.

[0016] Preferably, a lifting bracket is fixedly installed on the top of the translation sliding block, a lifting motor is fixedly installed on one side of the top of the lifting bracket, the output end of the lifting motor is fixedly connected to a lifting rotating rod, bevel gear transmission assemblies are symmetrically installed at both ends of the lifting rotating rod, lifting threaded rods are symmetrically installed on the bottom of the two bevel gear transmission assemblies, and the outer sides of the two lifting threaded rods are threadedly connected with lifting thread sleeves.

[0017] Preferably, a longitudinal bracket is fixedly installed between the two lifting threaded sleeves, a longitudinal motor is fixedly installed on the top side of the longitudinal bracket, the output end of the longitudinal motor is fixedly connected to the first sprocket transmission assembly, a longitudinal threaded rod is fixedly installed on the bottom inner side of the first sprocket transmission assembly, and the longitudinal threaded rod is threadedly connected to the longitudinal threaded sleeve.

[0018] Preferably, the template fixing mechanism includes a placing base, a first sprocket limit cover is fixedly installed on the front of the placing base, a translation motor is fixedly installed on the inner side of the first sprocket limit cover, the output end of the translation motor is fixedly connected to the second sprocket transmission assembly, one side of the second sprocket transmission assembly is symmetrically connected to a translation threaded rod, the outer side of the translation threaded rod is threadedly connected to a translation threaded sleeve, and the translation threaded sleeve is fixedly installed on the bottom of the longitudinal threaded sleeve.

[0019] Preferably, a clamping and fixing block is fixedly installed on one side of the bottom of the placing base, and a second rotating support is symmetrically installed on one side of the clamping and fixing block, and the top of the second rotating support is rotatably connected to the second rotating knob, and the bottom of the second rotating knob is fixedly connected to the second rotating worm, and one side of the second rotating worm is meshed with the second rotating worm wheel, and the inner side of the second rotating worm wheel is fixedly installed with a rotating connecting shaft, and the end of the rotating connecting shaft is fixedly connected to the first clamping bidirectional threaded rod, and the end of the first clamping bidirectional threaded rod is fixedly connected to the third sprocket transmission assembly, and the second clamping bidirectional threaded rod is fixedly installed on one side of the inner side of the third sprocket transmission assembly, and the outer sides of the first clamping bidirectional threaded rod and the second clamping bidirectional threaded rod are symmetrically threadedly connected with a clamping threaded sleeve, and the clamping threaded sleeve is fixedly installed on the top of the clamping sliding plate.

[0020] Preferably, a first adjusting bracket is symmetrically installed on one side of the two clamping sliding plates, the top of the first adjusting bracket is rotatably connected to the adjusting knob, the bottom of the adjusting knob is fixedly installed with an adjusting threaded rod, the outer side of the adjusting threaded rod is threadedly connected to the adjusting threaded sleeve, and a second adjusting bracket is fixedly installed on one side of the adjusting threaded sleeve, the outer side of the second adjusting bracket is fixedly installed with a clamping rotating bracket, the inner side of the clamping rotating bracket is slidingly connected to the clamping sliding rod, the outer side of the clamping sliding rod is slidingly connected to the clamping sliding sleeve, the bottom of the clamping sliding sleeve is fixedly installed with a clamping spring, the outer side of the clamping sliding sleeve is rotatably connected to the clamping rotating rod, the end of the clamping rotating rod is rotatably connected to the clamping rotating plate, and the clamping rotating plate is rotatably connected to the clamping rotating bracket.

[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: in this vibrating production device for processing precast concrete parts, when the lifting and lowering frequency of the lightweight foam disk and the detection rod decreases, it indicates that the bubbles in the concrete have been discharged. At this time, the vibrating rod can be pulled out and concrete in other areas can be vibrated to avoid excessive vibration of the concrete, which causes concrete segregation and thus affects the quality of the concrete after molding. By rotating the adjustment knob to drive the adjustment threaded rod to rotate, the adjustment threaded sleeve drives the second adjustment bracket and the clamping rotation bracket to move up and down. By changing the position of the clamping rotation plate, the clamping rotation plate can be moved to the middle position of the template, thereby improving the clamping stability of the clamping rotation plate. The specific contents are as follows:

[0022] 1. By setting a vibrating mechanism, not only can the electric telescopic rod be used to drive the supporting chassis to descend, but also the fixed hook can be opened to lower the measuring cover and the detection plate to the surface of the concrete, and the concrete precast part can be vibrated by the vibrating rod, so that the bubbles in the concrete can be discharged through the air vents. When the bubbles are discharged, the bubble groove is used to guide the bubbles so that the bubbles enter the air vents and push the lightweight foam plate to move in the air vents. The first rotating worm is driven to rotate by rotating the first rotating knob, and the first rotating worm is rotated by utilizing the meshing connection between the first rotating worm and the first rotating worm gear. At the same time, under the action of the spiral sliding groove, the spiral slider is moved, so that the spiral slider drives the limit sliding rod to slide in the limit sliding groove inside the limit sleeve. The elastic force of the limit spring can achieve the buffering effect of the limit support ring, so that the limit support ring can move to the bottom of the connecting pipe, thereby limiting the connecting pipe, avoiding the shaking of the vibrating rod due to vibration, thereby affecting the vibration effect of the vibrating rod, and during mixing. During the initial vibration of concrete, since there are gaps and bubbles inside the concrete, the bubbles will be pushed up and down inside the air vents when they are discharged. Since there are through holes inside the detection plate and the detection plate does not contact the vibrating rod, the vibration of the vibrating rod will not affect the detection plate. When the lifting and lowering frequency of the lightweight foam plate and the detection rod decreases, it means that the bubbles in the concrete have been discharged. At this time, the vibrating rod can be pulled out and concrete in other areas can be vibrated to avoid excessive vibration of the concrete, which will cause concrete segregation and affect the quality of the concrete after molding. By starting the lifting motor to drive the lifting rotating rod to rotate, the lifting rotating rod drives the bevel gear transmission assembly and the lifting threaded rod to rotate, and the lifting threaded sleeve drives the longitudinal bracket to lift and move, so that the vibrating rod can be inserted into the concrete to vibrate the concrete. At the same time, starting the longitudinal motor drives the first sprocket transmission assembly and the longitudinal threaded rod to rotate, so that the longitudinal threaded sleeve drives the vibrating sliding plate to move longitudinally, so that the longitudinal position of the vibrating rod can be adjusted, which is convenient for vibrating different positions of the concrete.

[0023] 2. By setting up the template fixing mechanism, not only can the translation motor be used to drive the second sprocket transmission assembly and the translation threaded rod to rotate, so that the translation threaded sleeve drives the translation sliding block and the lifting bracket to move horizontally, but also cooperates with the longitudinal motor to realize the all-round movement of the vibrating rod, so as to realize the uniform vibration of the concrete. When processing the prefabricated concrete parts, the prefabricated part template is now placed on the placement base, and the second rotating knob is turned to drive the second rotating worm to rotate. The characteristics of the meshing connection between the second rotating worm and the second rotating worm wheel are utilized to make the second rotating worm wheel drive the rotating connecting shaft and the first clamping bidirectional threaded rod to rotate. Under the action of the third sprocket transmission assembly, the rotation of the second clamping bidirectional threaded rod is realized, and at the same time, the clamping thread sleeve is clamped between the first clamping bidirectional threaded rod and the second clamping When the outer side of the two-way threaded rod moves relative to each other, the clamping sliding plate and the first adjusting bracket are driven to move relative to each other. The sliding connection between the clamping sliding rod and the clamping sliding sleeve inside the clamping rotating bracket is utilized, and under the elastic force of the clamping spring, the rotation of the clamping rotating rod and the clamping rotating plate is realized. The two sides of the formwork are clamped and fixed by the clamping rotating plate, thereby improving the stability of the formwork during vibration, avoiding the formwork explosion or leakage, thereby affecting the molding quality of the prefabricated concrete parts. By turning the adjusting knob, the adjusting threaded rod is driven to rotate, and the adjusting threaded sleeve drives the second adjusting bracket and the clamping rotating bracket to move up and down. By changing the position of the clamping rotating plate, the clamping rotating plate can be moved to the middle position of the formwork, thereby improving the clamping stability of the clamping rotating plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0025] Figure 2 Schematic diagram of the three-dimensional structure of the vibrating mechanism in the present invention;

[0026] Figure 3 This is a schematic diagram of the three-dimensional structure of the connecting rope and the fixing hook in the present invention;

[0027] Figure 4 Schematic diagram of the three-dimensional structure of the measuring cover and the detection plate in the present invention;

[0028] Figure 5 Schematic diagram of the three-dimensional cross-section of the limiting sleeve in the present invention;

[0029] Figure 6 Schematic diagram of the three-dimensional structure of the limit spring and the limit support ring in the present invention;

[0030] Figure 7 This is a schematic diagram of the three-dimensional cross-sectional structure of the lifting bracket in the present invention;

[0031] Figure 8 Schematic diagram of the three-dimensional structure of the template fixing mechanism in the present invention;

[0032] Figure 9 Schematic diagram of the three-dimensional structure of the pressing rotating plate in the present invention;

[0033] Figure 10 A schematic diagram of the three-dimensional structure of the clamping and fixing block in the present invention;

[0034] Figure 11 It is a schematic diagram of the three-dimensional cross-sectional structure of the first adjustment bracket and the pressing and rotating bracket in the present invention.

[0035] In the figure: 1. Vibrating mechanism; 101. Vibrating sliding plate; 102. Longitudinal threaded sleeve; 103. Electric telescopic rod; 104. Support chassis; 105. Connecting rope; 106. Fixing hook; 107. Measuring cover; 108. Detection plate; 109. Air vent; 110. Bubble groove; 111. Through hole; 112. Lightweight foam plate; 113. Detection rod; 114. Vibrator; 115. Connecting pipe; 116. Vibrating rod; 117. First rotating support; 118. First rotating knob; 119. First rotating worm; 120. First rotating worm wheel; 121. Spiral slide; 122. Spiral slider; 123. Limiting sleeve; 124. Limiting sliding groove; 125. Limiting sliding rod; 126. Limiting spring; 127. Limiting support ring; 128. Translational sliding block; 129. Lifting bracket; 130. Lifting motor; 131. Lifting rotating rod; 132. Bevel gear transmission assembly; 133. Lifting threaded rod; 134. Lifting threaded sleeve; 135. Longitudinal bracket; 136. 6. Longitudinal motor; 137. First sprocket transmission assembly; 138. Longitudinal threaded rod; 2. Template fixing mechanism; 201. Placement base; 202. First sprocket limit cover; 203. Translation motor; 204. Second sprocket transmission assembly; 205. Translation threaded rod; 206. Translation threaded sleeve; 207. Clamping block; 208. Second rotating support; 209. Second rotating knob; 210. Second rotating worm; 211. Second rotating worm wheel; 212. Rotating connecting shaft; 213 , first clamping bidirectional threaded rod; 214, third sprocket transmission assembly; 215, second clamping bidirectional threaded rod; 216, clamping threaded sleeve; 217, clamping sliding plate; 218, first adjusting bracket; 219, adjusting knob; 220, adjusting threaded rod; 221, adjusting threaded sleeve; 222, second adjusting bracket; 223, pressing rotating bracket; 224, pressing sliding rod; 225, pressing sliding sleeve; 226, pressing spring; 227, pressing rotating rod; 228, pressing rotating plate. DETAILED DESCRIPTION

[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0037] See also Figures 1-6The present invention provides a technical solution: a vibrating production device for processing precast concrete parts, comprising a vibrating mechanism 1, and translational sliding blocks 128 installed on both sides of the bottom of the vibrating mechanism 1, a template fixing mechanism 2 is provided at the bottom of the vibrating mechanism 1, and clamping sliding plates 217 are provided on both sides of the template fixing mechanism 2, the vibrating mechanism 1 comprises a vibrating sliding disk 101, a longitudinal threaded sleeve 102 is fixedly installed on the top of the vibrating sliding disk 101, an electric telescopic rod 103 is fixedly installed around the bottom of the vibrating sliding disk 101, and a supporting chassis 104 is fixedly installed at the bottom of the electric telescopic rod 103, wherein a connecting rope 105 is fixedly installed around the bottom of the supporting chassis 104, and a fixing hook 106 is fixedly installed at the bottom of the connecting rope 105, wherein , a measuring cover 107 is snap-fitted to one side of the fixing hook 106, a detection disk 108 is fixedly installed on the top of the measuring cover 107, a plurality of air holes 109 are provided inside the detection disk 108, and a bubble groove 110 is provided between the air holes 109, a through hole 111 is provided at the center position of the inner part of the detection disk 108, a lightweight foam disk 112 is provided inside the air hole 109, a detection rod 113 is fixedly installed at the top center position of the lightweight foam disk 112, a vibrator 114 is fixedly installed at the bottom center position of the vibrating sliding disk 101, a connecting pipe 115 is fixedly installed at the bottom center position of the vibrator 114, a vibrating rod 116 is fixedly installed at the bottom of the connecting pipe 115, and a first rotating shaft 116 is symmetrically installed on one side of the bottom of the supporting chassis 104 The movable support 117, one side of the first rotating support 117 is rotatably connected to the first rotating knob 118, the end of the first rotating knob 118 is fixedly installed with a first rotating worm 119, one side of the first rotating worm 119 is meshedly connected with the first rotating worm gear 120, the interior of the first rotating worm gear 120 is provided with a spiral groove 121, the interior of the spiral groove 121 is slidably connected with a spiral slider 122, the top of the first rotating worm gear 120 is rotatably connected to a limiting sleeve 123, the limiting sleeve 123 is fixedly installed at the bottom of the supporting chassis 104, the interior of the limiting sleeve 123 is provided with a limiting sliding groove 124, the interior of the limiting sliding groove 124 is slidably connected to a limiting sliding rod 125, and the end of the limiting sliding rod 125 is fixed. A limit spring 126 is installed, and a limit support ring 127 is fixedly installed at the end of the limit spring 126. The limit support ring 127 is fitted and connected to the surface of the connecting pipe 115. The electric telescopic rod 103 is used to drive the support chassis 104 to descend. At the same time, the fixed hook 106 is opened to lower the measuring cover 107 and the detection plate 108 to the surface of the concrete. The precast concrete part is vibrated by the vibrating rod 116 to discharge the bubbles in the concrete through the air vents 109. When the bubbles are discharged, the bubble groove 110 is used to guide the bubbles to enter the air vents 109 and push the lightweight foam plate 112 to move in the air vents 109. The first rotating worm 119 is driven to rotate by turning the first rotating knob 118.By utilizing the meshing connection between the first rotating worm 119 and the first rotating worm wheel 120, the rotation of the first rotating worm wheel 120 is realized. At the same time, under the action of the spiral slide groove 121, the spiral slider 122 is moved, so that the spiral slider 122 drives the limiting sliding rod 125 to slide in the limiting sliding groove 124 inside the limiting sleeve 123. The elastic force of the limiting spring 126 can achieve the buffering effect of the limiting support ring 127, so that the limiting support ring 127 can move to the bottom of the connecting tube 115, thereby limiting the connecting tube 115 and preventing the vibrating rod 116 from shaking due to vibration, thereby affecting the vibrating effect of the vibrating rod 116. During the initial vibration of concrete, since the concrete contains gaps and bubbles, the bubbles will be expelled, pushing the lightweight foam disc 112 up and down inside the air vent 109. Since the detection disc 108 has a through hole 111 inside and the detection disc 108 does not contact the vibrating rod 116, the vibration of the vibrating rod 116 will not affect the detection disc 108. When the lifting and lowering frequency of the lightweight foam disc 112 and the detection rod 113 decreases, it means that the bubbles in the concrete have been expelled. At this time, the vibrating rod 116 can be pulled out and the concrete in other areas can be vibrated to avoid excessive vibration of the concrete, which will cause concrete segregation and affect the quality of the concrete after molding.

[0038] See also Figure 3-Figure 7 A lifting bracket 129 is fixedly installed on the top of the translation sliding block 128, and a lifting motor 130 is fixedly installed on the top side of the lifting bracket 129. The output end of the lifting motor 130 is fixedly connected to a lifting rotating rod 131. Bevel gear transmission components 132 are symmetrically installed at both ends of the lifting rotating rod 131. Lifting threaded rods 133 are symmetrically installed at the bottom of the two bevel gear transmission components 132. The outer sides of the two lifting threaded rods 133 are threadedly connected to lifting thread sleeves 134. A longitudinal bracket 135 is fixedly installed between the two lifting thread sleeves 134. A longitudinal motor 136 is fixedly installed on the top side of the longitudinal bracket 135. The output end of the longitudinal motor 136 is fixedly connected to the first sprocket transmission component 137. The first sprocket transmission A longitudinal threaded rod 138 is fixedly installed on the inner side of the bottom of the component 137, and the longitudinal threaded rod 138 is threadedly connected to the longitudinal threaded sleeve 102. By starting the lifting motor 130 to drive the lifting rotating rod 131 to rotate, the lifting rotating rod 131 drives the bevel gear transmission component 132 and the lifting threaded rod 133 to rotate, and at the same time the lifting threaded sleeve 134 drives the longitudinal bracket 135 to move up and down, so that the vibrating rod 116 can be inserted into the concrete to vibrate the concrete. At the same time, starting the longitudinal motor 136 drives the first sprocket transmission component 137 and the longitudinal threaded rod 138 to rotate, so that the longitudinal threaded sleeve 102 drives the vibrating sliding disk 101 to move longitudinally, and the longitudinal position of the vibrating rod 116 can be adjusted to facilitate vibrating the concrete at different positions.

[0039] Please refer to Figure 1 、 Figure 3-Figure 9 The template fixing mechanism 2 comprises a placing base 201, the front surface of the placing base 201 is fixedly installed with a first sprocket limiting cover 202, the inside of the first sprocket limiting cover 202 is fixedly installed with a translation motor 203, the output end of the translation motor 203 is fixedly connected with a second sprocket transmission assembly 204, one side of the second sprocket transmission assembly 204 is symmetrically connected with a translation threaded rod 205, the outside of the translation threaded rod 205 is threadedly connected with a translation threaded sleeve 206, the translation threaded sleeve 206 is fixedly installed at the bottom of the longitudinal threaded sleeve 102, the translation motor 203 drives the second sprocket transmission assembly 204 and the translation threaded rod 205 to rotate, so that the translation threaded sleeve 206 drives the translation sliding block 128 and the lifting support 129 to move horizontally, and meanwhile, the longitudinal motor 136 is cooperated to realize the omnibearing movement of the vibrating rod 116, so that the uniform vibration of the concrete can be realized.

[0040] Please refer to Figures 8-11A clamping and fixing block 207 is fixedly installed on one side of the bottom of the placement base 201, and a second rotating support 208 is symmetrically installed on one side of the clamping and fixing block 207. The top of the second rotating support 208 is rotatably connected to the second rotating knob 209, and the bottom of the second rotating knob 209 is fixedly connected to the second rotating worm 210. One side of the second rotating worm 210 is meshedly connected to the second rotating worm wheel 211, and a rotating connecting shaft 212 is fixedly installed on the inner side of the second rotating worm wheel 211. The end of the rotating connecting shaft 212 is fixedly connected to the first clamping bidirectional threaded rod 213, and the end of the first clamping bidirectional threaded rod 213 is fixedly connected to the third sprocket transmission assembly 214. The inner side of the third sprocket transmission assembly 214 is fixedly installed with a second clamping bidirectional threaded rod 213. The outer sides of the threaded rod 215, the first clamping bidirectional threaded rod 213 and the second clamping bidirectional threaded rod 215 are symmetrically threadedly connected with a clamping threaded sleeve 216, and the clamping threaded sleeve 216 is fixedly installed on the top of the clamping sliding plate 217. One side of the two clamping sliding plates 217 is symmetrically installed with a first adjustment bracket 218. The top of the first adjustment bracket 218 is rotatably connected with an adjusting knob 219. The bottom of the adjusting knob 219 is fixedly installed with an adjusting threaded rod 220. The outer side of the adjusting threaded rod 220 is threadedly connected with an adjusting threaded sleeve 221. One side of the adjusting threaded sleeve 221 is fixedly installed with a second adjusting bracket 222. The outer side of the second adjusting bracket 222 is fixedly installed with a pressing rotating bracket 223. The inner sliding of the pressing rotating bracket 223 The outer side of the pressing sliding rod 224 is slidably connected to the pressing sliding sleeve 225, and the bottom of the pressing sliding sleeve 225 is fixedly installed with a pressing spring 226. The outer side of the pressing sliding sleeve 225 is rotatably connected to the pressing rotating rod 227, and the end of the pressing rotating rod 227 is rotatably connected to the pressing rotating plate 228. The pressing rotating plate 228 is rotatably connected to the pressing rotating bracket 223. When processing the prefabricated concrete part, the prefabricated part template is placed on the placement base 201, and the second rotating knob 209 is rotated to drive the second rotating worm 210 to rotate. The second rotating worm 210 is engaged with the second rotating worm gear 211, so that the second rotating worm gear 211 drives the rotating connecting shaft 212 and the first rotating worm gear 211 to rotate. The clamping bidirectional threaded rod 213 rotates, and under the action of the third sprocket transmission assembly 214, the second clamping bidirectional threaded rod 215 is rotated. At the same time, the clamping threaded sleeve 216 moves relative to the outside of the first clamping bidirectional threaded rod 213 and the second clamping bidirectional threaded rod 215, while driving the clamping sliding plate 217 and the first adjustment bracket 218 to move relative to each other. The sliding connection between the clamping sliding rod 224 and the clamping sliding sleeve 225 inside the clamping rotating bracket 223 is utilized, and under the elastic force of the clamping spring 226, the rotation of the clamping rotating rod 227 and the clamping rotating plate 228 is achieved. The two sides of the template are clamped and fixed by the clamping rotating plate 228, thereby improving the stability of the template during vibration and avoiding the phenomenon of template explosion or slurry leakage.This affects the molding quality of the precast concrete part. By rotating the adjustment knob 219, the adjustment threaded rod 220 rotates, and the adjustment threaded sleeve 221 drives the second adjustment bracket 222 and the pressing and rotating bracket 223 to move up and down. By changing the position of the pressing and rotating plate 228, the pressing and rotating plate 228 can be moved to the middle position of the template, improving the clamping stability of the pressing and rotating plate 228.

[0041] Working principle: Before using this concrete prefabricated parts processing vibration production device, it is necessary to first check the overall condition of the device to ensure that it can work normally. Figure 1 - Figure 11 As shown, first, the translation motor 203 is used to drive the second sprocket transmission assembly 204 and the translation threaded rod 205 to rotate, so that the translation threaded sleeve 206 drives the translation sliding block 128 and the lifting bracket 129 to move horizontally, and at the same time cooperates with the longitudinal motor 136 to realize the omnidirectional movement of the vibrating rod 116, which can realize uniform vibration of the concrete. When processing the prefabricated concrete parts, the prefabricated part template is now placed on the placement base 201, and the second rotating knob 209 is turned to drive the second rotating worm 210 to rotate. The second rotating worm 210 is meshed with the second rotating worm wheel 211, so that the second rotating worm wheel 211 drives the rotating connecting shaft 212 and the first clamping bidirectional threaded rod 213 to rotate. Under the action of the third sprocket transmission assembly 214, the second clamping bidirectional threaded rod 215 is rotated, and at the same time, the clamping threaded sleeve 216 is clamped between the first clamping bidirectional threaded rod 213 and the second clamping bidirectional threaded rod 213. When the first adjusting bracket 223 is lifted and the second ...

[0042] Secondly, the electric telescopic rod 103 is used to drive the supporting chassis 104 to descend, and at the same time, the fixing hook 106 is opened to make the measuring cover 107 and the detection plate 108 descend to the surface of the concrete. The concrete precast part is vibrated by the vibrating rod 116, and the bubbles in the concrete can be discharged through the air vents 109. When the bubbles are discharged, the bubble groove 110 is used to guide the bubbles to enter the air vents 109 and push the lightweight foam plate 112 to move in the air vents 109. By turning the first rotating knob 118, the first rotating worm 119 is driven to rotate, and the first rotating worm 119 and the first rotating worm 119 are used to rotate. The characteristics of the meshing connection between the worm wheels 120 realize the rotation of the first rotating worm wheel 120. At the same time, under the action of the spiral slide groove 121, the movement of the spiral slider 122 is realized, so that the spiral slider 122 drives the limiting sliding rod 125 to slide in the limiting sliding groove 124 inside the limiting sleeve 123. Through the elastic force of the limiting spring 126, the buffering effect of the limiting support ring 127 can be achieved, so that the limiting support ring 127 can move to the bottom of the connecting tube 115, thereby limiting the connecting tube 115, avoiding the shaking of the vibrating rod 116 due to vibration, thereby affecting the vibration effect of the vibrating rod 116.

[0043] Finally, when performing the initial vibration of the concrete, since the concrete contains gaps and bubbles, the bubbles will be pushed to move the lightweight foam disk 112 up and down inside the air vent 109 when they are discharged. Since the detection disk 108 is provided with a through hole 111 inside and the detection disk 108 does not contact the vibrating rod 116, the vibration of the vibrating rod 116 will not affect the detection disk 108. When the lifting and lowering frequency of the lightweight foam disk 112 and the detection rod 113 decreases, it means that the bubbles in the concrete have been discharged. At this time, the vibrating rod 116 can be pulled out and the concrete in other areas can be vibrated to avoid excessive vibration of the concrete, which will cause concrete segregation. Now, thereby affecting the quality of concrete after molding, by starting the lifting motor 130 to drive the lifting rotating rod 131 to rotate, the lifting rotating rod 131 drives the bevel gear transmission assembly 132 and the lifting threaded rod 133 to rotate, and at the same time the lifting threaded sleeve 134 drives the longitudinal bracket 135 to move up and down, so that the vibrating rod 116 can be inserted into the concrete to vibrate the concrete. At the same time, starting the longitudinal motor 136 drives the first sprocket transmission assembly 137 and the longitudinal threaded rod 138 to rotate, so that the longitudinal threaded sleeve 102 drives the vibrating sliding disk 101 to move longitudinally, and the longitudinal position of the vibrating rod 116 can be adjusted to facilitate vibrating the concrete at different positions.

[0044] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A vibrating production device for processing precast concrete parts, comprising a vibrating mechanism (1), and translational sliding blocks (128) mounted on both sides of the bottom of the vibrating mechanism (1); A template fixing mechanism (2) is provided at the bottom of the vibrating mechanism (1), and clamping sliding plates (217) are provided on both sides of the template fixing mechanism (2); It is characterized in that Also includes: The vibrating mechanism (1) comprises a vibrating sliding plate (101), a longitudinal threaded sleeve (102) is fixedly mounted on the top of the vibrating sliding plate (101), an electric telescopic rod (103) is fixedly mounted around the bottom of the vibrating sliding plate (101), and a supporting chassis (104) is fixedly mounted on the bottom of the electric telescopic rod (103); Wherein, a connecting rope (105) is fixedly installed around the bottom of the supporting chassis (104), and a fixing hook (106) is fixedly installed at the bottom of the connecting rope (105); One side of the fixed hook (106) is snap-connected with a measuring cover (107), and a detection plate (108) is fixedly mounted on the top of the measuring cover (107); The detection plate (108) is provided with a plurality of air holes (109) inside, and air bubble grooves (110) are provided between the air holes (109). A through hole (111) is provided at the center position inside the detection plate (108). A light foam plate (112) is provided inside the air hole (109). A detection rod (113) is fixedly installed at the top center position of the light foam plate (112). A vibrator (114) is fixedly installed at the bottom center position of the vibrating sliding plate (101). A connecting pipe (115) is fixedly installed at the bottom center position of the vibrator (114). A vibrating rod (116) is fixedly installed at the bottom of the connecting pipe (115). During the initial vibration of concrete, since the concrete contains gaps and bubbles, the bubbles will be discharged, pushing the lightweight foam plate to move up and down inside the air vent. Since the detection plate is provided with a through hole inside and the detection plate does not contact the vibrating rod, the vibration of the vibrating rod will not affect the detection plate. When the lifting and lowering frequency of the lightweight foam plate and the detection rod decreases, it means that the bubbles in the concrete have been discharged. At this time, the vibrating rod can be pulled out and the concrete in other areas can be vibrated to avoid excessive vibration of the concrete, which will cause concrete segregation and affect the quality of the concrete after molding.

2. A vibrating production device for processing precast concrete parts according to claim 1, characterized in that: A first rotating support (117) is symmetrically mounted on one side of the bottom of the supporting chassis (104); one side of the first rotating support (117) is rotatably connected to a first rotating knob (118); an end of the first rotating knob (118) is fixedly mounted with a first rotating worm (119); one side of the first rotating worm (119) is meshedly connected to a first rotating worm wheel (120); a spiral groove (121) is provided around the inside of the first rotating worm wheel (120); a spiral slider (122) is slidably connected to the inside of the spiral groove (121); the top of the first rotating worm wheel (120) is rotatably connected to a limiting sleeve (123); and the limiting sleeve (123) is fixedly mounted on the bottom of the supporting chassis (104).

3. The vibrating production device for processing precast concrete parts according to claim 2, characterized in that: The limiting sleeve (123) is provided with limiting sliding grooves (124) around its interior, the limiting sliding groove (124) is slidably connected to a limiting sliding rod (125), the end of the limiting sliding rod (125) is fixedly mounted with a limiting spring (126), the end of the limiting spring (126) is fixedly mounted with a limiting support ring (127), and the limiting support ring (127) is fitted and connected to the surface of the connecting pipe (115).

4. The vibrating production device for processing precast concrete parts according to claim 3, characterized in that: A lifting bracket (129) is fixedly installed on the top of the translation sliding block (128), a lifting motor (130) is fixedly installed on one side of the top of the lifting bracket (129), an output end of the lifting motor (130) is fixedly connected to a lifting rotating rod (131), bevel gear transmission assemblies (132) are symmetrically installed at both ends of the lifting rotating rod (131), lifting threaded rods (133) are symmetrically installed at the bottoms of the two bevel gear transmission assemblies (132), and the outer sides of the two lifting threaded rods (133) are threadedly connected to lifting threaded sleeves (134).

5. The vibrating production device for processing precast concrete parts according to claim 4, characterized in that: A longitudinal bracket (135) is fixedly installed between the two lifting threaded sleeves (134), a longitudinal motor (136) is fixedly installed on one side of the top of the longitudinal bracket (135), an output end of the longitudinal motor (136) is fixedly connected to a first sprocket transmission assembly (137), a longitudinal threaded rod (138) is fixedly installed on the inner side of the bottom of the first sprocket transmission assembly (137), and the longitudinal threaded rod (138) is threadedly connected to the longitudinal threaded sleeve (102).

6. The vibrating production device for processing precast concrete parts according to claim 1, characterized in that: The template fixing mechanism (2) comprises a placement base (201), a first sprocket limiting cover (202) is fixedly mounted on the front of the placement base (201), a translation motor (203) is fixedly mounted on one side of the interior of the first sprocket limiting cover (202), an output end of the translation motor (203) is fixedly connected to a second sprocket transmission assembly (204), a translation threaded rod (205) is symmetrically connected to one side of the second sprocket transmission assembly (204), an outer side of the translation threaded rod (205) is threadedly connected to a translation threaded sleeve (206), and the translation threaded sleeve (206) is fixedly mounted on the bottom of the longitudinal threaded sleeve (102).

7. The vibrating production device for processing precast concrete parts according to claim 6, characterized in that: A clamping block (207) is fixedly installed on one side of the bottom of the placement base (201), a second rotating support (208) is symmetrically installed on one side of the clamping block (207), the top of the second rotating support (208) is rotatably connected to a second rotating knob (209), the bottom of the second rotating knob (209) is fixedly connected to a second rotating worm (210), one side of the second rotating worm (210) is meshedly connected to a second rotating worm wheel (211), and a rotating connecting shaft (212) is fixedly installed on the inner side of the second rotating worm wheel (211). The end of the rotating connecting shaft (212) is fixedly connected to a first clamping bidirectional threaded rod (213), the end of the first clamping bidirectional threaded rod (213) is fixedly connected to a third sprocket transmission assembly (214), and a second clamping bidirectional threaded rod (215) is fixedly installed on one side of the interior of the third sprocket transmission assembly (214), and the outer sides of the first clamping bidirectional threaded rod (213) and the second clamping bidirectional threaded rod (215) are symmetrically threadedly connected to a clamping threaded sleeve (216), and the clamping threaded sleeve (216) is fixedly installed on the top of the clamping sliding plate (217).

8. The vibrating production device for processing precast concrete parts according to claim 7, characterized in that: A first adjustment bracket (218) is symmetrically mounted on one side of the two clamping sliding plates (217), the top of the first adjustment bracket (218) is rotatably connected to an adjustment knob (219), the bottom of the adjustment knob (219) is fixedly mounted with an adjustment threaded rod (220), the outer side of the adjustment threaded rod (220) is threadedly connected to an adjustment threaded sleeve (221), a second adjustment bracket (222) is fixedly mounted on one side of the adjustment threaded sleeve (221), and a pressing rotation bracket (222) is fixedly mounted on the outer side of the second adjustment bracket (222). 23), the inner portion of the clamping rotating bracket (223) is slidably connected to a clamping sliding rod (224), the outer portion of the clamping sliding rod (224) is slidably connected to a clamping sliding sleeve (225), the bottom of the clamping sliding sleeve (225) is fixedly mounted with a clamping spring (226), the outer portion of the clamping sliding sleeve (225) is rotatably connected to a clamping rotating rod (227), the end portion of the clamping rotating rod (227) is rotatably connected to a clamping rotating plate (228), and the clamping rotating plate (228) is rotatably connected to the clamping rotating bracket (223).

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