Fabricated wall manufacturing and processing device based on BIM

Abstract

The invention discloses a BIM-based fabricated wall manufacturing and processing device, and belongs to the technical field of fabricated buildings, the BIM-based fabricated wall manufacturing and processing device comprises a base, a grouting mold, a creeping rack and a vibrating mechanism, supports are fixedly assembled on the base, the grouting mold is assembled between the two supports, and a grouting pipe is further assembled on one side of each support and used for outputting concrete into the grouting mold; the creeping machine frame is arranged on a guide column on one side of the support in an elastic sliding and inserting mode, a bottom rack is arranged at the bottom of the creeping machine frame and driven by a transmission assembly, and the vibrating mechanism is movably arranged on one side of the creeping machine frame and used for continuously vibrating concrete in a grouting mold. The reciprocating creeping rack is arranged at the bottom of the grouting mold, and the vibrating mechanism which reciprocates in multiple directions is assembled on the creeping rack, so that concrete in a cavity of the grouting mold can be continuously vibrated while concrete slurry is input, the compactness of the concrete is increased, and the concrete quality is improved. And the influence of bubbles on the quality of the fabricated wall is reduced.

Description

Technical Field

[0001] The present invention belongs to the technical field of prefabricated buildings, and particularly relates to a BIM-based prefabricated wall manufacturing and processing device. Background Art

[0002] A prefabricated wall is a building wall assembled on-site by prefabricated components in a factory, which is an important part of modern industrialized building technology, aiming to improve construction efficiency, reduce resource waste and enhance building quality.

[0003] Common types include precast concrete wall panels, light steel keel walls and composite sandwich wall panels. During the production of precast concrete wall panels, since air is mixed into the injected concrete slurry, air bubbles will be formed during the drying process of the concrete wall panels, resulting in insufficient strength of the concrete structure and affecting the quality of the wall panels. Summary of the Invention

[0004] Aiming at the deficiencies of the existing technology, the purpose of the embodiments of the present invention is to provide a BIM-based prefabricated wall manufacturing and processing device to solve the problems in the above background art.

[0005] To achieve the above purpose, the present invention provides the following technical solutions:

[0006] A BIM-based prefabricated wall manufacturing and processing device, the BIM-based prefabricated wall manufacturing and processing device has opposite first, second and third directions, the BIM-based prefabricated wall manufacturing and processing device includes a base member, the base member includes a base, a bracket, a chute, a sliding seat and a guide post, two groups of brackets are fixedly assembled on the base, a chute is arranged on the bracket along the first direction, a sliding seat is slidably assembled in the chute, and a guide post is also fixedly assembled at one end of the bracket;

[0007] A grouting assembly, the grouting assembly includes a grouting mold and a grouting pipe, the grouting mold, the grouting mold is fixedly assembled between two groups of sliding seats, and a grouting pipe is also assembled on one side of the bracket, and the grouting pipe is used to output concrete into the grouting mold;

[0008] A transmission assembly, the transmission assembly is arranged on one side of the bracket;

[0009] A frame assembly, the frame assembly includes a creeping frame and a bottom rack, the creeping frame is elastically slidably inserted on the guide post along the first direction, and a bottom rack is also arranged at the bottom of the creeping frame, and the bottom rack is linked and connected with the transmission assembly;

[0010] A vibrating mechanism, the vibrating mechanism is movably arranged on one side of the creeping frame and is used for continuously vibrating the concrete in the grouting mold.

[0011] As a further solution of the present invention, the grouting assembly further includes a slurry pumping shaft, a slurry pumping screw, and a slurry inlet pipe. The slurry pumping shaft is fixedly arranged at one end of the grouting pipe. The slurry pumping screw is arranged inside the grouting pipe and is assembled and connected to the slurry pumping shaft. The slurry inlet pipe is arranged on one side of the grouting pipe and is communicated with the grouting pipe.

[0012] As a further solution of the present invention, the transmission assembly includes a main shaft, a second transmission wheel, a third transmission wheel, a fourth transmission wheel, a fifth transmission wheel, a sixth transmission wheel, a seventh transmission wheel, and an eighth transmission wheel. The main shaft, the second transmission wheel, the third transmission wheel, the fourth transmission wheel, the sixth transmission wheel, and the eighth transmission wheel are all fixedly assembled at one end of the bracket. One end of the main shaft is in transmission connection with the slurry pumping shaft. The other end of the main shaft is coaxially and fixedly assembled with the second transmission wheel. One end of the third transmission wheel is in transmission connection with the second transmission wheel, and the other end of the third transmission wheel is in meshing connection with the fourth transmission wheel. One end of the fifth transmission wheel is coaxially and fixedly connected to the fourth transmission wheel, and the other end of the fifth transmission wheel is in meshing connection with the sixth transmission wheel. One end of the seventh transmission wheel is coaxially and fixedly connected to the sixth transmission wheel, and the other end of the seventh transmission wheel is in transmission connection with the eighth transmission wheel. The eighth transmission wheel is in meshing connection with the bottom rack.

[0013] As a further solution of the present invention, the base member further includes a rack, the rack is fixedly arranged on one side of the bracket. The frame assembly further includes an intermediate wheel, an intermediate transmission wheel, a synchronous belt wheel, and a synchronous belt. The intermediate wheel is fixedly assembled on the creeping frame, and one end of the intermediate wheel is in meshing connection with the rack. The other end of the intermediate wheel is coaxially and fixedly connected to the intermediate transmission wheel. Two groups of synchronous belt wheels are also fixedly assembled at one end of the creeping frame. One end of the synchronous belt wheel is in transmission connection with the intermediate transmission wheel, and a synchronous belt is assembled between the two groups of synchronous belt wheels.

[0014] As a further solution of the present invention, the frame assembly further includes a limiting rod and a toothed rod. A limiting rod and a toothed rod are fixedly assembled on one side of the creeping frame along the second direction.

[0015] As a further solution of the present invention, the vibrating mechanism includes a vibrating seat, a vibrating drive shaft, a convex key, and a vibrating rod. The vibrating seat is slidably assembled on the limiting rod and the toothed rod along the second direction. A vibrating drive shaft is also fixedly assembled on the vibrating seat. A plurality of convex keys are arranged on the vibrating drive shaft. The vibrating rod is elastically slidably inserted into the vibrating seat along the third direction, and one end of the vibrating rod is in movable abutment with the vibrating drive shaft.

[0016] As a further solution of the present invention, the frame assembly further includes a towing rod, and a towing rod is also fixedly assembled on the synchronous belt. The vibrating mechanism further includes a groove, and the groove is arranged at the bottom of the vibrating seat. The towing rod is slidably assembled in the groove along the first direction.

[0017] In summary, compared with the prior art, the embodiments of the present invention have the following beneficial effects:

[0018] In the present invention, a creeping frame with reciprocating motion is arranged at the bottom of the grouting mold, and a vibrating mechanism with multi-directional reciprocating motion is assembled on the creeping frame. While inputting concrete slurry, the concrete in the cavity of the grouting mold can be continuously vibrated, thereby increasing the density of the concrete and reducing the influence of air bubbles on the quality of the prefabricated wall. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of a BIM-based prefabricated wall manufacturing and processing device provided in an embodiment of the present invention.

[0020] Figure 2 It is a structural schematic diagram of a BIM-based prefabricated wall manufacturing and processing device provided in an embodiment of the present invention.

[0021] Figure 3 It is a schematic diagram of the bottom structure of a BIM-based prefabricated wall manufacturing and processing device provided in an embodiment of the present invention.

[0022] Figure 4 It is an enlarged schematic diagram of the illustrated mark A in a BIM-based prefabricated wall manufacturing and processing device provided in an embodiment of the present invention.

[0023] Figure 5 It is a partial cross-sectional view of a BIM-based prefabricated wall manufacturing and processing device provided in an embodiment of the present invention.

[0024] Figure 6 It is an enlarged schematic diagram of the illustrated mark B in a BIM-based prefabricated wall manufacturing and processing device provided in an embodiment of the present invention.

[0025] Reference numerals: 1 - base member, 101 - base, 102 - bracket, 103 - chute, 104 - sliding seat, 105 - guide post, 106 - rack, 2 - grouting assembly, 201 - grouting mold, 202 - grouting pipe, 203 - slurry pumping shaft, 204 - slurry pumping screw, 205 - slurry inlet pipe, 3 - transmission assembly, 301 - main shaft, 302 - second transmission wheel, 303 - third transmission wheel, 304 - fourth transmission wheel, 305 - fifth transmission wheel, 306 - sixth transmission wheel, 307 - seventh transmission wheel, 308 - eighth transmission wheel, 4 - frame assembly, 401 - creeping frame, 402 - bottom rack, 403 - middle wheel, 404 - middle transmission wheel, 405 - limiting rod, 406 - toothed rod, 407 - synchronous belt pulley, 408 - synchronous belt, 409 - traction rod, 5 - vibrating mechanism, 501 - vibrating seat, 502 - vibrating drive shaft, 503 - convex key, 504 - vibrating rod, 505 - groove. Detailed implementation mode

[0026] To more clearly elaborate on the structural features and functions of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0027] Please refer to Figures 1-6 , a BIM-based fabricated wall manufacturing and processing device in an embodiment of the present invention. The BIM-based fabricated wall manufacturing and processing device has opposite first direction x, second direction y, and third direction z. The BIM-based fabricated wall manufacturing and processing device includes a base member 1, and the base member 1 includes a base 101, a bracket 102, a chute 103, a sliding seat 104, and a guide post 105. Two groups of brackets 102 are fixedly assembled on the base 101. A chute 103 is arranged on the bracket 102 along the first direction x. A sliding seat 104 is slidably assembled in the chute 103. One end of the bracket 102 is also fixedly assembled with a guide post 105; a grouting assembly 2, and the grouting assembly 2 includes a grouting mold 201 and a grouting pipe 202. The grouting mold 201 is fixedly assembled between two sliding seats 104. A grouting pipe 202 is also assembled on one side of the bracket 102. The grouting pipe 202 is used to output concrete into the grouting mold 201; a transmission assembly 3, and the transmission assembly 3 is arranged on one side of the bracket 102; a frame assembly 4, and the frame assembly 4 includes a creeping frame 401 and a bottom rack 402. The creeping frame 401 is elastically slidably inserted on the guide post 105 along the first direction x. A bottom rack 402 is also arranged at the bottom of the creeping frame 401. The bottom rack 402 and the transmission assembly 3 are linked and connected; a vibrating mechanism 5, and the vibrating mechanism 5 is movably arranged on one side of the creeping frame 401 and is used for continuously vibrating the concrete in the grouting mold 201.

[0028] In actual application of this embodiment, when the device is performing the concrete pouring operation of the fabricated wall, the sliding seat 104 assembled on the bracket 102 slides along the first direction x in the chute 103. A grouting mold 201 is assembled between the two sliding seats 104. The grouting pipe 202 is arranged on the bracket 102 and is used to pre-fill the concrete slurry into the grouting mold 201. The creeping frame 401 is elastically slidably assembled on the guide post 105 along the first direction x, and a vibrating mechanism 5 movably arranged along the second direction y is also arranged on the creeping frame 401. The transmission assembly 3 is arranged on one side of the bracket 102 and is used to drive the reciprocating movement of the creeping frame 401 in the first direction x and the reciprocating movement of the vibrating mechanism 5 in the second direction y, so that the vibrating mechanism 5 continuously vibrates the concrete slurry inside the grouting mold 201 during the movement, thereby discharging the air bubbles in the concrete and making the concrete more compact after molding.

[0029] Please refer to Figure 2 In a preferred embodiment of the present invention, the grouting assembly 2 further includes a pump slurry shaft 203, a pump slurry screw 204 and a slurry inlet pipe 205. The pump slurry shaft 203 is fixedly arranged at one end of the grouting pipe 202. The pump slurry screw 204 is arranged inside the grouting pipe 202 and is assembled and connected to the pump slurry shaft 203. The slurry inlet pipe 205 is arranged on one side of the grouting pipe 202 and is communicated with the grouting pipe 202.

[0030] In actual application of this embodiment, one end of the pump slurry shaft 203 is connected to an external drive source. The specific structure of the drive source is not limited here. The external drive source can drive the pump slurry shaft 203 to rotate axially in the grouting pipe 202, so that the concrete input into the grouting pipe 202 through the slurry inlet pipe 205 is continuously agitated and discharged into the grouting mold 201 through the pump slurry screw 204, and the pump slurry shaft 203 drives the main shaft 301 to rotate synchronously during the movement process.

[0031] Please refer to Figure 4 In a preferred embodiment of the present invention, the transmission assembly 3 includes a main shaft 301, a second transmission wheel 302, a third transmission wheel 303, a fourth transmission wheel 304, a fifth transmission wheel 305, a sixth transmission wheel 306, a seventh transmission wheel 307 and an eighth transmission wheel 308. The main shaft 301, the second transmission wheel 302, the third transmission wheel 303, the fourth transmission wheel 304, the sixth transmission wheel 306 and the eighth transmission wheel 308 are all fixedly assembled at one end of the bracket 102. One end of the main shaft 301 is in transmission connection with the pump slurry shaft 203. A second transmission wheel 302 is coaxially and fixedly assembled at the other end of the main shaft 301. One end of the third transmission wheel 303 is in transmission connection with the second transmission wheel 302, and the other end of the third transmission wheel 303 is in meshing connection with the fourth transmission wheel 304. One end of the fifth transmission wheel 305 is coaxially and fixedly connected to the fourth transmission wheel 304, and the other end of the fifth transmission wheel 305 is in meshing connection with the sixth transmission wheel 306. One end of the seventh transmission wheel 307 is coaxially and fixedly connected to the sixth transmission wheel 306, and the other end of the seventh transmission wheel 307 is in transmission connection with the eighth transmission wheel 308. The eighth transmission wheel 308 is in meshing connection with the bottom rack 402.

[0032] In practical application of this embodiment, during the rotation of the main shaft 301, the second transmission wheel 302 is coaxially driven to rotate. The second transmission wheel 302 drives the third transmission wheel 303 to rotate synchronously through a synchronous belt. During the meshing process between the third transmission wheel 303 and the fourth transmission wheel 304, the fifth transmission wheel 305 is driven to rotate synchronously, so that the fifth transmission wheel 305 meshes with and drives the sixth transmission wheel 306 to rotate. During the movement of the sixth transmission wheel 306, the seventh transmission wheel 307 is driven to rotate, and then the eighth transmission wheel 308 is driven to rotate by the synchronous belt, so that the eighth transmission wheel 308 meshes with and drives the bottom rack 402 to move. When the tooth root of the fifth transmission wheel 305 rotates away from the sixth transmission wheel 306, the driving force on one side of the bottom rack 402 disappears, so that the creeping frame 401 slides reversely along the first direction x under the action of the elastic force until the fifth transmission wheel 305 meshes with the sixth transmission wheel 306 again, thereby driving the creeping frame 401 to reciprocate in the first direction x.

[0033] Please refer to Figure 4 , in a preferred embodiment of this embodiment, the base member 1 further includes a rack 106. The rack 106 is fixedly arranged on one side of the bracket 102. The frame assembly 4 further includes an intermediate wheel 403, an intermediate transmission wheel 404, a synchronous belt wheel 407 and a synchronous belt 408. The intermediate wheel 403 is fixedly assembled on the creeping frame 401, and one end of the intermediate wheel 403 is in meshing connection with the rack 106. The other end of the intermediate wheel 403 is coaxially and fixedly connected with the intermediate transmission wheel 404. Two groups of synchronous belt wheels 407 are also fixedly assembled at one end of the creeping frame 401. One end of the synchronous belt wheel 407 is in transmission connection with the intermediate transmission wheel 404, and a synchronous belt 408 is assembled between the two synchronous belt wheels 407.

[0034] In practical application of this embodiment, during the movement of the creeping frame 401, during the meshing connection process between the intermediate wheel 403 fixedly assembled on the creeping frame 401 and the rack 106, the intermediate transmission wheel 404 is synchronously driven to rotate. The intermediate transmission wheel 404 and one group of synchronous belt wheels 407 are in transmission connection through a gear set, so that during the reciprocating movement of the creeping frame 401, the synchronous belt wheel 407 rotates synchronously on one side of the creeping frame 401, and the synchronous belt wheel 407 can synchronously drive the synchronous belt 408 to move when rotating, so that the synchronous belt 408 pulls the vibrating mechanism 5 to reciprocate in the second direction y during the reciprocating rotation process.

[0035] Please refer to Figure 4 and Figure 6, in a preferred embodiment of the present invention, the frame assembly 4 further includes a limiting rod 405 and a toothed rod 406. The limiting rod 405 and the toothed rod 406 are fixedly assembled along the second direction y on one side of the crawling frame 401. The vibrating mechanism 5 includes a vibrating seat 501, a vibrating drive shaft 502, a convex key 503, and a vibrating rod 504. The vibrating seat 501 is slidably assembled on the limiting rod 405 and the toothed rod 406 along the second direction y. The vibrating drive shaft 502 is fixedly assembled on the vibrating seat 501. A plurality of convex keys 503 are arranged on the vibrating drive shaft 502. The vibrating rod 504 is elastically inserted and slid on the vibrating seat 501 along the third direction z, and one end of the vibrating rod 504 is in movable contact with the vibrating drive shaft 502.

[0036] In actual application of this embodiment, the limiting rod 405 and the toothed rod 406 are arranged along the second direction y on one side of the crawling frame 401, and the vibrating drive shaft 502 fixedly rotating on the vibrating seat 501 is engaged with the toothed rod 406. When the vibrating seat 501 reciprocates along the second direction y, the vibrating drive shaft 502 rotates fixedly and reciprocally under the meshing drive. Since a plurality of convex keys 503 are arranged on the vibrating drive shaft 502, and the vibrating rod 504 is elastically inserted and slid on the vibrating seat 501 along the third direction z, when the vibrating drive shaft 502 rotates, when the convex key 503 at one end slides and contacts the bottom of the vibrating rod 504, it can drive the vibrating rod 504 to reciprocate in the third direction z. When the vibrating rod 504 moves in the positive direction of the third direction z, it can hit the bottom of the grouting mold 201, so that vibration is generated in the cavity of the grouting mold 201, and the purpose of continuous vibration is realized.

[0037] Furthermore, the frame assembly 4 further includes a towing rod 409. The towing rod 409 is fixedly assembled on the synchronous belt 408. The vibrating mechanism 5 further includes a groove 505. The groove 505 is arranged at the bottom of the vibrating seat 501. The towing rod 409 is slidably assembled in the groove 505 along the first direction x. When the synchronous belt 408 moves around the synchronous belt pulley 407, the towing rod 409 synchronously towes the vibrating seat 501 to move in the second direction y. When the towing rod 409 moves to one side of the synchronous belt pulley 407, the end of the towing rod 409 can slide synchronously in the groove 505, thereby compensating for the displacement of the towing rod 409 in the first direction x.

[0038] In the above embodiments of the present invention, a BIM-based fabricated wall manufacturing and processing device is provided. By arranging a reciprocating creeping frame 401 at the bottom of the grouting mold 201 and assembling a multi-directional reciprocating vibrating mechanism 5 on the creeping frame 401, it is possible to continuously vibrate the concrete in the cavity of the grouting mold 201 while inputting the concrete slurry, thereby increasing the density of the concrete and reducing the influence of air bubbles on the quality of the fabricated wall.

[0039] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A BIM-based prefabricated wall manufacturing and processing device, the BIM-based prefabricated wall manufacturing and processing device has a relative first direction x, a second direction y and a third direction z, characterized in that: The BIM-based assembled wall manufacturing and processing device includes: A base component, the base component includes a base, a bracket, a slide groove, a sliding seat and a guide column, two groups of brackets are fixedly mounted on the base, a slide groove is arranged on the bracket along a first direction, a sliding seat is slidably mounted in the slide groove, and a guide column is also fixedly mounted on one end of the bracket; A grouting assembly, the grouting assembly comprising a grouting mold and a grouting pipe, the grouting mold, the grouting mold is fixedly assembled between two sets of sliding seats, one side of the bracket is also equipped with a grouting pipe, the grouting pipe is used to output concrete into the grouting mold; A transmission assembly, wherein the transmission assembly is arranged on one side of the bracket; A frame assembly, the frame assembly comprising a creeping frame and a bottom rack, the creeping frame being elastically slidably inserted on the guide column along a first direction, a bottom rack being further arranged at the bottom of the creeping frame, and the bottom rack being linked and connected with the transmission assembly; The vibrating mechanism is movably arranged on one side of the creeping frame and is used for continuously vibrating the concrete in the grouting mold.

2. The BIM-based assembled wall manufacturing and processing device according to claim 1 is characterized in that: The grouting assembly also includes a pump shaft, a pump screw and a slurry inlet pipe. The pump shaft is fixed at one end of the grouting pipe, the pump screw is arranged inside the grouting pipe and is assembled and connected with the pump shaft, and the slurry inlet pipe is arranged at one side of the grouting pipe and is connected to the grouting pipe.

3. The BIM-based assembled wall manufacturing and processing device according to claim 1 is characterized in that: The transmission assembly includes a main shaft, a second transmission wheel, a third transmission wheel, a fourth transmission wheel, a fifth transmission wheel, a sixth transmission wheel, a seventh transmission wheel and an eighth transmission wheel, wherein the main shaft, the second transmission wheel, the third transmission wheel, the fourth transmission wheel, the sixth transmission wheel and the eighth transmission wheel are all fixedly assembled on one end of the bracket, one end of the main shaft is transmission-connected to the pump shaft, and the other end of the main shaft is coaxially fixedly assembled with the second transmission wheel, one end of the third transmission wheel is transmission-connected to the second transmission wheel, the other end of the third transmission wheel is meshed with the fourth transmission wheel, one end of the fifth transmission wheel is coaxially fixedly connected to the fourth transmission wheel, the other end of the fifth transmission wheel is meshed with the sixth transmission wheel, one end of the seventh transmission wheel is coaxially fixedly connected to the sixth transmission wheel, the other end of the seventh transmission wheel is transmission-connected to the eighth transmission wheel, and the eighth transmission wheel is meshed with the bottom rack.

4. The BIM-based assembled wall manufacturing and processing device according to claim 1 is characterized in that: The base component also includes a rack, which is fixedly arranged on one side of the bracket. The frame assembly also includes a center wheel, a center transmission wheel, a synchronous pulley and a synchronous belt. The center wheel is fixedly mounted on the creeping frame, and one end of the center wheel is meshed with the rack, and the other end of the center wheel is coaxially fixedly connected with the center transmission wheel. One end of the creeping frame is also fixedly mounted with two groups of synchronous pulleys, one end of the synchronous pulley is transmission-connected to the center transmission wheel, and a synchronous belt is mounted between the two groups of synchronous pulleys.

5. The BIM-based assembled wall manufacturing and processing device according to claim 1 is characterized in that: The frame assembly also includes a limit rod and a gear rod, and one side of the creeping frame is fixedly assembled with the limit rod and the gear rod along the second direction.

6. The BIM-based assembled wall manufacturing and processing device according to claim 5 is characterized in that: The vibration mechanism includes a vibration seat, a vibration drive shaft, a cam and a vibration rod. The vibration seat is slidably assembled on the limit rod and the gear rod along the second direction. The vibration seat is also fixedly axially assembled with a vibration drive shaft. The vibration drive shaft is provided with a plurality of cams. The vibration rod is elastically slidably inserted on the vibration seat along the third direction, and one end of the vibration rod is movably abutted against the vibration drive shaft.

7. The BIM-based assembled wall manufacturing and processing device according to claim 1 is characterized in that: The frame assembly also includes a traction rod, which is fixedly mounted on the synchronous belt. The vibrating mechanism also includes a groove, which is arranged at the bottom of the vibration seat. The traction rod is slidably mounted in the groove along a first direction.

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