Installation and construction method of intelligent light control ceiling storage box wire duct integrated system

Abstract

The invention discloses an installation and construction method for an intelligent light control ceiling storage box wire duct integration system, and relates to the technical field of intelligent home furnishing and illumination, and the method comprises the following steps: S1, construction preparation; s2, surveying and setting out; s3, suspenders are installed; s4, keels are installed; s5, ceiling integrated storage groove installation; s6, gypsum board installation; s7, covering with a fireproof light film; and S8, illumination detection: performing illumination system detection after fireproof light film coverage is completed, and debugging illumination brightness and color rendering by using an APP after detection is qualified according to related specifications and standards, so as to ensure that the illumination effect meets the design requirements. The tail ends of the systems are stored in the integrated wire grooves, the problem that traditional ceiling tail end equipment is arranged in a mess is solved, the ceiling is kept clean and attractive, meanwhile, the customized full-color-gamut sunlight simulation system provides various lighting modes, the ceiling and a site are integrated, and the artistry and attractiveness of building decoration are enhanced.

Description

Technical Field

[0001] The present invention relates to the technical fields of smart home and lighting, and particularly to an installation construction method for an integrated system of a smart light control ceiling storage box and wire trough. Background Art

[0002] With the development of the modern building decoration industry, large public buildings have put forward higher requirements for the aesthetics and practicality of suspended ceilings. There are many problems in the construction of traditional ceiling processes. For example, the storage and arrangement of equipment such as sprinklers, smoke detectors, and louver ends are messy, affecting the overall aesthetics; the appearance color and form of gypsum boards are single, making it difficult to meet diverse decoration needs; at the same time, the traditional ceiling system is inconvenient in terms of wiring, maintenance, etc., increasing the cost and difficulty of later maintenance. In addition, with the popularization of intelligent technologies, people's demand for intelligent control of lighting in building spaces is increasing day by day, and the traditional ceiling system is difficult to meet this demand.

[0003] Therefore, an installation construction method for an integrated system of a smart light control ceiling storage box and wire trough is proposed to solve the above-mentioned problems. Summary of the Invention

[0004] The purpose of the present invention is to solve the deficiencies existing in the prior art, and propose an installation construction method for an integrated system of a smart light control ceiling storage box and wire trough to solve the problems in the above technical solutions that the traditional ceiling has low aesthetics, low practicality, and messy storage and arrangement of sprinklers, smoke detectors, and louver ends, which are not convenient for maintenance.

[0005] To achieve the above purpose, the present invention adopts the following technical solutions: The installation construction method for an integrated system of a smart light control ceiling storage box and wire trough includes the following steps: S1: Construction preparation: Complete the comprehensive layout and detailed design of the end equipment of the surface layer mechanical and electrical systems, determine the positions of expansion joints and groove joints, prepare construction tools and compile a ceiling construction plan; S2: Measuring and setting out: Use a level to calibrate the horizontal points, pop out the lower skin line of the secondary keel, and mark the fixed points of the hanger and the distance between the suspenders; S3: Installing the suspenders: Clean the installation area, select M8 expansion bolts or add an angle steel conversion layer according to the ceiling height, and control the distance between the suspension points ≤ 1200 mm; S4: Installing the keel: Install the main keel and the secondary keel. The main keel uses U60 with a spacing of 600 mm; the spacing of the secondary keel is 400 mm, and it is fixed on the main keel; S5: Installing the ceiling integrated storage trough: Embed the electrical circuit, install the customized aluminum alloy trough body, and set up the ventilation and lighting adaptation structure; S6: Installing the gypsum board: Use double-layer 9.5MM paper-faced gypsum boards, fix them on the keel with self-tapping screws, lay the long edges of the gypsum boards along the main keel, and perform joint treatment with gypsum and putty; S7: Fireproof light film covering: Apply inorganic mineral coatings on the gypsum board to enhance the lighting effect, install a customized full-color gamut daylight simulation system, fix the fireproof light film and test its performance; S8: Lighting detection: After the fireproof light film covering is completed, conduct lighting system detection and adjust the brightness and color according to relevant standards.

[0006] As a preferred implementation manner, in the S1 construction preparation step, it also includes cleaning and tidying up the construction site to ensure the cleanliness and safety of the construction environment.

[0007] The beneficial effects of adopting the above further solution are: By cleaning and tidying up the construction site, the cleanliness and safety of the construction environment can be ensured, providing good conditions for subsequent construction work; A clean construction environment helps reduce interference and obstacles during construction and improve construction efficiency; At the same time, a safe construction environment can guarantee the life and property safety of construction workers and reduce construction risks.

[0008] As a preferred implementation manner, in the S2 measurement and layout step, it also includes marking the positions of the main keel and the hanger fixing points on the lower skin line of the secondary keel of the ceiling for the subsequent installation work.

[0009] The beneficial effects of adopting the above further solution are: By accurately marking the positions of the main keel and the hanger fixing points, an accurate reference basis can be provided for subsequent installation work, which helps ensure the accurate installation positions of the keel and the hanger, and improve the stability and reliability of the entire ceiling system.

[0010] As a preferred implementation manner, in the S3 hanger installation step, the installation method of the hanger also includes appropriate adjustment according to the specific shape and size of the ceiling to ensure the stability and reliability of the hanger.

[0011] The beneficial effects of adopting the above further solution are: By appropriately adjusting the installation method of the hanger according to the specific shape and size of the ceiling, a perfect match between the hanger and the ceiling system can be ensured, which helps improve the stability and reliability of the hanger and prevent safety problems such as the shaking or collapse of the ceiling system caused by improper hanger installation.

[0012] As a preferred implementation manner, in the S4 keel installation step, it also includes anti-corrosion treatment of the keel to improve the stability of its service life.

[0013] The beneficial effects of adopting the above further solution are: Through anti-corrosion treatment, the keel can be effectively prevented from being corroded and damaged during use, thereby extending its service life; At the same time, a stable keel structure can also provide better support and guarantee for the entire ceiling system.

[0014] As a preferred embodiment, in the installation step of the S5 ceiling integrated storage groove, it further includes setting sound insulation materials in the storage groove to improve the sound insulation effect of the ceiling.

[0015] The beneficial effect of adopting the above further solution is that the sound insulation materials can effectively absorb and isolate sounds. By setting the sound insulation materials, the sound insulation effect of the ceiling can be improved, the propagation and interference of noises can be reduced, and a quieter and more comfortable environment can be provided for users.

[0016] As a preferred embodiment, in the installation step of the S6 gypsum board, it further includes setting shock pads between the gypsum board and the keel to improve the seismic performance of the ceiling.

[0017] The beneficial effect of adopting the above further solution is that the seismic performance of the ceiling can be improved by setting shock pads. The shock pads can effectively absorb and buffer the vibration energy, reduce the damage and influence caused to the ceiling by vibration, and improve the stability and durability of the ceiling.

[0018] As a preferred embodiment, in the S7 fireproof light film covering step, it further includes setting a heat insulation layer between the fireproof light film and the gypsum board to improve the heat insulation effect of the ceiling. At the same time, after the installation is completed, the fireproof light film is protected to prevent it from being damaged or polluted.

[0019] The beneficial effect of adopting the above further solution is that the heat insulation effect of the ceiling can be improved by setting the heat insulation layer, preventing the damage and influence caused to the ceiling by high temperature; protecting the fireproof light film can prevent it from being damaged or polluted, maintaining the good appearance and performance of the fireproof light film, and extending its service life.

[0020] Compared with the prior art, the advantages and positive effects of the present invention are as follows: First, the present invention integrates the ends of each system into the integrated wire groove, solving the problem of messy arrangement of the terminal devices of the traditional ceiling, keeping the ceiling clean and beautiful. At the same time, the customized full-color gamut daylight simulation system provides diverse lighting modes, making the ceiling blend seamlessly with the venue, enhancing the artistic and aesthetic quality of the building decoration.

[0021] Second, the intelligent light control ceiling of the present invention is applicable to large public buildings with different requirements, meeting the lighting and decoration needs in different scenarios. In addition, the layout of the system terminals is neat, facilitating later maintenance and reducing the maintenance cost.

[0022] Thirdly, through prefabricated and modular construction, the present invention reduces the complexity of on-site processing, improves construction efficiency. At the same time, standardized construction processes and quality control measures ensure the stability of construction quality. The intelligent light control system can automatically adjust the light brightness according to actual needs, make full use of natural light, and reduce energy consumption. In addition, the setting of fireproof light film and heat insulation layer improves the heat insulation effect of the ceiling, further reducing energy consumption. Description of the Drawings

[0023] Figure 1 It is a schematic diagram of the overall construction process of the installation construction method for the integrated system of intelligent light control ceiling storage box and wire groove; Figure 2 It is a schematic diagram of the ceiling integrated storage groove of the installation construction method for the integrated system of intelligent light control ceiling storage box and wire groove; Figure 3 It is a schematic cross-sectional view of the ceiling integrated storage groove of the installation construction method for the integrated system of intelligent light control ceiling storage box and wire groove.

[0024] Among them: 1. Aluminum alloy trough body; 2. Movable louver; 3. Spotlight guide rail; 4. Aluminum alloy cover plate; 5. Equipment position; 6. Styling joint. Specific Embodiments

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. Embodiment

[0026] As Figure 1 、 Figure 2 and Figure 3 shown, the present invention provides a technical solution: an installation construction method for the integrated system of intelligent light control ceiling storage box and wire groove, including the following steps: S1: Construction preparation: Complete the comprehensive layout and detailed design of the end equipment of the surface layer mechanical and electrical systems, determine the positions of expansion joints and groove joints, prepare construction tools and compile a ceiling construction plan; S2: Measuring and setting out: Use a level to calibrate the horizontal points, pop out the lower skin line of the secondary keel, and mark the fixed points of the hanger and the distance between the suspenders; S3: Installing the suspenders: Clean the installation area, select M8 expansion bolts or add an angle steel conversion layer according to the ceiling height, and control the distance between the hanging points ≤ 1200 mm; S4: Installing the keel: Install the main keel and the secondary keel. The main keel uses U60 with a spacing of 600 mm; the spacing of the secondary keel is 400 mm and is fixed on the main keel; S5: Installation of the integrated storage groove for the ceiling: Embedded electrical circuits are installed, the customized aluminum alloy groove body 1 is installed, and the ventilation and lighting adaptation structures are set up; S6: Installation of gypsum board: Double-layer 9.5MM paper-faced gypsum board is used and fixed to the keel with self-tapping screws. The long edge of the gypsum board is laid along the main keel, and the joints are treated with gypsum and putty; S7: Covering with fireproof light film: An inorganic mineral coating is applied to the gypsum board to enhance the lighting effect. A customized full-color gamut daylight simulation system is installed, the fireproof light film is fixed and its performance is detected; S8: Lighting detection: After the fireproof light film covering is completed, the lighting system is detected, and the brightness and color are adjusted according to the standards of DBJ15-65-2021 "Code for Acceptance of Construction Quality of Building Energy Efficiency and Green Building Projects in Guangdong Province".

[0027] The aluminum alloy groove body 1 is processed and manufactured in a standardized processing factory. Equipment points 5 are opened in the groove body according to the diameters and positions of the ends of equipment such as the lighting system, intelligent system, fire protection system, broadcasting system, and air conditioning system. Rectangles are cut in the groove at the ventilation position, and the spotlight rails 3 and movable louvers 2 are arranged. The leaf thickness of the movable louver 2 is 5mm, and the interval is 10mm. After the aluminum alloy groove body 1 is processed, the aluminum alloy groove body 1 is installed on both sides of the ceiling by using a scissor lift, and the ceiling keel is tightened with self-tapping screws. And a detachable aluminum alloy cover plate 4 is locally installed on the aluminum alloy groove body 1. Finally, a 3mm modeling seam 6 is reserved on the aluminum alloy cover plate 4. The detachable aluminum alloy cover plate 4 can not only meet the maintenance requirements but also prevent dust from entering the spotlight rails 3.

[0028] In the construction preparation step of S1, it also includes cleaning and tidying up the construction site to ensure the cleanliness and safety of the construction environment.

[0029] Among them, the cleaning standard can be to use a vacuum cleaner with a power ≥ 1500W to clean the floating dust on the top surface, and after sprinkling water on the ground to reduce dust, detect that the PM2.5 concentration ≤ 35 μg / m³; and set up a temporary fence with a height ≥ 1.2m and warning signs with a night-time reflective brightness ≥ 200 cd; In the measurement and setting-out step of S2, it also includes marking the positions of the main keel and the fixing points of the suspender on the lower skin line of the secondary keel of the suspended ceiling for the subsequent installation work.

[0030] Among them, the setting-out process uses a total station with an accuracy of ±2mm to project the axis of the main keel, and the center points are marked at intervals of 600mm; according to the load calculation, the suspender spacing ≤ 1200mm is determined, and φ8 galvanized steel suspenders with a tensile strength ≥ 520MPa are used.

[0031] In the step of installing the suspenders in S3, the installation method of the suspenders also includes appropriate adjustment according to the specific shape and size of the suspended ceiling to ensure the stability and reliability of the suspenders.

[0032] In the special-shaped ceiling, the fixed length of the traditional suspender causes installation difficulties, and the stress concentration at the node is likely to cause potential safety hazards. A segmented suspender can be adopted, connected by an M8 hot-dip galvanized steel sleeve with a shear strength ≥ 300 MPa. The single-segment length ≤ 1.8 m, and the total length can be extended to 6 m. It is equipped with an electric lifting device with a stroke of ± 300 mm and an accuracy of 1 mm to monitor the pre-tightening force of the suspender in real time. A rubber shock pad with a Shore hardness of 60 ± 5 and a damping ratio ≥ 0.2 is installed in the length cross-region to adapt to the irregular top surface with a curvature radius ≥ 500 mm.

[0033] In the S4 step of installing the keel, it also includes anti-corrosion treatment of the keel model to improve the stability of its service life.

[0034] The anti-corrosion process adopts phosphating and an epoxy coating with a film thickness ≥ 80 μm and a salt spray resistance test ≥ 500 h, a hot-dip galvanized layer thickness ≥ 75 μm, and a galvanized treatment with a zinc layer adhesion ≥ 15 N / mm². The construction environment humidity is controlled within 70°, and the temperature is 5 - 35 °C to avoid poor coating curing, so as to improve the corrosion resistance life of the keel and reduce the maintenance frequency.

[0035] In the S5 step of installing the ceiling integrated storage slot, it also includes setting sound insulation materials in the storage slot to improve the sound insulation effect of the ceiling.

[0036] The existing wire slot system has an air-borne sound loss ≤ 35 dB, which cannot meet the high sound insulation requirements in the "Standard for Building Sound Insulation Evaluation" GB / T 50121 - 2005. By adding polyester fiber sound-absorbing cotton with a density of 128 kg / m³ and a sound absorption coefficient of 0.95 at 125 Hz, where the filling thickness of the sound-absorbing cotton ≥ 50 mm, fixed at the edge with a U-shaped clip, the distance between the perforated plate and the keel ≤ 20 mm, and a perforated aluminum plate structure with a perforation rate of 30% and a thickness of 0.8 mm, the sound insulation amount in the 100 - 4000 Hz frequency band ≥ 45 dB, and the air-borne sound insulation amount is increased to 50 dB, meeting the hospital ward standard.

[0037] In the S6 step of installing the gypsum board, it also includes setting a shock pad between the gypsum board and the keel to improve the seismic performance of the ceiling.

[0038] The traditional gypsum board is directly fixed to the keel, and brittle failure is likely to occur under earthquake action. An EPDM rubber pad with a Shore hardness of 50 ± 5 and a thickness of 3 mm can be set at the four corners of each gypsum board. The flatness error of the gasket ≤ 1 mm. According to GB 50011 - 2010, a 0.3g acceleration seismic test is carried out, and there is no crack failure, so as to improve the seismic fortification intensity by 1 degree.

[0039] In the S7 step of covering the fireproof light film, it also includes setting a heat insulation layer between the fireproof light film and the gypsum board to improve the heat insulation effect of the ceiling. At the same time, after installation, the fireproof light film is protected to prevent it from being damaged or polluted.

[0040] For traditional ceilings without thermal insulation layers, the air-conditioning load in summer increases by 20% - 30%. When the surface of the light film is contaminated with oil stains, the light transmittance decreases by > 15%. By using aerogel felt with a thermal conductivity ≤ 0.015 W / (m·K) and a thickness of 20 mm, its edges are sealed with aluminum foil tape, and a hydrophobic nano-coating with a contact angle > 150° is sprayed on the surface of the fireproof light film, and a PE protective film with a thickness ≥ 30 μm is installed, which can save 15% - 25% of energy for air-conditioning in summer, keep the light transmittance of the light film ≥ 90% (GB / T 2490 - 2009), and extend the service life to 10 years.

[0041] Working principle: First, by comprehensively arranging the mechanical and electrical terminal equipment on the surface layer and carrying out in-depth design, determine the positions of expansion joints and groove joints. Subsequently, use tools such as level gauges to accurately measure and set out the lines, laying the foundation for the installation of the ceiling. Then, select a suitable installation method for the suspender according to the ceiling height, install the arched main keel and secondary keel to form a stable ceiling skeleton. Subsequently, arrange electrical wires and install customized ceiling integrated storage grooves to orderly store the ends of each system and keep the ceiling clean. Fix double-layer paper-faced gypsum boards on the keel, carry out plastering and joint treatment, apply inorganic mineral coatings to enhance the lighting effect, and install a customized full-color gamut daylight simulation system. Finally, cut the fireproof light film and install it on the ceiling, and carry out fixing and protection treatment. After the installation is completed, conduct inspections on the lighting system to ensure that the parameters meet the standards, and adjust the lighting brightness and color rendering to achieve diverse lighting effects, so as to meet the usage requirements in different scenarios.

[0042] The above is only the preferred embodiment of the present invention, and it is not a limitation to the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims

1. The installation and construction method of the intelligent light-control ceiling storage box cable trough integrated system is characterized by: The following steps are involved: S1: Construction preparation: Complete the comprehensive layout and in-depth design of the surface layer electromechanical terminal equipment, determine the location of expansion joints and groove joints, prepare construction machinery and tools, and prepare a ceiling construction plan; S2: Measurement and setting out: Use a level to calibrate the horizontal point, pop out the lower skin line of the secondary keel, and mark the hanger fixing point and the spacing between the hangers; S3: Install the suspension rod: clean the installation area, select M8 expansion bolts or add angle steel conversion layer according to the ceiling height, and control the spacing between suspension points to ≤1200mm; S4: Install the keel: Install the main keel and the auxiliary keel. The main keel adopts U60 with a spacing of 600mm; the auxiliary keel has a spacing of 400mm and is fixed on the main keel; S5: Installation of ceiling integrated storage trough: pre-buried electrical lines, installation of customized aluminum alloy trough body (1), and setting of ventilation and lighting adaptation structure; S6: Gypsum board installation: Use double-layer 9.5MM paper-faced gypsum board, fix it on the keel with self-tapping screws, lay the long edge of the gypsum board along the main keel, and use plaster and putty for joint treatment; S7: Fireproof film covering: Inorganic mineral paint is applied on the gypsum board to enhance the lighting effect, a customized full-color gamut daylight simulation system is installed, the fireproof film is fixed and the performance is tested; S8: Lighting inspection: After the fireproof film is covered, the lighting system is inspected and the brightness and color are adjusted according to relevant standards.

2. According to claim 1, the installation and construction method of the intelligent light-control ceiling storage box cable trough integrated system is characterized by: The S1 construction preparation step also includes cleaning and tidying up the construction site to ensure a clean and safe construction environment.

3. The installation and construction method of the intelligent light-control ceiling storage box cable trough integrated system according to claim 1 is characterized by: The S2 measurement and layout step also includes marking the position of the main keel and the position of the suspension rod fixing point on the lower skin line of the secondary keel of the suspended ceiling to facilitate subsequent installation work.

4. The installation and construction method of the intelligent light-control ceiling storage box cable trough integrated system according to claim 1 is characterized by: In the step S3 of installing the suspension rod, the installation method of the suspension rod also includes making appropriate adjustments according to the specific shape and size of the ceiling to ensure the stability and reliability of the suspension rod.

5. The installation and construction method of the intelligent light-control ceiling storage box cable trough integrated system according to claim 1 is characterized by: The S4 keel installation step also includes anti-corrosion treatment of the keel model to improve the stability of its service life.

6. The installation and construction method of the intelligent light-control ceiling storage box cable trough integrated system according to claim 1 is characterized by: The S5 ceiling integrated storage slot installation steps also include arranging sound insulation materials in the storage slot to improve the sound insulation effect of the ceiling.

7. The installation and construction method of the intelligent light-control ceiling storage box cable trough integrated system according to claim 1 is characterized by: The S6 gypsum board installation step also includes setting a shock-absorbing pad between the gypsum board and the keel to improve the seismic resistance of the ceiling.

8. The installation and construction method of the intelligent light-control ceiling storage box cable trough integrated system according to claim 1 is characterized by: The S7 fireproof film covering step also includes setting an insulation layer between the fireproof film and the gypsum board to improve the thermal insulation effect of the ceiling. At the same time, after the installation is completed, the fireproof film is protected to prevent it from being damaged or contaminated.

Images