Opposite spraying type spraying mechanism for cooling tower

Through the design of the spray spray mechanism, the existing cooling tower spray mechanism has solved the problem of large kinetic energy loss and insufficient spraying, achieving more efficient spraying effect and automated control, and simplifying the maintenance process.

CN120141166APending Publication Date: 2025-06-13JIANGSU GLOBAL LONGSHENG ENVIRONMENTAL TECH& DEV
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Patent Information

Application Number
CN202510629181.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-16
Publication Date
2025-06-13

AI Technical Summary

Technical Problem

The existing cooling tower spraying mechanism is designed at the upper end of the spray packing, resulting in large kinetic energy loss, insufficient spraying, and inability to fully cover the upper exhaust port, low automation control, and troublesome maintenance.

Method used

The spray spraying mechanism is adopted, including a transverse flow guide, an electrically controlled adjustment strut, a spray head and a sputtering cover. Through transverse and longitudinal dislocation design and electrically controlled adjustment, the diversity and automated control of spraying are achieved.

Benefits of technology

It reduces kinetic energy loss, improves spraying effect and coverage, realizes automatic adjustment of spraying effect according to air temperature, improves the level of automation control, and simplifies the maintenance process.

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Abstract

The invention relates to the technical field of cooling tower spraying, in particular to an opposite-spraying type spraying mechanism for a cooling tower, which comprises a cooling tower body, a spraying filler is fixedly mounted in the cooling tower body, and an opposite-spraying type spraying mechanism is fixedly assembled above the spraying filler in the cooling tower body. According to the opposite-spraying type spraying mechanism for the cooling tower, the design that the opposite-spraying type spraying mechanism is directly arranged at the spraying filler opening is adopted, spraying can be conducted on the interior and the opening position of the spraying filler, the spraying range does not need to be expanded through rotating spraying, and kinetic energy loss is reduced; the first spraying head and the second spraying head are arranged on the outer wall of one side of the transversely-arranged flow guide pipe, meanwhile, the first sputtering cover plate and the second sputtering cover plate are elastically assembled on the outer side of the transversely-arranged flow guide pipe, the overturning angle of the sputtering cover plates is controlled through the water pressure sprayed by the spraying heads, the purpose of spraying covering is achieved in a sputtering mode, and the spraying effect is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of cooling tower spraying, in particular to a counter-spraying mechanism for a cooling tower. Background Art

[0002] The water spraying system of the cooling tower is one of the important components. It cooperates with the spraying filling mechanism to undertake most of the cooling tasks in the cooling tower. The effect of the water spraying system directly affects the cooling efficiency of the cooling tower. The current spraying mechanism is mostly designed at the upper end of the spraying filling mechanism. The upper opening of the spraying filling mechanism is sprayed by rotating the spraying method, and then the upper opening and the air inside are cooled, resulting in a large amount of kinetic energy loss. At the same time, the spraying is not direct enough, and the upper exhaust port cannot be fully covered. Moreover, the spraying effect cannot be automatically controlled according to the air temperature. The degree of automation control is low, and it cannot be quickly stored and adjusted to change the spraying method. Later maintenance is also more troublesome. Summary of the invention

[0003] The technical problem to be solved by the present invention is: the current spraying mechanism is mostly designed at the upper end of the spraying filling mechanism, and spraying is carried out by rotation, which leads to a large amount of kinetic energy loss. The spraying is not direct enough and cannot fully cover the upper exhaust port. Moreover, the spraying effect cannot be automatically controlled according to the air temperature. The degree of automatic control is low, and it cannot be quickly stored and adjusted to change the spraying mode. Later maintenance is also more troublesome.

[0004] The technical solution adopted by the present invention to solve its technical problems is: a counter-spraying mechanism for a cooling tower, comprising a cooling tower body, a spray filler is fixedly installed inside the cooling tower body, a counter-spraying mechanism is fixedly installed inside the cooling tower body above the spray filler, a top guide mechanism is installed on the top surface of the cooling tower body, a bottom reflux assembly is fixedly installed at the lower end of the cooling tower body, a bottom reflux pump is fixedly installed on one side of the bottom reflux assembly, and a side-mounted guide pipe connected to the counter-spraying mechanism is installed on the side wall of the bottom reflux pump.

[0005] The opposite spraying mechanism includes a transverse guide pipe fixedly installed on both sides of the upper end opening of the spray filler, a side-mounted electrically controlled adjustment support rod for controlling the flipping of the transverse guide pipe, a first spray head installed on the outer wall of one side of the transverse guide pipe, a second spray head installed on the outer wall of the other side of the transverse guide pipe, a first sputtering cover plate elastically mounted on the outer wall of one side of the transverse guide pipe, and a second sputtering cover plate elastically mounted on the outer wall of the other side of the transverse guide pipe.

[0006] The first spray head and the second spray head are staggeredly arranged on both sides of the transverse flow guide pipe.

[0007] A top exhaust port is provided on the top surface inside the cooling tower body, and the top diversion mechanism is installed at the inlet position at the lower end of the top exhaust port through a fixed bracket.

[0008] The bottom return assembly includes a bottom water collection box fixed at the lower end of the cooling tower body, a top water inlet opened at the upper end of the bottom water collection box, and a metal filter screen fixed inside the top water inlet.

[0009] The first spray head and the second spray head are designed with a horizontal and vertical staggered arrangement.

[0010] A temperature sensing and control module is fixedly assembled on the outer side surfaces of the first sputtering cover plate and the second sputtering cover plate.

[0011] Lateral limiting blocks are provided on the side wall of the cooling tower body and are matched with the first sputtering cover plate and the second sputtering cover plate.

[0012] Condensation plates are installed on both the outer side surface and the lower end of the fixed bracket.

[0013] The bottom return pump is fixedly installed on the inner side wall of the bottom water collection box, and an electrically controlled rotary filter screen is movably sleeved outside the lateral inlet of the bottom return pump.

[0014] The beneficial effects of the present invention are as follows: (1) The opposed spray mechanism for a cooling tower of the present invention adopts a design directly arranged at the spray packing port, which can spray the inside and the opening position of the spray packing, without the need to rotate the spray to expand the spray range, reducing kinetic energy loss; (2) The first spray head and the second spray head are arranged on the outer side wall of the horizontal diversion pipe, and at the same time, the first sputtering cover plate and the second sputtering cover plate are elastically assembled on the outside thereof. The turning angle of the sputtering cover plate is controlled by the water pressure sprayed by the spray head, and the purpose of spray coverage is achieved by the sputtering method, improving the spray effect; (3) The first spray head, the second spray head, the first sputtering cover plate and the second sputtering cover plate are designed with a horizontal and staggered layout. By using the staggered turning of the first sputtering cover plate and the second sputtering cover plate to form a serpentine diversion channel, the reaction travel of air and spray water is increased, further enhancing the cooling effect; (4) Through the staggered layout, the spray range can also be expanded, making the spray more sufficient; (5) The opposed spray mechanism can be electrically controlled to turn outwards, so as to form an oblique spray on both sides of the upper opening of the spray packing, greatly expanding the spray range and making the spray method more diverse; (6) A bottom return pump is fixedly installed on one side inside the bottom return assembly, and an electrically controlled rotary filter screen is arranged at the water inlet of the bottom return pump, which can filter the return water while ensuring the flow stability of the water inlet. Description of the Drawings

[0015] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0016] Figure 1 It is a schematic structural diagram of the present invention.

[0017] Figure 2 It is a schematic diagram of the internal structure of the present invention.

[0018] Figure 3 It is a top view of the opposed jet spraying mechanism in the present invention.

[0019] Figure 4 It is a schematic structural diagram of the opposed jet spraying mechanism in the present invention in the spraying state.

[0020] Figure 5 It is a schematic structural diagram of the opposed jet spraying mechanism in the present invention in the closed state. Specific embodiments

[0021] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are all simplified schematic diagrams, only illustrating the basic structure of the present invention in a schematic manner, and therefore only showing the components related to the present invention.

[0022] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "connected" and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 An opposed jet spraying mechanism for a cooling tower as shown in and, including a cooling tower body 1, a spraying filler 2 is fixedly installed inside the cooling tower body 1, an opposed jet spraying mechanism 3 is fixedly assembled above the spraying filler 2 inside the cooling tower body 1, a top-mounted diversion mechanism 4 is installed on the inner top surface of the cooling tower body 1, a bottom-mounted reflux assembly 5 is fixedly assembled at the lower end of the cooling tower body 1, a bottom-mounted reflux pump 6 is fixedly installed on one side inside the bottom-mounted reflux assembly 5, and a side-mounted diversion pipe 7 communicating with the opposed jet spraying mechanism 3 is installed on the side wall of the bottom-mounted reflux pump 6.

[0024] Working principle: air is introduced from the bottom of the cooling tower body 1, then passes through the spray filler 2, and then the bottom reflux pump 6 is started, and the coolant inside the bottom reflux component 5 is filled into the inside of the opposite spray mechanism 3 through the side-mounted guide pipe 7, and the opposite spray mechanism 3 is used to spray the upper opening position of the spray filler 2, thereby improving the cooling effect, and the cooled air is upward and discharged to the outside of the cooling tower body 1 by the top guide mechanism 4.

[0025] In order to cooperate with the top spraying, the double-spray spray mechanism 3 includes a horizontal guide tube 31 fixedly installed on both sides of the upper end opening of the spray filler 2, a side-mounted electrically controlled adjustment support rod 32 for controlling the flipping of the horizontal guide tube 31, a first spray head 33 installed on the outer wall of one side of the horizontal guide tube 31, a second spray head 34 installed on the outer wall of the other side of the horizontal guide tube 31, a first sputtering cover plate 35 elastically mounted on the outer wall of one side of the horizontal guide tube 31, and a second sputtering cover plate 36 elastically mounted on the outer wall of the other side of the horizontal guide tube 31.

[0026] The transverse flow guide pipe 31 is movably assembled with the shaft pipes on both sides and the upper end discharge pipe of the side-mounted flow guide pipe 7, so that the connection state can be ensured and the flow guide pipe 31 can be turned over and adjusted.

[0027] The bottom-mounted reflux pump 6 injects liquid into the interior of the horizontal guide tube 31 through the side-mounted guide tube 7, and then uses the first spray head 33 to spray water outward to the inner wall of the first sputtering cover plate 35, controlling the first sputtering cover plate 35 to be squeezed and flipped upward, thereby forming a sputtering spray effect obliquely downward; similarly, the second spray head 34 sputters and sprays from the inside to the inner wall of the second sputtering cover plate 46.

[0028] In order to ensure the spraying range of the internal gap of the transverse flow guide tube 31 , the first spray head 33 and the second spray head 34 are staggeredly arranged on both sides of the transverse flow guide tube 31 .

[0029] In order to cooperate with the top exhaust, a top exhaust port 8 is opened on the top surface of the cooling tower body 1, and the top guide mechanism 4 is installed at the air inlet position at the lower end of the top exhaust port 8 through a fixing bracket 9.

[0030] In order to cooperate with the bottom liquid collection and filtration, the bottom reflux assembly 5 includes a bottom water collection box 10 fixed to the lower end of the cooling tower body 1, a top water inlet opened at the upper end of the bottom water collection box 10 and a metal filter 11 fixed inside the top water inlet.

[0031] In order to increase the spraying range, the first spray head 33 and the second spray head 34 are designed to be staggered in the horizontal and vertical directions.

[0032] The horizontal misalignment of the first spray head 33 and the second spray head 34 is to increase the spray range, while the vertical misalignment of the first spray head 33 and the second spray head 34 is used to control the flipping of the first sputtering cover plate 35 and the second sputtering cover plate 36 to different heights.

[0033] To cooperate with the temperature control adjustment, a temperature sensing control module 12 is fixedly assembled on the outer sides of the first sputtering cover plate 35 and the second sputtering cover plate 36.

[0034] The temperature sensing control module 12 monitors the temperatures on the outer sides of the first sputtering cover plate 35 and the second sputtering cover plate 36, and adjusts the flow rates of the first spray head 33 and the second spray head 34 according to the temperature levels, so as to achieve the purpose of intelligent temperature control.

[0035] The bottom-mounted reflux pump 6 and the side-mounted diversion pipe 7 adopt two sets of systems, one for supplying liquid to the first spray head 33 and the other for supplying liquid to the second spray head 34.

[0036] To prevent the first sputtering cover plate 35 and the second sputtering cover plate 36 from flipping too much, lateral limit blocks 13 that cooperate with the first sputtering cover plate 35 and the second sputtering cover plate 36 are provided on the side wall of the cooling tower body 1.

[0037] When the side-mounted electric control adjusting strut 32 controls the horizontal diversion pipe 31 to flip upward by contraction, at this time, the lateral limit block 13 is inserted into the inner gap of the horizontal diversion pipe 31 to limit the maximum flipping angle of the first sputtering cover plate 35 and the second sputtering cover plate 36, so as to prevent the sputtering range from being excessive due to excessive water pressure, thus affecting the spray effect and angle.

[0038] To improve the top condensation reflux, condensation plates 14 are installed on the outer side and the lower end of the fixing bracket 9.

[0039] When the relatively humid air is being pumped outwards, it will also be blocked by the condensation plate 14, retaining the moisture inside on the condensation plate 14, and then falling back into the bottom-mounted water collecting box 10 at the bottom, thereby improving the water resource recycling utilization rate.

[0040] To cooperate with the filtration of the water pumping port and prevent blockage, the bottom-mounted reflux pump 6 is fixedly installed on the inner side wall of the bottom-mounted water collecting box 10, and an electric control rotating filter net 15 is movably sleeved outside the lateral inlet of the bottom-mounted reflux pump 6.

[0041] The electric control rotating filter net 15 includes an annular guide rail fixed outside the lateral inlet of the bottom-mounted reflux pump 6, an external adjustment cover movably sleeved outside the annular guide rail, a cylindrical filter net fixed outside the external adjustment cover, and an embedded motor for adjusting the rotation of the external adjustment cover. The embedded motor is fixed on the outer side of the bottom-mounted reflux pump 6 and drives the external adjustment cover to rotate along the annular guide rail through the gear on the drive shaft.

[0042] Inspired by the above-described ideal embodiments of the present invention, through the above description, relevant staff can completely make various changes and modifications without departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A spray mechanism for a cooling tower, comprising a cooling tower body (1), characterized in that: A spray filler (2) is fixedly installed inside the cooling tower body (1); a counter-spraying spray mechanism (3) is fixedly installed above the spray filler (2) inside the cooling tower body (1); a top guide mechanism (4) is installed on the top surface of the cooling tower body (1); a bottom return assembly (5) is fixedly installed at the lower end of the cooling tower body (1); a bottom return pump (6) is fixedly installed on one side of the bottom return assembly (5); and a side-mounted guide pipe (7) connected to the counter-spraying spray mechanism (3) is installed on the side wall of the bottom return pump (6).

2. The cooling tower spray mechanism according to claim 1, characterized in that: The opposite spraying mechanism (3) comprises a transverse flow guide tube (31) fixedly mounted on both sides of the upper opening of the spray filler (2), a side-mounted electrically controlled adjustment support rod (32) for controlling the flipping of the transverse flow guide tube (31), a first spray head (33) mounted on the outer wall of one side of the transverse flow guide tube (31), a second spray head (34) mounted on the outer wall of the other side of the transverse flow guide tube (31), a first sputtering cover plate (35) elastically mounted on the outer wall of one side of the transverse flow guide tube (31), and a second sputtering cover plate (36) elastically mounted on the outer wall of the other side of the transverse flow guide tube (31).

3. The cooling tower spray mechanism according to claim 2, characterized in that: The first spray head (33) and the second spray head (34) are staggeredly arranged on both sides of the transverse flow guide pipe (31).

4. The cooling tower spray mechanism according to claim 1, characterized in that: A top exhaust port (8) is provided on the inner top surface of the cooling tower body (1), and the top flow guiding mechanism (4) is installed at the air inlet position at the lower end of the top exhaust port (8) via a fixing bracket (9).

5. The cooling tower spray mechanism according to claim 1, characterized in that: The bottom-mounted reflux assembly (5) comprises a bottom-mounted water collection box (10) fixed to the lower end of the cooling tower body (1), a top-mounted water inlet opened at the upper end of the bottom-mounted water collection box (10), and a metal filter screen (11) fixed inside the top-mounted water inlet.

6. The cooling tower spray mechanism according to claim 2, characterized in that: The first spray head (33) and the second spray head (34) are designed to be arranged in a transverse and longitudinal staggered manner.

7. The cooling tower spray mechanism according to claim 2, characterized in that: A temperature sensing control module (12) is fixedly mounted on the outer sides of the first sputtering cover plate (35) and the second sputtering cover plate (36).

8. The cooling tower spray mechanism according to claim 2, characterized in that: The side wall of the cooling tower body (1) is provided with a lateral limit block (13) which matches the first sputtering cover plate (35) and the second sputtering cover plate (36).

9. The cooling tower spray mechanism according to claim 4, characterized in that: Condensation plates (14) are installed on the outer side surface and the lower end of the fixing bracket (9).

10. The opposite spray type spray mechanism for a cooling tower according to claim 5, characterized in that: The bottom-mounted reflux pump (6) is fixedly mounted on the inner wall of the bottom-mounted water collecting box (10), and an electrically controlled rotating filter screen (15) is movably mounted on the outer side of the lateral inlet of the bottom-mounted reflux pump (6).

Citation Information

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