Fast-assembly type new energy cable

By designing quick-load new energy cables and using the combined structure of external threaded barrels and elastic metal sheets, the problems of easy damage and complex installation of cable connection ends in the prior art are solved, and the effect of stable connection and simplified installation is achieved.

CN120149879APending Publication Date: 2025-06-13SHENZHEN YONGJIAXING NEW ENERGY CO LTD
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Patent Information

Application Number
CN202510289266.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2025-06-13

AI Technical Summary

Technical Problem

When connecting existing new energy cables to connectors, they can easily cause damage to the cable connection end and require professional tools to connect and install, which is complicated and troublesome.

Method used

A quick-load new energy cable is designed, using an external threaded barrel, a first ring, an elastic metal sheet and an electrical connection mechanism. The rotation of the internal threaded barrel drives the second ring to move, and the multiple elastic metal sheets close to the middle to achieve stable and tightening of the cable connection end.

Benefits of technology

The stable connection and disassembly of cables and connectors is achieved, avoiding damage to the cable connection ends, and simplifying the installation process and reducing dependence on professional tools.

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Abstract

The invention discloses a fast-assembly new energy cable, and relates to the field of cables, the fast-assembly new energy cable comprises a joint main body, a cable main body and an external thread cylinder, one end of the external thread cylinder is fixedly connected with the joint main body, a first circular ring is slidably arranged in the external thread cylinder, and an elastic mechanism is arranged on the inner side of the external thread cylinder; the first circular ring is slidably arranged in the outer threaded cylinder through an elastic mechanism, a plurality of elastic metal sheets which are annularly and uniformly distributed are fixedly arranged at the left end of the first circular ring, an electric connecting mechanism is further arranged in the outer threaded cylinder, and the elastic metal sheets are electrically connected with the connector body through the electric connecting mechanism; a pressing rod is fixedly arranged at the left end of each elastic metal sheet, and the left ends of the multiple pressing rods stretch outwards. According to the invention, stable connection and disassembly of the cable main body and the joint main body are facilitated, and the connecting end of the cable main body is compressed from the periphery through the plurality of elastic metal sheets, so that damage to the connecting end of the cable is avoided, and convenience is provided for people to use.
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Description

Technical Field

[0001] The present invention relates to the field of cables, and particularly to a quick-installation new energy cable. Background Art

[0002] New energy has been a project attracting much attention in recent years. With the development of new energy, there has been a rapid development of new energy vehicles. High-voltage cables are required in new energy vehicles to connect motors and batteries or other devices.

[0003] Currently, when a new energy vehicle connects electrical devices such as a battery and a motor through a cable, generally the cable needs to be connected to a connector, and then electrically connected to the device through the connector. In the prior art, when the cable is connected to the connector, generally the connection end of the cable is inserted into the connector, and then fixed by tightening a screw. However, in the above method, when in use, the connection end of the cable is easily damaged after the screw is tightened, and professional tools are also required during the connection and installation process, making the connection and installation rather troublesome. Therefore, a quick-installation new energy cable is proposed. Summary of the Invention

[0004] In view of the above problems existing in the current new energy cables, the present invention is proposed.

[0005] Therefore, the object of the present invention is to provide a quick-installation new energy cable, which solves the problems in the prior art that when the cable is connected to the connector, generally the connection end of the cable is inserted into the connector, and then fixed by tightening a screw. However, in the above method, when in use, the connection end of the cable is easily damaged after the screw is tightened, and professional tools are also required during the connection and installation process, making the connection and installation rather troublesome.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A quick-install new energy cable, comprising a connector body, a cable body and an external threaded cylinder. One end of the external threaded cylinder is fixedly connected to the connector body. A first ring is slidably arranged inside the external threaded cylinder. An elastic mechanism is arranged inside the external threaded cylinder. The first ring is slidably arranged inside the external threaded cylinder through the elastic mechanism. A plurality of elastic metal sheets evenly distributed in a ring shape are fixedly arranged at the left end of the first ring. An electrical connection mechanism is also arranged inside the external threaded cylinder. The plurality of elastic metal sheets are electrically connected to the connector body through the electrical connection mechanism. A pressing rod is fixedly arranged at the left end of each elastic metal sheet. The left ends of the plurality of pressing rods open outwards. A second ring is also arranged inside the external threaded cylinder. The second ring is arranged on the left side of the first ring and sleeved outside the plurality of elastic metal sheets. An internal threaded cylinder is threadedly sleeved outside the external threaded cylinder. Two symmetrically distributed strip-shaped openings are formed in the circumferential side wall of the external threaded cylinder. Connecting rods are slidably arranged in the two strip-shaped openings respectively. Opposite ends of the two connecting rods are fixedly connected to the outer circumferential side wall of the second ring. A bearing is installed on the inner circumferential side wall of the internal threaded cylinder. Opposite ends of the two connecting rods are fixedly connected to the inner ring of the bearing. The wiring end of the cable body passes through the first ring and is located among the plurality of elastic metal sheets.

[0008] Preferably, the electrical connection mechanism includes an annular metal sheet, a strip-shaped metal sheet and an elastic metal telescopic rod. An annular cavity is formed inside the side wall of the first ring. The annular metal sheet is fixedly arranged in the annular cavity. A plurality of round holes are formed on the left side of the annular cavity. Metal rods are fixedly arranged in each of the round holes respectively. The left ends of the plurality of metal rods are fixedly connected to the plurality of elastic metal sheets respectively. The right ends of the plurality of metal rods are fixedly connected to the annular metal sheet. A round opening is formed on the outer circumferential side plate of the annular cavity. The elastic metal telescopic rod is arranged in the round opening. A strip-shaped groove is formed on the upper inner side wall of the external threaded cylinder. The strip-shaped metal sheet is fixedly arranged in the strip-shaped groove. One end of the elastic metal telescopic rod is fixedly connected to the annular metal sheet. The other end of the elastic metal telescopic rod abuts against the strip-shaped metal sheet and is slidably arranged. One end of the strip-shaped metal sheet is electrically connected to the connector body.

[0009] Preferably, an arc-shaped metal sheet is fixedly arranged inside each elastic metal sheet.

[0010] Preferably, a plurality of top blocks evenly distributed in a ring shape are fixedly arranged on the inner circumferential side wall of the second ring. The plurality of top blocks respectively abut against and are slidably arranged with the plurality of elastic metal sheets.

[0011] Preferably, the end of the top block close to the elastic metal sheet is round-headed.

[0012] Preferably, the elastic mechanism includes two sliders and two springs. The inner circular side wall of the external thread cylinder is provided with two symmetrically distributed chutes in the front and back. The two chutes are respectively located on the right side of the two strip-shaped openings. The two sliders are respectively slidably arranged in the two chutes. The two sliders are fixedly connected to the outer circular side wall of the first ring. The two springs are respectively arranged in the two chutes. The left ends of the two springs are respectively fixedly connected to the right ends of the two sliders. The right ends of the two springs are respectively fixedly connected to the right side walls of the two chutes.

[0013] Preferably, the outer circular side wall of the internal thread cylinder is provided with anti-slip threads.

[0014] In the above technical solution, the technical effects and advantages provided by the present invention are as follows:

[0015] 1. When the present invention is connected and installed, the connection end of the cable body is inserted into the external thread cylinder, passes through the first ring and is inserted between multiple elastic metal sheets. Then, the internal thread cylinder is rotated. Since the internal thread cylinder and the external thread cylinder are threadedly sleeved, rotating the internal thread cylinder can make the internal thread cylinder move to the left. The internal thread cylinder drives the second ring to move to the left through two connecting rods. The leftward movement of the second ring will squeeze multiple pressing rods, and the multiple pressing rods will drive multiple elastic metal sheets to close towards the middle, so as to tightly press the connection end of the cable body. As the second ring moves to the left, the multiple elastic metal sheets press the connection end of the cable body more firmly. When it is necessary to disassemble the cable body, directly rotate the internal thread cylinder in the reverse direction to drive the second ring to move to the right, and the multiple elastic metal sheets will reset and open, so that the connection end of the cable body can be pulled out. Through the above device, it is not only convenient to stably connect and disassemble the cable body and the joint body, but also the connection end of the cable body is tightly pressed from all around by multiple elastic metal sheets, avoiding damage to the connection end of the cable and facilitating people's use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings.

[0017] Figure 1 It is a schematic three-dimensional structure diagram of the whole of the present invention;

[0018] Figure 2 It is a schematic front sectional structure diagram of the present invention;

[0019] Figure 3 It is a schematic top sectional structure diagram of the present invention;

[0020] Figure 4Schematic three-dimensional structure diagram of the external thread cylinder of the present invention;

[0021] Figure 5 Schematic three-dimensional structure diagram of the elastic metal sheet, pressing rod and arc-shaped metal sheet of the present invention.

[0022] Explanation of reference numerals in the drawings:

[0023] 1. Joint body; 2. Cable body; 3. External thread cylinder; 4. First ring; 5. Elastic metal sheet; 6. Pressing rod; 7. Second ring; 8. Internal thread cylinder; 9. Connecting rod; 10. Ring-shaped metal sheet; 11. Strip-shaped metal sheet; 12. Elastic metal telescopic rod; 13. Metal rod; 14. Top block; 15. Slide block; 16. Spring; 17. Arc-shaped metal sheet. Specific embodiments

[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0025] The present invention provides a quick-installable new energy cable as shown in Figures 1-5 which includes a joint body 1, a cable body 2 and an external thread cylinder 3. One end of the external thread cylinder 3 is fixedly connected to the joint body 1. A first ring 4 is slidably arranged inside the external thread cylinder 3. An elastic mechanism is arranged inside the external thread cylinder 3. The first ring 4 is slidably arranged inside the external thread cylinder 3 through the elastic mechanism. A plurality of elastic metal sheets 5 evenly distributed in a ring shape are fixedly arranged at the left end of the first ring 4. An electrical connection mechanism is also arranged inside the external thread cylinder 3. The plurality of elastic metal sheets 5 are electrically connected to the joint body 1 through the electrical connection mechanism. A pressing rod 6 is fixedly arranged at the left end of each elastic metal sheet 5. The left ends of the plurality of pressing rods 6 open outwards. A second ring 7 is also arranged inside the external thread cylinder 3. The second ring 7 is arranged on the left side of the first ring 4 and sleeved outside the plurality of elastic metal sheets 5. An internal thread cylinder 8 is threadedly sleeved outside the external thread cylinder 3. Two strip-shaped openings symmetrically distributed front and back are formed in the circumferential side wall of the external thread cylinder 3. Connecting rods 9 are slidably arranged in both strip-shaped openings. Opposite ends of the two connecting rods 9 are fixedly connected to the outer circumferential side wall of the second ring 7. A bearing is installed on the inner circumferential side wall of the internal thread cylinder 8. Opposite ends of the two connecting rods 9 are fixedly connected to the inner ring of the bearing. The wiring end of the cable body 2 passes through the first ring 4 and is located among the plurality of elastic metal sheets 5.

[0026] As shown in Figure 2 and Figure 3As shown, the electrical connection mechanism includes an annular metal sheet 10, a strip-shaped metal sheet 11, and an elastic metal telescopic rod 12. An annular cavity is provided inside the side wall of the first ring 4. The annular metal sheet 10 is fixedly arranged in the annular cavity. A plurality of round holes are provided on the left side of the annular cavity. A metal rod 13 is fixedly arranged in each round hole. The left ends of the plurality of metal rods 13 are respectively fixedly connected to a plurality of elastic metal sheets 5, and the right ends of the plurality of metal rods 13 are fixedly connected to the annular metal sheet 10. A round opening is provided on the outer circular side plate of the annular cavity. The elastic metal telescopic rod 12 is arranged in the round opening. A strip-shaped groove is provided on the upper inner side wall of the external thread cylinder 3. The strip-shaped metal sheet 11 is fixedly arranged in the strip-shaped groove. One end of the elastic metal telescopic rod 12 is fixedly connected to the annular metal sheet 10, and the other end of the elastic metal telescopic rod 12 abuts against and is slidably arranged with the strip-shaped metal sheet 11. One end of the strip-shaped metal sheet 11 is electrically connected to the joint body 1, which can keep the plurality of elastic metal sheets 5 in electrical connection with the strip-shaped metal sheet 11, so that the plurality of elastic metal sheets 5 are electrically connected to the joint body 1. When the connection end of the cable body 2 is connected to the plurality of elastic metal sheets 5, the cable body 2 is electrically connected to the joint body 1.

[0027] As Figure 2 , Figure 3 and Figure 5 shown, an arc-shaped metal sheet 17 is fixedly arranged on the inner side of each elastic metal sheet 5, which can expand the contact area between the elastic metal sheet 5 and the connection end of the cable body 2 and improve the stability of pressing the connection end of the cable body 2.

[0028] As Figure 2 and Figure 3 shown, a plurality of top blocks 14 evenly distributed in a ring shape are fixedly arranged on the inner circular side wall of the second ring 7. The plurality of top blocks 14 respectively abut against and are slidably arranged with the plurality of elastic metal sheets 5. The end of the top block 14 close to the elastic metal sheet 5 is arranged in a round head shape, which is convenient for pressing the plurality of pressure rods 6.

[0029] As Figure 2 and Figure 3As shown, the elastic mechanism includes two sliders 15 and two springs 16. The inner circular side wall of the external thread cylinder 3 is provided with two symmetrically distributed chutes in the front and back. The two chutes are respectively located on the right side of the two strip-shaped openings. The two sliders 15 are respectively slidably arranged in the two chutes. The two sliders 15 are both fixedly connected to the outer circular side wall of the first ring 4. The two springs 16 are respectively arranged in the two chutes. The left ends of the two springs 16 are respectively fixedly connected to the right ends of the two sliders 15. The right ends of the two springs 16 are respectively fixedly connected to the right side walls of the two chutes. When the cable main body 2 is pulled by an external force, the cable main body 2 will drive the first ring 4 to slide to the right through a plurality of elastic metal sheets 5. Thus, the springs 16 and the sliders 15 can buffer the first ring 4 and reduce the damage caused by the cable main body 1 being pulled. And as the plurality of pressure rods move to the right due to the pulling, the plurality of elastic metal sheets 5 will press the connection end of the cable main body 2 more firmly to avoid falling off.

[0030] As Figure 1 shown, the outer circular side wall of the internal thread cylinder 8 is provided with anti-slip lines, which is convenient for people to rotate the internal thread cylinder 8.

[0031] When the present invention is connected and installed, the connection end of the cable main body 2 is inserted into the external thread cylinder 3, passes through the first ring 4 and is inserted between a plurality of elastic metal sheets 5. Then the internal thread cylinder 8 is rotated. Since the internal thread cylinder 8 and the external thread cylinder 3 are threadedly sleeved, rotating the internal thread cylinder 8 can make the internal thread cylinder 8 move to the left. The internal thread cylinder 8 drives the second ring 7 to move to the left through two connecting rods 9. The second ring 7 moving to the left will squeeze a plurality of pressure rods 6. The plurality of pressure rods 6 will drive a plurality of elastic metal sheets 5 to close together towards the middle, thereby pressing the connection end of the cable main body 2. As the second ring 7 moves to the left, the plurality of elastic metal sheets 5 press the connection end of the cable main body 2 more firmly. When it is necessary to disassemble the cable main body 2, directly rotate the internal thread cylinder 8 in the reverse direction to drive the second ring 7 to move to the right, and the plurality of elastic metal sheets 5 will reset and open, so that the connection end of the cable main body 2 can be pulled out. Through the above device, it is not only convenient to stably connect and disassemble the cable main body 2 and the joint main body 1, but also the connection end of the cable main body 2 is pressed from all around by a plurality of elastic metal sheets 5, avoiding damage to the connection end of the cable and being convenient for people to use.

[0032] Only some exemplary embodiments of the present invention have been described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present invention, the described embodiments can be modified in various different ways. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present invention.

Claims

1. A quick-install new energy cable, comprising a connector body (1), a cable body (2) and an externally threaded barrel (3), characterized in that: One end of the externally threaded barrel (3) is fixedly connected to the joint body (1); a first circular ring (4) is slidably arranged inside the externally threaded barrel (3); an elastic mechanism is arranged on the inner side of the externally threaded barrel (3); the first circular ring (4) is slidably arranged inside the externally threaded barrel (3) through the elastic mechanism; a plurality of elastic metal sheets (5) uniformly distributed in an annular shape are fixedly arranged on the left end of the first circular ring (4); an electrical connection mechanism is also arranged inside the externally threaded barrel (3); the plurality of elastic metal sheets (5) are electrically connected to the joint body (1) through the electrical connection mechanism; a pressure rod (6) is fixedly arranged on the left end of each of the elastic metal sheets (5); the left ends of the plurality of pressure rods (6) are opened outwardly; the inner side of the externally threaded barrel (3) is fixedly connected to the joint body (1); and the plurality of elastic metal sheets (5) are electrically connected to the joint body (1) through the electrical connection mechanism. The cable body (2) is also provided with a second circular ring (7), which is arranged on the left side of the first circular ring (4) and sleeved on the outside of the plurality of elastic metal sheets (5). The external thread of the externally threaded barrel (3) is sleeved with the internally threaded barrel (8). The circumferential side wall of the externally threaded barrel (3) is provided with two strip-shaped openings symmetrically distributed front and back. Connecting rods (9) are slidably arranged in the two strip-shaped openings. The opposite ends of the two connecting rods (9) are fixedly connected to the outer circular side wall of the second circular ring (7). The inner circular side wall of the internally threaded barrel (8) is provided with a bearing. The opposite ends of the two connecting rods (9) are fixedly connected to the inner ring of the bearing. The wiring terminal of the cable body (2) passes through the first circular ring (4) and is located in the plurality of elastic metal sheets (5).

2. A quick-install new energy cable according to claim 1, characterized in that: The electrical connection mechanism comprises an annular metal sheet (10), a strip metal sheet (11) and an elastic metal telescopic rod (12); an annular cavity is provided inside the side wall of the first circular ring (4); the annular metal sheet (10) is fixedly arranged in the annular cavity; a plurality of circular holes are provided on the left side of the annular cavity; a metal rod (13) is fixedly arranged in each of the circular holes; the left ends of the plurality of metal rods (13) are respectively fixedly connected to the plurality of elastic metal sheets (5); the right ends of the plurality of metal rods (13) are respectively fixedly connected to the annular metal sheet (10); ) are fixedly connected, the outer circular side plate of the annular cavity is provided with a circular opening, the elastic metal telescopic rod (12) is arranged in the circular opening, the upper inner wall of the externally threaded cylinder (3) is provided with a strip groove, the strip metal sheet (11) is fixedly arranged in the strip groove, one end of the elastic metal telescopic rod (12) is fixedly connected to the annular metal sheet (10), the other end of the elastic metal telescopic rod (12) is abutted against and slidably arranged with the strip metal sheet (11), and one end of the strip metal sheet (11) is electrically connected to the joint body (1).

3. The quick-install new energy cable according to claim 1, characterized in that: An arc-shaped metal sheet (17) is fixedly arranged on the inner side of each elastic metal sheet (5).

4. The quick-install new energy cable according to claim 1, characterized in that: A plurality of top blocks (14) evenly distributed in an annular shape are fixedly arranged on the inner circular side wall of the second circular ring (7), and the plurality of top blocks (14) are respectively abutted against and slidably arranged on the plurality of elastic metal sheets (5).

5. The quick-install new energy cable according to claim 1, characterized in that: The top block (14) is arranged in a round head shape at one end close to the elastic metal sheet (5).

6. The quick-install new energy cable according to claim 1, characterized in that: The elastic mechanism comprises two sliders (15) and two springs (16). The inner circular side wall of the externally threaded cylinder (3) is provided with two slide grooves which are symmetrically distributed front and back. The two slide grooves are respectively located on the right side of the two strip-shaped openings. The two sliders (15) are respectively slidably arranged in the two slide grooves. The two sliders (15) are both fixedly connected to the outer circular side wall of the first circular ring (4). The two springs (16) are respectively arranged in the two slide grooves. The left ends of the two springs (16) are respectively fixedly connected to the right ends of the two sliders (15), and the right ends of the two springs (16) are respectively fixedly connected to the right side walls of the two slide grooves.

7. The quick-install new energy cable according to claim 1, characterized in that: The outer circular side wall of the internally threaded cylinder (8) is provided with anti-slip grooves.