Laminating device and laminating method for amorphous motor iron core
By designing a stacking device for amorphous motor core, the amorphous alloy sheet is pressed by using plate bodies, positioning columns, fasteners and positioning members, the problems of low stacking coefficient and poor dimensional accuracy in the prior art are solved, and mass production of amorphous motor cores with high strength and dimensional consistency are achieved.
Patent Information
- Application Number
- CN202510332516.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-06-13
AI Technical Summary
The existing amorphous motor core has low stacking coefficient and poor dimensional accuracy, making it difficult to achieve mass production.
A stacking device for an amorphous motor core is designed, including a pair of plate bodies, multiple positioning columns, multiple fasteners and multiple positioning members. Through these components, the multi-layer amorphous alloy sheet is pressed to increase the stacking coefficient.
The strength and dimensional accuracy of the amorphous motor core are improved, the overlap coefficient and height consistency of mass-produced products are ensured, the tooth and yoke are curled, and the integrity of the core structure is protected.
Smart Images

Figure CN120150443A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of amorphous motors, and particularly to a stacking device and a stacking method for an amorphous motor core. Background Art
[0002] Amorphous alloy materials have characteristics such as low loss and high magnetic permeability, and have obvious advantages in aspects such as reducing iron loss and improving efficiency of motors. However, due to characteristics such as thin materials, high hardness, and no ductility, it is difficult to mass-produce amorphous motor cores. Currently, most amorphous motor cores are formed by stacking multiple layers of amorphous alloy sheets and then impregnating them into blocks, and then processing the amorphous alloy blocks by wire cutting to form amorphous motor cores. This processing method is not only cumbersome but also cannot be mass-produced. During the impregnation process, the glue layer is sometimes difficult to penetrate, which may cause non-conductivity during wire cutting, difficult to control the dimensional accuracy, and low stacking coefficient. Summary of the Invention
[0003] The present invention provides a stacking device and a stacking method for an amorphous motor core to solve the defects of low stacking coefficient and poor dimensional accuracy of amorphous motor cores in the prior art.
[0004] The present invention provides a stacking device for an amorphous motor core, including: a pair of plate bodies, a plurality of positioning columns, a plurality of fasteners, and a plurality of positioning members; the pair of plate bodies are arranged in parallel, the plurality of positioning columns are arranged between the pair of plate bodies, the fasteners penetrate through the plate bodies and are in threaded connection with the positioning columns, and a space between the pair of plate bodies is used for accommodating multiple layers of amorphous alloy sheets; each plate body is provided with a plurality of positioning holes, and the plurality of positioning holes are arranged in one-to-one correspondence with a plurality of first through holes on the amorphous alloy sheets, and each positioning member penetrates through the corresponding positioning hole and the first through hole.
[0005] According to the stacking device for an amorphous motor core provided by the present invention, the plurality of positioning holes include first positioning holes, and the first positioning holes are arranged at the center of the plate body; the plurality of positioning members include first positioning members, and the first positioning members penetrate through the first positioning holes.
[0006] According to the stacking device for an amorphous motor core provided by the present invention, the plurality of positioning holes further include a plurality of second positioning holes, and the plurality of second positioning holes are arranged in a circumferential ring shape along the plate body; the plurality of positioning members further include a plurality of second positioning members, and each second positioning member penetrates through one of the second positioning holes.
[0007] According to a lamination device for an amorphous motor iron core provided by the present invention, the plurality of positioning holes further include a plurality of third positioning holes, the plurality of third positioning holes are annularly arranged along the circumferential direction of the plate body, and the plurality of third positioning holes are located between the first positioning hole and the second positioning hole; the plurality of positioning members further include a plurality of third positioning members, and each third positioning member is inserted into one of the third positioning holes.
[0008] According to a lamination device for an amorphous motor iron core provided by the present invention, it further includes a pair of end plates, and the pair of end plates are used for laminating on the upper and lower surfaces of multiple layers of amorphous alloy sheets and fitting with one of the plate bodies.
[0009] According to a lamination device for an amorphous motor iron core provided by the present invention, the positioning column is a hollow structure, and the surface of the positioning column is provided with a plurality of second through holes penetrating the wall surface of the positioning column, and the second through holes are used for discharging glue.
[0010] According to a lamination device for an amorphous motor iron core provided by the present invention, the fasteners located below the amorphous alloy sheets are embedded in the plate body.
[0011] The present invention also provides a lamination method based on the above-mentioned lamination device for an amorphous motor iron core, including: connecting the plurality of positioning columns with one of the plate bodies, and inserting the first positioning member into the first positioning hole of the plate body; sleeving multiple layers of amorphous alloy sheets outside the first positioning member, and inserting the remaining positioning members through the multiple layers of amorphous alloy sheets into the corresponding positioning holes; placing another plate body on the multiple layers of amorphous alloy sheets, connecting the fasteners with the positioning columns, and tightening the fasteners so that the plate body located above the multiple layers of amorphous alloy sheets abuts against the positioning columns.
[0012] According to a lamination method for an amorphous motor iron core provided by the present invention, the step of inserting the remaining positioning members into the corresponding positioning holes includes: before sleeving the multiple layers of amorphous alloy sheets outside the first positioning member, inserting the second positioning member through the multiple layers of amorphous alloy sheets, and then sleeving the multiple layers of amorphous alloy sheets outside the first positioning member.
[0013] According to a lamination method for an amorphous motor iron core provided by the present invention, the step of inserting the remaining positioning members into the corresponding positioning holes further includes: after sleeving the multiple layers of amorphous alloy sheets outside the first positioning member, inserting the third positioning member through the amorphous alloy sheets into the third positioning hole of the plate body; taking out the second positioning member, passing another plate body through the first positioning member and the third positioning member and arranging it on the multiple layers of amorphous alloy sheets; connecting the fasteners with the positioning columns and pre-tightening, inserting the second positioning member into the second positioning hole, and locking the fasteners.
[0014] The lamination device for the amorphous motor iron core provided by the embodiment of the present invention can press multiple layers of amorphous alloy sheets by arranging a pair of plate bodies, multiple positioning columns and multiple fasteners, improving the lamination coefficient of the multiple layers of amorphous alloy sheets. The lamination coefficient of the output product is ≥92%, thereby improving the strength of the amorphous motor iron core. Moreover, it can ensure the consistency of the lamination coefficient and height of the amorphous motor iron cores produced in batches. At the same time, using this lamination device can also prevent warping of the teeth and yokes of the amorphous motor iron core during the production process, effectively protecting the integrity of the structure of the amorphous motor iron core. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0016] Figure 1 It is a schematic structural diagram of the lamination device for the amorphous motor iron core provided by the present invention.
[0017] Figure 2 It is one of the process diagrams of the lamination method for the amorphous motor iron core provided by the present invention.
[0018] Figure 3 It is the second process diagram of the lamination method for the amorphous motor iron core provided by the present invention.
[0019] Figure 4 It is the third process diagram of the lamination method for the amorphous motor iron core provided by the present invention.
[0020] Figure 5 It is the fourth process diagram of the lamination method for the amorphous motor iron core provided by the present invention.
[0021] Figure 6 It is the fifth process diagram of the lamination method for the amorphous motor iron core provided by the present invention.
[0022] Figure 7 It is the sixth process diagram of the lamination method for the amorphous motor iron core provided by the present invention.
[0023] Figure 8 It is the seventh process diagram of the lamination method for the amorphous motor iron core provided by the present invention.
[0024] Figure 9 It is the eighth process diagram of the lamination method for the amorphous motor iron core provided by the present invention.
[0025] Figure 10 It is the ninth process diagram of the lamination method for the amorphous motor iron core provided by the present invention.
[0026] Reference Signs: 10, plate body; 11, first positioning hole; 12, second positioning hole; 13, third positioning hole; 14, profiling convex block; 20, positioning post; 21, second through hole; 30, fastener; 40, first positioning member; 41, pull ring; 50, second positioning member; 60, third positioning member; 70, end plate; 100, amorphous alloy sheet. Detailed Embodiment
[0027] To make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions in the present invention will be clearly and completely described below with reference to the accompanying drawings in the present invention. Obviously, the described embodiments are some but not all of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present invention without making creative efforts fall within the protection scope of the present invention.
[0028] The following combines Figures 1 - 10 to describe the laminating device and laminating method of the amorphous motor iron core of the present invention.
[0029] As Figure 1 shown, in the embodiment of the present invention, the laminating device of the amorphous motor iron core includes: a pair of plate bodies 10, a plurality of positioning posts 20, a plurality of fasteners 30 and a plurality of positioning members. The pair of plate bodies 10 are arranged in parallel, and the plurality of positioning posts 20 are arranged between the pair of plate bodies 10. In this embodiment, each positioning post 20 is a hollow structure, and its inner wall is provided with internal threads. The number of positioning posts 20 is 4. Each fastener 30 penetrates the plate body 10 and is threadedly connected to the positioning post 20. At least one plate body 10 is provided with a third through hole, and the inner diameter of the third through hole is equal to the inner diameter of the positioning post 20. A plurality of layers of amorphous alloy sheets 100 are arranged between the pair of plate bodies 10. When the fastener 30 and the positioning post 20 are fastened, the pair of plate bodies 10 can press the plurality of layers of amorphous alloy sheets 100 tightly.
[0030] In this embodiment, the production method of the amorphous motor iron core is as follows: after stacking the stamped amorphous alloy sheets 100, the whole is impregnated with glue. The plate body 10 is a profiling plate body, and a plurality of positioning holes are provided on each plate body 10. The amorphous alloy sheet 100 is provided with a plurality of first through holes, and the plurality of positioning holes are arranged in one-to-one correspondence with the plurality of first through holes. In this embodiment, the arrangement of the plurality of positioning holes in one-to-one correspondence with the plurality of first through holes means that the shapes and positions of the positioning holes and the corresponding first through holes are the same. When arranging multiple layers of amorphous alloy sheets 100 on one plate body 10, the positioning member is used to position the amorphous alloy sheets 100 to prevent the position from shifting when multiple layers of amorphous alloy sheets 100 are stacked. After pressing multiple layers of amorphous alloy sheets 100 between a pair of plate bodies 10, the positioning member is taken out, and the pressed integral structure is put into an impregnation device for impregnation. By adopting the method of integral impregnation, the uniformity of the glue adhering to the surface of the amorphous alloy sheet can be improved, thereby ensuring the adhesive force of the glue. Compared with dot gluing, the bonding efficiency and the stability after bonding are greatly improved.
[0031] For the convenience of description, the plate body 10 located below the multiple layers of amorphous alloy sheets 100 is called the lower plate body, and the plate body 10 located above the multiple layers of amorphous alloy sheets 100 is called the upper plate body. In the embodiment of the present invention, optionally, the positioning column 20 can be fixedly connected to the lower plate body; optionally, grooves can also be provided on the surfaces of the upper plate body and the lower plate body, and both ends of the positioning column 20 are respectively embedded in the grooves. The shape of the groove can be polygonal. Correspondingly, the shape of the positioning column 20 matches the shape of the groove to prevent the positioning column 20 from rotating when the fastener 30 is connected to the positioning column 20, so as to avoid damaging the amorphous motor iron core. In this embodiment, the height of the positioning column 20 outside the two plate bodies 10 is the target height after stacking the multiple layers of amorphous alloy sheets, so that the heights of the amorphous motor iron cores produced in batches are consistent, ensuring the consistency of the height after stacking. Further, grooves can also be provided only on the surface of the lower plate body, and one end of the positioning column 20 is embedded in the groove to prevent the positioning column 20 from rotating when the fastener 30 is connected to the positioning column 20, and at the same time, it is convenient to disassemble the upper plate body, improving the efficiency during the continuous production of the amorphous motor iron core.
[0032] The stacking device of the amorphous motor iron core provided by the embodiment of the present invention can press multiple layers of amorphous alloy sheets by arranging a pair of plate bodies, a plurality of positioning columns and a plurality of fasteners, improving the stacking coefficient of the multiple layers of amorphous alloy sheets. The stacking coefficient of the output product is ≥92%, thereby improving the strength of the amorphous motor iron core; and it can ensure the consistency of the stacking coefficient and the height of the amorphous motor iron cores produced in batches; at the same time, using this stacking device can also prevent warping of the teeth and yokes of the amorphous motor iron core during the production process, effectively protecting the integrity of the structure of the amorphous motor iron core.
[0033] Further, in the embodiments of the present invention, on the surface where each plate body 10 is stacked with the amorphous alloy sheet 100, there are profiling bumps 14, and the shape of the profiling bumps 14 is the same as that of the amorphous alloy sheet 100. Multiple layers of amorphous alloy sheets 100 are stacked between a pair of profiling bumps 14. The advantages of setting the profiling bumps 14 are as follows: on the one hand, it can increase the strength of the plate body 10, facilitate the edge trimming and shaping of the outer contour during the assembly of the amorphous alloy sheet 100, and improve the dimensional accuracy of the product; on the other hand, it is convenient to spray a release agent on the part in contact with the amorphous alloy sheet 100 before production. After the amorphous alloy sheet 100 is impregnated and cured, it is easy to separate from the stacking device, avoiding the strong adhesion between the amorphous alloy sheet 100 and the stacking device and making it difficult to remove.
[0034] In the embodiments of the present invention, a fastener 30 penetrates through the upper plate body and is threadedly connected to one end of the positioning post 20, and another fastener 30 penetrates through the lower plate body and is threadedly connected to the other end of the positioning post 20. During installation, first connect the lower plate body with the positioning post 20. Since one end of the positioning post 20 has been threadedly locked with the fastener 30, when the fastener 30 is threadedly connected to the other end of the positioning post 20, the positioning post 20 will not rotate. On the one hand, it can prevent the amorphous alloy sheet from being damaged when the positioning post 20 rotates, and on the other hand, it can ensure that the upper plate body abuts against the positioning post 20 to stack multiple layers of amorphous alloy sheets 100 to the target height. Threadedly connecting both ends of the positioning post 20 with the fastener 30 facilitates the disassembly and replacement of the positioning post 20, so as to use a set of stacking device to achieve different stacking heights. Further, the third through hole on the lower plate body is a stepped hole, and the fastener 30 is embedded in the stepped hole and threadedly connected to the positioning post 20 to make the surface of the lower plate body flat. Optionally, the fastener 30 can be a bolt, and most of the rod body of the bolt is located inside the positioning post 20, and the remaining part of the rod body and the nut are located inside the stepped hole.
[0035] As Figure 2 shown, in the embodiments of the present invention, the multiple positioning holes include a first positioning hole 11, and the first positioning hole 11 is provided at the center of the plate body 10. The multiple positioning members include a first positioning member 40, and the first positioning member 40 passes through the first positioning hole 11.
[0036] Specifically, during actual operation, as Figure 2 shown, first connect the positioning post 20 with the lower plate body through the fastener 30, and multiple positioning posts 20 are located above the lower plate body. As Figure 3 shown, insert the first positioning member 40 into the first positioning hole 11 of the lower plate body, and sequentially sleeved multiple layers of amorphous alloy sheets 100 outside the first positioning member 40 to make the multiple layers of amorphous alloy sheets 100 coaxial.
[0037] As Figure 1As shown, the multiple positioning holes further include a plurality of second positioning holes 12, and the plurality of second positioning holes 12 are arranged in a circumferential ring along the periphery of the plate body 10. The multiple positioning members further include a plurality of second positioning members 50, and each second positioning member 50 is inserted into one of the second positioning holes 12.
[0038] Specifically, before sleeving the multi-layer amorphous alloy sheets 100 outside the first positioning member 40, as Figure 4 shown, the multi-layer amorphous alloy sheets 100 can be stacked first, and then the plurality of second positioning members 50 are respectively inserted into the first through holes correspondingly arranged on the amorphous alloy sheets 100, and the multi-layer amorphous alloy sheets are threaded through as a whole by the plurality of second positioning members 50. After that, as Figure 5 shown, the multi-layer amorphous alloy sheets are further sleeved outside the first positioning member 40, and the second positioning member 50 is inserted into the second positioning hole 12 of the lower plate body. At this time, not only can the coaxial setting of the multi-layer amorphous alloy sheets 100 be ensured, but also the relative positions between the multi-layer amorphous alloy sheets 100 will not deviate greatly. After that, the upper plate body is arranged on the multi-layer amorphous alloy sheets 100. At this time, the first positioning member 40 passes through the first positioning hole of the upper plate body, and the second positioning member 50 passes through the second positioning hole 12 of the upper plate body. The fastener 30 is threadedly connected to the positioning post 20 and tightened. After that, the first positioning member 40 and the second positioning member 50 are taken out, and the remaining overall structure is put into a dipping device for dipping.
[0039] Optionally, in the embodiment of the present invention, the second positioning holes 12 are arranged at the four corners of the plate body 10, so the number of the second positioning holes 12 is 4. The number of the second positioning members 50 can be 4, that is, one second positioning member 50 is inserted into each second positioning hole 12; the number of the second positioning members 50 can also be 2, and the second positioning members 50 are only inserted into the second positioning holes 12 in the diagonal direction of the plate body 10.
[0040] Further, the shape of the second positioning member 50 can be a smooth shaft. At this time, when installing the upper plate body, it is not necessary to draw out the second positioning member 50 from the second positioning hole 12, and the second positioning hole 12 on the upper plate body can be directly passed through the second positioning member 50; when the shape of the second positioning member 50 is a stepped shaft, that is, the second positioning member 50 includes two rod bodies with different diameters, and the rod body with a smaller diameter is inserted into the multi-layer amorphous alloy sheets 100. At this time, the upper pressing plate cannot pass through the stepped shaft. Then, when installing the upper plate body, the second positioning member 50 can be drawn out first, and after the upper plate body is placed on the multi-layer amorphous alloy sheets 100 and the fastener 30 is pre-tightened, the second positioning member 50 is inserted into the second positioning hole 12 and the first through hole of the multi-layer amorphous alloy sheets 100 to prevent the multi-layer amorphous alloy sheets 100 from shifting when the fastener 30 is tightened. Further, setting the second positioning member 50 as a stepped shaft is beneficial to drawing out the second positioning member 50 from the second positioning hole 12.
[0041] As shown Figure 1 in the figure, the plurality of positioning holes further include a plurality of third positioning holes 13, the plurality of third positioning holes 13 are arranged in a circumferential ring along the circumference of the plate body 10, and the plurality of third positioning holes 13 are located between the first positioning hole and the second positioning hole 12. In this embodiment, the third positioning hole 13 is a trapezoidal hole. The plurality of positioning members further include a plurality of third positioning members 60, and each third positioning member 60 is inserted into one of the third positioning holes 13. In this embodiment, the number of the third positioning members 60 may be equal to the number of the third positioning holes 13, or the number of the third positioning members 60 may be less than the number of the third positioning holes 13, that is, the third positioning members 60 are only inserted into some of the third positioning holes 13. The shape of the third positioning member 60 matches the shape of the third positioning hole 13.
[0042] In actual use, after the multi-layer amorphous alloy sheets 100 are sleeved outside the first positioning member 40, as Figure 6 shown in the figure, the third positioning members 60 are inserted into the first through holes corresponding to the third positioning holes 13 on the amorphous alloy sheets 100 and the third positioning holes 13 of the lower plate body. After that, as Figure 7 shown in the figure, the upper plate body is then arranged on the multi-layer amorphous alloy sheets 100, and the third positioning members 60 pass through the third positioning holes 13 of the upper plate body.
[0043] As Figure 4 shown in the figure, the stacking device of the amorphous motor core further includes a pair of end plates 70, and the pair of end plates 70 are respectively stacked on the upper and lower surfaces of the multi-layer amorphous alloy sheets 100 and are attached to the profiling bumps 14 of the plate body 10. During installation, the two end plates 70 are first arranged on both sides of the multi-layer amorphous alloy sheets 100, and then the multi-layer amorphous alloy sheets 100 are connected into a whole by using the second positioning members 50. In this embodiment, the shape of the end plate 70 matches the shape of the amorphous alloy sheet 100, and the dimensions of the grooves and holes on the end plate 70 may be equal to or slightly larger than the dimensions of the grooves and holes on the amorphous alloy sheet 100, such as between 0 mm and 1 mm; the outer contour dimensions of the end plate 70 may be equal to or slightly smaller than the dimensions of the amorphous alloy sheet 100, such as between 0 mm and 1 mm. When the profiling bumps 14 are provided on the pair of plate bodies 10 and the pair of end plates 70 are provided between the pair of plate bodies 10, the sum of the target height after the multi-layer amorphous alloy sheets 100 are stacked, the thickness of the pair of end plates 70, and the thickness of the pair of profiling bumps 14 is the length of the positioning column 20 located between the pair of plate bodies 10.
[0044] As Figure 1 shown in the figure, in the embodiment of the present invention, the stacking device of the amorphous motor core further includes a pull ring 41, the pull ring 41 is connected to the first positioning member 40, and when the pull ring 41 is pulled, the first positioning member 40 can be withdrawn from the first positioning holes of the lower plate body and the upper plate body.
[0045] like Figure 1 As shown, in an embodiment of the present invention, the positioning column 20 is a hollow structure, and a plurality of second through holes 21 penetrating the wall of the positioning column 20 are provided on the surface of the positioning column 20, and the second through holes 21 are used to discharge the glue in the positioning column 20 after dipping.
[0046] The present invention also provides a lamination method for an amorphous motor core, which specifically comprises the following steps: Step 101: Connect multiple positioning columns 20 to a plate body 10, and insert the first positioning member 40 into the first positioning hole of the plate body 10; Step 102: Sleeve the multi-layer amorphous alloy sheet outside the first positioning member 40, and insert the remaining positioning members into the corresponding positioning holes; Step 103: Place another plate body 10 on the multi-layer amorphous alloy sheet 100, connect the fastener 30 with the positioning column 20, and tighten the fastener 30 so that the plate body 10 located above the multi-layer amorphous alloy sheet 100 abuts against the positioning column 20.
[0047] Specifically, if Figure 2 As shown, the positioning posts 20 are first connected to the lower plate body by fasteners 30, and a plurality of positioning posts 20 are located above the lower plate body. Figure 3 As shown, the first positioning member 40 is inserted into the first positioning hole of the lower plate body, and the multi-layer amorphous alloy sheet 100 is sequentially sleeved outside the first positioning member 40 so that the multi-layer amorphous alloy sheet 100 is arranged coaxially. The remaining positioning members are inserted into the corresponding positioning holes through the amorphous alloy sheet 100 to avoid positional displacement between the multi-layer amorphous alloy sheets 100. The upper plate body is placed on the multi-layer amorphous alloy sheet 100, and the positioning member penetrates the multi-layer amorphous alloy sheet 100. At this time, the height of the multi-layer amorphous alloy sheet 100 is greater than the height of the positioning column 20. The fastener 30 and the positioning column 20 are tightened until the upper plate body abuts against the positioning column 20. At this time, the height of the multi-layer amorphous alloy sheet 100 is the target height. After tightening, take out all the positioning members, and put the stacking device into the dipping device for dipping, so that the multi-layer amorphous alloy sheet 100 is evenly bonded.
[0048] The stacking method of the amorphous motor core provided in the embodiment of the present invention can stack multiple layers of amorphous alloy sheets to a target height, thereby improving the stacking coefficient of the multiple layers of amorphous alloy sheets, ensuring the consistency of the stacking coefficient and height of the mass-produced amorphous motor cores, and improving the strength of the amorphous motor cores.
[0049] like Figure 4 As shown, in an embodiment of the present invention, the step of inserting the remaining positioning members into the corresponding positioning holes includes: before the multi-layer amorphous alloy sheet 100 is sleeved on the first positioning member 40, the second positioning member 50 is inserted into the multi-layer amorphous alloy sheet 100 to form the multi-layer amorphous alloy sheet 100 as a whole, and then, as shown in FIG. Figure 5As shown, the multi-layer amorphous alloy sheets 100 are then sleeved outside the first positioning member 40.
[0050] Before passing the second positioning member 50 through the multi-layer amorphous alloy sheets 100, a pair of end plates 70 are respectively placed on both sides of the multi-layer amorphous alloy sheets 100. Then, the second positioning member 50 is passed through the end plates 70 and the multi-layer amorphous alloy sheets 100 so that the end plates 70 and the multi-layer amorphous alloy sheets 100 form an integral body.
[0051] In the embodiment of the present invention, the step of inserting the remaining positioning members into the corresponding positioning holes further includes: as Figure 6 shown, after sleeving the multi-layer amorphous alloy sheets 100 outside the first positioning member 40, the third positioning member 60 is passed through the amorphous alloy sheets 100 and inserted into the third positioning hole 13 of the lower plate body. In this embodiment, since the second positioning member 50 is a stepped shaft, the diameter of the end with the larger diameter of the stepped shaft exceeds the diameter of the first through hole corresponding to the second positioning hole 12 on the upper plate body. Therefore, when installing the upper plate body, the second positioning member 50 is first pulled out. As Figure 7 shown, the upper plate body is passed through the first positioning member 40 and the third positioning member 60 and placed on the end plate 70. At this time, the height of the multi-layer amorphous alloy sheets 100 is greater than the height of the positioning posts 20. The fasteners 30 are screwed into the positioning posts 20 for pre-tightening. Then, as Figure 8 shown, the second positioning member 50 is inserted into the second positioning holes 12 of the upper plate body and the lower plate body so that the positions of the multi-layer amorphous alloy sheets 100 are accurately aligned and will not shift. Then, the fasteners 30 are tightened so that the upper plate body abuts against the positioning posts 20. At this time, the stacking height of the multi-layer amorphous alloy sheets 100 reaches the target height. Then, as Figure 9 and Figure 10 shown, the first positioning member 40, the second positioning member 50, and the third positioning member 60 are pulled out, and the stacked and fastened device is placed in an impregnating device for impregnation so that the multi-layer amorphous alloy sheets 100 are uniformly bonded.
[0052] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A lamination device for an amorphous motor core, characterized in that: include: A pair of plates, a plurality of positioning posts, a plurality of fasteners and a plurality of positioning members; A pair of the plates are arranged in parallel, a plurality of the positioning posts are arranged between the pair of the plates, the fasteners penetrate the plates and are threadedly connected to the positioning posts, and the pair of the plates are used to accommodate multiple layers of the amorphous alloy sheets; Each of the plates is provided with a plurality of positioning holes, and the plurality of positioning holes are arranged in one-to-one correspondence with the plurality of first through holes on the amorphous alloy sheet, and each of the positioning members is passed through the corresponding positioning hole and the first through hole.
2. The lamination device for an amorphous motor core according to claim 1, characterized in that: The plurality of positioning holes include a first positioning hole, and the first positioning hole is arranged at the center of the plate body; The plurality of positioning members include a first positioning member, and the first positioning member is inserted into the first positioning hole.
3. The lamination device for an amorphous motor core according to claim 2, characterized in that: The plurality of positioning holes further include a plurality of second positioning holes, and the plurality of second positioning holes are arranged in an annular manner along the circumference of the plate body; The plurality of positioning members further include a plurality of second positioning members, and each of the second positioning members is inserted into one of the second positioning holes.
4. The lamination device for an amorphous motor core according to claim 3, characterized in that: The plurality of positioning holes further include a plurality of third positioning holes, the plurality of third positioning holes are arranged in a ring shape along the circumference of the plate body, and the plurality of third positioning holes are located between the first positioning holes and the second positioning holes; The plurality of positioning members further include a plurality of third positioning members, and each of the third positioning members is inserted into one of the third positioning holes.
5. The lamination device for an amorphous motor core according to claim 1, characterized in that: It also includes a pair of end plates, which are used to be stacked on the upper and lower surfaces of the multi-layer amorphous alloy sheets and bonded to one of the plate bodies.
6. The lamination device for an amorphous motor core according to claim 1, characterized in that: The positioning column is a hollow structure, and a plurality of second through holes penetrating the wall of the positioning column are provided on the surface of the positioning column, and the second through holes are used to discharge glue.
7. The lamination device for an amorphous motor core according to claim 1, characterized in that: The fastener located below the amorphous alloy sheet is embedded in the plate body.
8. A laminating method based on the laminating device of the amorphous motor core according to claim 4, characterized in that: include: Connecting a plurality of the positioning posts to one of the plates, and inserting the first positioning member into the first positioning hole of the plate; The multi-layer amorphous alloy sheet is sleeved outside the first positioning piece, and the remaining positioning pieces are inserted through the multi-layer amorphous alloy sheet into the corresponding positioning holes; Another plate is placed on the multi-layer amorphous alloy sheet, the fastener is connected to the positioning column, and the fastener is tightened to make the plate above the multi-layer amorphous alloy sheet abut against the positioning column.
9. The lamination method according to claim 8, characterized in that: The step of inserting the remaining positioning members into the corresponding positioning holes includes: Before the multi-layer amorphous alloy sheet is sleeved outside the first positioning member, the second positioning member is inserted into the multi-layer amorphous alloy sheet, and then the multi-layer amorphous alloy sheet is sleeved outside the first positioning member.
10. The lamination method according to claim 9, characterized in that: The step of inserting the remaining positioning members into the corresponding positioning holes also includes: After the multi-layer amorphous alloy sheet is sleeved outside the first positioning member, the third positioning member is inserted into the third positioning hole of the plate body through the amorphous alloy sheet; The second positioning member is removed, and another plate is placed on the multi-layer amorphous alloy sheet through the first positioning member and the third positioning member; The fastener is connected to the positioning column and pre-tightened, the second positioning member is inserted into the second positioning hole, and the fastener is locked.
Citation Information
Cited By
Vibration press-fitting equipment for preparing amorphous motor iron core
CN121193018A