Automatic bean cake production equipment and production method thereof
By designing a bean cake production equipment containing a rotating feed plate and a curved scraper, the problems of excessive baking and difficult collection of bean cakes in existing equipment are solved, and the effect of efficient baking and automated collection is achieved.
Patent Information
- Application Number
- CN202510525414.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-25
- Publication Date
- 2025-06-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing automated bean cake production equipment has overbaked and difficult to collect the bean cakes as a whole due to the round structure of the baking tray, which reduces the product quality and automated production effect.
A bean cake production equipment is designed, including a main unit, a feeding collection unit and a padding loading unit. By using the combination of rotating feed plates and arc-shaped scrapers, the uniform baking and rapid discharge of bean cakes are achieved; at the same time, the structure of elastic sleeve rods, limit rail rods and packaging bag sleeve rods is used to achieve rapid collection and automated processing of bean cakes.
It effectively prevents excessive baking of bean cakes and improves product quality; at the same time, it improves the automatic production effect of the equipment and simplifies the collection and processing of bean cakes.
Smart Images

Figure CN120154027A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of the structure of bean cake production equipment, and in particular, to an automated bean cake production equipment and its production method. Background Art
[0002] Small bean cakes are made from high-quality mung beans with plump, uniform, and shiny grains. First, the selected mung beans are crushed into bean dices with a stone mill, and the powder is removed with a sieve. The bean dices are soaked in water for several hours to remove the mung bean husks, and then ground into a paste with a small stone mill. A special tool is used to drop the mung bean paste onto a flat pan at a suitable temperature. After heating, the diameter is about 1.5 cm, with uniform thickness and light yellow color. The general production process of street vendors is as follows: a stove modified from a large oil barrel, with a slightly convex flat pan inverted on it, and a special funnel with at least 5 nozzles. The master uses extremely skilled techniques. First, smear the surface of the pan with an oil-soaked cloth or the like, and then drop the pan surface full of soy milk made from materials such as mung beans, cowpeas, or peas in turn. Then, use a spatula to pick it up and let it cool.
[0003] In the existing automated bean cake production equipment, after the bean cakes are baked and shoveled, due to the overall circular structure of the baking tray, the baked bean cakes always remain on the surface of the baking tray. When the retention time is too long, the bean cakes are easily over-baked, resulting in a reduction in product quality. At the same time, after the bean cakes remain on the baking tray, since the feeding device keeps feeding and dripping raw materials, the accumulated bean cakes become more and more, and the accumulated bean cakes can quickly fall to the outer edge of the baking tray, making it difficult to collect them as a whole, resulting in a certain reduction in the automated production effect of the equipment. Summary of the Invention
[0004] The purpose of this part is to outline some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Simplifications or omissions may be made in this part, as well as in the abstract and title of the present application, to avoid obscuring the purpose of this part, the abstract, and the title, but such simplifications or omissions cannot be used to limit the scope of the present invention.
[0005] In view of the problems existing in the above-mentioned existing automated bean cake production equipment and its production method, the present invention is proposed.
[0006] Therefore, the purpose of the present invention is to provide an automated bean cake production equipment and its production method, which are suitable for solving the problem of a large amount of bean cakes accumulating on the surface of the baking tray.
[0007] To solve the above technical problems, the present invention provides the following technical solutions: A bean cake production equipment device, the bean cake production method uses a bean cake production equipment, and the bean cake production equipment includes:
[0008] The main body unit includes a bottom plate and a protective frame fixedly connected to the upper surface of the bottom plate. One side of the protective frame is fixedly connected with a first hinge, and one side of the first hinge is fixedly connected with a first frame door. Both sides of the protective frame are fixedly connected with support arc plates, and a machine base is fixedly connected to the side of the protective frame close to the first frame door;
[0009] The injection and collection unit includes a fixed rod fixedly connected to the upper surface of the protective frame and a limit groove opened on one side of the support arc plate. A feed box is inserted into the limit groove. A driving motor is fixedly connected to the upper surface of the bottom plate. One end of the output shaft of the driving motor is fixedly connected with a rotating shaft. A material receiving plate is fixedly connected to the upper surface of the rotating shaft. A socket rod is sleeved on the outer surface of the rotating shaft, and a moving rod is fixedly connected to the side of the socket rod close to the first frame door;
[0010] The surface pulp feeding unit includes a first support heat insulation plate fixedly connected to the upper surface of the bottom plate and a sliding groove opened on the upper surface of the bottom plate. A second sliding rod is slidably connected to the inner surface of the sliding groove. A surface pulp frame is fixedly connected to the upper surface of the second sliding rod. A material placing bin is arranged in the surface pulp frame. A pulling handle is fixedly connected to one side of the surface pulp frame.
[0011] As a preferred scheme of the soybean cake production equipment device of the present invention, wherein: a first sliding groove is opened on the upper surface of the bottom plate, a guide rail rod is fixedly connected in the first sliding groove, a first sliding rod is slidably connected to the outer surface of the guide rail rod, a second hinge is fixedly connected to the side of the protective frame away from the first frame door, and a second frame door is fixedly connected to one side of the second hinge.
[0012] As a preferred scheme of the soybean cake production equipment device of the present invention, wherein: a limit material plate is inserted and connected in the feed box, a box cover is fixedly connected to the upper surface of the limit material plate, a feed frame is fixedly connected to the upper surface of the feed box, a feed inlet groove is opened on the side of the limit material plate close to the feed frame, an electric control blanking pipe is fixedly connected to the lower surface of the feed box, a box cover is fixedly connected to the upper surface of the limit material plate, an installation rod is fixedly connected to the side of the fixed rod close to the material receiving plate, and an arc-shaped scraping plate is fixedly connected to the lower surface of the installation rod. The lower surface of the arc-shaped scraping plate is slidably connected to the upper surface of the material receiving plate.
[0013] As a preferred scheme of the soybean cake production equipment device of the present invention, wherein: an insertion groove is opened in the first support heat insulation plate, a pipeline expansion and contraction box is inserted and connected in the insertion groove, a pulp extraction pipe is fixedly connected to one side of the pipeline expansion and contraction box, one end of the pulp extraction pipe is fixedly connected to one end of a guiding pipe, the pipeline expansion and contraction box is connected to the first support heat insulation plate through a clamping plate, an arc-shaped heat insulation plate is fixedly connected in the protective frame, and a first support heat insulation plate and a second support heat insulation plate are respectively fixedly connected to the lower surface of the arc-shaped heat insulation plate.
[0014] As a preferred embodiment of the soybean cake production equipment device of the present invention, the following is provided: a blocking block is fixedly connected to the lower surface of the mounting rod, a limiting ring is fixedly connected to the upper surface of the material receiving plate, a fixing block is rotatably connected within the limiting ring, the fixing block is fixedly connected to a mounting rod on one side close to the fixing rod, a fixing groove is formed within the material receiving plate, a pump base is fixedly connected to one side of the supporting arc plate away from the protective frame, a material pump is fixedly connected to one side of the pump base, and a U-shaped discharge pipe and a guiding pipe are respectively fixedly connected to both sides of the material pump.
[0015] As a preferred embodiment of the soybean cake production equipment device of the present invention, the following is provided: an arc-shaped bracket is fixedly connected to the lower surface of the material receiving plate, one side of the arc-shaped bracket is slidably connected to the upper surface of the triangular ring rod, a load-bearing cross bar is fixedly connected to the lower surface of the triangular ring rod, a fixing support plate is fixedly connected to the upper surface of the load-bearing cross bar, a pipe support plate is fixedly connected to one side of the fixing support plate, a threaded heating pipe is fixedly connected within the pipe support plate, a support rod is fixedly connected to the lower surface of the socket rod, one end of the support rod away from the socket rod is fixedly connected to the upper surface of the drive motor, a T-shaped block is slidably connected within the moving rod, and an L-shaped rod is fixedly connected to one side of the T-shaped block away from the socket rod.
[0016] As a preferred embodiment of the soybean cake production equipment device of the present invention, the following is provided: a third sliding groove is formed on one side of the moving rod, the outer surface of the L-shaped rod is slidably connected within the third sliding groove, threaded grooves are formed within the L-shaped rod and the T-shaped block, a lead screw is arranged within the threaded grooves, one end of the lead screw away from the socket rod is fixedly connected to one end of the output shaft of the adjustment motor, the outer surface of the adjustment motor is fixedly connected to one side of the machine base, a carrying block is fixedly connected to one side of the L-shaped rod close to the T-shaped block, a transmission rod is fixedly connected to one side of the carrying block, and a containing frame is snap-connected to one side of the transmission rod, and a collection bag is placed within the containing frame.
[0017] As a preferred embodiment of the soybean cake production equipment device of the present invention, the following is provided: an elastic sleeve rod is fixedly connected to one side of the L-shaped rod, a bag edge groove is formed within the elastic sleeve rod, a pressing block is inserted within the bag edge groove, a telescopic rod is fixedly connected to the upper surface of the elastic sleeve rod, a pressing block is fixedly connected to the lower surface of one side of the telescopic rod, a fourth sliding groove is formed within the elastic sleeve rod, a limiting rail rod is fixedly connected to the lower surface of the socket rod, the structure of the limiting rail rod is L-shaped, the outer surface of the limiting rail rod is slidably connected to the inner surface of the fourth sliding groove, a spring is fixedly connected within the limiting rail rod, and one end of the spring is fixedly connected to a packaging bag sleeve rod, and the shape of the packaging bag sleeve rod is U-shaped.
[0018] As a preferred embodiment of the bean cake production equipment device of the present invention, wherein: an electric push rod and a telescopic tube are arranged inside the pipeline telescopic box, so that the electric push rod can drive the telescopic tube into the slurry. The elastic sleeve rod, the limit rail rod and the packaging bag sleeve rod together form a rectangular structure. A discharge groove is formed in the material receiving plate, and the position where the discharge groove is located is in the same vertical plane as the position where the elastic sleeve rod, the limit rail rod and the packaging bag sleeve rod form a rectangular structure.
[0019] A bean cake production method, which is applicable to any of the above bean cake production equipment, and the bean cake production method includes the following steps:
[0020] Step 1: Place an appropriate amount of slurry raw materials in the slurry frame for standby;
[0021] Step 2: Turn on the drive motor and other related equipment to make the equipment enter the working state;
[0022] Step 3: Uniformly drip the slurry in the slurry frame onto the rotating material receiving plate through the pipeline telescopic box;
[0023] Step 4: The material receiving plate receives the slurry during rotation and bakes it;
[0024] Step 5: When the bean cake baking is completed, discharge it from the material receiving plate through the discharge groove;
[0025] Step 6: The discharged bean cake is collected by the collection bag below;
[0026] Step 7: After the production is completed, turn off the power of the equipment and perform necessary cleaning and maintenance work on the equipment for the next use.
[0027] Advantages of the present invention:
[0028] 1. By using the first sliding groove, the guide rail rod, the supporting arc plate and the first frame door, when the storage frame needs to be taken out and placed, through the mutual cooperation of the first sliding groove and the guide rail rod, the storage frame is quickly pushed. Further, by using the supporting arc plate and the limiting groove inside it, the feeding box can be disassembled and cleaned, thereby preventing a large number of germs from breeding in the feeding box to a certain extent and affecting the product quality;
[0029] 2. By using the material holding plate, fixed block, arc-shaped scraping plate, mounting rod and blocking block, the material holding plate drives the soybean cakes on its surface to rotate synchronously during the rotation process, and the soybean cakes on the upper surface of the material holding plate are heated and baked during the rotation process. When the first batch of soybean cakes come into contact with the arc-shaped scraping plate, the soybean cakes are shoveled up by the arc-shaped scraping plate, and then, by the rotation of the material holding plate, the soybean cakes can stay on its surface again for continuous baking, to improve the baking effect of the product to a certain extent. When the discharge groove opened on the material holding plate moves to the lower surface of the arc-shaped scraping plate, the soybean cakes start to be discharged from the discharge groove on the material holding plate. Further, the blocking block is used to block the soybean cakes on the outside to prevent the soybean cakes from falling from the edge of the material holding plate during the rotation of the material holding plate;
[0030] 3. By using the T-shaped block, L-shaped rod, packaging bag sleeve rod, elastic sleeve rod and limit rail rod, when the output shaft of the adjustment motor drives the lead screw to rotate, due to the connection between the lead screw and the T-shaped block, the T-shaped block drives the L-shaped rod to move, so as to pick up the soybean cakes falling from the material holding plate by using the packaging bag sleeve rod and the elastic sleeve rod, and then quickly collect them, thus improving the automation effect of the equipment;
[0031] 4. By using the first support heat insulation plate, arc-shaped heat insulation plate, surface paste frame, pipeline expansion box and second support heat insulation plate, the arc-shaped heat insulation plate, the first support heat insulation plate and the second support heat insulation plate block the heat diffused by the threaded heating pipe, to prevent the surface paste inside the surface paste frame from drying and reducing its fluidity to a certain extent. At the same time, when the surface paste frame is taken out of the protection frame by using the telescopic pipe inside the pipeline expansion box, it will not affect the taking and placing of the protection frame due to the obstruction of the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. Among them:
[0033] Figure 1 is the overall structure schematic diagram of a soybean cake production equipment device proposed by the present invention;
[0034] Figure 2 is the internal structure schematic diagram of the protection frame of a soybean cake production equipment device proposed by the present invention;
[0035] Figure 3 is the structure schematic diagram of the feeding and collecting unit of a soybean cake production equipment device proposed by the present invention;
[0036] Figure 4 is the distribution structure schematic diagram of the triangular ring rods of a soybean cake production equipment device proposed by the present invention;
[0037] Figure 5 Schematic structural diagram of the elastic sleeve rod of a bean cake production equipment device proposed by the present invention;
[0038] Figure 6 Schematic structural diagram of the T-shaped block distribution of a bean cake production equipment device proposed by the present invention;
[0039] Figure 7 Schematic structural diagram of the slurry feeding unit of a bean cake production equipment device proposed by the present invention;
[0040] Figure 8 Flow chart of a bean cake production method proposed by the present invention.
[0041] Description of the drawings: 100, main body unit; 101, bottom plate; 102, protective frame; 103, first chute; 104, guide rail rod; 105, first frame door; 106, first hinge; 107, machine base; 108, supporting arc plate; 109, second frame door; 110, second hinge; 200, injection and collection unit; 201, fixed rod; 202, limit groove; 203, injection box; 204, box cover; 205, injection frame; 206, electric control blanking pipe; 207, material receiving plate; 208, fixed groove; 209, fixed block; 210, limit ring; 211, material pump; 212, pump base; 213, U-shaped discharge pipe; 214, guiding pipe; 215, first sliding rod; 216, containing frame; 217, transmission rod; 218, feeding chute; 219, limit material plate; 220, threaded heating pipe; 221, arc-shaped scraping plate; 222, mounting rod; 223, blocking block; 224, bag edge groove; 225, triangular ring rod; 226, adjusting motor; 227, driving motor; 228, rotating shaft; 229, lead screw; 230, moving rod; 231, third chute; 232, arc-shaped bracket; 233, pipe support plate; 234, fixed support plate; 235, load-bearing cross bar; 236, packaging bag sleeve rod; 237, elastic sleeve rod; 238, socket rod; 239, T-shaped block; 240, carrying block; 241, L-shaped rod; 242, extrusion block; 243, telescopic rod; 244, support rod; 245, spring; 246, fourth chute; 247, threaded groove; 248, limit rail rod; 300, slurry feeding unit; 301, clamping plate; 302, arc-shaped heat insulation plate; 303, insertion slot; 304, first support heat insulation plate; 305, slurry extraction pipe; 306, slurry frame; 307, pipe expansion box; 308, pulling handle; 309, sliding slot; 310, second sliding rod; 311, material placing bin; 312, second support heat insulation plate. Detailed implementation manners
[0042] To make the above objects, features, and advantages of the present invention more obvious and understandable, the following will describe in detail the specific embodiments of the present invention with reference to the accompanying drawings of the specification.
[0043] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention may be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
[0044] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation manner of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it an embodiment that is mutually exclusive with other embodiments individually or selectively.
[0045] Furthermore, the present invention will be described in detail in conjunction with schematic diagrams. When describing the embodiments of the present invention in detail, for the convenience of explanation, the cross-sectional views showing the device structure will be enlarged locally in a non-general proportion, and the schematic diagrams are only examples and should not limit the scope of protection of the present invention herein. In addition, in actual production, three-dimensional spatial dimensions including length, width, and depth should be included.
[0046] Embodiment 1:
[0047] Referring to Figure 1 - Figure 8 , as an embodiment of the present invention, a soybean cake production equipment device is provided, which includes a main body unit 100, a feeding and collecting unit 200, and a dough feeding unit 300.
[0048] Among them, the main body unit 100 includes a bottom plate 101 and a protective frame 102 fixedly connected to the upper surface of the bottom plate 101. One side of the protective frame 102 is fixedly connected with a first hinge 106, and one side of the first hinge 106 is fixedly connected with a first frame door 105. Both sides of the protective frame 102 are fixedly connected with support arc plates 108, and a machine base 107 is fixedly connected to the side of the protective frame 102 close to the first frame door 105;
[0049] Secondly, the feeding and collecting unit 200 includes a fixed rod 201 fixedly connected to the upper surface of the protective frame 102 and a limiting groove 202 opened on one side of the support arc plate 108. A feeding box 203 is inserted into the limiting groove 202. A driving motor 227 is fixedly connected to the upper surface of the bottom plate 101. One end of the output shaft of the driving motor 227 is fixedly connected with a rotating shaft 228. A material receiving plate 207 is fixedly connected to the upper surface of the rotating shaft 228. A sleeve rod 238 is sleeved on the outer surface of the rotating shaft 228. A moving rod 230 is fixedly connected to the side of the sleeve rod 238 close to the first frame door 105;
[0050] Next, the batter feeding unit 300 includes a first support heat insulation plate 304 fixedly connected to the upper surface of the bottom plate 101 and a sliding groove 309 opened on the upper surface of the bottom plate 101. A second sliding rod 310 is slidably connected to the inner surface of the sliding groove 309. A batter frame 306 is fixedly connected to the upper surface of the second sliding rod 310. A material placing bin 311 is arranged inside the batter frame 306. A pulling handle 308 is fixedly connected to one side of the batter frame 306.
[0051] Furthermore, a first sliding groove 103 is opened on the upper surface of the bottom plate 101. A guide rail rod 104 is fixedly connected inside the first sliding groove 103. A first sliding rod 215 is slidably connected to the outer surface of the guide rail rod 104. A second hinge 110 is fixedly connected to the side of the protective frame 102 away from the first frame door 105. A second frame door 109 is fixedly connected to one side of the second hinge 110. Among them, by using the sliding grooves on the bottom plate 101, the placing or taking out of the placing frame 216 and the batter frame 306 is respectively carried out, thereby improving the convenience of the equipment to a certain extent.
[0052] Furthermore, an insertion slot 303 is opened inside the first support heat insulation plate 304. A pipeline expansion and contraction box 307 is inserted and connected inside the insertion slot 303. A slurry suction pipe 305 is fixedly connected to one side of the pipeline expansion and contraction box 307. One end of the slurry suction pipe 305 is fixedly connected to one end of the guiding pipe 214. The pipeline expansion and contraction box 307 is connected to the first support heat insulation plate 304 through a clamping plate 301. An arc heat insulation plate 302 is fixedly connected inside the protective frame 102. The first support heat insulation plate 304 and the second support heat insulation plate 312 are respectively fixedly connected to the lower surface of the arc heat insulation plate 302. Among them, the slurry in the batter frame 306 is extracted through the cooperation of the slurry suction pipe 305 and the pipeline expansion and contraction box 307. At the same time, the heat diffused by the threaded heating pipe 220 is blocked by the first support heat insulation plate 304, the second support heat insulation plate 312 and the arc heat insulation plate 302, avoiding the rapid drying of the batter, thereby avoiding the reduction of the fluidity of the batter to a certain extent.
[0053] Furthermore, an electric push rod and a telescopic pipe are arranged inside the pipeline expansion and contraction box 307, so that the electric push rod can drive the telescopic pipe into the batter. The elastic sleeve rod 237, the limit rail rod 248 and the packaging bag sleeve rod 236 together form a square structure. A discharge groove is opened inside the material placing plate 207, and the position where the discharge groove is located is in the same vertical plane as the position where the elastic sleeve rod 237, the limit rail rod 248 and the packaging bag sleeve rod 236 form a square structure. Among them, through the electric push rod and the telescopic pipe arranged inside the pipeline expansion and contraction box 307, when the batter frame 306 needs to be taken out and placed, it will not be hindered by the too long pipeline during its movement. Further, through the mutual cooperation of the discharge groove and the elastic sleeve rod 237, the limit rail rod 248 and the packaging bag sleeve rod 236, the collection bag can quickly collect the bean cakes on the upper surface of the material placing plate 207.
[0054] Furthermore, by using the first sliding groove 103, guide rail rod 104, supporting arc plate 108 and first frame door 105, when the storage frame 216 needs to be taken out and placed, through the mutual cooperation of the first sliding groove 103 and the guide rail rod 104, the storage frame 216 is quickly pushed. Further, by using the supporting arc plate 108 and the limiting groove 202 inside it, the feeding box 203 can be disassembled and cleaned, thereby preventing a large number of germs from breeding in the feeding box 203 to a certain extent and affecting the product quality;
[0055] By using the material storage plate 207, fixing block 209, arc-shaped scraper 221, mounting rod 222 and blocking block 223, when the material storage plate 207 rotates, the soybean cakes on its surface are driven to rotate synchronously, and the soybean cakes on the upper surface of the material storage plate 207 are heated and baked during rotation. When the first batch of soybean cakes come into contact with the arc-shaped scraper 221, the soybean cakes are shoveled up by the arc-shaped scraper 221, and then, by using the rotation of the material storage plate 207, the soybean cakes can stay on its surface again for continuous baking, improving the baking effect of the product to a certain extent. When the discharge groove opened on the material storage plate 207 moves to the lower surface of the arc-shaped scraper 221, the soybean cakes start to be discharged from the discharge groove on the material storage plate 207. Further, the blocking block 223 is used to block the soybean cakes on the outside, preventing the soybean cakes from falling from the edge of the material storage plate 207 during the rotation of the material storage plate 207;
[0056] By using the T-shaped block 239, L-shaped rod 241, packaging bag sleeve rod 236, elastic sleeve rod 237 and limiting rail rod 248, when the output shaft of the adjusting motor 226 drives the lead screw 229 to rotate, by using the connection between the lead screw 229 and the T-shaped block 239, the T-shaped block 239 drives the L-shaped rod 241 to move, so as to pick up the soybean cakes falling on the material storage plate 207 by using the packaging bag sleeve rod 236 and the elastic sleeve rod 237, and quickly collect them;
[0057] By using the first supporting heat insulation plate 304, arc-shaped heat insulation plate 302, surface pulp frame 306, pipeline expansion box 307 and second supporting heat insulation plate 312, the arc-shaped heat insulation plate 302, first supporting heat insulation plate 304 and second supporting heat insulation plate 312 block the heat diffused by the threaded heating pipe 220, preventing the surface pulp in the surface pulp frame 306 from drying and reducing its fluidity to a certain extent. At the same time, when the surface pulp frame 306 is taken out of the protective frame 102 by using the telescopic pipe inside the pipeline expansion box 307, it will not affect the taking and placing of the protective frame 102 due to the obstruction of the pipeline.
[0058] A method for producing soybean cakes, which is applicable to any of the above soybean cake production equipment, and the method for producing soybean cakes includes the following steps:
[0059] Step 1: Put an appropriate amount of surface pulp raw materials into the surface pulp frame 306 for standby;
[0060] Step 2: Turn on the drive motor 227 and other related devices to put the device into working state;
[0061] Step 3: Evenly drip the batter in the batter frame 306 onto the rotating material receiving plate 207 through the pipe telescopic box 307;
[0062] Step 4: The material receiving plate 207 receives the batter during rotation and bakes it;
[0063] Step 5: When the soybean cake baking is completed, discharge it from the material receiving plate 207 through the discharge chute;
[0064] Step 6: The discharged soybean cake is collected by the collection bag below;
[0065] Step 7: After the production is over, turn off the power of the device and perform necessary cleaning and maintenance work on the device for the next use.
[0066] Embodiment 2
[0067] Refer to Figure 2 - Figure 6 , the differences compared with Embodiment 1 are as follows: A limiting material plate 219 is inserted and connected in the feeding box 203. The upper surface of the limiting material plate 219 is fixedly connected with a box cover 204. The upper surface of the feeding box 203 is fixedly connected with a feeding frame 205. A feeding groove 218 is opened on one side of the limiting material plate 219 close to the feeding frame 205. The lower surface of the feeding box 203 is fixedly connected with an electronically controlled blanking pipe 206. The upper surface of the limiting material plate 219 is fixedly connected with a box cover 204. One side of the fixed rod 201 close to the material receiving plate 207 is fixedly connected with a mounting rod 222. The lower surface of the mounting rod 222 is fixedly connected with an arc-shaped scraping plate 221. The lower surface of the arc-shaped scraping plate 221 is slidably connected with the upper surface of the material receiving plate 207. Among them, when the discharge chute in the material receiving plate 207 rotates to the lower surface of the electronically controlled blanking pipe 206, the electronically controlled blanking pipe 206 stops discharging materials, thereby preventing the batter inside the electronically controlled blanking pipe 206 from falling into the collection bag through the discharge chute. Further, through the contact between the arc-shaped scraping plate 221 and the material receiving plate 207, the soybean cake on the upper surface of the material receiving plate 207 is scraped.
[0068] Furthermore, a blocking block 223 is fixedly connected to the lower surface of the mounting rod 222, a limiting ring 210 is fixedly connected to the upper surface of the material receiving plate 207, a fixing block 209 is rotatably connected inside the limiting ring 210, the fixing block 209 is fixedly connected to a mounting rod 222 on one side close to the fixing rod 201, a fixing groove 208 is formed in the material receiving plate 207, a pump base 212 is fixedly connected to the side of the support arc plate 108 away from the protection frame 102, a material pump 211 is fixedly connected to one side of the pump base 212, a U-shaped discharge pipe 213 and a guiding pipe 214 are respectively fixedly connected to both sides of the material pump 211. Among them, the blocking block 223 blocks the soybean cake on the upper surface of the material receiving plate 207 to prevent the soybean cake from falling from the outer edge of the material receiving plate 207, so that after the material receiving plate 207 rotates one circle, the soybean cake can be quickly discharged from the upper surface of the material receiving plate 207.
[0069] Furthermore, an arc-shaped bracket 232 is fixedly connected to the lower surface of the material receiving plate 207, one side of the arc-shaped bracket 232 is slidably connected to the upper surface of the triangular ring rod 225, a load-bearing cross bar 235 is fixedly connected to the lower surface of the triangular ring rod 225, a fixing support plate 234 is fixedly connected to the upper surface of the load-bearing cross bar 235, a pipe support plate 233 is fixedly connected to one side of the fixing support plate 234, a threaded heating pipe 220 is fixedly connected inside the pipe support plate 233, a support rod 244 is fixedly connected to the lower surface of the socket rod 238, and one end of the support rod 244 away from the socket rod 238 is fixedly connected to the upper surface of the drive motor 227. A T-shaped block 239 is slidably connected inside the moving rod 230, and an L-shaped rod 241 is fixedly connected to the side of the T-shaped block 239 away from the socket rod 238. Among them, the triangular ring rod 225 is used to assist in supporting the material receiving plate 207, so that during operation, through the contact between the triangular ring rod 225 and the arc-shaped bracket 232, the material receiving plate 207 can rotate fully. At the same time, the contact positions between the triangular ring rod 225 and the arc-shaped bracket 232 are all smooth planes.
[0070] Further, a third chute 231 is provided on one side of the moving rod 230. The outer surface of the L-shaped rod 241 is slidably connected in the third chute 231. A threaded groove 247 is provided in the L-shaped rod 241 and the T-shaped block 239. A lead screw 229 is arranged in the threaded groove 247. One end of the lead screw 229 away from the socket rod 238 is fixedly connected to one end of the output shaft of the adjustment motor 226. The outer surface of the adjustment motor 226 is fixedly connected to one side of the machine base 107. A carrying block 240 is fixedly connected to one side of the L-shaped rod 241 close to the T-shaped block 239. A transmission rod 217 is fixedly connected to one side of the carrying block 240. A containing frame 216 is snap-connected to one side of the transmission rod 217, and a collection bag is placed in the containing frame 216. Among them, the output shaft of the adjustment motor 226 drives the lead screw 229 to rotate, so that the lead screw 229 drives the T-shaped block 239 to move, and then the L-shaped rod 241 drives the elastic sleeve rod 237 to move, and at the same time, the transmission rod 217 is used to drive the containing frame 216 to move toward the first frame door 105, so that the collection bag filled with soybean cakes can be quickly taken out, thus avoiding the need for the operator to take out the collection bag from the inside of the equipment.
[0071] Further, an elastic sleeve rod 237 is fixedly connected to one side of the L-shaped rod 241. A bag edge groove 224 is provided in the elastic sleeve rod 237. An extrusion block 242 is inserted into the bag edge groove 224. A telescopic rod 243 is fixedly connected to the upper surface of the elastic sleeve rod 237. An extrusion block 242 is fixedly connected to the lower surface of one side of the telescopic rod 243. A fourth chute 246 is provided in the elastic sleeve rod 237. A limiting rail rod 248 is fixedly connected to the lower surface of the socket rod 238. The structure of the limiting rail rod 248 is L-shaped. The outer surface of the limiting rail rod 248 is slidably connected to the inner surface of the fourth chute 246. A spring 245 is fixedly connected in the limiting rail rod 248. One end of the spring 245 is fixedly connected to a packaging bag sleeve rod 236, and the shape of the packaging bag sleeve rod 236 is U-shaped. Among them, the elastic sleeve rod 237 is driven by the L-shaped rod 241 to approach one side of the packaging bag sleeve rod 236, so that the upper bag mouths of the collection bags are close to each other, so as to facilitate the bundling treatment. Further, the spring 245 on one side of the packaging bag sleeve rod 236 is squeezed by the first frame door 105, so that the edge of the collection bag on the outer surface of the packaging bag sleeve rod 236 is fixed under the extrusion of the first frame door 105, so as to prevent the collection bag mouth from falling together when the soybean cakes fall, and thus improve the collection effect to a certain extent.
[0072] Working principle: The raw materials are injected through the feeding box 203. The design of the limiting material plate 219 and the box cover 204 ensures the stable supply of the raw materials. The electric control feeding pipe 206 controls the falling of the raw materials according to the production rhythm to ensure that the amount of raw materials injected each time is appropriate. The raw materials fall onto the material receiving plate 207. The material receiving plate 207 is driven by the driving motor 227 to rotate through the rotating shaft 228. During the rotation process, the raw materials are evenly spread out and baked by the heat from the threaded heating pipe 220.
[0073] When the soybean cake is baked to a certain degree, the arc-shaped scraper 221 contacts the material receiving plate 207, shovels up the soybean cake. As the material receiving plate 207 continues to rotate, the soybean cake falls onto the material receiving plate 207 again to receive baking. When the discharge slot on the material receiving plate 207 rotates below the electric control blanking pipe 206, the electric control blanking pipe 206 stops blanking to prevent new raw materials from interfering with the discharge of the soybean cake. At this time, the soybean cake falls into the collection device below through the discharge slot;
[0074] The batter is stored in the batter frame 306. The pipeline telescopic box 307 extracts the batter through the batter suction pipe 305. The design of the electric push rod and the telescopic pipe enables the pipeline telescopic box 307 to adjust its position as needed to ensure the smooth extraction of the batter. The first support heat insulation plate 304, the arc-shaped heat insulation plate 302, and the second support heat insulation plate 312 jointly form a heat insulation system, effectively blocking the heat diffused by the threaded heating pipe 220, preventing the batter from drying too quickly, and maintaining its fluidity. When the batter needs to be injected into the filling box 203, the pipeline telescopic box 307 sends the batter into the electric control blanking pipe 206 through the guiding pipe 214, and then the electric control blanking pipe 206 evenly injects it onto the material receiving plate 207;
[0075] After the soybean cake is discharged from the discharge slot of the material receiving plate 207, it falls into the rectangular structure formed by the packaging bag sleeve rod 236, the elastic sleeve rod 237, and the limit rail rod 248. As the soybean cake accumulates, the adjustment motor 226 drives the lead screw 229 to rotate, driving the T-shaped block 239 and the L-shaped rod 241 to move, and then making the elastic sleeve rod 237 and the packaging bag sleeve rod 236 approach each other to tighten the collection bag mouth. At this time, the operator can easily take out the collection bag filled with soybean cakes through the first frame door 105. The design of the first chute 103 and the guide rail rod 104 on the bottom plate 101 enables the material holding frame 216 and the batter frame 306 to be conveniently taken out and placed. At the same time, the limit slot 202 on the support arc plate 108 makes the filling box 203 easy to disassemble and clean, preventing the growth of germs and ensuring the product quality.
[0076] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not restrictive. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered by the scope of the claims of the present invention.
Claims
1. A bean cake production equipment, characterized in that: The bean cake production equipment comprises: A main body unit (100) comprises a base plate (101) and a protective frame (102) fixedly connected to the upper surface of the base plate (101); a first hinge (106) is fixedly connected to one side of the protective frame (102); a first frame door (105) is fixedly connected to one side of the first hinge (106); supporting arc plates (108) are fixedly connected to both sides of the protective frame (102); and a base (107) is fixedly connected to one side of the protective frame (102) close to the first frame door (105); The injection material collection unit (200) comprises a fixing rod (201) fixedly connected to the upper surface of the protection frame (102) and a limiting groove (202) opened on one side of the supporting arc plate (108), a material injection box (203) is inserted into the limiting groove (202), a driving motor (227) is fixedly connected to the upper surface of the bottom plate (101), a rotating shaft (228) is fixedly connected to one end of the output shaft of the driving motor (227), a material holding plate (207) is fixedly connected to the upper surface of the rotating shaft (228), a sleeve rod (238) is sleeved on the outer surface of the rotating shaft (228), and a moving rod (230) is fixedly connected to the sleeve rod (238) on the side close to the first frame door (105); A batter feeding unit (300) comprises a first supporting heat insulating plate (304) fixedly connected to the upper surface of a bottom plate (101) and a sliding groove (309) provided on the upper surface of the bottom plate (101); a second sliding rod (310) is slidably connected to the inner surface of the sliding groove (309); a batter frame (306) is fixedly connected to the upper surface of the second sliding rod (310); a material storage bin (311) is arranged in the batter frame (306); and a pulling handle (308) is fixedly connected to one side of the batter frame (306).
2. A bean cake production equipment according to claim 1, characterized in that: A first slide groove (103) is provided on the upper surface of the bottom plate (101), a guide rail rod (104) is fixedly connected inside the first slide groove (103), a first slide rod (215) is slidably connected to the outer surface of the guide rail rod (104), a second hinge (110) is fixedly connected to the side of the protection frame (102) away from the first frame door (105), and a second frame door (109) is fixedly connected to one side of the second hinge (110).
3. A bean cake production equipment according to claim 1, characterized in that: A limiting material plate (219) is inserted and connected inside the injection box (203), and a box cover (204) is fixedly connected to the upper surface of the limiting material plate (219), and a injection frame (205) is fixedly connected to the upper surface of the injection box (203). A feeding groove (218) is provided on the side of the limiting material plate (219) close to the injection frame (205), and an electric control discharge pipe (206) is fixedly connected to the lower surface of the injection box (203). The upper surface of the limiting material plate (219) is fixedly connected to the box cover (204), and a mounting rod (222) is fixedly connected to the side of the fixing rod (201) close to the material holding plate (207), and an arc scraper (221) is fixedly connected to the lower surface of the mounting rod (222), and the lower surface of the arc scraper (221) is slidably connected to the upper surface of the material holding plate (207).
4. The bean cake production equipment according to claim 1, characterized in that: The first supporting heat insulation board (304) is provided with an insertion groove (303), a pipe expansion box (307) is inserted and connected in the insertion groove (303), a slurry extraction pipe (305) is fixedly connected to one side of the pipe expansion box (307), one end of the slurry extraction pipe (305) is fixedly connected to one end of the guide pipe (214), the pipe expansion box (307) is connected to the first supporting heat insulation board (304) through a snap plate (301), an arc-shaped heat insulation board (302) is fixedly connected in the protective frame (102), and the lower surface of the arc-shaped heat insulation board (302) is respectively fixedly connected to the first supporting heat insulation board (304) and the second supporting heat insulation board (312).
5. The bean cake production equipment according to claim 3, characterized in that: The lower surface of the mounting rod (222) is fixedly connected with an obstruction block (223); the upper surface of the material holding plate (207) is fixedly connected with a limit ring (210); a fixed block (209) is rotatably connected inside the limit ring (210); the mounting rod (222) is fixedly connected to the fixed block (209) on the side close to the fixed rod (201); a fixing groove (208) is provided inside the material holding plate (207); the side of the supporting arc plate (108) away from the protective frame (102) is fixedly connected with a pump seat (212); one side of the pump seat (212) is fixedly connected with a material pump (211); and both sides of the material pump (211) are respectively fixedly connected with a U-shaped discharge pipe (213) and a guide pipe (214).
6. A bean cake production equipment according to claim 5, characterized in that: The lower surface of the material holding plate (207) is fixedly connected with an arc-shaped bracket (232), one side of the arc-shaped bracket (232) is slidably connected to the upper surface of the triangular ring rod (225), the lower surface of the triangular ring rod (225) is fixedly connected with a load-bearing cross bar (235), the upper surface of the load-bearing cross bar (235) is fixedly connected with a fixed support plate (234), one side of the fixed support plate (234) is fixedly connected with a pipeline support plate (233), a threaded heating pipe (220) is fixedly connected inside the pipeline support plate (233), the lower surface of the sleeve rod (238) is fixedly connected with a support rod (244), one end of the support rod (244) away from the sleeve rod (238) is fixedly connected to the upper surface of the driving motor (227), a T-shaped block (239) is slidably connected inside the moving rod (230), and the side of the T-shaped block (239) away from the sleeve rod (238) is fixedly connected with an L-shaped rod (241).
7. A bean cake production equipment according to claim 6, characterized in that: A third sliding groove (231) is provided on one side of the moving rod (230), and the outer surface of the L-shaped rod (241) is slidably connected in the third sliding groove (231). A threaded groove (247) is provided in the L-shaped rod (241) and the T-shaped block (239), and a screw rod (229) is arranged in the threaded groove (247). The end of the screw rod (229) away from the sleeve rod (238) is fixedly connected to one end of the output shaft of the adjustment motor (226), and the outer surface of the adjustment motor (226) is fixedly connected to one side of the machine base (107). The side of the L-shaped rod (241) close to the T-shaped block (239) is fixedly connected to a carrying block (240), and one side of the carrying block (240) is fixedly connected to a transmission rod (217), and one side of the transmission rod (217) is snap-connected with a containing frame (216), and a collection bag is placed in the containing frame (216).
8. The bean cake production equipment according to claim 7, characterized in that: One side of the L-shaped rod (241) is fixedly connected to an elastic sleeve rod (237), a bag edge groove (224) is provided in the elastic sleeve rod (237), an extrusion block (242) is inserted into the bag edge groove (224), the upper surface of the elastic sleeve rod (237) is fixedly connected to a telescopic rod (243), the lower surface of one side of the telescopic rod (243) is fixedly connected to an extrusion block (242), and a fourth sliding groove (224) is provided in the elastic sleeve rod (237). 246), the lower surface of the sleeve rod (238) is fixedly connected to a limiting rail rod (248), the limiting rail rod (248) has an L-shaped structure, the outer surface of the limiting rail rod (248) is slidably connected to the inner surface of the fourth slide groove (246), the limiting rail rod (248) is fixedly connected with a spring (245), one end of the spring (245) is fixedly connected to a packaging bag sleeve rod (236), and the packaging bag sleeve rod (236) is U-shaped.
9. A bean cake production equipment according to claim 8, characterized in that: An electric push rod and a telescopic tube are arranged in the pipeline telescopic box (307), so that the electric push rod can drive the telescopic tube to enter the dough. The elastic sleeve rod (237), the limit rail rod (248) and the packaging bag sleeve rod (236) together form a square-shaped structure. A discharge groove is provided in the material holding plate (207), and the position of the discharge groove and the position of the square-shaped structure formed by the elastic sleeve rod (237), the limit rail rod (248) and the packaging bag sleeve rod (236) are in the same vertical plane.
10. A bean cake production method, which is applicable to any one of the bean cake production equipments in claims 1-9, characterized in that: The bean cake production method comprises the following steps: Step 1: Place appropriate amount of batter ingredients into the batter frame (306) for later use; Step 2: Turn on the drive motor (227) and other related equipment to put the equipment into working state; Step 3: The dough in the dough frame (306) is uniformly dripped onto the rotating material receiving plate (207) through the pipeline telescopic box (307); Step 4: The material receiving plate (207) receives the batter and bakes it during the rotation process; Step 5: After the bean cake is baked, it is discharged from the material receiving plate (207) through the discharge chute; Step 6: The discharged bean cake is collected by the collection bag below; Step 7: After production is completed, turn off the power of the equipment and perform necessary cleaning and maintenance on the equipment for next use.