Vibration selection device and method for carrot sorting

By designing an adjustable screening channel and an automatic cleaning carrot sorting device, the problems of poor adaptability and soil impact of existing screening machines are solved, and efficient and accurate carrot sorting is achieved.

CN120155364BActive Publication Date: 2025-08-08JINAN HUCUI AGRI CO LTD
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Patent Information

Application Number
CN202510638476.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-19
Publication Date
2025-08-08
Estimated Expiration
2045-05-19

AI Technical Summary

Technical Problem

The existing carrot screening machines cannot adjust the distance between the conveyor belts, resulting in poor adaptability and inability to compatible with carrot specifications in different regions. Improper screen size leads to stagnation or leaks in the screen, and soil adhesion affects the screening accuracy.

Method used

A vibration selection device for carrot sorting is designed, including a sorting mechanism and cleaning assembly with multiple adjustable screening channels. The chain drives through the servo motor to achieve flexible adjustment and automatic cleaning of the screening channels.

Benefits of technology

It improves the accuracy and consistency of carrot sorting, avoids stagnation and screening leakage, keeps the screening channel clean, and adapts to the sorting needs of carrots of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a vibrating selection device and method for carrot sorting, and relates to the technical field of carrot sorting devices. The height of a lifting ring is adjusted to control the gap between a first support rod unit and a second support rod unit, and the position of the lifting ring can be precisely adjusted through scale grooves provided on first and second columns, thereby ensuring the accuracy of distance adjustment between the first and second support rod units. The distance between the first and second support rod units in a screening roller assembly at multiple positions can be synchronously and quickly adjusted through a screening size adjustment assembly. The gear ring can be rapidly rotated under the action of an arc-shaped rack, and the first and second support rod units rapidly rotate relative to the bristles on the surface of a brush roller, so that dirt attached to the surfaces of the first and second support rod units can be quickly cleaned, keeping the surfaces of the first and second support rod units clean at all times.
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Description

Technical Field

[0001] The present invention relates to the technical field of carrot sorting devices, and in particular to a vibration picking device and method for sorting carrots. Background Art

[0002] The carrot sorting device is a mechanical equipment used to quickly and accurately grade and screen carrots. It aims to improve sorting efficiency, reduce labor costs, and ensure the stability and consistency of sorting quality to meet the requirements of different markets for carrot specifications and quality.

[0003] Patent application CN221753982U discloses a carrot screening machine. A feed conveyor mechanism is provided to transport carrots from a lower hopper. Driven by multiple conveyor belts, the carrots move from the feed conveyor mechanism toward a second rotating shaft. The gaps between the belts gradually increase in size from the feed conveyor mechanism toward the second rotating shaft. A combing mechanism operates to drop carrots arranged longitudinally onto a slide in ascending order and separate them with partitions. The slides are tilted, allowing the carrots to automatically slide into a loading bucket positioned between the two partitions under the influence of their own gravity. This patent application's high degree of automation significantly improves screening efficiency and achieves high screening accuracy.

[0004] The carrot screening machine in the above-mentioned prior art has the following defects in actual use:

[0005] The spacing between the multiple conveyor belts within the carrot screening machine could not be adjusted after design, resulting in poor adaptability in large-scale agricultural scenarios. For example, carrots from different planting bases vary in shape and size (diameter and length) due to differences in variety, soil, and climate. The screening machine with a fixed screening size was not compatible with carrot specifications from different regions. If the mesh size was too small, large carrots would get stuck, while if the mesh size was too large, small carrots would miss the screen. Furthermore, the machine was only suitable for a single carrot variety and could not handle crops with similar shapes but different sizes, limiting its scope of application.

[0006] Some of the dirt on the surface of carrots is easy to adhere to the screening machine during the screening process. The accumulation of dirt can easily change the screening channel size of the screening machine, causing the screening machine to be unable to screen carrots according to the pre-designed screening size, which has an adverse effect on the screening accuracy.

[0007] Therefore, the present invention provides a vibration sorting device and method for sorting carrots to solve the above problems. Summary of the Invention

[0008] In response to the deficiencies in the prior art, the present invention provides a vibrating selection device and method for carrot sorting, which solves the problem that the spacing between multiple conveyor belts in a carrot screening machine cannot be adjusted after the design is completed, resulting in poor adaptability in large-scale agricultural scenarios, and the screening machine with a fixed screening size cannot be compatible with carrot specifications in different regions. The screen holes are too small, causing large-sized carrots to get stuck, and the screen holes are too large, causing small-sized carrots to miss the screen. In addition, the device is only applicable to a single variety of carrots and cannot handle crops that are similar in shape to carrots but different in size, which limits the scope of application. Part of the soil on the surface of the carrots is easily attached to the screening machine during the screening process. The accumulation of soil is likely to change the size of the screening channel of the screening machine, thereby causing the screening machine to be unable to screen carrots according to the pre-designed screening size, thereby adversely affecting the screening accuracy.

[0009] To achieve the above objectives, the present invention is implemented through the following technical solutions: A vibrating selection device for sorting carrots, comprising a vibrating screen and a screening box connected to the vibrating screen, and further comprising:

[0010] The sorting trough assembly includes a first screening cavity, a second screening cavity, a third screening cavity and a fourth screening cavity sequentially opened on the top of the screening box, and a discharge trough is also opened on the top of the screening box and on one side of the fourth screening cavity;

[0011] A plurality of conveying plates are sequentially arranged directly below the first screening chamber, the second screening chamber, the third screening chamber and the fourth screening chamber, and are used to convey the screened carrots to the corresponding collection baskets;

[0012] The carrot screening mechanism includes a first sorting mechanism, a second sorting mechanism, a third sorting mechanism, and a fourth sorting mechanism, which are respectively installed in a first screening chamber, a second screening chamber, a third screening chamber, and a fourth screening chamber. The sizes of the carrots screened by the first sorting mechanism, the second sorting mechanism, the third sorting mechanism, and the fourth sorting mechanism are successively larger. The first sorting mechanism, the second sorting mechanism, the third sorting mechanism, and the fourth sorting mechanism can flexibly adjust the size of the screening channel according to the screening size requirements, and have the function of preventing the carrots from blocking the screening channel.

[0013] Furthermore, it also includes a driving mechanism, which includes a servo motor fixedly arranged on the outer wall of the screening box and a driving gear fixedly arranged on the output shaft of the servo motor. The driving gear and the first sorting mechanism, the second sorting mechanism, the third sorting mechanism, and the fourth sorting mechanism are commonly connected by a transmission chain for power transmission.

[0014] Furthermore, the first sorting mechanism includes a first screening specification adjustment component and a second screening specification adjustment component that are arranged opposite to each other, a gear is provided on the side wall of the first screening specification adjustment component away from the second screening specification adjustment component, a plurality of screening roller assemblies are uniformly provided on the outer walls of the first screening specification adjustment component and the second screening specification adjustment component, and the plurality of screening roller assemblies together form a "grid-type" annular structure, which not only supports the carrots but also screens the carrots by utilizing the gap between two adjacent screening roller assemblies, a screening size adjustment component for synchronously adjusting the gap between the plurality of screening roller assemblies is further provided on the opposite side walls of the first screening specification adjustment component and the second screening specification adjustment component, and a cleaning component for cleaning the outer wall of the screening roller assembly is also provided at the bottom of the first screening specification adjustment component and the second screening specification adjustment component.

[0015] Furthermore, the first screening specification adjustment assembly includes a first annular frame mounted on the inner wall of the screening box by bolts, a first rotating ring is rotatably mounted inside the first annular frame, a first mounting ring is fixedly mounted on a side wall of the first rotating ring away from the first annular frame, and a plurality of first mounting grooves are evenly arranged on an outer wall of the first mounting ring;

[0016] The second screening specification adjustment assembly includes a second annular frame detachably arranged on the inner wall of the screening box, a second rotating ring is rotatably arranged inside the second annular frame, a second mounting ring is fixedly arranged on the side wall of the second rotating ring away from the second annular frame, and a plurality of second mounting grooves are evenly arranged on the outer wall of the second mounting ring, and both ends of the screening roller assembly are respectively installed in the first mounting groove and the second mounting groove.

[0017] Furthermore, the cleaning assembly includes a first cleaning frame and a second cleaning frame fixedly arranged on the opposite inner walls of the screening box by bolts, the tops of the first cleaning frame and the second cleaning frame are both provided with a long strip notch for convenient observation and adjustment of the screening roller assembly, and the bottom of the inner wall of the first cleaning frame is also fixedly provided with an arc-shaped rack for driving the screening roller assembly to rotate to complete the cleaning of the surface of the screening roller assembly, the lowermost parts of the opposite side walls of the first cleaning frame and the second cleaning frame are fixedly provided with an arc plate, and a plurality of brush rollers are evenly fixedly provided on the opposite side walls of the two arc plates.

[0018] Furthermore, the screening size adjustment assembly includes a first turntable rotatably arranged inside a first mounting ring and a second turntable rotatably arranged inside a second mounting ring, a plurality of drive block groups are arranged in a circular array on the outer walls of the first turntable and the second turntable, and the plurality of drive block groups and the plurality of screening roller assemblies on the same side are arranged in a one-to-one correspondence, a transmission shaft is fixedly arranged inside the first turntable and the second turntable, one end of the transmission shaft is rotatably arranged on the inner wall of the first mounting ring, and the other end of the transmission shaft rotates through the second rotating ring and is fixedly provided with an adjustment wheel;

[0019] The driving block group includes a first wedge block and a second wedge block fixedly arranged on the outer wall of the first rotating disk.

[0020] Furthermore, the screening roller assembly includes two mounting seats that are respectively detachably arranged in the first mounting groove and the second mounting groove at the corresponding positions of the first mounting ring and the second mounting ring, and the first column and the second column are fixedly arranged on both sides of the top of the two mounting seats, and the first column and the second column are distributed in a "V"-shaped structure, and the first column and the second column are fixedly provided with a limiting end cover on one end away from the mounting seat, and the first support rod unit is slidably sleeved on the outer walls of the two first columns in relative positions, and the second support rod unit is slidably sleeved on the outer walls of the two second columns in relative positions, and a distance control unit for controlling the height of the first support rod unit and the second support rod unit from the mounting seat is also slidably sleeved on the outer wall of each of the first column and the second column and located below the first support rod unit and the second support rod unit, and the outer walls of the first column and the second column are provided with a scale line groove for marking the position of the distance control unit.

[0021] Furthermore, the first support rod unit and the second support rod unit have the same structure and are arranged parallel to each other. The first support rod unit includes circular plates that are respectively slidably mounted on the outer walls of the two first columns. The opposite side wall yarn tubes of the two circular plates are jointly rotated to provide support rods, and the support rod is fixedly mounted on the outer wall of one of the circular plates. A gear ring is provided.

[0022] Furthermore, the distance control unit includes a lifting ring, and push rods are fixedly provided on both sides of the bottom of the lifting ring. A hemispherical slider is fixedly provided at the bottom end of the push rod, and a spring is provided on the outer wall of the push rod and above the hemispherical protrusion.

[0023] The present invention also discloses a vibration sorting method of a vibration sorting device for sorting carrots, the method comprising the following steps:

[0024] Step 1: First, place the carrots to be screened on top of the vibrating screen, and the vibrating screen drives the carrots toward the screening box;

[0025] Step 2: Carrots of different sizes pass through the first sorting mechanism, the second sorting mechanism, the third sorting mechanism, and the fourth sorting mechanism in sequence. Since the screening sizes of the carrots of the first sorting mechanism, the second sorting mechanism, the third sorting mechanism, and the fourth sorting mechanism increase in sequence, the carrots of increasing sizes pass through the first sorting mechanism, the second sorting mechanism, the third sorting mechanism, and the fourth sorting mechanism in sequence and fall onto the conveying plates at corresponding positions, and then slide through the conveying plates into the collection basket;

[0026] Step 3: For batches of carrots with obvious size differences from different planting bases, the screening specifications of the first sorting mechanism, the second sorting mechanism, the third sorting mechanism and the fourth sorting mechanism are adjusted according to the batch of carrots before screening to ensure that the screened carrots meet the sorting requirements.

[0027] The present invention provides a vibration sorting device and method for carrot sorting. Compared with the prior art, it has the following advantages:

[0028] 1. A vibrating selection device and method for sorting carrots. The four sorting structures, through first, second, third, and fourth sorting mechanisms, can cooperate with each other to achieve rapid sorting and screening of carrots from small to large sizes. Furthermore, the first, second, third, and fourth sorting mechanisms can continuously rotate while screening the carrots, so that the carrots entering the sorting mechanisms at different positions can be continuously turned. The carrots in continuous motion can continuously adjust their posture relative to the surface of the sorting mechanism, thereby changing to different postures in a short period of time to adapt to the screening channels in each sorting mechanism, thereby avoiding the situation where the carrots are conveyed to the next sorting mechanism before being screened in time, thereby improving the sorting accuracy of the carrots and ensuring the consistency of sorting of carrots of the same specification.

[0029] 2. A vibrating selection device and method for carrot sorting. Multiple screening roller assemblies are provided in a first sorting mechanism. The gap between the first and second support rod units in each screening roller assembly serves as a screening channel. Carrots that meet the size of the screening channel can pass through the channel and be screened out, while carrots that do not meet the screening channel can quickly flow into the next sorting mechanism. Furthermore, the size of the gap between the first and second support rod units can be controlled by adjusting the height of a lifting ring. Furthermore, because the first and second uprights are in a V-shaped structure, as the lifting ring moves farther from a mounting seat, the first and second support rod units are pushed by the lifting ring and slide synchronously away from the mounting seat, thereby locking the minimum screening gap value between the first and second support rod units. Scale grooves provided on the first and second uprights enable precise adjustment of the position of the lifting ring, ensuring accurate adjustment of the distance between the first and second support rod units. Furthermore, the distance between the first and second support rod units in the screening roller assemblies at multiple positions can be quickly and synchronously adjusted by the screening size adjustment assembly, making the adjustment process faster and more convenient.

[0030] 3. A vibration picking device and method for sorting carrots, by arranging a first support rod unit, a second support rod unit and a first column and a second column, so that when the first support rod unit and the second support rod unit rotate to the uppermost position away from the conveying plate, the gap between the first support rod unit and the second support rod unit can form a screening channel for screening carrots, and when the first support rod unit and the second support rod unit rotate to the lowermost position close to the conveying plate, since the first support rod unit and the second support rod unit can freely slide along the first column and the second column toward the limit end cover, the gap between the first support rod unit and the second support rod unit is rapidly increased in a short time, on the one hand, the carrots stuck between the first support rod unit and the second support rod unit can be quickly released, avoiding the situation that the screening channel is blocked, and achieving the effect of automatically clearing the screening channel, on the other hand, the first support rod unit and the second support rod unit can be sent into the area where the multiple brush rollers are located, preparing for the subsequent cleaning of the first support rod unit and the second support rod unit.

[0031] 4. A vibration picking device and method for sorting carrots, wherein when the first support rod unit and the second support rod unit slide along the first column and the second column to the lowest position close to the limit end cover, the gear rings on the first support rod unit and the second support rod unit can mesh with the arc-shaped rack in turn, and the gear rings can be rotated rapidly under the action of the arc-shaped rack, and cooperate with the action of multiple brush rollers located just below the arc-shaped rack, and the first support rod unit and the second support rod unit can rotate rapidly relative to the bristles on the surface of the brush roller, and the dirt attached to the surfaces of the first support rod unit and the second support rod unit can be quickly cleaned, keeping the surfaces of the first support rod unit and the second support rod unit in a clean state at all times, avoiding dirt from adhering to the surfaces of the first support rod unit and the second support rod unit, changing the size of the screening channel between the first support rod unit and the second support rod unit, and ensuring the screening accuracy of the carrots.

[0032] Other advantages, objects, and features of the present invention will be described in part in the following description and, in part, will be apparent to those skilled in the art upon examination of the following description or may be learned from practice of the present invention. The objects and other advantages of the present invention may be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0034] Figure 2 This is a schematic diagram of the state structure of the present invention without the first sorting mechanism, the second sorting mechanism, the third sorting mechanism and the fourth sorting mechanism;

[0035] Figure 3 This is a schematic diagram of the first state structure of the interior of the screening box of the present invention;

[0036] Figure 4 This is a schematic diagram of the second state structure inside the screening box of the present invention;

[0037] Figure 5 This is a schematic cross-sectional view of the screening box of the present invention;

[0038] Figure 6 For the present invention Figure 5 A schematic diagram of the enlarged structure of part A;

[0039] Figure 7 This is a schematic diagram of the overall structure of the first sorting mechanism of the present invention;

[0040] Figure 8 This is a schematic diagram of the bottom structure of the first sorting mechanism of the present invention;

[0041] Figure 9 For the present invention Figure 8A schematic diagram of the enlarged structure of part B in FIG;

[0042] Figure 10 This is a schematic diagram of the first state structure of the first sorting mechanism of the present invention;

[0043] Figure 11 For the present invention Figure 10 Schematic diagram of the enlarged structure of part C;

[0044] Figure 12 This is a schematic structural diagram of the first decomposed state of the first sorting mechanism of the present invention;

[0045] Figure 13 For the present invention Figure 12 The enlarged structural diagram of part D in FIG.

[0046] Figure 14 For the present invention Figure 12 The enlarged structural diagram of part E in FIG.

[0047] Figure 15 This is a schematic diagram of the second state structure inside the first sorting mechanism of the present invention;

[0048] Figure 16 For the present invention Figure 15 The enlarged structural diagram of part F in FIG.

[0049] Figure 17 This is a schematic structural diagram of the first sorting mechanism of the present invention in the second decomposed state;

[0050] Figure 18 This is a schematic diagram of the structure of the screening size adjustment component, the first screening specification adjustment component, and the second screening specification adjustment component in exploded state according to the present invention;

[0051] Figure 19 This is a schematic diagram of the structure of the screening roller assembly of the present invention in an exploded state;

[0052] Figure 20 For the present invention Figure 19 Schematic diagram of the enlarged structure of part G in FIG.

[0053] In the figure: 1, vibrating screen; 2, screening box; 3, first screening chamber; 4, second screening chamber; 5, third screening chamber; 6, fourth screening chamber; 7, discharge chute; 8, conveyor plate; 9, first sorting mechanism; 91, first screening specification adjustment assembly; a1, first annular frame; a2, first rotating ring; a3, first mounting ring; 92, second screening specification adjustment assembly; b1, second annular frame; b2, second rotating ring; b3, second mounting ring; 93, transmission shaft; 94, adjusting wheel; 95, gear; 96, screening roller assembly; 961, mounting seat; 962, first column; 963, second column; 9 64. Lifting ring; 965. Push rod; 966. Spring; 967. First support rod unit; 9671. Support rod; 9672. Circular plate; 9673. Gear ring; 968. Second support rod unit; 97. First cleaning frame; 98. Second cleaning frame; 99. Brush roller; 910. Arc plate; 911. Arc rack; 912. First turntable; 913. Second turntable; 914. Drive block group; 9141. Wedge block No. 1; 9142. Wedge block No. 2; 10. Second sorting mechanism; 11. Third sorting mechanism; 12. Fourth sorting mechanism; 13. Transmission chain; 14. Servo motor. DETAILED DESCRIPTION

[0054] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0055] The present invention provides two technical solutions: a vibration picking device for sorting carrots, specifically including the following embodiments:

[0056] like Figures 1-6 The first embodiment is shown: a vibrating selection device for sorting carrots, comprising a vibrating screen 1 and a screening box 2 connected to the vibrating screen 1, and further comprising:

[0057] The sorting trough assembly includes a first screening chamber 3, a second screening chamber 4, a third screening chamber 5, and a fourth screening chamber 6, which are sequentially opened on the top of the screening box 2. A discharge slot 7 is also opened on the top of the screening box 2 and on one side of the fourth screening chamber 6.

[0058] A plurality of conveying plates 8 are sequentially arranged directly below the first screening chamber 3, the second screening chamber 4, the third screening chamber 5 and the fourth screening chamber 6, and are used to convey the screened carrots to the corresponding collection baskets. One end of each of the conveying plates 8 passes through the side wall of the screening box 2 and extends to the outside, and each conveying plate 8 forms a thirty-degree inclination with the horizontal plane, so as to quickly slide the screened carrots from the top of the conveying plate 8 into the collection basket. A protective plate is provided on one side of the outer wall of the screening box 2 by rotating through a hinge. When the protective plate is opened by rotating around the hinge, the adjusting wheels 94 in the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11 and the fourth sorting mechanism 12 can be adjusted. A plurality of mesh holes are provided on the surface of each conveying plate 8 for discharging the soil particles that have been swept;

[0059] The carrot screening mechanism includes a first sorting mechanism 9, a second sorting mechanism 10, a third sorting mechanism 11 and a fourth sorting mechanism 12 which are respectively installed in the first screening chamber 3, the second screening chamber 4, the third screening chamber 5 and the fourth screening chamber 6. The sizes of the carrots screened by the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11 and the fourth sorting mechanism 12 are successively larger, and the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11 and the fourth sorting mechanism 12 can flexibly adjust the size of the screening channel according to the screening size requirements. The screen cavity 3 is small and has the function of preventing carrots from clogging the screening channel. The partitions between the first screening chamber 3, the second screening chamber 4, the third screening chamber 5 and the fourth screening chamber 6 are arranged at an angle, that is, the partition between the first screening chamber 3 and the second screening chamber 4 is arranged at a height higher than that of the other end close to one end of the first screening chamber 3, so that carrots dropped on the partition can move toward the second screening chamber 4 through the partition. The partitions between the second screening chamber 4, the third screening chamber 5 and the fourth screening chamber 6 are arranged in the same manner as the partitions between the first screening chamber 3 and the second screening chamber 4, and will not be repeated here.

[0060] In this embodiment, a driving mechanism is further included, which includes a servo motor 14 fixedly arranged on the outer wall of the screening box 2 and a driving gear fixedly arranged on the output shaft of the servo motor 14. A transmission chain 13 for power transmission is commonly connected between the driving gear and the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11, and the fourth sorting mechanism 12. A plurality of guide wheels are rotatably provided on the outer wall of the screening box 2, and the plurality of guide wheels are meshed with the transmission chain 13. The guide wheels form a wrap angle between the transmission chain 13 and the gears 95 at different positions for stable power transmission. The first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11, and the fourth sorting mechanism 12 have the same structure. Only by adjusting the screening sizes of the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11, and the fourth sorting mechanism 12 separately, the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11, and the fourth sorting mechanism 12 have different screening sizes, and the screening sizes increase successively, that is, the size of carrots that can be allowed to pass increases successively.

[0061] like Figure 7-Figure 20 The second embodiment is shown, in which the first sorting mechanism 9 includes a first screening specification adjustment component 91 and a second screening specification adjustment component 92 which are arranged opposite to each other. A gear 95 is provided on the side wall of the first screening specification adjustment component 91 away from the second screening specification adjustment component 92. A plurality of screening roller assemblies 96 are uniformly provided on the outer walls of the first screening specification adjustment component 91 and the second screening specification adjustment component 92. The plurality of screening roller assemblies 96 together form a "grid-type" annular structure. The "grid-type" annular structure not only supports the carrots but also utilizes the gap between the two adjacent screening roller assemblies 96 to screen the carrots. For screening, screening size adjustment components for synchronously adjusting the gaps between multiple screening roller assemblies 96 are further provided on the opposite side walls of the first screening specification adjustment component 91 and the second screening specification adjustment component 92, and a cleaning component for cleaning the outer wall of the screening roller assembly 96 is also provided at the bottom of the first screening specification adjustment component 91 and the second screening specification adjustment component 92. The gears 95 in the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11 and the fourth sorting mechanism 12 are all meshed with the transmission chain 13, and the gears 95 are fixedly set on the side wall of the first rotating ring a2.

[0062] In this embodiment, the first screening specification adjustment assembly 91 includes a first annular frame a1 fixed to the inner wall of the screening box 2 by bolts, a first rotating ring a2 is rotatably provided inside the first annular frame a1, a first mounting ring a3 is fixedly provided on the side wall of the first rotating ring a2 away from the first annular frame a1, and a plurality of first mounting grooves are evenly formed on the outer wall of the first mounting ring a3;

[0063] The second screening specification adjustment component 92 includes a second annular frame b1 detachably arranged on the inner wall of the screening box 2, a second rotating ring b2 is rotatably arranged inside the second annular frame b1, a second mounting ring b3 is fixedly arranged on the side wall of the second rotating ring b2 away from the second annular frame b1, and a plurality of second mounting grooves are evenly arranged on the outer wall of the second mounting ring b3. The two ends of the screening roller assembly 96 are respectively installed in the first mounting groove and the second mounting groove, and the first annular frame a1 and the first rotating ring a2 are arranged at relative positions on the inner wall of the screening box 2.

[0064] In this embodiment, the cleaning assembly includes a first cleaning rack 97 and a second cleaning rack 98 fixedly provided on the opposite inner walls of the screening box 2 by bolts. The tops of the first cleaning rack 97 and the second cleaning rack 98 are both provided with a long strip notch for convenient observation and adjustment of the screening roller assembly 96, and the bottom of the inner wall of the first cleaning rack 97 is also fixed with an arc-shaped rack 911 for driving the screening roller assembly 96 to rotate to complete the cleaning of the surface of the screening roller assembly 96. The bottom of the opposite side walls of the first cleaning rack 97 and the second cleaning rack 98 are both fixed with a An arc-shaped plate 910 is fixedly provided, and a plurality of brush rollers 99 are evenly fixedly provided on the opposite side walls of the two arc-shaped plates 910. A plurality of long bristles are evenly fixedly provided on the outer wall of each brush roller 99. The long bristles on two adjacent brush rollers 99 can be staggered with each other to cover the gap between the two brush rollers 99, and the gap between the two brush rollers 99 is much larger than the size of the largest carrot. Each screening roller assembly 96 is covered with bristles when it rotates to the bottom, and the gear 95 and the arc-shaped rack 911 are meshed and connected with each other.

[0065] In this embodiment, the screening size adjustment assembly includes a first turntable 912 rotatably disposed within a first mounting ring a3 and a second turntable 913 rotatably disposed within a second mounting ring b3. Multiple drive block assemblies 914 are disposed in an annular array on the outer walls of each of the first and second turntables 912 and 913. The multiple drive block assemblies 914 and the multiple screening roller assemblies 96 on the same side are disposed in a one-to-one correspondence. A transmission shaft 93 is fixedly disposed within both the first and second turntables 912 and 913. One end of the transmission shaft 93 is rotatably disposed on the inner wall of the first mounting ring a3, and the other end of the transmission shaft 93 rotatably passes through the second rotating ring b2 and is fixedly provided with an adjustment wheel 94.

[0066] The driving block group 914 includes a wedge block No. 1 9141 and a wedge block No. 2 9142 fixedly arranged on the outer wall of the first turntable 912. The position of the adjusting wheel 94 and the second rotating ring b2 is locked by a fastening bolt. The adjusting wheel 94 can be rotated after loosening the fastening bolt.

[0067] In this embodiment, the screening roller assembly 96 includes two mounting seats 961 that are detachably arranged in the first mounting groove and the second mounting groove at the corresponding positions of the first mounting ring a3 and the second mounting ring b3, and the top two sides of the two mounting seats 961 are fixedly provided with a first column 962 and a second column 963, respectively. The first column 962 and the second column 963 are distributed in a "V" shape structure, and the first column 962 and the second column 963 are fixedly provided with a limited end cover at one end away from the mounting seat 961. The outer walls of the two first columns 962 at relative positions slide together. The movable sleeve is provided with a first support rod unit 967, and a second support rod unit 968 is slidably sleeved on the outer walls of the two second columns 963 in relative positions, and a distance control unit for controlling the height of the first support rod unit 967 and the second support rod unit 968 from the mounting seat 961 is also slidably sleeved on the outer wall of each first column 962 and the second column 963 and located below the first support rod unit 967 and the second support rod unit 968. The outer walls of the first column 962 and the second column 963 are provided with scale line grooves for marking the position of the distance control unit.

[0068] In this embodiment, the first support rod unit 967 and the second support rod unit 968 have the same structure and are arranged parallel to each other. The first support rod unit 967 includes circular plates 9672 that are respectively slidably mounted on the outer walls of the two first columns 962. The opposite side wall yarn tubes of the two circular plates 9672 are rotated together to provide support rods 9671. The support rod 9671 is fixedly mounted on the outer wall near one of the circular plates 9672. When the circular plate 9672 is flipped to a position close to the conveying plate 8, the gear ring 9673 will meet and engage with the arc-shaped rack 911, and the arc-shaped rack 911 drives the gear ring 9673 to rotate.

[0069] In this embodiment, the distance control unit includes a lifting ring 964, and both sides of the bottom of the lifting ring 964 are fixedly provided with a push rod 965, and the bottom end of the push rod 965 is fixedly provided with a hemispherical slider, and a spring 966 is slidably sleeved on the outer wall of the push rod 965 and above the hemispherical protrusion. The lifting ring 964 is slidably sleeved on the outer wall of the first column 962 or the second column 963, and the top of the lifting ring 964 contacts the bottom of the first support rod unit 967 or the second support rod unit 968 to keep the first support rod unit 967 or the second support rod unit 968 in contact with each other. Element 968 will not slide along the outer wall of the first column 962 or the second column 963 toward the mounting seat 961. The position of the lifting ring 964 on the surface of the first column 962 can be observed through the long strip notch. The two push rods 965 slide through the first mounting ring a3 and extend to the gap between the first mounting ring a3 and the first turntable 912, and the bottom ends of the two push rods 965 are respectively slidably set on the wedge surfaces of the No. 1 wedge block 9141 and the No. 2 wedge block 9142 at the corresponding positions, and the spring 966 is located between the hemispherical protrusion and the first mounting ring a3.

[0070] An embodiment of the present invention further provides a vibration sorting method for a vibration sorting device for sorting carrots, the method comprising the following steps:

[0071] Step 1: First, place the carrots to be screened on top of the vibrating screen 1, and the vibrating screen 1 drives the carrots to be transported towards the screening box 2;

[0072] A batch of carrots harvested from the planting base is put into the top of the vibrating screen 1 in batches. The vibrating screen 1 vibrates while conveying the carrots. Some of the soil attached to the surface of the carrots falls through the gaps in the screen, and then the carrots are first conveyed to the top of the first sorting mechanism 9.

[0073] When the carrots of the smallest size pass through the top of the first sorting mechanism 9, the servo motor 14 synchronously drives the gears 95 in the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11 and the fourth sorting mechanism 12 to rotate through the transmission chain 13, so that the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11 and the fourth sorting mechanism 12 rotate synchronously. The carrots are continuously moved by the driving force of the rotating first sorting mechanism 9, and the carrots of the smallest size fall into the gap between the two adjacent first support rod units 967 and the second support rod units 968, while the first support rod units 967 and the second support rod units 968 of the conveying plate 8 near the corresponding position in the first sorting mechanism 9 slide along the first column 962 and the second column 963 under the action of gravity. The block cannot slip off from the ends of the first column 962 and the second column 963. When the first support rod unit 967 and the second support rod unit 968 slide to a state where they are against the limit end cover, the toothed ring 9673 and the arc-shaped rack 911 at the corresponding position are engaged and connected, and the first support rod unit 967 and the second support rod unit 968 are completely immersed in the bristles on the surface of the brush roller 99. During the movement of the toothed ring 9673, it is driven by the arc-shaped rack 911 to rotate rapidly. During the rapid rotation of the first support rod unit 967 and the second support rod unit 968 relative to the bristles, the soil attached to the surface of the first support rod unit 967 and the second support rod unit 968 is swept off, and the soil falls through the mesh holes on the surface of the conveying plate 8, while the carrots slide through the inclined surface of the conveying plate 8 and fall into the collection basket at the corresponding position.

[0074] When the first support rod unit 967 and the second support rod unit 968 flip to the bottom near the conveying plate 8 and slide down along the outer wall of the first column 962, since the first column 962 and the second column 963 are designed in a "V" shape, the gap between the first support rod unit 967 and the second support rod unit 968 in the relative position gradually increases, and the carrots stuck in the gap between the first support rod unit 967 and the second support rod unit 968 can fall quickly. When the first support rod unit 967 and the second support rod unit 968 flip to the bottom near the inner partition of the screening box 2, they slide again to their original position near the limit end cover and can start screening carrots.

[0075] After being screened by the first sorting mechanism 9, the carrots pass through the partitions in sequence to the second sorting mechanism 10, the third sorting mechanism 11, and the fourth sorting mechanism 12. Carrots of different sizes are sequentially discharged into the collection baskets at the corresponding positions through the second sorting mechanism 10, the third sorting mechanism 11, and the fourth sorting mechanism 12 and the conveying plate 8 directly below the discharge chute 7.

[0076] When it is necessary to adjust the screening size of the first sorting mechanism 9 or the second sorting mechanism 10 or the third sorting mechanism 11 or the fourth sorting mechanism 12, first open the protective plate on one side of the screening box 2 around the hinge, then loosen the fastening bolts locking the adjusting wheel 94 and the second rotating ring b2, and manually rotate the adjusting wheel 94 in the first sorting mechanism 9 or the second sorting mechanism 10 or the third sorting mechanism 11 or the fourth sorting mechanism 12 clockwise in turn, and observe the position of the lifting ring 964 relative to the first column 962 through the long strip notch. As the lifting ring 964 slides one scale distance along the outer wall of the first column 962 toward the limit end cover, the distance between the adjacent first support rod units 967 and the second support rod units 968 increases by one millimeter, and decreases by one millimeter. When the top rod 965 reaches the preset position, the adjusting wheel 94 and the second rotating ring b2 are locked again with the fastening bolts.

[0077] Step 2: Carrots of different sizes pass through the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11, and the fourth sorting mechanism 12 in sequence. Since the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11, and the fourth sorting mechanism 12 screen carrots in increasing sizes, carrots of increasing sizes pass through the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11, and the fourth sorting mechanism 12 in sequence and fall onto the conveying plate 8 at the corresponding position, and then slide through the conveying plate 8 into the collection basket;

[0078] Step 3: For batches of carrots with obvious size differences in different planting bases, the screening specifications of the first sorting mechanism 9, the second sorting mechanism 10, the third sorting mechanism 11 and the fourth sorting mechanism 12 are adjusted according to the batch of carrots before screening to ensure that the screened carrots meet the sorting requirements.

[0079] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0080] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A vibrating selection device for sorting carrots, comprising a vibrating screen and a screening box connected to the vibrating screen, characterized in that: Also includes: The sorting trough assembly includes a first screening cavity, a second screening cavity, a third screening cavity and a fourth screening cavity sequentially opened on the top of the screening box, and a discharge trough is also opened on the top of the screening box and on one side of the fourth screening cavity; A plurality of conveying plates are sequentially arranged directly below the first screening chamber, the second screening chamber, the third screening chamber and the fourth screening chamber, and are used to convey the screened carrots to the corresponding collection baskets; The carrot screening mechanism includes a first sorting mechanism, a second sorting mechanism, a third sorting mechanism, and a fourth sorting mechanism, which are respectively installed in the first screening chamber, the second screening chamber, the third screening chamber, and the fourth screening chamber. The sizes of the carrots screened by the first sorting mechanism, the second sorting mechanism, the third sorting mechanism, and the fourth sorting mechanism are successively larger. The first sorting mechanism, the second sorting mechanism, the third sorting mechanism, and the fourth sorting mechanism can flexibly adjust the size of the screening channel according to the screening size requirements, and have the function of preventing the carrots from clogging the screening channel. The first sorting mechanism includes a first screening specification adjustment component and a second screening specification adjustment component that are arranged opposite to each other, a gear is provided on the side wall of the first screening specification adjustment component away from the second screening specification adjustment component, a plurality of screening roller assemblies are uniformly provided on the outer walls of the first screening specification adjustment component and the second screening specification adjustment component, and the plurality of screening roller assemblies together form a "grid-type" annular structure, which not only supports the carrots but also screens the carrots by utilizing the gap between two adjacent screening roller assemblies, a screening size adjustment component for synchronously adjusting the gap between the plurality of screening roller assemblies is further provided on the opposite side walls of the first screening specification adjustment component and the second screening specification adjustment component, and a cleaning component for cleaning the outer wall of the screening roller assembly is further provided at the bottom of the first screening specification adjustment component and the second screening specification adjustment component; The first screening specification adjustment assembly includes a first annular frame mounted on the inner wall of the screening box by bolts, a first rotating ring being rotatably mounted inside the first annular frame, a first mounting ring being fixedly mounted on a side wall of the first rotating ring away from the first annular frame, and a plurality of first mounting grooves being evenly arranged on an outer wall of the first mounting ring; The second screening specification adjustment assembly includes a second annular frame detachably arranged on the inner wall of the screening box, a second rotating ring is rotatably arranged inside the second annular frame, a second mounting ring is fixedly arranged on the side wall of the second rotating ring away from the second annular frame, a plurality of second mounting grooves are evenly opened on the outer wall of the second mounting ring, and two ends of the screening roller assembly are respectively mounted in the first mounting groove and the second mounting groove; The screening size adjustment assembly includes a first turntable rotatably arranged inside a first mounting ring and a second turntable rotatably arranged inside a second mounting ring, a plurality of drive block groups are arranged in a circular array on the outer walls of the first turntable and the second turntable, and the plurality of drive block groups and the plurality of screening roller assemblies on the same side are arranged in a one-to-one correspondence, a transmission shaft is fixedly arranged inside the first turntable and the second turntable, one end of the transmission shaft is rotatably arranged on the inner wall of the first mounting ring, and the other end of the transmission shaft rotates through the second rotating ring and is fixedly provided with an adjustment wheel; The driving block group includes a first wedge block and a second wedge block fixedly arranged on the outer wall of the first rotating disk; The screening roller assembly includes two mounting seats that are respectively detachably arranged in the first mounting groove and the second mounting groove at the corresponding positions of the first mounting ring and the second mounting ring, and a first column and a second column are fixedly arranged on both sides of the top of the two mounting seats, and the first column and the second column are distributed in a "V"-shaped structure, and the first column and the second column are fixedly provided with a limited end cover at one end away from the mounting seat, and a first support rod unit is slidably sleeved on the outer walls of the two first columns in relative positions, and a second support rod unit is slidably sleeved on the outer walls of the two second columns in relative positions, and a distance control unit for controlling the height of the first support rod unit and the second support rod unit from the mounting seat is slidably sleeved on the outer wall of each of the first column and the second column and located below the first support rod unit and the second support rod unit, and a scale line groove for marking the position of the distance control unit is opened on the outer wall of the first column and the second column.

2. The vibrating selection device for carrot sorting according to claim 1, characterized in that: It also includes a driving mechanism, which includes a servo motor fixedly arranged on the outer wall of the screening box and a driving gear fixedly arranged on the output shaft of the servo motor. A transmission chain for power transmission is commonly connected between the driving gear and the first sorting mechanism, the second sorting mechanism, the third sorting mechanism, and the fourth sorting mechanism.

3. The vibrating selection device for carrot sorting according to claim 1, characterized in that: The cleaning assembly includes a first cleaning frame and a second cleaning frame fixedly arranged on opposite inner walls of the screening box by bolts, and the tops of the first cleaning frame and the second cleaning frame are both provided with a long strip notch for convenient observation and adjustment of the screening roller assembly, and the bottom of the inner wall of the first cleaning frame is also fixedly provided with an arc-shaped rack for driving the screening roller assembly to rotate to complete the cleaning of the surface of the screening roller assembly, and the lowermost parts of the opposite side walls of the first cleaning frame and the second cleaning frame are fixedly provided with an arc plate, and a plurality of brush rollers are evenly fixedly provided on the opposite side walls of the two arc plates.

4. The vibrating selection device for carrot sorting according to claim 1, characterized in that: The first support rod unit and the second support rod unit have the same structure and are arranged parallel to each other. The first support rod unit includes circular plates that are respectively slidably mounted on the outer walls of the two first columns. The opposite side wall yarn tubes of the two circular plates are rotated together to provide support rods. The support rod is fixedly mounted with a gear ring on the outer wall near one of the circular plates.

5. The vibrating selection device for carrot sorting according to claim 1, characterized in that: The distance control unit includes a lifting ring, with push rods fixedly provided on both sides of the bottom of the lifting ring, a hemispherical slider fixedly provided on the bottom end of the push rod, and a spring is provided on the outer wall of the push rod and above the hemispherical protrusion.

6. A vibration sorting method for carrot sorting using the vibration sorting device according to any one of claims 1 to 5, characterized in that: The method comprises the following steps: Step 1: First, place the carrots to be screened on top of the vibrating screen, and the vibrating screen drives the carrots toward the screening box; Step 2: Carrots of different sizes pass through the first sorting mechanism, the second sorting mechanism, the third sorting mechanism, and the fourth sorting mechanism in sequence. Since the screening sizes of the carrots of the first sorting mechanism, the second sorting mechanism, the third sorting mechanism, and the fourth sorting mechanism increase in sequence, the carrots of increasing sizes pass through the first sorting mechanism, the second sorting mechanism, the third sorting mechanism, and the fourth sorting mechanism in sequence and fall onto the conveying plates at corresponding positions, and then slide through the conveying plates into the collection basket; Step 3: For batches of carrots with obvious size differences from different planting bases, the screening specifications of the first sorting mechanism, the second sorting mechanism, the third sorting mechanism and the fourth sorting mechanism are adjusted according to the batch of carrots before screening to ensure that the screened carrots meet the sorting requirements.

Citation Information

Patent Citations

  • Carrot screening machine

    CN221753982U

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