Method and system for improving heat exchange efficiency of heat exchanger

Abstract

The invention discloses a method and system for improving the heat exchange efficiency of a heat exchanger, and relates to the technical field of heat exchangers, the system comprises a shell, and a heat exchange assembly and a protection assembly are arranged in the shell. During use, the upper threaded cover is unscrewed, water is conveyed into the water inlet pipe through external water supply equipment, the water firstly enters the lower annular plate and enters the sealing bag through the water inlet holes, and after absorbing water, the super absorbent resin material expands in the sealing bag and expands towards the periphery at the same time, so that the sealing bag expands and deforms and is tightly attached to the inner wall of the shell. When the water in the annular plate is saturated, the water enters the upper annular plate through the communicating pipe, so that the upper sealing bag expands outwards and is tightly attached to the inner wall of the shell. And at the moment, protective layers are formed at the top and the bottom of the sealing gasket to protect the sealing gasket, and three sealing layers are formed, so that the sealing reliability is greatly improved.

Description

Technical Field

[0001] The present invention relates to the technical field of heat exchangers, and specifically to a method and system for improving the heat exchange efficiency of a heat exchanger. Background Art

[0002] A heat exchanger is an energy-saving device that realizes heat transfer between materials among two or more fluids at different temperatures. It enables heat to be transferred from a fluid at a higher temperature to a fluid at a lower temperature, so that the temperature of the fluid reaches the specified index of the process, to meet the needs of process conditions. At the same time, it is also one of the main devices for improving energy utilization efficiency. The heat exchanger industry involves nearly thirty industries such as heating ventilation, pressure vessels, medium water treatment equipment, chemical engineering, and petroleum, forming an industrial chain with each other.

[0003] In the prior art, when a heat exchanger is in use, two tube sheets are installed inside it to connect and fix the pipelines. To improve the sealing effect, a gasket is installed between the tube sheet and the inner wall of the heat exchanger shell for sealing to prevent liquid leakage. However, the flow velocity and pressure generated by the flowing heat exchange liquid inside the heat exchanger will impact the gasket. Long-term liquid impact will gradually wear the material on the surface of the gasket, resulting in the thinning of the gasket and the decline of the sealing performance, thereby increasing the risk of heat exchange liquid leakage and affecting the heat exchange effect.

[0004] Therefore, we propose a method and system for improving the heat exchange efficiency of a heat exchanger to solve the problems raised in the above background art. Summary of the Invention

[0005] The purpose of the present invention is to provide a method and system for improving the heat exchange efficiency of a heat exchanger to solve the problems in the background art that when the heat exchanger is in use, the flow of the heat exchange liquid will impact the gasket, and long-term liquid impact will wear the gasket, resulting in the thinning of the gasket and the decline of the sealing performance, thereby increasing the risk of heat exchange liquid leakage and affecting the heat exchange effect.

[0006] To achieve the above purpose, the present invention provides the following technical solution: A system for improving the heat exchange efficiency of a heat exchanger, including a housing, and a heat exchange component and a protection component are arranged inside the housing;

[0007] The protection component includes four annular plates. At the top and bottom of the outer surfaces of the four annular plates, protective guide rings are fixedly installed. Every two adjacent protective guide rings among the eight protective guide rings form a group. On the opposite sides of the four groups of protective guide rings, sealing capsules are arranged. High water-absorbing resin materials are arranged inside the four sealing capsules. Protective nets are fixedly installed inside the four annular plates. A plurality of water inlet holes are opened on one side inside the four annular plates. Inside two of the annular plates, water inlet pipes are fixedly connected. At one end of each of the two water inlet pipes, a threaded cover is sleeved in a threaded manner. Inside two of the annular plates, communicating pipes are fixedly connected at positions far from the water inlet pipes. On the top of one of the annular plates, two sealing holes are fixedly opened. At positions close to the two sealing holes on the top of one of the annular plates, T-shaped pipes are fixedly installed. Inside each of the two T-shaped pipes, a limiting rod is movably embedded. At the top ends of the two limiting rods, racks are fixedly installed.

[0008] Preferably, inside each of the two T-shaped pipes, a turntable is movably embedded. At the top and bottom of each of the two turntables, color films are fixedly connected. Inside each of the two turntables, a rotating rod is fixedly installed. At the center of the outer surface of each of the two rotating rods, a gear is fixedly installed. On the outer surface of one side of each of the two racks, a fixed block is fixedly installed. Inside each of the two fixed blocks, a support rod is fixedly installed. At the bottom end of the outer surface of each of the two support rods, a sealing sleeve is fixedly installed. On the inner wall of each of the two T-shaped pipes, two limiting chutes are opened. One end of each of the four support rods is movably embedded inside one of the four limiting chutes. On the top of each of the two T-shaped pipes, a transparent cover is fixedly installed. At the bottom ends of the two limiting rods, arc-shaped floating plates are fixedly installed.

[0009] Preferably, on the outer surface of one side of each of the four sealing capsules, it is fixedly connected to the outer surface of one of the four annular plates. One end of each of the two water inlet pipes fixedly penetrates through the outer surface of the other two annular plates. One end of each of the two communicating pipes is fixedly connected to the outer surface of one side of the other two annular plates. The bottom ends of the two limiting rods respectively movably penetrate through the two sealing holes into the inside of one of the annular plates.

[0010] Preferably, the two ends of each of the two rotating rods are movably embedded in the inner wall of one of the two T-shaped pipes. The outer surfaces of the two gears are respectively located inside the two turntables. The outer surfaces of the other side of each of the two racks are respectively meshed with the outer surfaces of the two gears. The outer surfaces of the two sealing sleeves are respectively movably embedded inside the two sealing holes. The outer surface of the arc-shaped floating plate is movably embedded inside one of the annular plates. The inner walls of the four groups of protective guide rings are fixedly installed at the edges of the outer surfaces of the four annular plates.

[0011] Preferably, the heat exchange component includes two connecting plates. A plurality of corrugated copper tubes are fixedly connected to the bottom of one of the connecting plates. The bottom ends of the plurality of corrugated copper tubes are fixedly connected with spiral copper tubes. A fixing plate is fixedly installed at the bottom end of the outer surface of the plurality of corrugated copper tubes. Six baffle plates are fixedly installed on the outer surfaces of the corrugated copper tubes and the spiral copper tubes.

[0012] Preferably, a plurality of V-shaped guide bars are fixedly connected to the tops of two of the baffle plates. A plurality of arc-shaped guide bars are fixedly connected to the tops of the other two baffle plates. A plurality of irregular inclined guide bars are fixedly connected to the tops of the remaining two baffle plates. Impact plates are fixedly installed at the top ends of the outer surfaces of the plurality of corrugated copper tubes. Sealing gaskets are fixedly connected to the centers of the outer surfaces of the two connecting plates.

[0013] Preferably, the outer surfaces of the two connecting plates are both located inside the housing. The bottom ends of the plurality of spiral copper tubes are fixedly connected to the top of the other connecting plate. The outer surfaces of the two sealing gaskets and the six baffle plates are all in contact with the inner wall of the housing. The inner walls of the four annular plates are respectively fixedly installed at the top and bottom of the outer surfaces of the two connecting plates. The four sealing capsules are respectively located at the top and bottom of the two sealing gaskets.

[0014] Preferably, the top of the housing is connected to a first pipe shell through a flange. A cold material inlet pipe is fixedly connected to the outer surface of the first pipe shell. A cold material outlet pipe is fixedly connected to the outer surface of the first pipe shell away from the cold material inlet pipe. The bottom of the housing is connected to a second pipe shell through a flange. A hot material outlet pipe is fixedly connected to the bottom of the outer surface of the housing. A hot material inlet pipe is fixedly connected to the top of the outer surface of the housing.

[0015] Preferably, a liquid distribution plate is fixedly installed inside the first pipe shell. A sealing strip is fixedly connected to the bottom of the liquid distribution plate. Sealing rings are arranged at the top and bottom of the housing. One side outer surfaces of the two sealing rings are respectively in contact with the bottom of the first pipe shell and the top of the second pipe shell. The bottom of the sealing strip is in contact with the center of the top of one of the connecting plates. Both sides of the bottom of the sealing strip are in contact with the outer surface of one of the annular plates.

[0016] A method for using a system for improving the heat exchange efficiency of a heat exchanger includes the following steps:

[0017] S1. Unscrew the upper threaded cover. Water is conveyed into the water inlet pipe through an external water supply device. The water first enters the lower annular plate and then enters the sealing capsule through the water inlet holes. After the superabsorbent resin material absorbs water, it expands and expands in all directions while in the sealing capsule, causing the sealing capsule to expand and deform and closely fit with the inner wall of the housing.

[0018] S2. When the water in the lower annular plate is saturated, the water enters the upper annular plate through the connecting pipe, causing the upper sealing capsule to expand outward and closely fit against the inner wall of the outer shell. At this time, protective layers are formed at both the top and bottom of the sealing gasket.

[0019] S3. As the water level rises, it pushes the arc-shaped floating plate upward, driving the two limit rods and the two racks to move upward simultaneously, and driving the gear and the rotating rod to rotate, causing the turntable to rotate. When the staff sees through the transparent cover that the green colored film at the bottom rotates to the top, the external water supply device can be closed.

[0020] S4. The cold material inlet pipe transports the cooling liquid into the first pipe shell, where it enters the right corrugated copper pipe and the spiral copper pipe to flow, enters the left spiral copper pipe and the corrugated copper pipe through the second pipe shell to flow, and finally enters the first pipe shell again and is discharged through the cold material outlet pipe.

[0021] S5. The hot water enters the outer shell through the hot material inlet pipe, flows along the baffle plate, exchanges heat with the cooling liquid, and finally the cooled liquid is discharged through the hot material outlet pipe.

[0022] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0023] 1. When the present invention is in use, unscrew the upper threaded cover, and use an external water supply device to transport water into the water inlet pipe. The water first enters the lower annular plate and enters the sealing capsule through the water inlet holes. After the superabsorbent resin material absorbs water, it expands and expands in all directions while in the sealing capsule, causing the sealing capsule to expand and deform and closely fit against the inner wall of the outer shell. When the water in this annular plate is saturated, the water enters the upper annular plate through the connecting pipe, causing the upper sealing capsule to also expand outward and closely fit against the inner wall of the outer shell. At this time, protective layers are formed at both the top and bottom of the sealing gasket to protect the sealing gasket, preventing the liquid flow from directly impacting the sealing gasket during the subsequent operation of the heat exchanger, thereby protecting the sealing gasket from being damaged by the liquid impact and affecting the sealing performance. And a three-layer sealing layer is formed, greatly improving the reliability of the sealing.

[0024] 2. When the present invention is in use, when the superabsorbent resin material in the upper part absorbs water and becomes saturated, the water will accumulate in the upper annular plate. As the water level rises, it pushes the arc-shaped floating plate upward, and also pushes the two limit rods and the two racks to move upward simultaneously, driving the rotation of the gear and the rotating rod, causing the turntable to rotate. When the staff sees through the transparent cover that the green colored film at the bottom rotates to the top, it indicates that both sealing capsules have expanded and deformed and are tightly attached to the inner wall of the outer shell. Then the external water supply device can be closed. According to the water supply reference at this place, the two lower annular plates are filled with water.

[0025] 3. When the present invention is in use, the cooling liquid flows through the corrugated copper tube and the spiral copper tube, and the hot water flows along the baffle plate, undergoing heat exchange with the cooling liquid. Both the corrugated copper tube and the spiral copper tube are made of copper material with a high thermal conductivity. The corrugated copper tube is arranged in a corrugated shape, increasing the contact area between the pipe and the fluid, forming more eddies, and enhancing the convective heat transfer effect. The spiral copper tube adopts a spiral structure, further increasing the length and surface area of the pipe, enhancing the mixing and disturbance of the fluid, and improving the overall heat transfer effect. The V-shaped guide bar can guide the hot water inside the housing into a specific flow direction, generating more eddies and turbulence, and improving the heat exchange efficiency. The arc-shaped guide bar can make the hot water form a smoother curve flow during the flow process, enabling the hot water to be more evenly distributed around the pipe, and improving the uniformity of heat exchange. The irregular inclined guide bars are unevenly distributed and have different inclined directions, which can make the hot water generate complex flows at different positions and directions, promoting the mixing of the hot water, making the temperature of the hot water more uniform, and improving the heat exchange efficiency. Brief Description of the Drawings

[0026] Figure 1 is the front perspective view of a system for improving the heat exchange efficiency of a heat exchanger according to the present invention;

[0027] Figure 2 is the structural cross-sectional schematic diagram of a system for improving the heat exchange efficiency of a heat exchanger according to the present invention;

[0028] Figure 3 is the structural cross-sectional schematic diagram of the first tube shell in a system for improving the heat exchange efficiency of a heat exchanger according to the present invention;

[0029] Figure 4 is the structural unfolded schematic diagram of the heat exchange component in a system for improving the heat exchange efficiency of a heat exchanger according to the present invention;

[0030] Figure 5 is the structural cross-sectional schematic diagram of the housing in a system for improving the heat exchange efficiency of a heat exchanger according to the present invention;

[0031] Figure 6 is the structural cross-sectional schematic diagram of the protection component in a system for improving the heat exchange efficiency of a heat exchanger according to the present invention;

[0032] Figure 7 is the structural cross-sectional schematic diagram of the annular plate in a system for improving the heat exchange efficiency of a heat exchanger according to the present invention;

[0033] Figure 8 is the structural cross-sectional schematic diagram of the sealing capsule in a system for improving the heat exchange efficiency of a heat exchanger according to the present invention;

[0034] Figure 9 is the structural cross-sectional schematic diagram of the T-shaped tube in a system for improving the heat exchange efficiency of a heat exchanger according to the present invention;

[0035] Figure 10 This is a schematic cross-sectional view of the structure of the limit rod in a system for improving the heat exchange efficiency of a heat exchanger according to the present invention.

[0036] In the figure:

[0037] 1. Outer shell; 2. Heat exchange component; 201. Connecting plate; 202. Corrugated copper tube; 203. Spiral copper tube; 204. Fixed plate; 205. Baffle plate; 206. V-shaped guide bar; 207. Arc-shaped guide bar; 208. Irregular inclined guide bar; 209. Impact plate; 210. Sealing gasket; 3. Protection component; 301. Ring plate; 302. Protection guide ring; 303. Sealing capsule; 304. Highly water-absorbent resin material; 305. Protection net; 306. Water inlet hole; 307. Water inlet pipe; 308. Threaded cover; 309. Connecting pipe; 310. Sealing hole; 311. T-shaped pipe; 312. Limit rod; 313. Rack; 314. Turntable; 315. Color film; 316. Rotating rod; 317. Gear; 318. Fixed block; 319. Support rod; 320. Sealing sleeve; 321. Limit chute; 322. Transparent cover; 323. Arc-shaped floating plate; 4. First shell; 5. Cold material inlet pipe; 6. Cold material outlet pipe; 7. Second shell; 8. Hot material outlet pipe; 9. Hot material inlet pipe; 10. Liquid distribution plate; 11. Sealing strip; 12. Sealing ring. Specific embodiments

[0038] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0039] Embodiment 1: Please refer to Figures 1-10As shown in the figure, the present invention provides a technical solution: a system for improving the heat exchange efficiency of a heat exchanger, including a housing 1, in which a heat exchange component 2 and a protection component 3 are arranged; the protection component 3 includes four annular plates 301, and protective guide rings 302 are fixedly installed at the top and bottom of the outer surfaces of the four annular plates 301. Every two adjacent protective guide rings 302 among the eight protective guide rings 302 form a group. Sealing capsules 303 are arranged on the opposite sides of the four groups of protective guide rings 302. Highly water-absorbent resin materials 304 are arranged inside the four sealing capsules 303. Protective nets 305 are fixedly installed inside the four annular plates 301. A plurality of water inlet holes 306 are opened on one side inside the four annular plates 301. Inside two of the annular plates 301, water inlet pipes 307 are fixedly connected. Threaded caps 308 are threadedly sleeved at one ends of the two water inlet pipes 307. Communicating pipes 309 are fixedly connected to the insides of the two annular plates 301 far from the water inlet pipes 307. Two sealing holes 310 are fixedly opened at the top of one of the annular plates 301. T-shaped pipes 311 are fixedly installed near the two sealing holes 310 at the top of one of the annular plates 301. Limiting rods 312 are movably embedded inside the two T-shaped pipes 311. Rack bars 313 are fixedly installed at the top ends of the two limiting rods 312. Turntables 314 are movably embedded inside the two T-shaped pipes 311. Colorful films 315 are fixedly connected to the top and bottom of the two turntables 314. Rotating rods 316 are fixedly installed inside the two turntables 314. Gears 317 are fixedly installed at the central parts of the outer surfaces of the two rotating rods 316. Fixed blocks 318 are fixedly installed on the outer surfaces of one sides of the two rack bars 313. Support rods 319 are fixedly installed inside the two fixed blocks 318. Sealing sleeves 320 are fixedly installed at the bottom ends of the outer surfaces of the two support rods 319. Two limiting sliding grooves 321 are opened on the inner walls of the two T-shaped pipes 311. One ends of the four support rods 319 are respectively movably embedded inside the four limiting sliding grooves 321. Transparent covers 322 are fixedly installed at the tops of the two T-shaped pipes 311. Arc-shaped floating plates 323 are fixedly installed at the bottom ends of the two limiting rods 312. The outer surfaces of the four sealing capsules 303 are respectively fixedly connected to the outer surfaces of the four annular plates 301. One ends of the two water inlet pipes 307 respectively penetrate through the outer surfaces of the other two annular plates 301. One ends of the two communicating pipes 309 are respectively fixedly connected to the outer surfaces of one sides of the other two annular plates 301. The bottom ends of the two limiting rods 312 respectively penetrate through the two sealing holes 310 and extend into the inside of one of the annular plates 301. The two ends of the two rotating rods 316 are respectively movably embedded inside the inner walls of the two T-shaped pipes 311. The outer surfaces of the two gears 317 are respectively located inside the two turntables 314. The outer surfaces of the other sides of the two rack bars 313 are respectively meshed with the outer surfaces of the two gears 317. The outer surfaces of the two sealing sleeves 320 are respectively movably embedded inside the two sealing holes 310. The outer surface of the arc-shaped floating plate 323 is movably embedded inside one of the annular plates 301.The inner walls of the four groups of protective guide rings 302 are fixedly installed at the edges of the outer surfaces of the four annular plates 301. The top of the outer shell 1 is connected with a first pipe shell 4 through a flange. A cold material inlet pipe 5 is fixedly connected to the outer surface of the first pipe shell 4. A cold material outlet pipe 6 is fixedly connected to the outer surface of the first pipe shell 4 away from the cold material inlet pipe 5. The bottom of the outer shell 1 is connected with a second pipe shell 7 through a flange. A hot material outlet pipe 8 is fixedly connected to the bottom of the outer surface of the outer shell 1. A hot material inlet pipe 9 is fixedly connected to the top of the outer surface of the outer shell 1. A liquid distribution plate 10 is fixedly installed inside the first pipe shell 4. A sealing strip 11 is fixedly connected to the bottom of the liquid distribution plate 10. Sealing rings 12 are arranged at both the top and the bottom of the outer shell 1. The outer surfaces of one side of the two sealing rings 12 are respectively in contact with the bottom of the first pipe shell 4 and the top of the second pipe shell 7. The bottom of the sealing strip 11 is in contact with the center of the top of one of the connecting plates 201. Both sides of the bottom of the sealing strip 11 are in contact with the outer surface of one of the annular plates 301.,

[0040] In this embodiment, during use, the outer surfaces of the two water inlet pipes 307 and the two communication pipes 309 are respectively fixedly installed inside the two connecting plates 201. Installation blocks are installed at both the top of the uppermost annular plate 301 and the bottom of the lowermost annular plate 301, as Figure 5 shown, which facilitates the subsequent installation of the protection component 3 and the heat exchange component 2 inside the outer shell 1. The arc-shaped floating plate 323 is located between the inner wall of the annular plate 301 and the protection net 305. The sealing gasket 210 is located between the two annular plates 301 and between the two protective guide rings 302, as Figure 7As shown. Place the heat exchange component 2 and the protection component 3 into the housing 1, and fix the mounting block in the housing 1 through bolts, thereby fixing the heat exchange component 2 inside the housing 1. At this time, the outer surfaces of both sealing washers 210 are in contact with the inner wall of the housing 1. First, unscrew the threaded cap 308 at the upper water inlet pipe 307, connect the water pipe of the external water supply device to the water inlet pipe 307, and then use the external water supply device to transport water into the water inlet pipe 307. The bottom end of the water inlet pipe 307 is communicated with the next annular plate 301, so that the water first enters the next annular plate 301 and enters the sealing bladder 303 through a plurality of water inlet holes 306. The sealing bladder 303 is filled with a superabsorbent resin material 304. After the superabsorbent resin material 304 contacts water, the hydrophilic groups in the resin quickly combine with water molecules, causing the resin particles to swell, forming a gel-like substance with a large volume expansion. While expanding in the sealing bladder 303, it will expand in all directions, causing the sealing bladder 303 to expand and deform. Protective guide rings 302 are provided at the top and bottom of each sealing bladder 303. Under the limitation of the protective guide rings 302, the sealing bladder 303 expands outward, so as to be in close contact with the inner wall of the housing 1. When the water in this annular plate 301 is saturated, the water will enter the upper annular plate 301 through the connecting pipe 309 and enter the upper sealing bladder 303 through the upper water inlet holes 306, causing the upper sealing bladder 303 to also expand outward and be in close contact with the inner wall of the housing 1. At this time, a protective layer is formed at the top and bottom of the sealing washer 210 respectively by the protective guide ring 302 and the sealing bladder 303 to protect the sealing washer 210, avoiding direct impact on the sealing washer 210 caused by the liquid flow during the subsequent operation of the heat exchanger, thereby playing a protective role for the sealing washer 210 and preventing the sealing washer 210 from being damaged by liquid impact and affecting the sealing performance. At this time, the outer surface of the connecting plate 201 forms three sealing layers under the cooperation of the protection component 3 and the sealing washer 210, which are respectively composed of the sealing bladder 303 expanded at the top, the middle sealing washer 210, and the sealing bladder 303 expanded at the bottom. The three-layer sealing structure greatly improves the reliability of the sealing. Multiple layers of sealing can still play a sealing role when one layer leaks, forming a redundant design and effectively reducing the risk of leakage. Under the action of the protection component 3, the problem that when the heat exchanger is in use, the flow of the heat exchange liquid will impact the gasket, and the long-term liquid impact will cause the gasket to wear, resulting in the thinning of the gasket and the decline of the sealing performance, thereby increasing the risk of leakage of the heat exchange liquid and affecting the heat exchange effect is solved. When the superabsorbent resin material 304 in the upper sealing bladder 303 is saturated with water, the water will accumulate in the upper annular plate 301 and slowly rise, contacting the bottom of the arc-shaped floating plate 323. As the water level rises, it will push the arc-shaped floating plate 323 upward and push the two limit rods 312 upward, causing the two racks 313 to move upward simultaneously. Under the connection of the fixed block 318, it drives the support rod 319 to slide in the limit sliding groove 321.The movement of the rack 313 drives the rotation of the gear 317 meshed and connected thereto, and drives the rotation of the rotating rod 316, thereby causing the turntable 314 to rotate. The colors of the color films 315 at the top and bottom of the turntable 314 are different, the top is red and the bottom is green. When the staff sees through the transparent cover 322 that the turntable 314 rotates 118 degrees, causing the position exchange of the color films 315 at the top and bottom, that is, when the green color film 315 at the bottom rotates to the top, it indicates that both of the two sealing capsules 303 have expanded and deformed and are tightly attached to the inner wall of the outer shell 1, and then the external water supply equipment can be closed. According to the water supply reference at this place, the two annular plates 301 at the bottom are injected with water to protect the two sealing washers 210.

[0041] Embodiment 2: As Figures 3-8As shown in the figure, the heat exchange component 2 includes two connecting plates 201. A plurality of corrugated copper tubes 202 are fixedly connected to the bottom of one of the connecting plates 201. The bottom ends of the plurality of corrugated copper tubes 202 are all fixedly connected with spiral copper tubes 203. A fixing plate 204 is fixedly installed at the bottom end of the outer surface of the plurality of corrugated copper tubes 202. Six baffle plates 205 are fixedly installed on the outer surfaces of the corrugated copper tubes 202 and the spiral copper tubes 203. A plurality of V-shaped guide bars 206 are fixedly connected to the tops of two of the baffle plates 205. A plurality of arc-shaped guide bars 207 are fixedly connected to the tops of the other two baffle plates 205. A plurality of irregular inclined guide bars 208 are fixedly connected to the tops of the other two baffle plates 205. Impact plates 209 are fixedly installed at the top ends of the outer surfaces of the plurality of corrugated copper tubes 202. Sealing gaskets 210 are fixedly connected to the centers of the outer surfaces of the two connecting plates 201. The outer surfaces of the two connecting plates 201 are both located inside the housing 1. The bottom ends of the plurality of spiral copper tubes 203 are all fixedly connected to the top of the other connecting plate 201. The outer surfaces of the two sealing gaskets 210 and the six baffle plates 205 are all in contact with the inner wall of the housing 1. The inner walls of the four annular plates 301 are respectively fixedly installed at the top and bottom of the outer surfaces of the two connecting plates 201. Four sealing capsules 303 are respectively located at the top and bottom of the two sealing gaskets 210. The top of the housing 1 is connected to a first pipe shell 4 through a flange. A cold material inlet pipe 5 is fixedly connected to the outer surface of the first pipe shell 4. A cold material outlet pipe 6 is fixedly connected to the outer surface of the first pipe shell 4 away from the cold material inlet pipe 5. The bottom of the housing 1 is connected to a second pipe shell 7 through a flange. A hot material outlet pipe 8 is fixedly connected to the bottom of the outer surface of the housing 1. A hot material inlet pipe 9 is fixedly connected to the top of the outer surface of the housing 1. A liquid distribution plate 10 is fixedly installed inside the first pipe shell 4. A sealing strip 11 is fixedly connected to the bottom of the liquid distribution plate 10. Sealing rings 12 are provided at the top and bottom of the housing 1. The outer surfaces of one sides of the two sealing rings 12 are respectively in contact with the bottom of the first pipe shell 4 and the top of the second pipe shell 7. The bottom of the sealing strip 11 is in contact with the center of the top of one of the connecting plates 201. The two sides of the bottom of the sealing strip 11 are in contact with the outer surface of one of the annular plates 301.

[0042] In this embodiment, during use, the heat exchange component 2 is installed inside the housing 1 through the protection component 3. After the water injection operation is completed, the first tube shell 4 and the second tube shell 7 are respectively installed at the top and bottom of the housing 1 through flanges and bolts, and the connection is sealed by the sealing ring 12. At this time, the liquid distribution plate 10 is stuck on the upper connecting plate 201, and the sealing strip 11 is closely attached to the connecting plate 201 and the annular plate 301, dividing the interior of the first tube shell 4 into two parts. The cooling liquid is transported into the first tube shell 4 through the cold material inlet pipe 5, enters the wavy copper tube 202 on the right through the connecting plate 201, then enters the second tube shell 7 through the connected spiral copper tube 203 and the bottom connecting plate 201. Immediately afterwards, the cooling liquid enters the spiral copper tube 203 and the wavy copper tube 202 on the left, and then enters the first tube shell 4 again, and the liquid after absorbing heat is discharged through the cold material outlet pipe 6. At the same time, hot water enters the housing 1 through the hot material inlet pipe 9. Under the protection of the anti-impact plate 209, the liquid is prevented from directly impacting the wavy copper tube 202 and affecting the wavy copper tube 202. After the hot water enters the housing 1, it flows along the baffle plates 205 distributed alternately up and down, and finally flows to the bottom of the housing 1. During this process, heat exchange occurs between the hot water and the cooling liquid, and finally the cooled liquid is discharged through the hot material outlet pipe 8. The pipes through which the cooling liquid flows are composed of the wavy copper tube 202 and the spiral copper tube 203, both of which are made of copper material with a high thermal conductivity coefficient and have good heat conduction effects. The wavy copper tube 202 is arranged in a wavy shape, increasing the contact area between the pipe and the fluid. According to the basic principle of heat transfer, a larger contact area can make heat transfer more sufficient. At the same time, when the fluid flows, the flow direction changes continuously, generating strong disturbances and forming more eddies, effectively thinning the boundary layer thermal resistance and strengthening the convective heat transfer effect. The spiral copper tube 203 adopts a spiral structure, further increasing the length and surface area of the pipe, allowing the fluid to have a longer path for heat exchange. Moreover, when the fluid flows in the spiral pipe, due to the action of centrifugal force, a secondary flow will be generated, causing the fluid to form a complex flow pattern on the cross-section of the pipe, further enhancing the mixing and disturbance of the fluid and improving the overall heat transfer effect. Different forms of flow guiding strips are respectively arranged on the baffle plates 205, namely the V-shaped flow guiding strip 206, the arc-shaped flow guiding strip 207 and the irregular inclined flow guiding strip 208. The V-shaped flow guiding strip 206 can guide the hot water inside the housing 1 into a specific flow direction, generating more eddies and turbulences, further destroying the boundary layer and improving the heat exchange efficiency. The arc-shaped flow guiding strip 207 can make the hot water form a smoother curve flow during the flow process, reducing the flow resistance while allowing the hot water to be more evenly distributed around the pipe, improving the uniformity of heat exchange. The irregular inclined flow guiding strip 208 shows uneven distribution and different inclined directions, which can make the hot water generate complex flows at different positions and directions, promoting the mixing of the hot water, making the temperature of the hot water more uniform, and improving the heat exchange efficiency. Under the action of the heat exchange component 2, the heat exchange effect of the heat exchanger is greatly improved.

[0043] The usage method and working principle of the present invention are as follows: Place the heat exchange component 2 and the protection component 3 into the outer shell 1 and fix them with bolts. At this time, the outer surfaces of both sealing washers 210 are in contact with the inner wall of the outer shell 1. First, unscrew the threaded cap 308 at the upper water inlet pipe 307, connect the water pipe of the external water supply device to the water inlet pipe 307, and then use the external water supply device to transport water into the water inlet pipe 307. The water first enters the lower annular plate 301 and enters the sealing capsule 303 through the water inlet holes 306. After the superabsorbent resin material 304 contacts the water, it expands in the sealing capsule 303 and expands outwards at the same time, causing the sealing capsule 303 to expand and deform. Under the limitation of the protection guide ring 302, the sealing capsule 303 expands outwards and thus fits tightly with the inner wall of the outer shell 1. When the water in this annular plate 301 is saturated, the water will enter the upper annular plate 301 through the connecting pipe 309 and enter the upper sealing capsule 303 through the upper water inlet holes 306, causing the upper sealing capsule 303 to also expand outwards and fit tightly with the inner wall of the outer shell 1. At this time, a protection layer is formed by the protection guide ring 302 and the sealing capsule 303 at the top and bottom of the sealing washer 210 respectively to protect the sealing washer 210 and prevent the liquid flow from directly impacting the sealing washer 210 during the subsequent operation of the heat exchanger, thereby protecting the sealing washer 210. At this time, the outer surface of the connecting plate 201 forms three sealing layers under the cooperation of the protection component 3 and the sealing washer 210, which are composed of the expanded sealing capsule 303 at the top, the middle sealing washer 210, and the expanded sealing capsule 303 at the bottom respectively. The three-layer sealing structure greatly improves the reliability of the seal. When the superabsorbent resin material 304 in the upper sealing capsule 303 is saturated with water, the water will accumulate in the upper annular plate 301 and slowly rise, contacting the bottom of the arc-shaped floating plate 323. As the water level rises, it will push the arc-shaped floating plate 323 upwards and push the two limit rods 312 upwards, causing the two racks 313 to move upwards simultaneously. Under the connection of the fixed block 318, it drives the support rod 319 to slide in the limit sliding groove 321. The movement of the rack 313 will drive the gear 317 meshed with it to rotate and drive the rotating rod 316 to rotate, thereby causing the turntable 314 to rotate. When the staff sees through the transparent cover 322 that the green color film 315 at the bottom rotates to the top, it indicates that both sealing capsules 303 have expanded and deformed and are tightly attached to the inner wall of the outer shell 1, and then the external water supply device can be closed. According to the water supply reference at this place, the two lower annular plates 301 can be filled with water to protect the two sealing washers 210. Then, the first pipe shell 4 and the second pipe shell 7 are respectively installed at the top and bottom of the outer shell 1 through flanges and bolts, and the connection is sealed by the sealing ring 12.Cooling liquid is transported into the first shell 4 through the cold feed liquid pipe 5, enters the corrugated copper pipe 202 on the right through the connecting plate 201, then enters the interior of the second shell 7 through the connected spiral copper pipe 203 and the connecting plate 201 at the bottom. Immediately afterwards, the cooling liquid enters the spiral copper pipe 203 and the corrugated copper pipe 202 on the left, and then enters the first shell 4 again, and the liquid after absorbing heat is discharged through the cold feed liquid discharge pipe 6. At the same time, hot water enters the outer shell 1 through the hot feed liquid pipe 9, flows along the baffles 205 distributed in a staggered manner up and down, and finally flows to the bottom of the outer shell 1. During this process, heat exchange occurs between the hot water and the cooling liquid, and finally the cooled liquid is discharged through the hot feed liquid discharge pipe 8. The pipes through which the cooling liquid flows are composed of the corrugated copper pipe 202 and the spiral copper pipe 203, both of which are made of copper material with high thermal conductivity. The corrugated copper pipe 202 is arranged in a corrugated shape, increasing the contact area between the pipe and the fluid, and making heat transfer more sufficient. The spiral copper pipe 203 adopts a spiral structure, further increasing the length and surface area of the pipe, allowing the fluid to have a longer path for heat exchange. Moreover, when the fluid flows in the spiral pipe, due to the action of centrifugal force, a secondary flow will be generated, causing the fluid to form a complex flow pattern on the cross-section of the pipe, further enhancing the mixing and disturbance of the fluid, and improving the overall heat transfer effect. Different forms of flow guiding strips are respectively arranged on the baffle 205. The V-shaped flow guiding strip 206 can guide the hot water inside the outer shell 1 into a specific flow direction, generating more eddies and turbulences, further destroying the boundary layer, and improving the heat exchange efficiency. The arc-shaped flow guiding strip 207 can make the hot water form a smoother curve flow during the flowing process, reducing the flow resistance while allowing the hot water to be more evenly distributed around the pipe, improving the uniformity of heat exchange. The irregular inclined flow guiding strip 208 is unevenly distributed and has different inclined directions, which can make the hot water generate complex flows at different positions and directions, promoting the mixing of the hot water, making the temperature of the hot water more uniform, and improving the efficiency of heat exchange.

[0044] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A system for improving the heat transfer efficiency of a heat exchanger, comprising a housing (1), characterized in that: A heat exchange component (2) and a protection component (3) are arranged inside the housing (1); The protection assembly (3) comprises four annular plates (301), the top and bottom of the outer surfaces of the four annular plates (301) are fixedly mounted with protection guide rings (302), each two adjacent protection guide rings (302) of the eight protection guide rings (302) form a group, a sealing bag (303) is arranged on the opposite side of the four groups of protection guide rings (302), a highly absorbent resin material (304) is arranged inside the four sealing bags (303), a protection net (305) is fixedly mounted inside the four annular plates (301), and a plurality of water inlet holes (306) are opened on one side of the inside of the four annular plates (301), wherein two of the annular plates (30 1) are fixedly connected to the inside of the two annular plates (301), one end of the two water inlet pipes (307) are threadedly sleeved with a threaded cover (308), wherein the inside of the two annular plates (301) away from the water inlet pipe (307) are fixedly connected to a connecting pipe (309), the top of one of the annular plates (301) is fixedly provided with two sealing holes (310), the top of one of the annular plates (301) is fixedly installed with a T-shaped tube (311) near the two sealing holes (310), the inside of the two T-shaped tubes (311) are movably embedded with a limiting rod (312), and the top of the two limiting rods (312) are fixedly installed with a rack (313).

2. The system for improving heat exchange efficiency of a heat exchanger according to claim 1, characterized in that: A rotating disk (314) is movably embedded in the interior of the two T-shaped tubes (311), and a colored film (315) is fixedly connected to the top and bottom of the two rotating disks (314). A rotating rod (316) is fixedly installed in the interior of the two rotating disks (314), and a gear (317) is fixedly installed at the center of the outer surface of the two rotating rods (316). A fixed block (318) is fixedly installed on the outer surface of one side of the two racks (313), and a fixed gear (317) is fixedly installed in the interior of the two fixed blocks (318). A support rod (319) is provided, and a sealing sleeve (320) is fixedly installed at the bottom end of the outer surface of the two support rods (319), and the inner walls of the two T-shaped tubes (311) are provided with two limiting sliding grooves (321), and one end of the four support rods (319) is movably embedded in the inside of the four limiting sliding grooves (321), and a transparent cover (322) is fixedly installed on the top of the two T-shaped tubes (311), and an arc-shaped floating plate (323) is fixedly installed at the bottom end of the two limiting rods (312).

3. The system for improving heat exchange efficiency of a heat exchanger according to claim 2, characterized in that: One side outer surface of the four sealing bags (303) is fixedly connected to the outer surfaces of the four annular plates (301), one end of the two water inlet pipes (307) is fixedly passed through the outer surfaces of the other two annular plates (301), one end of the two connecting pipes (309) is fixedly connected to the outer surface of one side of the other two annular plates (301), and the bottom ends of the two limiting rods (312) are movably passed through the two sealing holes (310) to the inside of one of the annular plates (301).

4. The system for improving heat exchange efficiency of a heat exchanger according to claim 3, characterized in that: The two ends of the two rotating rods (316) are movably embedded in the inner walls of the two T-shaped tubes (311), the outer surfaces of the two gears (317) are respectively located inside the two rotating disks (314), the outer surfaces of the other sides of the two racks (313) are respectively meshed and connected with the outer surfaces of the two gears (317), the outer surfaces of the two sealing sleeves (320) are respectively movably embedded in the inside of the two sealing holes (310), the outer surface of the arc-shaped floating plate (323) is movably embedded in the inside of one of the annular plates (301), and the inner walls of the four groups of protective guide rings (302) are fixedly installed at the edges of the outer surfaces of the four annular plates (301).

5. The system for improving heat exchange efficiency of a heat exchanger according to claim 4, characterized in that: The heat exchange component (2) comprises two connecting plates (201), wherein a plurality of wavy copper tubes (202) are fixedly connected to the bottom of one of the connecting plates (201), a spiral copper tube (203) is fixedly connected to the bottom ends of the plurality of wavy copper tubes (202), a fixing plate (204) is fixedly installed at the bottom ends of the outer surfaces of the plurality of wavy copper tubes (202), and six baffles (205) are fixedly installed on the outer surfaces of the wavy copper tubes (202) and the spiral copper tubes (203).

6. The system for improving heat exchange efficiency of a heat exchanger according to claim 5, characterized in that: The tops of two of the baffles (205) are fixedly connected with a plurality of V-shaped guide bars (206), the tops of another two of the baffles (205) are fixedly connected with a plurality of arc-shaped guide bars (207), and the tops of two more of the baffles (205) are fixedly connected with a plurality of irregularly inclined guide bars (208), the tops of the outer surfaces of the plurality of wavy copper tubes (202) are fixedly installed with anti-collision plates (209), and the centers of the outer surfaces of the two connecting plates (201) are fixedly connected with sealing gaskets (210).

7. The system for improving heat exchange efficiency of a heat exchanger according to claim 6, characterized in that: The outer surfaces of the two connecting plates (201) are both located inside the outer shell (1), the bottom ends of the plurality of spiral copper tubes (203) are fixedly connected to the top of another connecting plate (201), the outer surfaces of the two sealing gaskets (210) and the six baffles (205) are in contact with the inner wall of the outer shell (1), the inner walls of the four annular plates (301) are respectively fixedly mounted at the top and bottom of the outer surfaces of the two connecting plates (201), and the four sealing capsules (303) are respectively located at the top and bottom of the two sealing gaskets (210).

8. The system for improving heat exchange efficiency of a heat exchanger according to claim 7, characterized in that: The top of the shell (1) is connected to a first tube shell (4) via a flange, the outer surface of the first tube shell (4) is fixedly connected to a cold material liquid inlet pipe (5), the outer surface of the first tube shell (4) away from the cold material liquid inlet pipe (5) is fixedly connected to a cold material liquid outlet pipe (6), the bottom of the shell (1) is connected to a second tube shell (7) via a flange, the bottom of the outer surface of the shell (1) is fixedly connected to a hot material liquid outlet pipe (8), and the top of the outer surface of the shell (1) is fixedly connected to a hot material liquid inlet pipe (9).

9. The system for improving heat exchange efficiency of a heat exchanger according to claim 8, characterized in that: A liquid separator plate (10) is fixedly installed inside the first tube shell (4), and a sealing strip (11) is fixedly connected to the bottom of the liquid separator plate (10). Sealing rings (12) are arranged on the top and bottom of the outer shell (1), and the outer surfaces of one side of the two sealing rings (12) are in contact with the bottom of the first tube shell (4) and the top of the second tube shell (7) respectively. The bottom of the sealing strip (11) is in contact with the center of the top of one of the connecting plates (201), and both sides of the bottom of the sealing strip (11) are in contact with the outer surface of one of the annular plates (301).

10. A method for using a system for improving the heat exchange efficiency of a heat exchanger, characterized in that: The system for improving the heat exchange efficiency of a heat exchanger according to claim 9 comprises the following steps: S1. Unscrew the upper threaded cover (308), and deliver water to the water inlet pipe (307) through an external water supply device. The water first enters the lower annular plate (301), and enters the sealing capsule (303) through the water inlet hole (306). After the highly absorbent resin material (304) absorbs the water, it expands in the sealing capsule (303) and expands to the surroundings, so that the sealing capsule (303) expands and deforms, and fits tightly with the inner wall of the outer shell (1); S2. When the water in the lower annular plate (301) is saturated, the water enters the upper annular plate (301) through the connecting pipe (309), causing the upper sealing bag (303) to expand outward and fit tightly with the inner wall of the outer shell (1). At this time, a protective layer is formed at the top and bottom of the sealing gasket (210); S3. As the water level rises, the arc-shaped floating plate (323) is pushed upward, driving the two limit rods (312) and the two racks (313) to move upward at the same time, and driving the gear (317) and the rotating rod (316) to rotate, so that the rotating disk (314) rotates. When the staff sees through the transparent cover (322) that the green colored film (315) at the bottom rotates to the top, the external water supply equipment can be turned off; S4, the cold material liquid inlet pipe (5) transports the cooling liquid into the first tube shell (4), flows into the wavy copper tube (202) and the spiral copper tube (203) on the right side, flows into the spiral copper tube (203) and the wavy copper tube (202) on the left side through the second tube shell (7), and finally enters the first tube shell (4) again and is discharged through the cold material liquid outlet pipe (6); S5. Hot water enters the housing (1) through the hot material liquid inlet pipe (9), flows along the baffle (205), exchanges heat with the cooling liquid, and finally the cooled liquid is discharged through the hot material liquid outlet pipe (8).

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