Steel member equipment machining self-adaptive parameter adjusting method based on two-dimensional code recognition technology

Abstract

The invention discloses a steel member equipment processing self-adaptive method based on a two-dimensional code identification technology, and the method comprises the steps: carrying out the scanning and reading of a two-dimensional code of a member product through code scanning equipment before a steel member enters processing equipment after an intelligent Internet of Things system is linked with an intelligent information identification and parameter adjustment technology; detailed information of a steel member is obtained, an equipment attribute two-dimensional code printed and displayed on an equipment management system is synchronously scanned, a machining parameter standard required by a process on the system is intelligently issued to a current running state of machining equipment after confirmation, and the data can be transmitted to a subsequent analysis processing module in real time; and a business system and production equipment are connected, process standard parameters or files are automatically issued to the equipment, deep fusion of IT and OT is realized, and efficient man-machine cooperation and operation mistake proofing are realized. Through multiple times of detection in the production process of the steel structure, mistake proofing of production operation is ensured, and the product quality is accurately controlled.

Description

Technical Field

[0001] The present invention relates to the technical field of industrial manufacturing, and particularly relates to an adaptive method for steel component equipment processing based on two-dimensional code recognition technology. Background Art

[0002] As the manufacturing industry continues to move towards intelligence and informatization, for traditional manufacturing fields such as steel component processing, it is also urgently necessary to integrate advanced information technologies to improve production efficiency and product quality. Traditional steel component processing often relies on manual comparison of drawings and process cards to set the parameters of processing equipment. This method is not only inefficient but also prone to human errors, resulting in inaccurate processing parameters and affecting the final quality of steel components. In the context of informatization, using convenient and efficient technical means such as two-dimensional code recognition to achieve automatic and adaptive adjustment of processing equipment parameters has become an important development direction for improving the level of steel component processing.

[0003] Steel components play a key supporting role in many fields (such as construction, bridges, machinery manufacturing, etc.), and the reliability of their quality is crucial. Once a quality problem occurs, it is necessary to quickly and accurately trace back to the specific situation of the processing link, find the reasons and clarify the responsibilities. In the past, the method of simply relying on paper records of processing information was difficult to achieve comprehensive and rapid traceability, and it was also difficult to monitor the impact of parameters on quality in real time during the processing. The two-dimensional code itself has the characteristics of large information capacity, convenient and fast reading, etc. By using it to carry various information of steel components and throughout the entire processing process, on the one hand, the processing parameters can be finely adjusted according to the accurate information therein to ensure quality, and on the other hand, the parameter changes during the processing process can be completely recorded for quality traceability, meeting the current high requirements for high quality and traceability of steel component processing.

[0004] Currently, continuous breakthroughs have been made in automated processing technologies, and the degree of intelligence of processing equipment (such as numerical control machine tools, automated cutting equipment, etc.) is getting higher and higher. Many devices themselves have the ability to accept external instructions for dynamic parameter adjustment. However, to achieve precise and adaptive parameter adjustment, the device needs to quickly and accurately obtain the detailed characteristic information of the object to be processed (i.e., steel components). The two-dimensional code recognition technology can just act as this information transfer bridge. By scanning the two-dimensional code on the steel component, the device can quickly know key contents such as its material, specification, processing requirements, etc., and then combine with its own automated parameter adjustment function to achieve the goal of automatically adapting the best processing parameters according to different steel components, promoting the transformation of steel component processing automation from simple fixed-program processing to adaptive and intelligent processing.

[0005] In recent years, the accuracy, recognition speed and anti-interference ability of QR code recognition technology have been greatly improved. Whether in a complex industrial production environment, in the presence of dust, oil, light changes and other unfavorable factors, or in the face of steel components with different materials and different surface forms (such as rough surface cast steel components or smooth rolled steel components) for QR code scanning and recognition, a high success rate and stability can be guaranteed. This makes its application in the field of steel component processing, as a key technical means for information acquisition and processing process control, has a solid foundation, can reliably serve the adaptive parameter adjustment system, and ensure the smooth transmission and utilization of information in the entire processing link.

[0006] This case was brought about in order to solve the above problems in a targeted manner. Summary of the invention

[0007] The present invention provides an adaptive method for steel component equipment processing based on two-dimensional code recognition technology. Through multiple detections during the steel structure production process, it is ensured that parameter data loss, inconsistent processing parameter standards and many other phenomena will not occur during each equipment production and processing process, and the overall data analysis is summarized within the control range of design requirements to meet industry usage standards.

[0008] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a method for adaptive parameter adjustment of steel component equipment processing based on QR code recognition technology, which adopts the linkage of intelligent Internet of Things system with intelligent information recognition and parameter adjustment technology to scan and read the QR code of the component product through a scanning device before the steel component enters the processing equipment, obtain detailed information of the steel component and synchronously scan the equipment attribute QR code printed and displayed on the equipment management system, and after confirmation, intelligently send the processing parameter standards required by the process on the system to the current operating status of the processing equipment, such as the rotation speed of each axis of the equipment, the feed speed of the tool, the processing temperature, etc. These data will be transmitted to the subsequent analysis and processing module in real time, connect the business system and the production equipment, and automatically send the process standard parameters or files to the equipment, so as to realize the deep integration of IT and OT, and realize efficient human-machine collaboration and operation error prevention, which specifically includes the following steps:

[0009] The first step is to upload the process file settings on the system according to the process requirements and standards of component processing in the project, as well as the corresponding project information, component information, processing parameters and other information;

[0010] The second step is to use visual modeling technology to automatically generate a component QR code based on the properties of the project component, print it, and paste it on the front of the component;

[0011] The third step is to open the adaptive parameter adjustment function on the mobile terminal (APP) of the system, and then use the QR code recognition technology to identify and confirm the component QR code and the processing equipment QR code;

[0012] In the fourth step, after confirmation of distribution, confirmation on the processing equipment enables automatic processing. Relevant production information can be traced through the human-machine collaboration function in the system, and re-distribution can be achieved in case of a warning state, realizing closed-loop processing.

[0013] The present invention comprehensively considers the professionalism of the production and processing technology links, and at the same time takes into account the latest technical characteristics such as the exclusive attributes of equipment processing. Through the present invention, the professionalism required of processing personnel is reduced, there is no need for high technical requirements for professional processing personnel and a large amount of time cost is spent. General operators can confirm relevant data processing, and managers can directly compare and analyze based on the data.

[0014] The present invention takes into account potential safety hazards that may exist during the construction process. It does not simply collect data only for the processing of current component products, but adds upstream and downstream analysis of manufacturing processes and problem closed-loop management to ensure that each production component is of guaranteed quality and efficiency during each processing. At the same time, the process data system supports storage for easy viewing at any time.

[0015] The present invention ensures error prevention in production operations and precisely controls product quality through multiple detections during the component processing. Compared with the prior art, the present invention has the following beneficial effects:

[0016] (1) Precise parameter adaptation: By identifying the QR code, detailed information of steel components such as material, specification, and design and processing accuracy requirements can be obtained. The system can adaptively adjust the parameters of processing equipment for each steel component based on this accurate information to ensure that the processing process is always in the best state;

[0017] (2) Real-time dynamic adjustment: During the processing, the operating parameters of the equipment and the processing feedback of steel components can be continuously monitored. Once it is found that the parameters deviate from the optimal range suitable for the current steel component, automatic adjustment can be made in a timely manner. This helps to cope with the impact of sudden situations such as non-uniformity inside the material on the quality during the processing, and guarantees the quality stability of the entire processing process;

[0018] (3) Reducing manual intervention: In the past, it was cumbersome and time-consuming to set the parameters of processing equipment by relying on manual inspection of drawings and process documents, and it was also prone to errors. By using this system and method, only by scanning the QR code on the steel component, the system can automatically complete the analysis and adjustment of parameters, greatly shortening the processing preparation time, enabling the equipment to quickly enter the efficient processing state, and overall improving the operation efficiency of the processing link;

[0019] (4) Optimize the processing flow: The adaptive parameter adjustment function avoids situations such as processing interruptions and rework caused by inappropriate parameters, making the processing flow smoother and more continuous. The equipment can continuously and stably process steel components according to the optimal parameters, reducing unnecessary waiting and repetitive operation time, and increasing the output quantity of steel components per unit time;

[0020] (5) Complete information recording: Starting from when the steel component enters the processing link, the initial information carried by the QR code and the parameter adjustment situation during each processing, including detailed data such as the adjustment time, specific parameter values before and after adjustment, and the reason for adjustment triggering, will be recorded by the system. Once quality problems occur subsequently, these complete and well-organized records can provide detailed basis for quality traceability, facilitating quick and accurate positioning of the processing link and specific reasons where the problem lies. Description of the Drawings

[0021] Figures 1 - 3 It is a working principle (process) diagram of the present invention. Detailed Embodiments

[0022] The following further elaborates in detail on the detailed embodiments of an adaptive method for steel component equipment processing based on QR code recognition technology of the present invention in conjunction with the attached Figures 1 - 3 drawings.

[0023] An adaptive parameter adjustment system for steel component equipment processing based on QR code recognition technology mainly uses QR codes as the carrier, adopts the QR code recognition principle for data collection, and is also equipped with joint debugging operations of each system. It consists of the following main parts:

[0024] Firstly, through the system APP software, after automatically obtaining project and component information, the collected data is transmitted to the server in real time through the 5G network. At the same time, this equipment has its own storage space to enable data collection even in an environment without a network. After the network is restored, it will automatically synchronize and transmit to the system platform;

[0025] Secondly, it is a mobile device, which can be a pad or a mobile phone. On-site processing personnel can directly collect and screen data through this mobile device and simultaneously transmit the data to the web platform;

[0026] Thirdly, management personnel can conduct statistical analysis on the data at the collection points of the system, dynamically view the data and analysis results of each processing stage of project components at any time, and provide problem feedback and reissue for the data with a warning of failed issuance, and complete closed-loop management.

[0027] An adaptive parameter adjustment system method for steel component equipment processing based on QR code recognition technology specifically includes the following steps:

[0028] First step, according to the process requirement standards for component processing in the project, upload the process files on the system and set them up, as well as corresponding project information, component information, processing parameters and other information;

[0029] Second step, using visual modeling technology, according to the attributes of the project components, the system automatically generates component QR codes, prints them and pastes them on the front of the components;

[0030] Third step, select to open the adaptive parameter adjustment function from the mobile terminal (APP) of the system, and then use QR code recognition technology to identify and confirm the component QR code and the processing equipment QR code;

[0031] Fourth step, after confirmation and issuance, it can be automatically processed on the processing equipment, and the relevant production information can be traced back through the human-machine collaboration function in the system, and it can be re-issued if a warning state appears, realizing closed-loop processing.

[0032] The above are only the preferred embodiments of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions falling within the concept of the present invention belong to the protection scope of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements should also be regarded as the protection scope of the present invention.

Claims

1. A method for adaptive parameter adjustment of steel component equipment processing based on two-dimensional code recognition technology, characterized in that: After the intelligent IoT system is linked with the intelligent information identification and parameter adjustment technology, the QR code of the component product is scanned and read by the scanning device before the steel component enters the processing equipment, and the detailed information of the steel component is obtained. The QR code of the equipment attribute printed and displayed on the equipment management system is scanned synchronously. After confirmation, the processing parameter standards required by the process on the system are intelligently sent to the current operating status of the processing equipment. These data will be transmitted to the subsequent analysis and processing module in real time, connecting the business system and production equipment, and automatically sending process standard parameters or files to the equipment, realizing the deep integration of IT and OT, and realizing efficient human-machine collaboration and operation error prevention. The specific steps include the following: The first step is to upload the process file settings on the system according to the process requirements and standards of component processing in the project, as well as the corresponding project information, component information, processing parameters and other information; The second step is to use visual modeling technology to automatically generate a component QR code based on the properties of the project component, print it, and paste it on the front of the component; The third step is to open the adaptive parameter adjustment function on the system's mobile APP, and then use the QR code recognition technology to identify and confirm the component QR code and the processing equipment QR code; The fourth step is to confirm that after the order is sent, it can be automatically processed after confirmation on the processing equipment. The human-machine collaborative function in the system can trace the relevant production information, and if an early warning state occurs, it can be sent again to achieve closed-loop processing.

2. According to claim 1, a steel component equipment processing adaptive method based on two-dimensional code recognition technology is characterized in that: In the first step, to ensure the accuracy and convenience of process file data, the specified template is used to fill in and then imported and uploaded at one time. The system automatically matches and identifies the template field information to avoid source errors.

3. According to claim 1, a steel component equipment processing adaptive method based on two-dimensional code recognition technology is characterized in that: In the third step, the component QR code + equipment QR code matching accuracy is improved by specifying the equipment and processing procedures to avoid confusion of components in the production equipment.

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