Station alignment check method, device and equipment based on plan and medium
By integrating process station data maintenance with order logistics planning, order planned management is achieved, the problem of missing station task management of process route logistics consumption is solved, data maintenance efficiency and data accuracy are improved, and system integration and collaboration capabilities are enhanced.
Patent Information
- Application Number
- CN202510235974.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-06-17
AI Technical Summary
In the prior art, there is a lack of management of work stations for process route logistics consumption, resulting in difficulty in data verification, waste of process resource allocation, lack of time urgency reminders and management, and lack of end-to-end management of system functions.
Through integration with order logistics planning, process station data maintenance is transformed from traditional task management to order planned management, and data verification rules based on order production plans and time verification rules based on order logistics plans are created to generate a task list for material station maintenance, so as to realize end-to-end management from order logistics planning requirements to requirements completion.
It improves data maintenance efficiency, reduces work waste, improves data accuracy and completeness, realizes task visual management, enhances system integration and collaboration capabilities, and reduces manual intervention and errors.
Smart Images
Figure CN120163539A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of vehicle production and manufacturing, and particularly relates to a method, device, equipment and medium for in-stock verification tasks of workstations based on plans. Background Art
[0002] Currently, for light truck regular orders and logistics data, the implementation process is as follows: The R & D department completes the EBOM design data according to market demands. Then, the Product Engineering department divides the internal and external manufacturing routes, determines the suppliers and the stamping, welding, painting, and general assembly manufacturing routes. After that, the Planning department issues part supplier orders to the suppliers through the MBOM according to market orders. Then, after the suppliers produce and deliver the logistics to the factory according to the plan, the logistics is delivered to different workstations for vehicle production according to the process consumption workstations specified in the PBOM.
[0003] For the existing implementation process, the following problems mainly exist:
[0004] (1) Lack of management of process route logistics consumption workstation tasks: The process route logistics consumption workstation tasks are managed offline, resulting in a lack of in-stock verification of data. Process personnel and management personnel need to spend a lot of time exporting data to confirm whether there are any omissions.
[0005] (2) The range of planned order demand data is smaller than the R & D product design data, causing waste in the allocation of process resources: The planned order data accounts for 30% of the R & D product design data. A large amount of prepared product design data is not the order data urgently needed by the market. When the process maintains the process material attributes according to the R & D data, it is prepared in the order of the R & D product documents, resulting in 70% of the work waste in the maintenance of workstation attributes.
[0006] (3) Lack of reminder and management of time urgency in process data maintenance: There is a lack of reminder and management of time urgency in process data maintenance, resulting in the situation that urgent data is not maintained while non-urgent data is completed, thus leading to data loss.
[0007] (4) Lack of end-to-end management in system functions: System functions often focus on the development of key maintenance functions, lacking end-to-end management and not connecting with upstream and downstream systems to realize demand communication. Summary of the Invention
[0008] The present application provides a method, device, equipment and medium for in-stock verification tasks of workstations based on plans. By integrating with the order logistics plan, the maintenance of process workstation data is transformed from traditional task-based management to order plan-based management, thereby realizing end-to-end management from order logistics plan requirements to the completion of order logistics plan requirements.
[0009] In a first aspect, an embodiment of the present application provides a method for verifying the completeness of workstations based on a plan. The method for verifying the completeness of workstations based on a plan includes:
[0010] Create a data verification rule based on the order production plan to obtain the materials that need to be maintained at the workstations, so as to determine the existence of materials at the workstations in different production lines;
[0011] Establish a time verification rule based on the order logistics plan to convert the time of the order logistics plan into the start time and completion time of the workstation maintenance task;
[0012] After completing the material verification, generate a task list for material workstation maintenance, and perform material workstation data maintenance based on the task list.
[0013] In combination with the first aspect, in an implementation manner, the creating a data verification rule based on the order production plan to obtain the materials that need to be maintained at the workstations, so as to determine the existence of materials at the workstations in different production lines specifically includes:
[0014] Correspond the production lines in the order production plan with the BOM production lines and the BOM workshop verification routes to obtain all the material data of the corresponding workshops of the production lines;
[0015] Based on the correspondence between the MBOM assembly route and the BOM workshop verification route, determine the materials that need to be maintained at the workstations;
[0016] According to the determined materials that need to be maintained at the workstations, enable the workshop computer to automatically query whether there are workstations for the materials corresponding to the BOM production lines in the PBOM data according to the production lines in the order production plan, and realize the judgment of whether there are workstations for each material in different production lines.
[0017] In combination with the first aspect, in an implementation manner, the establishing a time verification rule based on the order logistics plan to convert the time of the order logistics plan into the start time and completion time of the workstation maintenance task specifically includes:
[0018] Take the creation time of the order logistics plan as the creation time of the material verification task, denoted as the first time, and take the in-plant logistics distribution time as the logistics distribution usage time, denoted as the second time;
[0019] After the first time of each day, verify the workstation data situation of each workshop according to the order logistics plan, and add the second time and the logistics preparation time as the completion time of the workstation maintenance task, denoted as the third time;
[0020] Complete the workstation maintenance task within the third time to achieve the completeness of the workstation data.
[0021] In combination with the first aspect, in one implementation, for the inspection of station data, the specific implementation steps include:
[0022] Generate PBOM station data according to the assembly route defined in the MBOM data and the special assembly route defined in the PBOM data;
[0023] Dock the data interface of the PBOM system and the data interface of the MES system to obtain the order logistics plan within a set time period;
[0024] According to the obtained order logistics plan, the PBOM system extracts the PBOM data corresponding to the BOM date of the production line of the instantiated vehicle model according to the factory number, workshop, production line, and BOM date;
[0025] Verify the station information in the extracted PBOM data to achieve real-time monitoring of station data.
[0026] In combination with the first aspect, in one implementation, after completing the material verification, a task list for material station maintenance is generated, and the material station data is maintained based on the task list, which specifically includes:
[0027] After verifying the materials in the order logistics plan, generate a task list for material station maintenance and allocate the task list;
[0028] Maintain the material station data based on the task list and according to the planned date.
[0029] In combination with the first aspect, in one implementation, after the task list is allocated, it further includes:
[0030] Real-time statistics of the unmaintained material station data is performed to achieve consumable management of the task list.
[0031] In the second aspect, an embodiment of the present application provides a station matching verification device based on a plan, and the station matching verification device based on a plan includes:
[0032] A creation module, which is used to create data verification rules based on the order production plan to obtain the materials that need station maintenance, so as to judge the existence of material stations in different production lines;
[0033] An establishment module, which is used to establish time verification rules based on the order logistics plan to convert the time of the order logistics plan into the start time and completion time of the station maintenance task;
[0034] An execution module, which is used to generate a task list for material station maintenance after completing the material verification, and maintain the material station data based on the task list.
[0035] In combination with the second aspect, in one implementation, the data verification rules for creating an order-based production plan are used to obtain the materials that require station maintenance, so as to determine the presence of materials at stations in different production lines. Specifically, it includes:
[0036] Correspond the production lines in the order production plan with the BOM production lines and the BOM workshop verification routes to obtain all the material data of the workshops corresponding to the production lines;
[0037] Based on the correspondence between the MBOM assembly route and the BOM workshop verification route, determine the materials that require station maintenance;
[0038] According to the determined materials that require station maintenance, the workshop computer can automatically query whether there are stations for the materials corresponding to the BOM production line in the PBOM data according to the production line in the order production plan, so as to judge whether there are stations for each material in different production lines.
[0039] In the third aspect, an embodiment of the present application provides a station matching verification device based on a plan. The station matching verification device based on a plan includes a processor, a memory, and a station matching verification program based on a plan stored on the memory and executable by the processor. When the station matching verification program based on a plan is executed by the processor, the steps of the above-mentioned station matching verification method based on a plan are implemented.
[0040] In the fourth aspect, an embodiment of the present application provides a computer-readable storage medium. A station matching verification program based on a plan is stored on the computer-readable storage medium. When the station matching verification program based on a plan is executed by a processor, the steps of the above-mentioned station matching verification method based on a plan are implemented.
[0041] The beneficial effects brought by the technical solutions provided by the embodiments of the present application include:
[0042] (1) Improve data maintenance efficiency: By changing the material station data maintenance from traditional task-based management to order plan-based management, the data maintenance efficiency is significantly improved, and manual intervention and errors are reduced;
[0043] (2) Reduce work waste: Through the data verification rules based on the plan, a large amount of unnecessary station attribute maintenance work is avoided, and work waste is avoided;
[0044] (3) Improve data accuracy and integrity: By establishing a time verification rule based on the plan, the accuracy and integrity of the station data maintenance are ensured, and production delays caused by data missing are avoided;
[0045] (4) Realize the visual management of tasks: By statistically analyzing the data of unmaintained material workstations in real time and generating statistical reports, the visual management of tasks is realized, which is convenient for managers to monitor and adjust task allocation in real time;
[0046] (5) Enhance the system integration and collaboration capabilities: Through the docking of the data interfaces of the PBOM system and the MES system, seamless connection of production plans, workstation data, and equipment operations is achieved, improving the production collaboration efficiency. Description of the Drawings
[0047] Figure 1 It is a flowchart of the method for verifying the completeness of workstations based on the plan in this application;
[0048] Figure 2 It is a schematic diagram of the functional modules of the device for verifying the completeness of workstations based on the plan in this application;
[0049] Figure 3 It is a schematic diagram of the hardware structure of the equipment for verifying the completeness of workstations based on the plan in this application. Detailed Implementation Modes
[0050] In order to enable those skilled in the art to better understand the solutions of this application, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application.
[0051] First, some technical terms in this application are explained to facilitate the understanding of this application by those skilled in the art.
[0052] BOM: That is, the Bill of Materials, which is a technical document that describes the structural attributes of a product and can be used to derive the manufacturing attributes, production attributes, cost attributes, and sales attributes of the product.
[0053] EBOM: That is, the Engineering Bill of Materials, which is a set of data that describes the structural attributes of a product;
[0054] MBOM: That is, the Manufacturing Bill of Materials, which is a set of data that is based on the EBOM and adds the production attributes of the product;
[0055] PBOM: That is, the Production Bill of Materials, which is a set of data that is based on the M-BOM and adds the production attributes of the product;
[0056] Manufacturing route: The route for actual material pulling of parts;
[0057] Assembly route: The route that defines the type of production line to which the part belongs.
[0058] To make the objectives, technical solutions, and advantages of this application clearer, the following will further describe the embodiments of this application in detail with reference to the accompanying drawings.
[0059] In a first aspect, an embodiment of this application provides a method for verifying the completeness of workstations based on a plan. By integrating with the order logistics plan, the maintenance of process workstation data is transformed from traditional task-based management to order plan-based management, thereby achieving end-to-end management from the requirements of the order logistics plan to the completion of the order logistics plan.
[0060] In one embodiment, referring to Figure 1 , Figure 1 is a schematic flowchart of the method for verifying the completeness of workstations based on a plan in this application. As Figure 1 shown, the method for verifying the completeness of workstations based on a plan includes:
[0061] S1: Create data verification rules based on the order production plan to obtain the materials that need to be maintained at the workstations, thereby judging the existence of materials at the workstations in different production lines;
[0062] S2: Establish time verification rules based on the order logistics plan to convert the time of the order logistics plan into the start time and completion time of the workstation maintenance tasks;
[0063] S3: After completing the material verification, generate a task list for maintaining the material workstations, and perform the maintenance of the material workstation data based on the task list.
[0064] Further, in one embodiment, creating data verification rules based on the order production plan to obtain the materials that need to be maintained at the workstations, thereby judging the existence of materials at the workstations in different production lines specifically includes:
[0065] S101: Correlate the production lines in the order production plan with the BOM production lines and the BOM workshop verification routes to obtain all the material data of the workshops corresponding to the production lines;
[0066] S102: Determine the materials that need to be maintained at the workstations based on the correspondence between the MBOM assembly route and the BOM workshop verification route;
[0067] S103: According to the determined materials that need to be maintained at the workstations, enable the workshop computer to automatically query whether there are workstations for the materials corresponding to the BOM production line in the PBOM data according to the production line in the order production plan, and realize the judgment of whether there are workstations for each material in different production lines.
[0068] Specifically, since there is a possibility of multi-production-line production for the same production vehicle model in the order production plan, it is necessary to verify the completeness of the data for different production lines. Therefore, this application establishes data verification rules based on the order production plan. By establishing the correspondence between the production line in the order production plan, the BOM production line, and the BOM workshop verification route, it can be found that according to the correspondence between the production line in the order production plan, the BOM production line, and the BOM workshop verification route, which materials need to maintain workstations. Thus, the workshop computer can automatically find whether there are workstations for the data corresponding to the PBOM corresponding to the BOM workshop production line according to the production line in the order production plan (for example, if the order production plan is X3, corresponding to multiple BOM production lines ZN0 / NF1, and multiple production line data are associated through the workshop verification line Z0, and the materials with the assembly route NS are screened out, so as to confirm whether the workstations of these materials are empty and judge whether the material workstations of this plan are completed), thereby realizing the judgment of which materials have workstations on different production lines.
[0069] By classifying and defining the production line in the order production plan and the specific assembly route of the BOM production line workshop, it is judged whether the data in the classified and defined workstation field is empty, and the completeness confirmation can be summarized in multiple dimensions through the vehicle model and date.
[0070] In actual applications, the correspondence relationships among the production line descriptions in the BOM, the production line in the order production plan, the BOM production line, the BOM workshop verification line, and the verification material assembly route are shown in Table 1 below.
[0071] Table 1
[0072]
[0073]
[0074] The verification of the material workstation data is described below in conjunction with an embodiment.
[0075] Suppose the model in the MBOM data is NR04-101-901, the assembly route of 1000020-NR0401 is ZP, XA070 is the supplier, the quantity is 1 piece, and the PBOM corresponds to the workstation FF01 on the FF1 line in the corresponding workshop line Z0. Through the ZP assembly route and the process production line Z0, it is confirmed that the workstation data exists and FF01 is not missing. By determining whether the workstation data of the model in a single order production plan is not empty, it is judged whether the material workstation data of the model in a single order production plan is complete. By summarizing whether the data of all models in a planned day is not empty, it is judged whether the material workstations of the daily planned data are all complete.
[0076] Further, in one embodiment, a time verification rule based on the order logistics plan is established to convert the time of the order logistics plan into the start time and completion time of the workstation maintenance task, specifically including:
[0077] S201: Take the order logistics plan creation time as the creation time of the material verification task, denoted as the first time, and take the in-plant logistics distribution time as the logistics distribution usage time, denoted as the second time;
[0078] S202: After the first time of each day, verify the workstation data situation of each workshop according to the order logistics plan, and add the logistics preparation time to the second time as the completion time of the workstation maintenance task, denoted as the third time;
[0079] S203: Complete the workstation maintenance task within the third time to achieve the completeness of the workstation data.
[0080] Specifically, take the order logistics plan creation time as the creation time of the material verification task, denoted as the first time T1, and take the in-plant logistics distribution time as the logistics distribution usage time, denoted as the second time T2. After the first time of each day, the production planning system verifies the workstation data situation of each workshop according to the order logistics plan, adds the logistics preparation time to the second time T2, and sets it as the task data completion time, that is, the third time T3. The staff needs to complete the workstation maintenance task in the order of first-in-first-out within the third time T3. If all the daily workstation maintenance tasks are completed within the T3 time, then the workstation data is complete.
[0081] For example, for the data to be completed in the general assembly line Z0 at the time point of 23:10 on February 7, 20250207, if 6 pieces are completed without delay, then the workstation data of that workshop is complete on the same day. In this way, the workstation maintenance task is converted into a queue task based on the order plan and the logistics distribution plan, realizing a visual process task report.
[0082] Further, for the inspection of the workstation data situation, the specific implementation steps include:
[0083] a: Generate PBOM workstation data according to the assembly route defined in the MBOM data and the special assembly route defined in the PBOM data;
[0084] b: Connect the data interfaces of the PBOM system and the MES system (Manufacturing Execution System) to obtain the order logistics plan within a set time period;
[0085] c: According to the obtained order logistics plan, the PBOM system extracts the PBOM data of the corresponding production line BOM date of the instantiated vehicle model according to the factory number, workshop, production line, and BOM date;
[0086] d: Check the station information in the extracted PBOM data to achieve real-time monitoring of station data.
[0087] Specifically, according to the assembly route defined in the MBOM data and the special assembly route defined in the PBOM data (such as the assembly route customized according to production needs), generate PBOM station data, connect the data interfaces of the PBOM system and the MES system, automatically check the order logistics plan from N+4 to N+20 days, and the PBOM system extracts the PBOM data corresponding to the production line BOM date of the instantiated vehicle model according to the factory number, workshop, production line, and BOM date, retrieve the station information in the PBOM data, and screen out the part numbers with missing station information to achieve real-time monitoring of station data.
[0088] Furthermore, in one embodiment, after completing the material verification, generate a task list for material station maintenance, and perform material station data maintenance based on the task list, specifically including:
[0089] S301: After completing the verification of the materials in the order logistics plan, generate a task list for material station maintenance and allocate the task list;
[0090] S302: Based on the task list, perform maintenance of material station data according to the planned date.
[0091] Specifically, after completing the material verification at time point T1, generate a production task list to be allocated. For the materials with empty production line stations in the task list, maintenance tasks can be specified in batches, or the data in the task list can be summarized by vehicle model and tasks can be specified in batches, so as to achieve the allocation of verification tasks. The personnel receiving the task allocation can complete the maintenance of material station data in the order of the planned date on a first-in, first-out basis.
[0092] Furthermore, after the task list is allocated, it also includes: real-time statistics of the unmaintained material station data to achieve consumable management of the task list. That is, after the task list is allocated, real-time statistics of the unmaintained material station data are performed to obtain a statistical report, and consumable management of the task list is achieved.
[0093] The key technical points of the method for verifying station completeness based on the plan in this application include the following:
[0094] 1. Verification rules based on planned data: By establishing rules for the production line of the order production plan, the BOM production line, the BOM verification route, and the verification material assembly route, the judgment of the existence of stations for materials on different production lines is realized;
[0095] 2. Verification rules based on planned time: By automatically converting the planned time points into the start and completion times of process tasks, visual management of process tasks and consumption-based management of personnel tasks are achieved;
[0096] 3. System logic: By generating PBOM station data and docking the PBOM system data interface with the MES system data interface, real-time monitoring of station data and production collaboration are achieved;
[0097] 4. Assignment of material verification tasks: By batch-designating maintenance tasks and generating statistical reports on unfinished maintenance by personnel, efficient assignment and management of tasks are achieved.
[0098] For the innovative points, this application integrates with the order logistics plan, transforming the maintenance of process station data from traditional task-based management to order plan-based management, thereby achieving end-to-end management from order logistics plan requirements to the completion of order logistics plan requirements. For the technical advantages, this application establishes data verification rules and time verification rules based on the plan, realizes real-time monitoring of station data and visual management of tasks, enhances the system integration and collaboration capabilities, reduces manual intervention and errors, and improves production collaboration efficiency.
[0099] The method for verifying station completeness based on plan in the embodiments of this application: (1) Improve data maintenance efficiency: By transforming the maintenance of material station data from traditional task-based management to order plan-based management, the data maintenance efficiency is significantly improved, and manual intervention and errors are reduced; (2) Reduce work waste: By data verification rules based on the plan, a large number of unnecessary station attribute maintenance tasks are avoided, and work waste is avoided; (3) Improve data accuracy and integrity: By establishing time verification rules based on the plan, the accuracy and integrity of station data maintenance are ensured, and production delays caused by data missing are avoided; (4) Realize visual management of tasks: By real-time statistics of unmaintained material station data and generating statistical reports, visual management of tasks is achieved, facilitating real-time monitoring and adjustment of task assignment by management personnel; (5) Enhance system integration and collaboration capabilities: By docking the PBOM system data interface with the MES system data interface, seamless connection of production plans, station data, and equipment operations is achieved, and production collaboration efficiency is improved.
[0100] In the second aspect, the embodiments of this application also provide a device for verifying station completeness based on plan.
[0101] In one embodiment, referring to Figure 2 , Figure 2 is the schematic diagram of the functional modules of the device for verifying station completeness based on plan of this application. As Figure 2 shown, the device for verifying station completeness based on plan includes: a creation module, a establishment module, and an execution module.
[0102] The creation module is used to create data verification rules based on the order production plan to obtain the materials that need to be maintained at the workstations, so as to judge the existence of materials at the workstations in different production lines; the establishment module is used to establish time verification rules based on the order logistics plan to convert the time of the order logistics plan into the start time and completion time of the workstation maintenance task; the execution module is used to generate a task list for material workstation maintenance after material verification and perform material workstation data maintenance based on the task list.
[0103] In this application, creating data verification rules based on the order production plan to obtain the materials that need to be maintained at the workstations, so as to judge the existence of materials at the workstations in different production lines, specifically includes:
[0104] Corresponding the production lines in the order production plan with the BOM production lines and the BOM workshop verification routes to obtain all material data of the corresponding workshops of the production lines;
[0105] Based on the corresponding relationship between the MBOM assembly route and the BOM workshop verification route, determine the materials that need to be maintained at the workstations;
[0106] According to the determined materials that need to be maintained at the workstations, the workshop computer can automatically query whether there are workstations for the materials corresponding to the BOM production lines in the PBOM data according to the production lines in the order production plan, so as to judge whether there are workstations for each material in different production lines.
[0107] In a third aspect, an embodiment of this application provides a plan-based workstation kit verification device. The plan-based workstation kit verification device can be a device with data processing functions such as a personal computer (PC), a laptop, a server, etc.
[0108] Refer to Figure 3 , Figure 3 is a schematic diagram of the hardware structure of the plan-based workstation kit verification device involved in the solution of the embodiment of this application. In the embodiment of this application, the plan-based workstation kit verification device may include a processor, a memory, a communication interface, and a communication bus.
[0109] Among them, the communication bus can be of any type and is used to interconnect the processor, the memory, and the communication interface.
[0110] The communication interface includes input / output (I / O) interfaces, physical interfaces, and logical interfaces, etc., which are used to implement the interconnection of components inside the in-station complete set verification device based on the plan, and interfaces for implementing the interconnection between the in-station complete set verification device based on the plan and other devices (such as other computing devices or user devices). The physical interface can be an Ethernet interface, a fiber optic interface, an ATM interface, etc.; the user device can be a display, a keyboard, etc.
[0111] The memory can be various types of storage media, such as random access memory (RAM), read-only memory (ROM), non-volatile RAM (NVRAM), flash memory, optical memory, hard disk, programmable ROM (PROM), erasable PROM (EPROM), electrically erasable PROM (EEPROM), etc.
[0112] The processor can be a general-purpose processor, which can call the in-station complete set verification program stored in the memory and execute the in-station complete set verification method provided in the embodiments of the present application. For example, the general-purpose processor can be a central processing unit (CPU). Among them, the method executed when the in-station complete set verification program is called can refer to the various embodiments of the in-station complete set verification method of the present application, which will not be elaborated here.
[0113] Those skilled in the art can understand that Figure 3 the hardware structure shown in
[0114] does not constitute a limitation to the present application, and may include more or fewer components than shown in the figure, or combine certain components, or have different component arrangements.
[0115] The computer-readable storage medium of the present application stores an in-station complete set verification program, where when the in-station complete set verification program is executed by a processor, the steps of the in-station complete set verification method as described above are implemented.
[0116] Among them, the method implemented when the in-station complete set verification program is executed can refer to the various embodiments of the in-station complete set verification method of the present application, which will not be elaborated here.
[0117] In the description of the specification, claims and the above-mentioned drawings of this application, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but may optionally further include steps or units not listed, or may optionally further include other steps or units inherent to these processes, methods, products or devices. Descriptions such as "first", "second" and "third" are used to distinguish different objects, etc., and do not represent a sequence, nor do they limit that "first", "second" and "third" are different types.
[0118] In the description of the embodiments of this application, words such as "exemplary", "for example" or "for instance" are used to indicate examples, illustrations or explanations. Any embodiment or design solution described as "exemplary", "for example" or "for instance" in the embodiments of this application should not be construed as being more preferred or having more advantages than other embodiments or design solutions. Rather, the use of words such as "exemplary", "for example" or "for instance" is intended to present relevant concepts in a specific manner.
[0119] In the description of the embodiments of this application, unless otherwise specified, " / " means "or". For example, A / B may mean A or B; "and / or" in the text is merely a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and / or B may mean: A exists alone, A and B exist simultaneously, and B exists alone. In addition, in the description of the embodiments of this application, "a plurality of" means two or more than two.
[0120] In some processes described in the embodiments of this application, a plurality of operations or steps appear in a specific order. However, it should be understood that these operations or steps may not be executed in the order in which they appear in the embodiments of this application or may be executed in parallel. The serial numbers of the operations are only used to distinguish different operations, and the serial numbers themselves do not represent any execution order. In addition, these processes may include more or fewer operations, and these operations or steps may be executed in sequence or in parallel, and these operations or steps may be combined.
[0121] Through the description of the above embodiments, those skilled in the art can clearly understand that the methods of the above embodiments can be implemented by means of software plus a necessary general hardware platform. Of course, they can also be implemented by hardware, but in many cases the former is a better implementation method. Based on such an understanding, the technical solution of this application, in essence or the part that contributes to the prior art, can be embodied in the form of a software product. This computer software product is stored in a storage medium as described above (such as ROM / RAM, magnetic disk, optical disc), and includes several instructions for causing a terminal device to execute the methods described in the various embodiments of this application.
[0122] The above are only the preferred embodiments of the present application, and do not limit the patent scope of the present application accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present application, or directly or indirectly applied in other related technical fields, shall be similarly included in the patent protection scope of the present application.
Claims
1. A planning-based workstation set verification method, characterized in that: The plan-based workstation set verification task method includes: Create data verification rules based on order production plans to obtain materials that require station maintenance, so as to determine the existence of material stations in different production lines; Establish time verification rules based on order logistics plan to convert the time of order logistics plan into the start time and completion time of workstation maintenance tasks; After completing material verification, a task list is generated for material station maintenance, and material station data maintenance is performed based on the task list.
2. A method for checking the completeness of workstations based on a plan as claimed in claim 1, characterized in that: The data verification rules based on the order production plan are created to obtain materials that need to be maintained at the workstation, so as to determine the existence of material workstations in different production lines, specifically including: Match the production line in the order production plan with the BOM production line and BOM workshop verification route, and obtain all material data of the workshop corresponding to the production line; Based on the correspondence between the MBOM assembly route and the BOM workshop verification route, determine the materials that need to be maintained at the workstation; Based on the materials that need to be maintained at the workstation, the workshop computer can automatically query whether the materials of the BOM production line corresponding to the PBOM data exist at the workstation according to the production line in the order production plan, so as to judge whether each material in different production lines exists at the workstation.
3. A method for checking the completeness of workstations based on a plan as claimed in claim 1, characterized in that: The establishment of a time verification rule based on the order logistics plan to convert the time of the order logistics plan into the start time and completion time of the workstation maintenance task specifically includes: The order logistics plan creation time is used as the material verification task creation time, recorded as the first time, and the in-plant logistics distribution time is used as the logistics distribution use time, recorded as the second time; After the first time of each day, check the workstation data of each workshop according to the order logistics plan, and add the second time to the logistics preparation time as the completion time of the workstation maintenance task, which is recorded as the third time; Complete the workstation maintenance task within the third time and ensure that the workstation data is complete.
4. A method for checking the completeness of workstations based on a plan as claimed in claim 3, characterized in that: The specific steps for checking the station data include: Generate PBOM workstation data according to the assembly route defined in MBOM data and the special assembly route defined in PBOM data; Connect the data interface of the PBOM system with the data interface of the MES system to obtain the order logistics plan within the set time period; According to the acquired order logistics plan, the PBOM system extracts the PBOM data of the production line BOM date corresponding to the instantiated model based on the factory number, workshop, production line, and BOM date; Verify the workstation information in the extracted PBOM data to achieve real-time monitoring of the workstation data.
5. A method for checking the completeness of workstations based on a plan as claimed in claim 1, characterized in that: After the material verification is completed, a task list for material station maintenance is generated, and material station data maintenance is performed based on the task list, specifically including: After completing the verification of the materials in the order logistics plan, a task list for material station maintenance is generated and the task list is allocated; Maintain material location data based on the task list and according to the planned date.
6. A method for checking the completeness of workstations based on a plan as claimed in claim 5, characterized in that: After the task list is assigned, it also includes: Real-time statistics of unmaintained material workstation data are collected to realize consumption-based management of task lists.
7. A planning-based workstation set verification device, characterized in that: The plan-based workstation set verification device includes: A creation module is used to create data verification rules based on order production plans to obtain materials that require station maintenance, thereby determining the existence of material stations in different production lines; Establishing a module for establishing a time verification rule based on the order logistics plan to convert the time of the order logistics plan into the start time and completion time of the workstation maintenance task; The execution module is used to generate a task list for material station maintenance after completing material verification, and to maintain material station data based on the task list.
8. A plan-based workstation set verification device as claimed in claim 7, characterized in that: The data verification rules based on the order production plan are created to obtain materials that need to be maintained at the workstation, so as to determine the existence of material workstations in different production lines, specifically including: Match the production line in the order production plan with the BOM production line and BOM workshop verification route, and obtain all material data of the workshop corresponding to the production line; Based on the correspondence between the MBOM assembly route and the BOM workshop verification route, determine the materials that need to be maintained at the workstation; Based on the materials that need to be maintained at the workstation, the workshop computer can automatically query whether the materials of the BOM production line corresponding to the PBOM data exist at the workstation according to the production line in the order production plan, so as to judge whether each material in different production lines exists at the workstation.
9. A planning-based station complete set of validation equipment, characterized in that: The plan-based workstation set verification device includes a processor, a memory, and a plan-based workstation set verification program stored in the memory and executable by the processor, wherein when the plan-based workstation set verification program is executed by the processor, the steps of the plan-based workstation set verification method as described in any one of claims 1 to 6 are implemented.
10. A computer-readable storage medium, characterized in that: The computer-readable storage medium stores a plan-based workstation set verification program, wherein when the plan-based workstation set verification program is executed by a processor, the steps of the plan-based workstation set verification method as described in any one of claims 1 to 6 are implemented.