Welding rotating tool and using method thereof

By designing a welding rotary tool including rotary frame, telescopic clamp, support beam and fixture, the problem of damage to the force-applied device during welding is solved, efficient pipe positioning and clamping is achieved, and the efficiency of the automatic welding robot and the service life of the device are improved.

CN120170402APending Publication Date: 2025-06-20成都启泰教学设备有限公司
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Patent Information

Application Number
CN202510588018.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2025-06-20

AI Technical Summary

Technical Problem

During welding, the force-applying device may be damaged when positioning the pipe, resulting in a reduction in the service life of the device.

Method used

A welding rotary tool is designed, including a rotating frame, telescopic clamp, support beam and fixture. Through the cooperation of incomplete gears, racks and drive motors, stable positioning and clamping of pipes can be achieved, sharing force application, and improving service life.

Benefits of technology

Through the welding rotary tooling, the efficiency of the automatic welding robot is improved, the service life of the force-applying device is extended, and the stability and accuracy of pipe positioning are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of welding auxiliary equipment, aims to solve the problem that a force application device is likely to be damaged when a pipe is positioned, and provides a welding rotating tool which comprises a rotating frame and a rotating shaft. The first telescopic clamping pieces are connected with the rotating frame in a sliding mode, and the two first telescopic clamping pieces are used for being connected with the ends of the pipes in an abutting mode; the second telescopic clamping piece is in sliding connection with the outer wall of any side of the rotating frame in the width direction; the end part of the supporting beam is connected with the inner wall of the rotating frame in a sliding manner; and a fixing member. According to the welding rotating tool, positioning of the transverse pipes can be achieved through the first telescopic clamping piece, abutting between the longitudinal pipes and the transverse pipes and positioning of the longitudinal pipes can be achieved through the second telescopic clamping piece, and the positioning stability of the longitudinal pipes can be further improved through the fixing piece; in addition, in order to reduce the force of the fixing piece on the second telescopic clamping piece, an incomplete gear, a first rack and a second rack are arranged.
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Description

Technical Field

[0001] The present invention relates to the field of welding auxiliary equipment, and more specifically, to a welding rotating tooling and its using method. Background Art

[0002] Welding, also known as fusion welding, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by means of heating, high temperature or high pressure. At present, most common metal frameworks are mostly welded by pipes, such as bunk beds, sports equipment, and machine frames. Due to the certain danger of the welding environment, manual welding methods are relatively rare, and mostly automatic welding robots are used for welding operations. During the welding process, the placement and fixation of each pipe require support and clamping mechanisms.

[0003] The patent with the publication number CN118023753A discloses a variable adaptability sports equipment welding device and its welding method, which realizes the adaptive positioning of pipes through a reference positioning component, a middle positioning component, and an end positioning component, etc. When the pipe size changes, there is no need to replace the clamping die. However, it does not consider the force-bearing problem of the force-applying device during the clamping process, and there is a possibility of damage to the force-applying device when positioning the pipe. Summary of the Invention

[0004] The purpose of the present invention is to provide a welding rotating tooling to solve the problem that the force-applying device may be damaged during pipe positioning, resulting in a reduction in the service life of the device.

[0005] The purpose of the present invention is also to provide a using method of the welding rotating tooling to improve the use efficiency of the automatic welding robot.

[0006] The embodiments of the present invention are realized through the following technical solutions:

[0007] A welding rotary tooling device, comprising: a rotary frame; at least two first telescopic clamping members, which are oppositely arranged on both sides of the rotary frame in the length direction; the first telescopic clamping members are slidably connected to the rotary frame, and the two first telescopic clamping members are used to abut against the end of a pipe; a second telescopic clamping member, which is slidably connected to the outer wall of any side of the rotary frame in the width direction, and the second telescopic clamping member is used to abut against the end of the pipe; a support beam, the end of the support beam is slidably connected to the inner wall of the rotary frame, and the extending direction of the support beam corresponds to the width direction of the rotary frame; a fixing member, the fixing member includes: a vertical plate, the vertical plate is slidably connected to the side wall of the support beam; a first horizontal plate, one end of the first horizontal plate is connected to the top of the vertical plate, and a groove is provided at the other end of the first horizontal plate; a second horizontal plate, the second horizontal plate is provided with an inner cavity, and the outer wall of the second horizontal plate is slidably connected to the side wall of the groove; a first rack and a second rack, opposite first and second racks are provided on the side wall of the inner cavity, and the number of teeth of the second rack is less than that of the first rack; an incomplete gear, the incomplete gear is arranged between the first rack and the second rack, and the incomplete gear can be meshed with the first rack or the second rack; a driving motor, the driving motor is connected to the incomplete gear; a fixing plate, the top of the fixing plate is connected to the end of the second horizontal plate away from the first horizontal plate.

[0008] Preferably, at least two fixing members are arranged on one support beam, and the two fixing members are arranged on the opposite side walls of the support beam. An expansion rod is provided on the side of the vertical plate close to the support beam, and the expansion rod is slidably connected to the side wall of the support beam.

[0009] Preferably, the fixing member is slidably connected to the outer side wall of the rotary frame away from the second telescopic clamping member.

[0010] Preferably, the second horizontal plate of the fixing member on the rotary frame can extend to the inner wall of the rotary frame on the same side as the second telescopic clamping member under the drive of the incomplete gear.

[0011] Preferably, the first telescopic clamping member includes: a moving plate, the moving plate is slidably connected to the inner wall of the rotary frame; a mounting plate, the mounting plate is connected to the top wall of the moving plate; a telescopic cylinder, the telescopic cylinder is arranged on the mounting plate; a docking member, the output shaft of the telescopic cylinder is connected to the docking member, at least a part of the docking member is used to extend into the inner hole of the pipe, and at least a part of the docking member is used to abut against the end wall of the pipe.

[0012] Preferably, the structure of the second telescopic clamping member is the same as that of the first telescopic clamping member.

[0013] Preferably, the frame arm of the rotating frame connected with the second telescopic clamping member includes an upper plate and a lower plate, with a gap left between the upper plate and the lower plate, and at least one of the bottom wall of the upper plate and the top wall of the lower plate is provided with a slide rail; the welding rotation tooling further includes: a connecting rod, the support beam is connected with the vertical plate through the connecting rod, and the connecting rod penetrates through the gap; a slider, and a slider matched with the slide rail is arranged on the side wall of the connecting rod.

[0014] A using method of the welding rotation tooling, wherein one welding rotation tooling is arranged on each side of an automatic welding robot. When the automatic welding robot performs welding operation on one side of the welding rotation tooling, the other welding rotation tooling performs the clamping operation on the pipe.

[0015] Preferably, a driving gear is connected to the side wall of the rotating frame of one welding rotation tooling, and a driven gear is connected to the side wall of the rotating frame of the other welding rotation tooling. The driving gear is in transmission connection with the driven gear through a chain; the rotating frame is flipped by driving the driving gear to rotate through a rotating motor; the driving gear drives the driven gear to rotate through the chain, so as to realize the flipping of the other rotating frame.

[0016] Preferably, it includes: a fixing method of a fixing member, and the fixing method includes:

[0017] S100. After placing the pipe on the support beam, drive the first rack to move by rotating the incomplete gear, so that the fixing plate moves towards the side wall of the pipe and pushes the pipe to abut against the vertical plate;

[0018] S200. Drive the second rack to move by rotating the incomplete gear, so that the fixing plate moves away from the pipe, and then start the second telescopic clamping member;

[0019] S300. Drive the first rack to move again by rotating the incomplete gear, so that the fixing plate abuts against the side wall of the pipe again, thereby realizing the clamping and fixing of the pipe.

[0020] The present invention has at least the following beneficial effects:

[0021] The welding rotary tooling provided by the present invention can position the horizontal pipe through the first telescopic clamping member. The second telescopic clamping member can achieve the abutment of the vertical pipe and the horizontal pipe and the positioning of the vertical pipe fitting. The fixing member can further increase the positioning stability of the vertical pipe. In addition, in order to reduce the force of the fixing member on the second telescopic clamping member, the present invention is provided with an incomplete gear, a first rack and a second rack. After the fixing plate abuts against the side wall of the pipe through the transmission of the incomplete gear and the first rack, the fixing plate is then retracted a certain distance by means of the second rack with fewer teeth. At this time, the second telescopic clamping member is used again to dock with the end of the pipe. Finally, the incomplete gear continues to rotate to drive the first rack to move, driving the fixing plate to abut against the pipe. At this time, the abutment of the end of the vertical pipe and the horizontal pipe is ensured, and the vertical plate can also share the force of the fixing member on the second telescopic clamping member, improving the service life and clamping accuracy of the second telescopic clamping member. Brief Description of the Drawings

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.

[0023] Figure 1 is a structural schematic diagram of the welding rotary tooling;

[0024] Figure 2 is Figure 1 a detail view of part A in

[0025] Figure 3 is a connection schematic diagram of the first cross plate and the second cross plate;

[0026] Figure 4 is a connection schematic diagram of the support beam and the second telescopic clamping member;

[0027] Figure 5 is a connection schematic diagram of the connecting rod and the frame arm;

[0028] Figure 6 is a clamping schematic diagram of the first telescopic clamping member;

[0029] Figure 7 is the layout part of the welding rotary tooling;

[0030] Figure 8 is a transmission schematic diagram of two rotating frames;

[0031] Reference numerals: 1 - rotating frame, 11 - frame arm, 111 - upper plate, 112 - lower plate, 113 - slide rail, 2 - first telescopic clamping member, 21 - moving plate, 22 - mounting plate, 23 - telescopic cylinder, 24 - docking member, 3 - second telescopic clamping member, 4 - support beam, 5 - fixing member, 51 - vertical plate, 52 - first horizontal plate, 53 - second horizontal plate, 54 - first rack, 55 - second rack, 56 - incomplete gear, 57 - fixing plate, 6 - connecting rod, 61 - slider, 7 - rotating motor, 8 - driving gear, 9 - driven gear, 10 - chain. Detailed implementation mode

[0032] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Apparently, the described embodiments are some, but not all, of the embodiments of the present invention.

[0033] Embodiment 1

[0034] As Figures 1-3 shown, a welding rotating tooling includes: a rotating frame 1; at least two first telescopic clamping members 2, and the two first telescopic clamping members 2 are relatively arranged on both sides in the length direction of the rotating frame 1; the first telescopic clamping members 2 are slidably connected to the rotating frame 1, and the two first telescopic clamping members 2 are used to abut against the ends of the pipe; a second telescopic clamping member 3, the second telescopic clamping member 3 is slidably connected to the outer wall of any side in the width direction of the rotating frame 1, and the second telescopic clamping member 3 is used to abut against the ends of the pipe; a support beam 4, the end of the support beam 4 is slidably connected to the inner wall of the rotating frame 1, and the extending direction of the support beam 4 corresponds to the width direction of the rotating frame 1; a fixing member 5, the fixing member 5 includes: a vertical plate 51, the vertical plate 51 is slidably connected to the side wall of the support beam 4; a first horizontal plate 52, one end of the first horizontal plate 52 is connected to the top end of the vertical plate 51, and a groove is provided at the other end of the first horizontal plate 52; a second horizontal plate 53, the second horizontal plate 53 is provided with an inner cavity, and the outer wall of the second horizontal plate 53 is slidably connected to the side wall of the groove; a first rack 54 and a second rack 55, opposite first rack 54 and second rack 55 are provided on the side wall of the inner cavity, and the number of teeth of the second rack 55 is less than that of the first rack 54; an incomplete gear 56, the incomplete gear 56 is arranged between the first rack 54 and the second rack 55, and the incomplete gear 56 can be meshed with the first rack 54 or the second rack 55; a driving motor, the driving motor is connected to the incomplete gear 56; a fixing plate 57, the top end of the fixing plate 57 is connected to the end of the second horizontal plate 53 away from the first horizontal plate 52.

[0035] During the specific implementation process, it can be as Figure 1As shown, the rotating frame 1 is supported by a gantry, and the flipping of the rotating frame 1 is realized by a rotating motor 7 on the gantry. The rotating frame 1 can be set as a rectangle, and the rotating frame 1 is formed by connecting two transverse frame arms and two longitudinal frame arms. The extending direction of the transverse frame arms is consistent with the length direction of the rotating frame 1, and the extending direction of the longitudinal frame arms is consistent with the width direction of the rotating frame 1. The transverse frame arms are the frame arms 11 where the second telescopic clamping member 3 is located in Figure 1 . The longitudinal frame arms are the frame arms where the first telescopic clamping member 2 is located in Figure 1 . The extending direction of the support beam 4 corresponding to the width direction of the rotating frame 1 means that both ends of the support beam 4 are connected to the transverse frame arms. The number of support beams 4 is not limited in this embodiment. The number of the second telescopic clamping members 3 can be the same as the number of the support beams 4. The number of the fixing members 5 is also not limited, and the stability of the longitudinal pipe movement and positioning can be achieved through multiple fixing members 5. The driving motor can be installed on the inner side wall of the first cross plate 52. An opening is provided on the second cross plate 53. The output shaft of the driving motor passes through the opening and is connected to the incomplete gear 56. At the same time, the opening can be strip-shaped and extend along the moving direction of the second cross plate 53 as a whole. Figure 1 the frame arms where the second telescopic clamping member 3 is located in Figure 1 , and the longitudinal frame arms are the frame arms where the first telescopic clamping member 2 is located in Figure 1 . The extending direction of the support beam 4 corresponding to the width direction of the rotating frame 1 means that both ends of the support beam 4 are connected to the transverse frame arms. The number of support beams 4 is not limited in this embodiment. The number of the second telescopic clamping members 3 can be the same as the number of the support beams 4. The number of the fixing members 5 is also not limited, and the stability of the longitudinal pipe movement and positioning can be achieved through multiple fixing members 5. The driving motor can be installed on the inner side wall of the first cross plate 52. An opening is provided on the second cross plate 53. The output shaft of the driving motor passes through the opening and is connected to the incomplete gear 56. At the same time, the opening can be strip-shaped and extend along the moving direction of the second cross plate 53 as a whole. Figure 1 the frame arms where the first telescopic clamping member 2 is located in Figure 1 . The extending direction of the support beam 4 corresponding to the width direction of the rotating frame 1 means that both ends of the support beam 4 are connected to the transverse frame arms. The number of support beams 4 is not limited in this embodiment. The number of the second telescopic clamping members 3 can be the same as the number of the support beams 4. The number of the fixing members 5 is also not limited, and the stability of the longitudinal pipe movement and positioning can be achieved through multiple fixing members 5. The driving motor can be installed on the inner side wall of the first cross plate 52. An opening is provided on the second cross plate 53. The output shaft of the driving motor passes through the opening and is connected to the incomplete gear 56. At the same time, the opening can be strip-shaped and extend along the moving direction of the second cross plate 53 as a whole. The extending direction of the support beam 4 corresponding to the width direction of the rotating frame 1 means that both ends of the support beam 4 are connected to the transverse frame arms. The number of support beams 4 is not limited in this embodiment. The number of the second telescopic clamping members 3 can be the same as the number of the support beams 4. The number of the fixing members 5 is also not limited, and the stability of the longitudinal pipe movement and positioning can be achieved through multiple fixing members 5. The driving motor can be installed on the inner side wall of the first cross plate 52. An opening is provided on the second cross plate 53. The output shaft of the driving motor passes through the opening and is connected to the incomplete gear 56. At the same time, the opening can be strip-shaped and extend along the moving direction of the second cross plate 53 as a whole.

[0036] During the operation, the support beam 4 can be slid so that the support beam 4 reaches the welding position of the longitudinal pipe. Then, the transverse pipe is placed at the preset position of the rotating frame 1 through the robotic arm. Then, the first telescopic clamping member 2 is slid so that the first telescopic clamping member 2 is aligned with the end of the transverse pipe. Then, the transverse pipe is clamped and positioned by the left and right first telescopic clamping members 2. At this time, the support beam 4 is located below the transverse pipe to support the transverse pipe. Then, the longitudinal pipe is placed on the support beam 4 through the robotic arm. The second telescopic clamping member 3 is moved to align it with the end of the longitudinal pipe. Then, the second telescopic clamping member 3 is started, and the longitudinal pipe is pushed by the second telescopic clamping member 3 until it abuts against the transverse pipe. Then, the second telescopic clamping member 3 is retracted, and the fixing member 5 is started, such as Figure 3 . Figure 3As shown in the figure, the driving motor drives the incomplete gear 56 to rotate. Initially, the incomplete gear 56 meshes with the first rack 54. By driving the first rack 54, the second cross plate 53 is driven to move into the groove of the first cross plate 52, so that the fixing plate 57 abuts against the side wall of the longitudinal pipe. Then, the longitudinal pipe is pushed to abut against the vertical plate 51. The incomplete gear 56 continues to rotate. At this time, the incomplete gear 56 meshes with the second rack 55. By driving the second rack 55, the second cross plate 53 moves out of the groove. Then, the fixing plate 57 moves away from the longitudinal pipe. At this time, the second telescopic clamping member 3 is started again to ensure the abutment of the longitudinal pipe and the transverse pipe and realize the positioning of the longitudinal pipe through the limitation of the second telescopic clamping member 3. Finally, the incomplete gear 56 rotates again in the original direction, so as to mesh with the first rack 54 again, and the fixing plate 57 is driven to abut against the side wall of the longitudinal pipe through the first rack 54, realizing clamping and further improving the positioning stability of the longitudinal pipe. At this time, start the automatic welding robot and weld at the abutting position of the longitudinal pipe and the transverse pipe.

[0037] The second telescopic clamping member 3 has two positioning operations. The first positioning operation can reduce the deviation of the position of the longitudinal pipe after the fixing member 5 pushes the longitudinal pipe, so as to facilitate the second positioning operation and improve the accuracy of the second positioning operation.

[0038] The retraction operation of the fixing plate 57 after pushing the longitudinal pipe can avoid the obstruction of the fixing plate 57 to the operation of the second telescopic clamping member 3 pushing the longitudinal pipe. In addition, the longitudinal pipe is first pushed to abut against the vertical plate 51, and the stress is shared by the vertical plate 51, which can reduce the force on the second telescopic clamping member 3 when the fixing plate 57 abuts against the longitudinal pipe again.

[0039] Embodiment 2

[0040] In order to simply realize the support and positioning of the pipe after the rotary frame 1 is turned over, improvements are made on the basis of Embodiment 1, as Figure 1 shown. In this embodiment, at least two of the fixing members 5 are arranged on one support beam 4, and the two fixing members 5 are arranged on two opposite side walls of the support beam 4. An expansion rod is provided on one side of the vertical plate 51 close to the support beam 4, and the expansion rod is slidably connected to the side wall of the support beam 4.

[0041] In the specific implementation process, after the welding operation on the front side of the abutting part of the longitudinal pipe and the transverse pipe is completed, the rotating frame 1 is flipped so as to continue the welding on the reverse side of the abutting part. After the rotating frame 1 is flipped, the longitudinal pipe is supported by the first cross plate 52 or the second cross plate 53, reducing the force on the second telescopic clamping member 3. However, the support beam 4 will block the welding position. Therefore, it is necessary to move the support beam 4 away. At this time, first, the vertical plate 51 is moved away from the support beam 4 through the telescopic rod so that the gap between the vertical plate 51 and the support beam 4 is sufficient to accommodate the longitudinal pipe. Then, the second telescopic clamping member 3 is retracted and the first telescopic clamping member 2 and the fixing member 5 are activated. The first telescopic clamping member 2 and the fixing member 5 push the frame formed after partial welding of the transverse pipe and the longitudinal pipe to move as a whole, so that the longitudinal pipe is located in the gap between the vertical plate 51 and the support beam 4, avoiding the support beam 4 from blocking the longitudinal pipe. The two fixing members 5 can improve the support stability of the longitudinal pipe. The two fixing members 5 are arranged oppositely on the two side walls of the support beam 4 as shown in Figure 1 can realize the adjustment of the longitudinal pipe in the left and right directions, and at the same time position the two sides of the longitudinal pipe simultaneously, with higher positioning stability.

[0042] Embodiment 3

[0043] In order to reduce the force on the first telescopic clamping member 2 after the rotating frame 1 is flipped, an improvement is made on the basis of Embodiment 1. As shown in Figure 1 , in this embodiment, the fixing member 5 is slidably connected to the outer side wall of the rotating frame 1 away from the second telescopic clamping member 3.

[0044] In the specific implementation process, if the transverse pipe is directly supported by the first telescopic clamping member 2 after the rotating frame 1 is flipped, the service life of the first telescopic clamping member 2 will be reduced. Therefore, in this embodiment, the fixing member 5 is also arranged on the transverse frame arm of the rotating frame 1. The transverse pipe can be supported by the first cross plate 52 or the second cross plate 53 on the fixing member 5, and the telescopic structure formed by the cooperation of the first cross plate 52 and the second cross plate 53 can adapt to the transverse pipes at different positions. Therefore, the structure of the fixing member 5 in this embodiment not only realizes the positioning of the longitudinal pipe but also realizes the support of the longitudinal pipe at different positions. The number of the fixing members 5 on the transverse frame arm is not limited in this embodiment. In order to improve the support stability of the transverse pipe, multiple fixing members 5 can be arranged on the transverse frame arm.

[0045] Embodiment 4

[0046] In order to further improve the adaptability of the fixing member 5 to the position of the transverse pipe, an improvement is made on the basis of Embodiment 3. In this embodiment, the second cross plate 53 of the fixing member 5 on the rotating frame 1 can extend to the inner wall of the rotating frame 1 on the same side as the second telescopic clamping member 3 under the drive of the incomplete gear 56.

[0047] In the specific implementation process, although the fixing members 5 on the support beam 4 and the fixing members 5 on the transverse frame arms have the same structure, since the second transverse plate 53 of the fixing member 5 on the support beam 4 needs to move a shorter distance, the lengths of its first transverse plate 52 and second transverse plate 53 are less than those of the first transverse plate 52 and second transverse plate 53 of the fixing member 5 on the transverse frame arms, and the maximum telescopic length of the corresponding second transverse plate 53 of the transverse frame arms can be set according to the length of the longitudinal frame arms.

[0048] Embodiment 5

[0049] In order to simply realize the clamping and positioning of the transverse pipe, improvements are made on the basis of Embodiments 1-4, as Figure 1 and Figure 6 shown. In this embodiment, the first telescopic clamping member 2 includes: a moving plate 21, which is slidably connected to the inner wall of the rotating frame 1; a mounting plate 22, which is connected to the top wall of the moving plate 21; a telescopic cylinder 23, which is arranged on the mounting plate 22; a docking member 24, the output shaft of the telescopic cylinder 23 is connected to the docking member 24, at least a part of the docking member 24 is used to extend into the inner hole of the pipe, and at least a part of the docking member 24 is used to abut against the end wall of the pipe.

[0050] In the specific implementation process, the docking member 24 can be set as a cone as Figure 6 shown. Utilizing the characteristics of the hollow structure of the pipe, the top of the conical docking member 24 is inserted into the inner hole of the pipe to realize the clamping and positioning of the pipe. If the moving plate 21 is slidably connected to the outer wall of the rotating frame 1, the output shaft of the rotating motor 7 will hinder the movement of the first telescopic clamping member 2, so in this embodiment, the moving plate 21 is slidably connected to the inner wall of the rotating frame 1. The telescopic cylinder 23 can be installed on the mounting plate 22 by bolts or screws.

[0051] Embodiment 6

[0052] In order to simply realize the positioning operation of the second telescopic clamping member 3 on the longitudinal pipe, improvements are made on the basis of Embodiment 5. In this embodiment, the structure of the second telescopic clamping member 3 is the same as that of the first telescopic clamping member 2.

[0053] In the specific implementation process, the structure of the second telescopic clamping member 3 is the same as that of the first telescopic clamping member 2, but the functions are different. In addition to clamping and positioning, the second telescopic clamping member 3 also has the function of pushing the longitudinal pipe. In addition, the second telescopic clamping member 3 is slidably connected to the outer side wall of the transverse frame arm to prevent the support beam 4 from hindering the movement of the second telescopic clamping member 3.

[0054] Embodiment 7

[0055] In order to simply realize that there is no relative displacement between the second telescopic clamping member 3 and the support beam 4, improvements are made on the basis of Embodiment 6, asFigures 4-5 As shown, in this embodiment, the frame arm 11 of the rotating frame 1 connected to the second telescopic clamping member 3 includes an upper plate 111 and a lower plate 112. There is a gap between the upper plate 111 and the lower plate 112, and at least one of the bottom wall of the upper plate 111 and the top wall of the lower plate 112 is provided with a slide rail 113; the welding rotation tooling further includes: a connecting rod 6, the support beam 4 is connected to the vertical plate 51 through the connecting rod 6, and the connecting rod 6 penetrates through the gap; a slider 61, and the side wall of the connecting rod 6 is provided with a slider 61 that cooperates with the slide rail 113.

[0056] During the specific implementation process, both ends of the upper plate 111 and both ends of the lower plate 112 are connected to the longitudinal frame arms. Since the longitudinal pipe is placed on the support beam 4, and the second telescopic clamping member 3 needs to push and position the longitudinal pipe, the docking member 24 of the second telescopic clamping member 3 needs to be aligned with the end of the support beam 4. In order to ensure that the second telescopic clamping member 3 is always aligned with the end of the support beam 4 during the movement of the support beam 4, in this embodiment, the transverse frame arm is set as a two-layer structure composed of the upper plate 111 and the lower plate 112, and then the connecting rod 6 is used to connect the support beam 4 and the second telescopic clamping member 3 into one body through the gap between the upper plate 111 and the lower plate 112, and then by driving the slider 61 on the connecting rod 6 to slide on the slide rail 113, the synchronous movement of the support beam 4 and the second telescopic clamping member 3 is realized. As shown in Figure 5 That is, the slide rail 113 is provided on the bottom wall of the upper plate 111, and the slide rail 113 is also provided on the top wall of the lower plate 112, and a slider 61 that is slidably connected to the two slide rails 113 is provided on the connecting rod 6.

[0057] Embodiment 8

[0058] In order to improve the welding efficiency of the automatic welding robot, this embodiment provides a method for using the welding rotation tooling. One welding rotation tooling is provided on each side of an automatic welding robot. When the automatic welding robot performs welding operations on one side of the welding rotation tooling, the other welding rotation tooling performs the clamping operation of the pipe.

[0059] During the specific implementation process, as shown in Figure 7 For each automatic welding robot, two welding rotation toolings are configured. The automatic welding robot is located between the two welding rotation toolings. Figure 7 The automatic welding robot is not shown in the figure. Since the pipe needs to be placed and positioned before welding, if a large amount of welding time is wasted waiting for the pipe to be placed and positioned after welding one product, so this embodiment provides two welding rotation toolings. When one of them is performing the placement and positioning of the pipe, the automatic welding robot welds the pipe on the other welding rotation tooling, which can greatly improve the welding efficiency.

[0060] A large number of sliding connections are mentioned in Embodiments 1-8. The structure of the sliding connection is prior art and can be achieved through a slide rail and a slider. The movement of the slider can be driven by a screw rod, a gear drive, a belt drive, a pneumatic drive, etc., all of which are prior art and will not be elaborated in this case.

[0061] Embodiment 9

[0062] In order to reduce the usage amount of the rotating motor 7 and lower the economic cost, improvements are made on the basis of Embodiment 8. As Figure 8 shown, in this embodiment, a driving gear 8 is connected to the side wall of the rotating frame 1 of a welding rotating tooling, and a driven gear 9 is connected to the side wall of the rotating frame 1 of another welding rotating tooling. The driving gear 8 is in transmission connection with the driven gear 9 through a chain 10; the rotating frame 1 is flipped by driving the driving gear 8 to rotate through the rotating motor 7; the driving gear 8 drives the driven gear 9 to rotate through the chain 10, so as to realize the flipping of the other rotating frame 1.

[0063] In the specific implementation process, in this embodiment, through the sprocket transmission method, the flipping of two rotating frames 1 is simultaneously driven by one rotating motor 7. The rotating motor 7 drives the driving gear 8 to rotate, the driving gear 8 drives the chain 10 to move, and the chain 10 drives the driven gear 9 to rotate.

[0064] Embodiment 10

[0065] In this embodiment, it includes: a fixing method for the fixing member 5, and the fixing method includes:

[0066] S100. After placing the pipe on the support beam 4, the incomplete gear 56 rotates to drive the first rack 54 to move, so that the fixing plate 57 moves towards the side wall of the pipe and pushes the pipe to abut against the vertical plate 51;

[0067] S200. The incomplete gear 56 rotates to drive the second rack 55 to move, so that the fixing plate 57 moves away from the pipe, and then the second telescopic clamping member 3 is started, and the docking member 24 of the second telescopic clamping member 3 is docked with the pipe again;

[0068] S300. The incomplete gear 56 rotates again to drive the first rack 54 to move, so that the fixing plate 57 abuts against the side wall of the pipe again, thereby realizing the clamping and fixing of the pipe.

[0069] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A welding rotary tool, characterized in that: include: Spin box; A first telescopic clamping member, at least two of which are arranged on both sides of the rotating frame in a length direction; the first telescopic clamping member is slidably connected to the rotating frame, and the two first telescopic clamping members are used to abut against the ends of the pipe; A second telescopic clamping member, the second telescopic clamping member is slidably connected to the outer wall on either side of the rotating frame in the width direction, and the second telescopic clamping member is used to abut against the end of the pipe; A support beam, an end of which is slidably connected to the inner wall of the rotating frame, and an extending direction of the support beam corresponds to a width direction of the rotating frame; A fixing member, the fixing member comprising: A vertical plate, the vertical plate being slidably connected to the side wall of the support beam; A first horizontal plate, one end of which is connected to the top of the vertical plate, and the other end of which is provided with a groove; A second transverse plate, wherein the second transverse plate is provided with an inner cavity, and an outer wall of the second transverse plate is slidably connected to a side wall of the groove; A first rack and a second rack, wherein the side wall of the inner cavity is provided with a first rack and a second rack opposite to each other, and the number of teeth of the second rack is less than that of the first rack; An incomplete gear, the incomplete gear is disposed between the first rack and the second rack, and the incomplete gear can be meshed with the first rack or the second rack; A driving motor connected to the incomplete gear; A fixing plate, the top end of which is connected to an end of the second transverse plate away from the first transverse plate.

2. The welding rotary tool according to claim 1, characterized in that: One support beam is provided with at least two fixing members, which are arranged on two opposite side walls of the support beam. A telescopic rod is arranged on one side of the vertical plate close to the support beam, and the telescopic rod is slidably connected to the side wall of the support beam.

3. The welding rotary tool according to claim 1, characterized in that: The fixing member is slidably connected to an outer side wall of the rotating frame away from the second telescopic clamping member.

4. The welding rotary tool according to claim 3, characterized in that: The second transverse plate of the fixing member on the rotating frame can be extended to the inner wall of the rotating frame on the same side as the second telescopic clamping member under the drive of the incomplete gear.

5. The welding rotary tool according to any one of claims 1 to 4, characterized in that: The first telescopic clamping member comprises: A movable plate, the movable plate being slidably connected to the inner wall of the rotating frame; A mounting plate connected to a top wall of the movable plate; A telescopic cylinder, wherein the telescopic cylinder is arranged on the mounting plate; A docking piece, the output shaft of the telescopic cylinder is connected to the docking piece, at least a portion of the docking piece is used to extend into the inner hole of the pipe, and at least a portion of the docking piece is used to abut against the end wall of the pipe.

6. The welding rotary tool according to claim 5, characterized in that: The structure of the second telescopic clamping member is consistent with that of the first telescopic clamping member.

7. The welding rotary tool according to claim 6, characterized in that: The frame arm connected to the second telescopic clamp on the rotating frame includes an upper plate and a lower plate, a gap is left between the upper plate and the lower plate, and at least one of the bottom wall of the upper plate and the top wall of the lower plate is provided with a slide rail; the welding rotating tool also includes: A connecting rod, the support beam is connected to the vertical plate through the connecting rod, and the connecting rod passes through the gap; A sliding block, the side wall of the connecting rod is provided with a sliding block matched with the sliding rail.

8. A method for using the welding rotary tooling according to any one of claims 1 to 7, characterized in that: A welding rotary tool is arranged on each side of an automatic welding robot. When the automatic welding robot performs welding operation on one side of the welding rotary tool, the welding rotary tool on the other side performs the clamping operation of the pipe.

9. The method of use according to claim 8, characterized in that: The side wall of the rotating frame of one welding rotating tool is connected to the driving gear, and the side wall of the rotating frame of the other welding rotating tool is connected to the driven gear. The driving gear is connected to the driven gear through a chain; the driving gear is driven to rotate by a rotating motor to realize the flipping of the rotating frame; the driving gear drives the driven gear to rotate through the chain to realize the flipping of the other rotating frame.

10. The method of use according to claim 8, characterized in that: include: A fixing method for a fixing member, the fixing method comprising: S100, after placing the pipe on the support beam, the incomplete gear is rotated to drive the first rack to move, so that the fixed plate moves toward the side wall of the pipe and pushes the pipe to abut against the vertical plate; S200, driving the second rack to move by rotating the incomplete gear, so that the fixing plate is away from the pipe, and then starting the second telescopic clamping member; S300, the first rack is driven to move again by the rotation of the incomplete gear, so that the fixing plate abuts against the side wall of the pipe again, thereby clamping and fixing the pipe.

Citation Information

Patent Citations

  • Variable-adaptability sports equipment welding device and welding method thereof

    CN118023753A