Steel wire cleaning tool for aluminum clad steel wire

By designing steel wire cleaning tooling for aluminum-clad steel wire, using automation systems and cooling components, the problems of wire cleaning in the prior art are solved, and efficient, stable and high-quality wire cleaning is achieved.

CN120170602APending Publication Date: 2025-06-20HUANGSHAN CHUANGXIANG SCI & TECH
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Patent Information

Application Number
CN202510321567.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2025-06-20

AI Technical Summary

Technical Problem

The existing surface oxide layer and rust cleaning methods of steel wire are time-consuming and labor-intensive, have low stability, and are prone to overheating and deformation of the steel wire after cleaning.

Method used

A steel wire cleaning tool for aluminum-clad steel wire is designed, including a fixing frame, a first motor, a connecting groove, a connecting seat and a wire brush wheel. The oxide layer and rust on the surface of the steel wire are cleaned through an automated system, and a cooling component is equipped to prevent the steel wire from overheating.

Benefits of technology

It improves the efficiency and stability of steel wire surface cleaning, realizes automatic cleaning, prevents overheating and deformation of steel wire, and improves production quality and performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The steel wire cleaning tool comprises a base, one end of the top of the base is provided with a first guiding and positioning assembly used for improving the surface cleaning stability of the aluminum-clad steel wire, and one end of the first guiding and positioning assembly is provided with a cleaning assembly used for cleaning the surface of the aluminum-clad steel wire. One end of the cleaning assembly is provided with a cooling assembly used for rapidly cooling the cleaned steel wire, and one end of the cooling assembly is provided with a second guiding and positioning assembly used for improving the storage stability of the steel wire. The fixing frame, the fixing block, the fixing groove, the first motor, the connecting groove, the connecting base, the steel wire brush wheel and other parts are arranged and used in cooperation, so that an oxide layer and rust on the surface of a steel wire are conveniently cleaned, and the steel wire surface cleaning efficiency is improved; and thus, automatic cleaning is realized.
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Description

Technical Field

[0001] The present invention belongs to the technical field of aluminum-clad steel wire production, and particularly relates to a wire cleaning tooling for aluminum-clad steel wire. Background Art

[0002] Aluminum-clad steel wire is a composite metal material, which is made of steel wire as the core material and evenly coated with a layer of aluminum or aluminum alloy on the outer layer. This material combines the high strength of steel wire and the excellent electrical conductivity and corrosion resistance of aluminum. During the production process of aluminum-clad steel wire, the surface of the steel wire needs to be cleaned to improve the quality of steel wire production.

[0003] When cleaning the existing oxide layer and rust on the surface of the steel wire, it is usually manually cleaned. This cleaning method is time-consuming and laborious, thus reducing the cleaning efficiency. At the same time, when cleaning the surface of the steel wire, it is easy to deviate or shake, resulting in a decrease in the stability of the steel wire during cleaning. Moreover, after cleaning the oxide layer and rust on the surface of the steel wire, it is easy for the steel wire to generate heat due to friction, which may lead to overheating of the steel wire and deformation or performance degradation. Summary of the Invention

[0004] The purpose of the present invention is to provide a wire cleaning tooling for aluminum-clad steel wire. By using components such as a fixed frame, fixed block, fixed groove, first motor, connection groove, connection seat and wire brush wheel in cooperation, the present invention facilitates the cleaning of the oxide layer and rust on the surface of the steel wire, so as to improve the cleaning efficiency of the steel wire surface; and then realizes automatic cleaning; to solve the problems raised in the above background art.

[0005] To achieve the above object, the present invention adopts the following technical solutions: A wire cleaning tooling for aluminum-clad steel wire, including a base. One end of the top of the base is provided with a first guiding and positioning assembly for improving the cleaning stability of the surface of the aluminum-clad steel wire. One end of the first guiding and positioning assembly is provided with a cleaning assembly for cleaning the surface of the aluminum-clad steel wire. One end of the cleaning assembly is provided with a cooling assembly for quickly cooling the steel wire after cleaning. One end of the cooling assembly is provided with a second guiding and positioning assembly for guiding and positioning the steel wire to the next processing position. The cleaning assembly includes a fixed frame, a first motor, a connection groove, a connection seat and a wire brush wheel. The first motor is installed crosswise above the front and below the back of the fixed frame, and the output end of the first motor penetrating into the interior of the fixed frame is in transmission connection with an output shaft. One end of the output shaft is clamped inside the connection groove. One end of the connection groove is fixedly installed with a connection seat, and one end of the connection seat is fixedly installed with a wire brush wheel for cleaning the surface of the steel wire.

[0006] Preferably, the first guiding and positioning assembly includes a first U-shaped seat, a first groove seat, a first mounting seat, and a first guiding and positioning disk. Above the two sides inside the first U-shaped seat, there are fixed first groove seats. Inside the first groove seats, there are snap-fitted first mounting seats that match them. The first mounting seats are fixedly installed on both sides of the first guiding and positioning disk, and a positioning hole is opened at the center of the first guiding and positioning disk.

[0007] Preferably, the cooling assembly includes a first fan housing, a first mounting bracket, a second motor, a first fan blade, a second fan housing, a second mounting bracket, a third motor, and a second fan blade. At the bottom of the first fan housing, there is fixedly installed a first mounting bracket. At the bottom of the first mounting bracket, there is fixed a second motor. The output end of the second motor passing through the top of the second mounting bracket is drivingly connected to the first fan blade. Above the first fan housing, there is a second fan housing. At the top of the second fan housing, there is fixedly installed a second mounting bracket. At the top of the second mounting bracket, there is fixed a third motor. The output end of the third motor passing through the bottom of the second mounting bracket is drivingly connected to the second fan blade.

[0008] Preferably, the second guiding and positioning assembly includes a second U-shaped seat, a second groove seat, a second mounting seat, and a second guiding and positioning disk. Above the two sides inside the second U-shaped seat, there are fixedly installed second groove seats. Inside the second groove seats, there are snap-fitted second mounting seats that match them. The second mounting seats are fixedly installed on both sides of the second guiding and positioning disk, and a positioning hole is opened at the center inside the second guiding and positioning disk.

[0009] Preferably, at the bottom of the first U-shaped seat, there is fixedly installed a first clamping plate. The first clamping plate is snap-fitted into corresponding first slot grooves opened at one end inside the base. The first slot grooves are opened at the front and back of one end inside the base, and the first clamping plate and the first slot grooves are adapted to each other.

[0010] Preferably, around the bottom of the fixing frame, there are fixedly installed fixing blocks. The fixing blocks are snap-fitted into corresponding fixing grooves opened on the top of the base. The fixing grooves and the fixing blocks are adapted to each other.

[0011] Preferably, at both ends of the front and back of the first fan housing, there are fixed first supporting seats. At the bottom of the first supporting seats, there is fixedly installed a first clamping post. The first clamping post is snap-fitted into a corresponding first post groove opened on the top of the base. The first clamping post and the first post groove are adapted to each other.

[0012] Preferably, at both ends of the front and back of the second fan housing, there are fixed second supporting seats. At the bottom of the second supporting seats, there is fixed a second clamping post. The second clamping post is snap-fitted into a corresponding second post groove opened at the transverse end of the first supporting seat. The second clamping post and the second post groove are adapted to each other.

[0013] Preferably, at the bottom of the second U-shaped seat, there is fixedly installed a second clamping plate. The second clamping plate is snap-fitted into corresponding second slot grooves provided at the other end inside the base.

[0014] Preferably, the second slot is opened on the front and back of the other end inside the base, and the second clamping plate is adapted to the second slot.

[0015] Technical effects and advantages of the present invention: A wire cleaning tooling for aluminum-clad steel wire proposed by the present invention has the following advantages compared with the prior art: By using components such as a fixing frame, a fixing block, a fixing groove, a first motor, a connecting groove, a connecting seat, and a wire brush wheel in cooperation, the present invention facilitates the cleaning of the oxide layer and rust on the surface of the wire, so as to improve the efficiency of wire surface cleaning; and further realizes automatic cleaning.

[0016] By using components such as a first U-shaped seat, a first clamping plate, a first slot, a first groove seat, a first mounting seat, and a first guiding and positioning disc in cooperation, the present invention facilitates the guiding and positioning of the wire before cleaning, so as to improve the stability of wire surface cleaning; at the same time, it also facilitates the replacement of the first guiding and positioning disc.

[0017] By using components such as a first blower housing, a first mounting frame, a second motor, a first fan blade, a second blower housing, a second mounting frame, a third motor, and a second fan blade in cooperation, the present invention facilitates the rapid cooling of the heat generated after the wire surface is cleaned, so as to prevent it from deforming due to overheating, and further improves its production performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the present invention; Figure 2 is an exploded separation structural diagram of the present invention; Figure 3 is a separated structural diagram of the first motor and the wire brush wheel of the present invention; Figure 4 is a separated structural diagram of the first blower housing and the second blower housing of the present invention; Figure 5 is Figure 4 a sectional structural diagram.

[0019] In the figure: 1, base; 2, first U-shaped seat; 201, first clamping plate; 202, first slot; 3, first groove seat; 301, first mounting seat; 4, first guiding and positioning disc; 5, fixing frame; 501, fixing block; 502, fixing groove; 6, first motor; 601, connecting groove; 602, connecting seat; 603, wire brush wheel; 7, first fan housing; 701, first support seat; 702, first clamping post; 703, first post groove; 8, first mounting bracket; 801, second motor; 802, first fan blade; 9, second support seat; 901, second clamping post; 902, second post groove; 10, second fan housing; 11, second mounting bracket; 1101, third motor; 1102, second fan blade; 12, second U-shaped seat; 1201, second clamping plate; 1202, second slot; 13, second groove seat; 1301, second mounting seat; 14, second guiding and positioning disc. Detailed implementation manner

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. The specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0021] The present invention provides as Figures 1-5 , A wire cleaning tooling for aluminum-clad steel wire, including a base 1. One end of the top of the base 1 is provided with a first guiding and positioning assembly for improving the surface cleaning stability of the aluminum-clad steel wire. One end of the first guiding and positioning assembly is provided with a cleaning assembly for cleaning the surface of the aluminum-clad steel wire. One end of the cleaning assembly is provided with a cooling assembly for quickly cooling the steel wire after cleaning. One end of the cooling assembly is provided with a second guiding and positioning assembly for guiding and positioning the steel wire to the next processing position; The cleaning assembly includes a fixing frame 5, a first motor 6, a connecting groove 601, a connecting seat 602 and a wire brush wheel 603. The first motor 6 in a cross shape is installed above the front and below the back of the fixing frame 5, and the output end of the first motor 6 penetrating into the inside of the fixing frame 5 is in transmission connection with an output shaft. One end of the output shaft is clamped inside the connecting groove 601. One end of the connecting groove 601 is fixedly installed with a connecting seat 602. One end of the connecting seat 602 is fixedly installed with a wire brush wheel 603 for cleaning the surface of the steel wire.

[0022] The present invention uses components such as a fixing frame 5, a fixing block 501, a fixing groove 502, a first motor 6, a connecting groove 601, a connecting seat 602, and a wire brush wheel 603 in cooperation, so as to facilitate the cleaning of the oxide layer and rust on the surface of the wire, in order to improve the efficiency of wire surface cleaning; and further achieve automatic cleaning.

[0023] Further, by starting the first motor 6, the output end thereof drives the connecting seat 602 to rotate, so as to drive the wire brush wheel 603 by the connecting seat 602 to clean the surface of the aluminum-clad wire, so as to clean the oxide pool and rust on the wire surface, and further improve the quality of wire production.

[0024] The first guiding and positioning component includes a first U-shaped seat 2, a first groove seat 3, a first mounting seat 301, and a first guiding and positioning disk 4. Above the two sides inside the first U-shaped seat 2, the first groove seat 3 is fixed. The first mounting seat 301 that matches it is clamped inside the first groove seat 3. The first mounting seat 301 is fixedly installed on both sides of the first guiding and positioning disk 4, and a positioning hole is opened at the center of the first guiding and positioning disk 4.

[0025] The present invention uses components such as a first U-shaped seat 2, a first clamping plate 201, a first slot 202, a first groove seat 3, a first mounting seat 301, and a first guiding and positioning disk 4 in cooperation, so as to facilitate the guiding and positioning of the wire before cleaning, in order to improve the stability of wire surface cleaning; at the same time, it is also convenient for replacing the first guiding and positioning disk 4.

[0026] By passing the wire that needs surface cleaning through the positioning hole provided on the first guiding and positioning disk 4, the stability of the wire passing through the cleaning component for cleaning and processing is improved. At the same time, it is also convenient for the wire to achieve the effect of guiding and positioning.

[0027] The cooling component includes a first fan housing 7, a first mounting frame 8, a second motor 801, a first fan blade 802, a second fan housing 10, a second mounting frame 11, a third motor 1101, and a second fan blade 1102. The bottom of the first fan housing 7 is fixedly installed with a first mounting frame 8. The bottom of the first mounting frame 8 is fixed with a second motor 801. The output end of the second motor 801 passing through the top of the second mounting frame 11 is drivingly connected with a first fan blade 802. Above the first fan housing 7, there is a second fan housing 10. The top of the second fan housing 10 is fixedly installed with a second mounting frame 11. The top of the second mounting frame 11 is fixed with a third motor 1101. The output end of the third motor 1101 passing through the bottom of the second mounting frame 11 is drivingly connected with a second fan blade 1102.

[0028] The present invention uses components such as the first fan housing 7, the first mounting bracket 8, the second motor 801, the first fan blade 802, the second fan housing 10, the second mounting bracket 11, the third motor 1101, and the second fan blade 1102 in cooperation, so as to facilitate the rapid cooling of the heat generated after the surface of the steel wire is cleaned, prevent it from deforming due to overheating, and thus improve its production performance.

[0029] By starting the second motor 801, the output shaft on its output end drives the first fan blade 802 to rotate and work. At the same time, the third motor 1101 is also started, and the output shaft on its output end drives the second fan blade 1102 to rotate and work, so that the first fan blade 802 and the second fan blade 1102 blow against each other, thus facilitating the rapid cooling of the surface of the steel wire passing through the middle. And because of the blowing-against form set, it is convenient to expand the cleaning range of the air flow blown onto the surface of the steel wire.

[0030] The second guiding and positioning assembly includes a second U-shaped seat 12, a second groove seat 13, a second mounting seat 1301, and a second guiding and positioning disc 14. Second groove seats 13 are fixedly installed above both sides inside the second U-shaped seat 12. A second mounting seat 1301 is clamped inside the second groove seat 13. The second mounting seat 1301 is fixedly installed on both sides of the second guiding and positioning disc 14. A positioning hole is opened at the center inside the second guiding and positioning disc 14.

[0031] By setting the above-mentioned second guiding and positioning assembly in the present invention, when the cleaned steel wire is conveyed to the next processing position, it plays a role of guiding and positioning, so as to improve the accuracy of subsequent steel wire processing.

[0032] When the cooled steel wire needs to be conveyed to the next processing position, it penetrates through the positioning hole provided on the second guiding and positioning disc 14, so that the steel wire can be guided and positioned and conveyed to the next processing position, thus facilitating the improvement of the stability of the steel wire processing at the next processing position.

[0033] A first clamping plate 201 is fixedly installed at the bottom of the first U-shaped seat 2. The first clamping plate 201 is clamped inside a corresponding first slot 202 opened at one end inside the base 1. The first slot 202 is opened on the front and back of one end inside the base 1. The first clamping plate 201 and the first slot 202 are adapted to each other. By setting the first clamping plate 201 and the first slot 202, it is convenient for the first guiding and positioning assembly to play a role of disassembly and installation.

[0034] Fixing blocks 501 are fixedly installed around the bottom of the fixing frame 5. The fixing blocks 501 are clamped inside corresponding fixing grooves 502 opened on the top of the base 1. The fixing grooves 502 and the fixing blocks 501 are adapted to each other. By setting the fixing blocks 501 and the fixing grooves 502 in cooperation, it is convenient to play a role of disassembly and installation for the fixing frame 5.

[0035] At both ends of the front and back of the first blower housing 7, first support seats 701 are fixed. At the bottom of the first support seats 701, first clamping posts 702 are fixedly installed. The first clamping posts 702 are clamped in corresponding first column grooves 703 opened on the top of the base 1, and the first clamping posts 702 and the first column grooves 703 are adapted to each other. By providing the first clamping posts 702 and the first column grooves 703, it is convenient to remove the first blower housing 7 from the base 1 for replacement.

[0036] At both ends of the front and back of the second blower housing 10, second support seats 9 are fixed. At the bottom of the second support seats 9, second clamping posts 901 are fixed. The second clamping posts 901 are clamped in corresponding second column grooves 902 opened at the transverse ends of the first support seats 701, and the second clamping posts 901 and the second column grooves 902 are adapted to each other.

[0037] By providing the second clamping posts 901 and the second column grooves 902, it is convenient to remove the second blower housing 10 from the first support seats 701 for maintenance.

[0038] At the bottom of the second U-shaped seat 12, a second clamping plate 1201 is fixedly installed. The second clamping plate 1201 is clamped in a corresponding second slot 1202 provided at the other end inside the base 1. The second slot 1202 is opened on the front and back of the other end inside the base 1, and the second clamping plate 1201 and the second slot 1202 are adapted to each other. By providing the second clamping plate 1201 and the second slot 1202, it is convenient to disassemble and install the second U-shaped seat 12.

[0039] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A wire cleaning tool for aluminum-clad steel wire, comprising a base (1), characterized in that: A first guide and positioning assembly for improving the cleaning stability of the aluminum-clad steel wire surface is provided at one end of the top of the base (1); a cleaning assembly for cleaning the aluminum-clad steel wire surface is provided at one end of the first guide and positioning assembly; a cooling assembly for rapidly cooling the steel wire after cleaning is provided at one end of the cleaning assembly; and a second guide and positioning assembly for guiding and positioning the steel wire when conveying it to the next processing position is provided at one end of the cooling assembly; The cleaning assembly comprises a fixing frame (5), a first motor (6), a connecting groove (601), a connecting seat (602) and a wire brush wheel (603); a first motor (6) is installed crosswise above the front side and below the back side of the fixing frame (5); an output end of the first motor (6) extending through the inside of the fixing frame (5) is connected to an output shaft in a transmission manner; one end of the output shaft is clamped in the inside of the connecting groove (601); a connecting seat (602) is fixedly installed at one end of the connecting groove (601); and a wire brush wheel (603) for cleaning the surface of the wire is fixedly installed at one end of the connecting seat (602).

2. The steel wire cleaning tool for aluminum clad steel wire according to claim 1, characterized in that: The first guide positioning assembly comprises a first U-shaped seat (2), a first groove seat (3), a first mounting seat (301) and a first guide positioning disk (4); the first groove seat (3) is fixed on the upper sides of the first U-shaped seat (2); the first groove seat (3) is clamped inside with a first mounting seat (301) matching therewith; the first mounting seat (301) is fixedly mounted on both sides of the first guide positioning disk (4); and a positioning hole is provided at the center of the first guide positioning disk (4).

3. The steel wire cleaning tool for aluminum clad steel wire according to claim 1, characterized in that: The cooling assembly comprises a first fan casing (7), a first mounting frame (8), a second motor (801), a first fan blade (802), a second fan casing (10), a second mounting frame (11), a third motor (1101) and a second fan blade (1102); the first mounting frame (8) is fixedly mounted on the bottom of the first fan casing (7); the second motor (801) is fixedly mounted on the bottom of the first mounting frame (8); the output end of the second motor (801) passing through the top of the second mounting frame (11) is transmission-connected to the first fan blade (802); a second fan casing (10) is arranged above the first fan casing (7); the second mounting frame (11) is fixedly mounted on the top of the second fan casing (10); the third motor (1101) is fixedly mounted on the top of the second mounting frame (11); and the output end of the third motor (1101) passing through the bottom of the second mounting frame (11) is transmission-connected to the second fan blade (1102).

4. The steel wire cleaning tool for aluminum clad steel wire according to claim 1, characterized in that: The second guide positioning assembly comprises a second U-shaped seat (12), a second groove seat (13), a second mounting seat (1301) and a second guide positioning disk (14); the second groove seat (13) is fixedly mounted on the upper sides of the second U-shaped seat (12); the second mounting seat (1301) is clamped inside the second groove seat (13); the second mounting seat (1301) is fixedly mounted on both sides of the second guide positioning disk (14); and a positioning hole is provided at the inner center of the second guide positioning disk (14).

5. The steel wire cleaning tool for aluminum clad steel wire according to claim 2, characterized in that: A first clamping plate (201) is fixedly mounted on the bottom of the first U-shaped seat (2), the first clamping plate (201) being clamped into a corresponding first slot (202) provided at one end inside the base (1), the first slot (202) being provided at the front and back sides of one end inside the base (1), the first clamping plate (201) being adapted to fit the first slot (202).

6. The steel wire cleaning tool for aluminum clad steel wire according to claim 1, characterized in that: The bottom of the fixing frame (5) is fixedly mounted with fixing blocks (501) around it. The fixing blocks (501) are snap-fitted into corresponding fixing grooves (502) provided on the top of the base (1). The fixing grooves (502) and the fixing blocks (501) are matched with each other.

7. The steel wire cleaning tool for aluminum clad steel wire according to claim 3, characterized in that: A first support base (701) is fixed at both ends of the front and back of the first fan housing (7), a first clamping column (702) is fixedly installed at the bottom of the first support base (701), the first clamping column (702) is clamped in a corresponding first column groove (703) opened on the top of the base (1), and the first clamping column (702) and the first column groove (703) are adapted to each other.

8. The steel wire cleaning tool for aluminum clad steel wire according to claim 3, characterized in that: A second support base (9) is fixed at both ends of the front and back of the second fan housing (10), a second clamping column (901) is fixed at the bottom of the second support base (9), the second clamping column (901) is clamped in a corresponding second column groove (902) provided at the lateral end of the first support base (701), and the second clamping column (901) is adapted to fit the second column groove (902).

9. The steel wire cleaning tool for aluminum clad steel wire according to claim 4, characterized in that: A second clamping plate (1201) is fixedly mounted on the bottom of the second U-shaped seat (12), and the second clamping plate (1201) is clamped into a corresponding second slot (1202) provided at the other end inside the base (1).

10. The steel wire cleaning tool for aluminum clad steel wire according to claim 9, characterized in that: The second slot (1202) is opened on the front and back sides of the other end inside the base (1), and the second card plate (1201) is adapted to fit the second slot (1202).

Citation Information

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