Punching equipment for manufacturing photovoltaic cell panel
By designing a hole punching device containing multiple key mechanisms, the problem that existing photovoltaic panel hole punching devices can only be opened with one diameter hole is solved, and arbitrary switching of multiple drill bits and efficient hole opening of photovoltaic panels is achieved.
Patent Information
- Application Number
- CN202510507784.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2025-06-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing photovoltaic panel drilling device can only open one diameter hole. When it is necessary to open another diameter hole, the hole punching component needs to be replaced, resulting in low opening efficiency and production efficiency.
A hole punching device including a support frame, a direct drive mechanism, a carrier mechanism, a lifting mechanism, a driving mechanism and a switching mechanism is designed. The switching mechanism realizes the random switching of multiple drill bits, and the direct drive mechanism and the lifting mechanism are used to adjust the relative position between the photovoltaic panel and the drill bit to achieve efficient opening of holes of different diameters.
It improves the opening efficiency and production efficiency of photovoltaic panels, and can quickly replace drill bits of different diameters to meet different needs.
Smart Images

Figure CN120170841A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of photovoltaic panel manufacturing, and particularly relates to a punching device for photovoltaic panel manufacturing. Background Art
[0002] Photovoltaic panels are important components of photovoltaic power generation equipment, mainly used to convert solar energy into electrical energy. During the production and processing of photovoltaic panels, punching operations are required to facilitate subsequent installation or meet other functional requirements.
[0003] Chinese Patent with the authorization announcement number CN221912673U discloses a punching device for photovoltaic cells. By placing the photovoltaic cells on the workbench, the screw nut is driven to move directionally by the rotating threaded rod to achieve the longitudinal movement of the punching assembly, and the moving block is driven to move directionally by the second electric telescopic rod to achieve the lateral movement of the punching assembly. Then, the height of the punching assembly is adjusted by the third electric telescopic rod. The above device has the following drawbacks: Since different diameter holes usually need to be opened on the photovoltaic panel, and the above device can only open holes with one diameter on the photovoltaic panel. If holes with another diameter need to be opened, the punching assembly needs to be replaced, which reduces the punching efficiency of the photovoltaic panel and affects the production efficiency of the photovoltaic panel. Therefore, it is urgent to study a punching device for photovoltaic panel manufacturing to solve the above problems. Summary of the Invention
[0004] The present invention aims to provide a punching device for photovoltaic panel manufacturing, aiming to solve the technical problems raised in the above background art.
[0005] To solve the above technical problems, the present invention is realized through the following technical solutions:
[0006] The present invention is a punching device for photovoltaic panel manufacturing, including a horizontally arranged support frame; a first direct drive mechanism is connected between a pair of opposite edge edges of the support frame; a loading mechanism is horizontally installed on the first direct drive mechanism; a second direct drive mechanism is connected between the other pair of opposite edge edges of the support frame; the driving direction of the second direct drive mechanism is perpendicular to the driving direction of the first direct drive mechanism; a lifting mechanism is vertically installed on the second direct drive mechanism; a driving mechanism and a switching mechanism are installed on the lifting mechanism; a rotating mechanism is installed on the driving mechanism; the driving mechanism can drive the rotating mechanism to move up and down; a plurality of drill bits are evenly distributed along the circumferential direction on the switching mechanism; the switching mechanism can rotate any one of the drill bits to directly below the rotating mechanism and make the drill bit vertically arranged, and the rotating mechanism can drive the drill bit directly below it to rotate.
[0007] As a preferred technical solution of the present invention, the first direct drive mechanism includes a pair of mounting blocks respectively fixed vertically on opposite edges of a support frame; the two mounting blocks are connected by a first guide rod; a first transmission block is slidably connected to the first guide rod; a first screw rod parallel to the first guide rod is inserted into the first transmission block, and the first screw rod is threadedly matched with the first transmission block; both ends of the first screw rod are respectively rotatably connected to the two mounting blocks; one end of the first screw rod is coaxially fixed to the output shaft of a first motor; and the first motor is horizontally fixed to a mounting block.
[0008] As a preferred technical solution of the present invention, the loading mechanism includes a horizontally arranged loading plate; a negative pressure box is fixedly inserted in the middle of the loading plate; the negative pressure box is fixed on the upper surface of the first transmission block; the bottom wall of the negative pressure box is connected with an exhaust pipe; a plurality of adsorption holes are evenly distributed on the top wall of the negative pressure box, and the top wall of the negative pressure box is flush with the upper surface of the loading plate; the four edges of the loading plate are upwardly provided with limit flanges for limiting the position of the photovoltaic panel; the upper surface of the loading plate is provided with a plurality of avoidance holes for avoiding the drill bit when drilling holes in the photovoltaic panel.
[0009] As a preferred technical solution of the present invention, the second direct-drive mechanism includes a pair of side support plates respectively fixed vertically on the other opposite edge of the support frame; the upper parts of the two side support plates are connected by a second guide rod; a second transmission block is slidably connected to the second guide rod; a second screw rod parallel to the second guide rod is inserted on the second transmission block, and the second transmission block is threadedly matched with the second screw rod; the two ends of the second screw rod are respectively rotatably connected to the upper parts of the two side support plates; one end of the second screw rod is fixedly sleeved with a first pulley; the first pulley is connected to a second pulley through a synchronous belt drive; the second pulley is fixedly sleeved on the output shaft of a second motor; the second motor is horizontally fixed to one side support plate.
[0010] As a preferred technical solution of the present invention, the lifting mechanism includes a third guide rod vertically fixed on the second transmission block and a lifting plate horizontally arranged below the second transmission block; the third guide rod is slidably inserted on the lifting plate; a third screw rod is vertically inserted on the lifting plate, and the third screw rod is threadedly matched with the lifting plate; the upper end of the third screw rod is coaxially fixed on the output shaft of a third motor; the third motor is vertically fixed on the upper surface of the second transmission block.
[0011] As a preferred technical solution of the present invention, the driving mechanism includes a fourth motor vertically fixed on the upper surface of the lifting plate and a pair of fourth guide rods vertically fixed side by side on the lower surface of the lifting plate; a cylindrical cam is vertically arranged on one side of the fourth motor close to the fourth guide rod; the lower end of the cylindrical cam is rotatably connected to the upper surface of the lifting plate; a first gear is fixedly sleeved on the lower end of the cylindrical cam; a second gear is meshed with the first gear; the second gear is fixedly sleeved on the output shaft of the fourth motor; the two fourth guide rods are connected by a movable plate, and each of the fourth guide rods is slidably inserted through the movable plate; a pair of first springs are vertically fixed on the lower surface of the movable plate; the lower ends of the two first springs are respectively sleeved on the outer circumferences of the two fourth guide rods, and the lower ends of the two first springs are respectively fixed on the two fourth guide rods; a transmission column is vertically fixed on one edge of the movable plate; a driven column is horizontally fixed on the upper end of the transmission column; one end of the driven column is slidably inserted into the working groove of the cylindrical cam.
[0012] As a preferred technical solution of the present invention, the switching mechanism includes a support plate horizontally arranged below the lifting plate and a rotating ring horizontally arranged below the support plate; a pair of connecting rods are vertically fixed on the opposite side edges of the support plate; the upper ends of the two pairs of connecting rods are respectively fixed on the opposite side edges of the lifting plate; a positioning cylinder coaxially arranged with the rotating ring is vertically fixedly inserted through the support plate; a limiting ring is rotatably sleeved on the outer circumference of the positioning cylinder; a plurality of pull rods are connected between the circumferential side wall of the limiting ring and the upper edge of the rotating ring; a plurality of receiving notches are evenly arranged on the upper edge of the rotating ring; extension protrusions are vertically arranged on the opposite side edges of each receiving notch towards the outside of the rotating ring; driving sleeves are arranged at the plurality of receiving notches, and each driving sleeve at each receiving notch is rotatably connected to the two extension protrusions on the receiving notch; a bearing rod is coaxially inserted through each of the plurality of driving sleeves, and the bearing rod is rotatably connected to the driving sleeve; a plurality of drill bits are respectively coaxially fixed on one end of the plurality of bearing rods.
[0013] As a preferred technical solution of the present invention, a disc cam is horizontally fixed at the lower end of the positioning cylinder; push-pull rods are rotatably connected to the upper ends of the plurality of driving sleeves; sliders are rotatably connected to the ends of the plurality of push-pull rods away from the driving sleeves; ball joints are connected to the side surfaces of the plurality of sliders close to the central axis of the rotating ring with balls; the plurality of balls are in rolling fit with the working surface of the disc cam; a pair of guiding rods are perpendicularly fixed on the side surfaces of the plurality of sliders away from the central axis of the rotating ring; the plurality of pairs of guiding rods are slidably inserted through the circumferential side wall of the rotating ring; second springs are fixed on the side surfaces of the plurality of sliders away from the central axis of the rotating ring; the ends of the plurality of second springs away from the sliders are fixed on the circumferential side wall of the rotating ring.
[0014] As a preferred technical solution of the present invention, the second gear is an incomplete gear; a first rotating shaft is vertically arranged on one side of the second gear; the upper end of the first rotating shaft is rotatably connected to the lifting plate; a third gear is fixedly sleeved on the outer periphery of the first rotating shaft; the third gear can be meshed with the second gear; a third belt pulley is fixedly sleeved on the lower end of the first rotating shaft; the third belt pulley is drivingly connected with a fourth belt pulley through a synchronous belt; the fourth belt pulley is fixedly sleeved on the upper end of a second rotating shaft coaxially arranged with the positioning cylinder; the second rotating shaft is inserted into the positioning cylinder, and the upper and lower ends of the second rotating shaft are respectively rotatably connected to the upper end of the positioning cylinder and the disk cam; a fourth gear is fixedly sleeved on the lower end of the second rotating shaft; a fifth gear is meshed with the fourth gear; the fifth gear is rotatably connected to the lower surface of the disk cam; an internal gear ring is meshed with the fifth gear; the internal gear ring is coaxially fixed to the lower edge of the rotating ring.
[0015] As a preferred technical solution of the present invention, a receiving port is formed on the upper surface of the lifting plate; the rotating mechanism includes a fifth motor vertically fixed on the upper surface of the movable plate and a plurality of U-shaped blocks respectively fixed on the other ends of a plurality of bearing rods; the fifth motor is in clearance fit with the inner side of the receiving port; the output shaft of the fifth motor penetrates through the movable plate in clearance and is vertically fixed with a driving block; when any one of the bearing rods is vertically arranged directly below the fifth motor, the driving block can be slidably fitted into the U-shaped block on the bearing rod.
[0016] The present invention has the following beneficial effects:
[0017] In the present invention, drills capable of opening holes with different diameters are respectively installed on the switching mechanism, then the photovoltaic panel is horizontally placed on the loading mechanism, and then the required drill is rotated to directly below the rotating mechanism through the switching mechanism and the drill is vertically arranged. Then, the driving mechanism drives the rotating mechanism to move downward to connect the rotating mechanism with the drill directly below it. Then, the relative position between the photovoltaic panel and the drill is adjusted by using the first direct drive mechanism and the second direct drive mechanism. Then, the lifting mechanism drives the drill to move downward, and at the same time, the rotating mechanism drives the drill to rotate, so as to realize the drilling process of the photovoltaic panel. If it is necessary to replace another drill, first, the lifting mechanism drives the drill to reset upward, and then the required drill is rotated to directly below the rotating mechanism through the switching mechanism, so as to realize the random switching of different drills, effectively improving the opening efficiency of the photovoltaic panel and also ensuring the production efficiency of the photovoltaic panel.
[0018] Of course, it is not necessary for any product implementing the present invention to achieve all the above advantages simultaneously. Description of the Drawings
[0019] To more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0020] Figure 1 It is a schematic structural diagram of a punching device for manufacturing photovoltaic panels according to the present invention.
[0021] Figure 2 It is a schematic diagram of the relative positions of the first direct drive mechanism and the second direct drive mechanism of the present invention.
[0022] Figure 3 It is a schematic structural diagram of the material loading mechanism of the present invention.
[0023] Figure 4 It is a schematic structural diagram of the connection between the second direct drive mechanism and the lifting mechanism of the present invention.
[0024] Figure 5 It is a schematic structural diagram of the connection between the drive mechanism, the switching mechanism and the rotating mechanism of the present invention.
[0025] Figure 6 For Figure 5 the main structural view.
[0026] Figure 7 It is a schematic structural diagram of the drive mechanism of the present invention.
[0027] Figure 8 It is a schematic structural diagram of the switching mechanism of the present invention.
[0028] Figure 9 It is a schematic structural diagram of the connection between the rotating ring and the limiting ring of the present invention.
[0029] Figure 10 It is a schematic structural diagram of the connection between the rotating ring and the disk cam of the present invention.
[0030] Figure 11 It is a schematic structural diagram of the connection between the positioning cylinder and the disk cam of the present invention.
[0031] Figure 12 The schematic diagram of the relative positions between the rotating mechanism and the switching mechanism of the present invention.
[0032] Figure 13 It is a schematic structural diagram of the rotating mechanism of the present invention.
[0033] In the drawings, the list of components represented by each reference numeral is as follows:
[0034] 1 - Support frame, 2 - First direct drive mechanism, 3 - Material loading mechanism, 4 - Second direct drive mechanism, 5 - Lifting mechanism, 6 - Driving mechanism, 7 - Switching mechanism, 8 - Rotating mechanism, 9 - Drill bit, 201 - Mounting block, 202 - First guide rod, 203 - First transmission block, 204 - First screw rod, 205 - First motor, 301 - Material loading plate, 302 - Negative pressure box, 303 - Suction pipe, 304 - Adsorption hole, 305 - Limit flange, 306 - Avoidance hole, 401 - Side support plate, 402 - Second guide rod, 403 - Second transmission block, 404 - Second screw rod, 405 - First belt pulley, 406 - Second belt pulley, 407 - Second motor, 501 - Third guide rod, 502 - Lifting plate, 503 - Third screw rod, 504 - Third motor, 505 - Accommodation opening, 601 - Fourth motor, 602 - Fourth guide rod, 603 - Cylindrical cam, 604 - First gear, 605 - Second gear, 606 - Movable plate, 607 - First spring, 608 - Transmission column, 609 - Driven column, 610 - First rotating shaft, 611 - Third gear, 612 - Third belt pulley, 613 - Fourth belt pulley, 614 - Second rotating shaft, 615 - Fourth gear, 616 - Fifth gear, 617 - Internal gear ring, 701 - Support plate, 702 - Rotating ring, 703 - Connecting rod, 704 - Positioning cylinder, 705 - Limit ring, 706 - Pull rod, 707 - Accommodation notch, 708 - Extension convex, 709 - Driving sleeve, 710 - Bearing rod, 711 - Disk cam, 712 - Push-pull rod, 713 - Slide block, 714 - Ball, 715 - Directional rod, 716 - Second spring, 801 - Fifth motor, 802 - U-shaped block, 803 - Driving block. Detailed implementation mode
[0035] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
[0036] Embodiment 1:
[0037] Please refer to Figure 1As shown in the figure, the present invention is a drilling device for manufacturing photovoltaic panels, including a horizontally arranged support frame 1; a first direct drive mechanism 2 is connected between a pair of opposite edges of the support frame 1; a loading mechanism 3 is horizontally installed on the first direct drive mechanism 2; a second direct drive mechanism 4 is connected between the other pair of opposite edges of the support frame 1; the driving direction of the second direct drive mechanism 4 is perpendicular to the driving direction of the first direct drive mechanism 2; a lifting mechanism 5 is vertically installed on the second direct drive mechanism 4; a driving mechanism 6 and a switching mechanism 7 are installed on the lifting mechanism 5; a rotating mechanism 8 is installed on the driving mechanism 6; the driving mechanism 6 can drive the rotating mechanism 8 to move up and down; a plurality of conventional drills 9 in the field are evenly distributed along the circumferential direction on the switching mechanism 7; the switching mechanism 7 can rotate any one of the drills 9 to directly below the rotating mechanism 8 and make the drill 9 vertically arranged, and the rotating mechanism 8 can drive the drill 9 directly below it to rotate. During use, by separately installing a variety of drills 9 that can create holes with different diameters on the switching mechanism 7, then horizontally placing the photovoltaic panel on the loading mechanism 3, and then rotating the required drill 9 to directly below the rotating mechanism 8 through the switching mechanism 7 and making the drill 9 vertically arranged, and then driving the rotating mechanism 8 to move downward through the driving mechanism 6 to connect the rotating mechanism 8 with the drill 9 directly below it, and then adjusting the relative position between the photovoltaic panel and the drill 9 by using the first direct drive mechanism 2 and the second direct drive mechanism 4, and then driving the drill 9 to move downward through the lifting mechanism 5, while driving the drill 9 to rotate by using the rotating mechanism 8, so as to realize the drilling process of the drill 9 on the photovoltaic panel. If it is necessary to replace another drill 9, first drive the drill 9 to reset upward through the lifting mechanism 5, and then rotate the required drill 9 to directly below the rotating mechanism 8 through the switching mechanism 7, so as to realize the random switching of different drills 9, effectively improving the opening efficiency of the photovoltaic panel and also ensuring the production efficiency of the photovoltaic panel.
[0038] Among them, as Figures 2-3As shown in the figure, the first direct drive mechanism 2 includes a pair of mounting blocks 201 vertically bolted to opposite side edges of the support frame 1 respectively; the two mounting blocks 201 are connected by a first guide rod 202, and the first guide rod 202 is bolted to the two mounting blocks 201; a first transmission block 203 is slidably connected to the first guide rod 202; a first screw rod 204 parallel to the first guide rod 202 is inserted through the first transmission block 203, and the first screw rod 204 is in threaded cooperation with the first transmission block 203; both ends of the first screw rod 204 are rotatably connected to the two mounting blocks 201 respectively; one end of the first screw rod 204 is coaxially fixed to the output shaft of a first motor 205; the first motor 205 is horizontally bolted to one mounting block 201; the first motor 205 is a conventional servo motor in the art; the material loading mechanism 3 includes a horizontally arranged material loading plate 301; a negative pressure box 302 is inserted through the middle of the material loading plate 301, and the negative pressure box 302 is bolted to the material loading plate 301; the negative pressure box 302 is bolted to the upper surface of the first transmission block 203; an air extraction pipe 303 is connected to the bottom wall of the negative pressure box 302; a plurality of adsorption holes 304 are evenly arranged on the top wall of the negative pressure box 302, and the top wall of the negative pressure box 302 is flush with the upper surface of the material loading plate 301; four edges of the material loading plate 301 are integrally formed upwards with limiting flanges 305 for limiting the photovoltaic panel; a plurality of avoidance holes 306 for avoiding the drill bit 9 during drilling of the photovoltaic panel are arranged on the upper surface of the material loading plate 301. When in use, after the photovoltaic panel is horizontally placed on the material loading plate 301, the four side edges of the photovoltaic panel respectively abut against the inner sides of the four limiting flanges 305, realizing side limiting of the photovoltaic panel, which can avoid problems such as displacement of the photovoltaic panel during drilling. Then, the negative pressure box 302 is evacuated through the air extraction pipe 303, so that the photovoltaic panel is adsorbed by the adsorption holes 304, further improving the positioning effect of the photovoltaic panel. Then, the first motor 205 drives the first screw rod 204 to rotate, so that the first transmission block 203 drives the material loading plate 301 to move along the length direction of the first guide rod 202, thereby realizing the relative position adjustment between the photovoltaic panel and the drill bit 9.
[0039] Wherein as Figure 2 and Figure 4As shown in the figure, the second direct drive mechanism 4 includes a pair of side support plates 401 vertically bolted to the other opposite edges of the support frame 1 respectively; the upper parts of the two side support plates 401 are connected by a second guide rod 402; a second transmission block 403 is slidably connected to the second guide rod 402; a second screw rod 404 parallel to the second guide rod 402 is inserted through the second transmission block 403, and the second transmission block 403 is in threaded cooperation with the second screw rod 404; the two ends of the second screw rod 404 are respectively rotatably connected to the upper parts of the two side support plates 401; a first belt pulley 405 is key-connected to one end of the second screw rod 404; the first belt pulley 405 is connected to a second belt pulley 406 by a synchronous belt; the second belt pulley 406 is key-connected to the output shaft of a second motor 407; the second motor 407 is horizontally bolted to one side support plate 401; the second motor 407 is a conventional servo motor in the art. When in use, the second motor 407 drives the second screw rod 404 to rotate through the second belt pulley 406 and the first belt pulley 405, so as to realize the movement of the drill bit 9 along the length direction of the second guide rod 402, thereby realizing the relative position adjustment between the photovoltaic panel and the drill bit 9.
[0040] As shown in Figures 4-5 the figure, the lifting mechanism 5 includes a third guide rod 501 vertically bolted to the second transmission block 403 and a lifting plate 502 horizontally arranged below the second transmission block 403; the third guide rod 501 is slidably inserted through the lifting plate 502; a third screw rod 503 is vertically inserted through the lifting plate 502, and the third screw rod 503 is in threaded cooperation with the lifting plate 502; the upper end of the third screw rod 503 is coaxially fixed to the output shaft of a third motor 504; the third motor 504 is vertically bolted to the upper surface of the second transmission block 403; the third motor 504 is a conventional servo motor in the art. When in use, after the relative position between the photovoltaic panel and the drill bit 9 is adjusted, the third motor 504 drives the third screw rod 503 to rotate, so that the lifting plate 502 drives the drill bit 9 to move downward, and at the same time, the rotating mechanism 8 drives the drill bit 9 to rotate, thereby realizing the drilling process of the drill bit 9 on the photovoltaic panel, and the drill bit 9 sequentially passes through the photovoltaic panel and the avoidance hole 306, and then after the drilling of the photovoltaic panel is completed, the third screw rod 503 drives the drill bit 9 to move upward to reset, effectively ensuring the drilling efficiency of the photovoltaic panel.
[0041] Embodiment 2:
[0042] On the basis of Embodiment 1 as shown in Figures 5-7 and Figure 13As shown in the figure, the driving mechanism 6 includes a fourth motor 601 vertically bolted to the upper surface of the lifting plate 502 and a pair of fourth guide rods 602 vertically bolted side by side to the lower surface of the lifting plate 502; the fourth motor 601 is a conventional servo motor in the art; a conventional cylindrical cam 603 in the art is vertically arranged on one side of the fourth motor 601 close to the fourth guide rod 602; the lower end of the cylindrical cam 603 is rotatably connected to the upper surface of the lifting plate 502; a first gear 604 is key-connected to the lower end of the cylindrical cam 603; a second gear 605 is meshed with the first gear 604; the second gear 605 is key-connected to the output shaft of the fourth motor 601; the two fourth guide rods 602 are connected by a movable plate 606, and each fourth guide rod 602 is slidably inserted through the movable plate 606; a pair of first springs 607 are vertically bolted to the lower surface of the movable plate 606; the lower ends of the two first springs 607 are respectively sleeved on the outer peripheries of the two fourth guide rods 602, and the lower ends of the two first springs 607 are respectively welded to the two fourth guide rods 602; a transmission column 608 is vertically welded to one edge of the movable plate 606; a driven column 609 is horizontally bolted to the upper end of the transmission column 608; one end of the driven column 609 is slidably inserted into the working groove of the cylindrical cam 603. When in use, when the switching mechanism 7 rotates the required drill bit 9 to directly below the rotating mechanism 8 and makes the drill bit 9 vertically arranged, the fourth motor 601 drives the cylindrical cam 603 to rotate through the second gear 605 and the first gear 604, so that the cylindrical cam 603 drives the movable plate 606 to slide on the fourth guide rod 602 through the driven column 609 and the transmission column 608, thereby realizing the lifting of the rotating mechanism 8 and realizing the connection or separation between the rotating mechanism 8 and the drill bit 9 directly below it, effectively ensuring the driving effect of the rotating mechanism 8 on any drill bit 9.
[0043] Among them, as Figures 5-6 and Figures 8-12As shown in the figure, the switching mechanism 7 includes a supporting plate 701 horizontally arranged below the lifting plate 502 and a rotating ring 702 horizontally arranged below the supporting plate 701; a pair of connecting rods 703 are vertically bolted to the opposite side edges of the supporting plate 701; the upper ends of the two pairs of connecting rods 703 are respectively bolted to the opposite side edges of the lifting plate 502; a positioning cylinder 704 coaxial with the rotating ring 702 is vertically and fixedly inserted through the supporting plate 701, and the positioning cylinder 704 is bolted to the supporting plate 701; a limiting ring 705 is rotatably sleeved on the outer periphery of the positioning cylinder 704; a plurality of pull rods 706 are connected between the circumferential side wall of the limiting ring 705 and the upper edge of the rotating ring 702; the two ends of each pull rod 706 are respectively bolted to the limiting ring 705 and the rotating ring 702; a plurality of rectangular structure receiving notches 707 are evenly arranged on the upper edge of the rotating ring 702; extension protrusions 708 are vertically integrally formed on the opposite side edges of each receiving notch 707 towards the outside of the rotating ring 702; a driving sleeve 709 is arranged at each of the plurality of receiving notches 707, and the driving sleeve 709 at each receiving notch 707 is respectively rotatably connected to the two extension protrusions 708 on the receiving notch 707; a bearing rod 710 is coaxially inserted through each of the plurality of driving sleeves 709, and the bearing rod 710 is rotatably connected to the driving sleeve 709; a plurality of drill bits 9 are respectively coaxially bolted to one end of each of the plurality of bearing rods 710; a disk-shaped cam 711 is horizontally bolted to the lower end of the positioning cylinder 704; a push-pull rod 712 in a Y-shaped structure is rotatably connected to the upper end of each of the plurality of driving sleeves 709; a slider 713 is rotatably connected to one end of each of the plurality of push-pull rods 712 away from the driving sleeve 709; a ball 714 is connected to one side surface of each of the plurality of sliders 713 close to the central axis of the rotating ring 702 by a spherical pair; a plurality of balls 714 are in rolling fit with the working surface of the disk-shaped cam 711; a pair of guiding rods 715 are vertically bolted to one side surface of each of the plurality of sliders 713 away from the central axis of the rotating ring 702; a plurality of pairs of guiding rods 715 are slidably inserted through the circumferential side wall of the rotating ring 702; a second spring 716 is welded to one side surface of each of the plurality of sliders 713 away from the central axis of the rotating ring 702; one end of each of the plurality of second springs 716 away from the slider 713 is welded to the circumferential side wall of the rotating ring 702.In use, the rotation of the rotating ring 702 drives a plurality of drive sleeves 709 to perform circular motion, causing the balls 714 to roll on the working surface of the disc cam 711. During the process that one drive sleeve 709 gradually approaches the position directly below the rotating mechanism 8, the slider 713 connected to the drive sleeve 709 gradually moves linearly away from the central axis of the rotating ring 702 under the influence of the disc cam 711, causing the push-pull rod 712 connected to the slider 713 to gradually push the above drive sleeve 709 from an inclined state to a vertical state. And when the above drive sleeve 709 moves to the position directly below the rotating mechanism 8, the drive sleeve 709 is just adjusted to the vertical state. Then, the rotating mechanism 8 is connected to the bearing rod 710 on the drive sleeve 709, so that the rotating mechanism 8 drives the drill bit 9 on the drive sleeve 709 to rotate. When it is necessary to switch to another drill bit 9, by continuously driving the rotating ring 702 to rotate, the slider 713 connected to the above drive sleeve 709 gradually moves linearly towards the central axis of the rotating ring 702. At the same time, the slider 713 on another drive sleeve 709 also gradually moves linearly towards the central axis of the rotating ring 702, thereby realizing the switching of the drill bit 9, effectively ensuring the switching efficiency of the drill bit 9. At the same time, it is also possible to open holes with different diameters in the photovoltaic panel, effectively ensuring the hole-opening efficiency of the photovoltaic panel.
[0044] Among them, such as Figures 12-13As shown in the figure, a rectangular accommodation opening 505 is formed on the upper surface of the lifting plate 502; the rotating mechanism 8 includes a fifth motor 801 vertically bolted to the upper surface of the movable plate 606 and a plurality of U-shaped blocks 802 respectively bolted to the other ends of a plurality of bearing rods 710; the fifth motor 801 is a conventional servo motor in the art; the fifth motor 801 is in clearance fit with the inner side of the accommodation opening 505; the output shaft of the fifth motor 801 penetrates through the movable plate 606 with clearance and is vertically bolted with a driving block 803 having a T-shaped vertical cross-section; when any one of the bearing rods 710 is vertically arranged directly below the fifth motor 801, the driving block 803 can be slidably fitted into the U-shaped block 802 on the bearing rod 710. During use, the arrangement directions of the two side arms of the U-shaped block 802 on any one of the bearing rods 710 are consistent with the arrangement directions of the two extending protrusions 708 at the position of the bearing rod 710. When any one of the bearing rods 710 is vertically arranged directly below the fifth motor 801, the fifth motor 801 is driven to move downward by the movable plate 606, so that the driving block 803 is slidably fitted into the U-shaped block 802 on the bearing rod 710. Then, the fifth motor 801 drives the driving block 803 to rotate, so that the driving block 803 drives the drill bit 9 to rotate through the U-shaped block 802 and the bearing rod 710, thereby realizing the hole opening treatment of the photovoltaic panel, effectively ensuring the hole opening effect of the photovoltaic panel; in addition, the number of turns of the fifth motor 801 driving the driving block 803 to rotate each time is a positive integer, so that after the driving block 803 drives the U-shaped block 802 to stop rotating, the arrangement directions of the two side arms of the U-shaped block 802 on the bearing rod 710 are still consistent with the arrangement directions of the two extending protrusions 708 at the position of the bearing rod 710, effectively ensuring the connection accuracy between the driving block 803 and the U-shaped block 802.
[0045] In addition, as Figures 5-11As shown, the second gear 605 is an incomplete gear; a first rotating shaft 610 is vertically arranged on one side of the second gear 605; the upper end of the first rotating shaft 610 is rotatably connected to the lifting plate 502; a third gear 611 is key-connected to the outer periphery of the first rotating shaft 610; the third gear 611 can be meshed with the second gear 605; a third pulley 612 is key-connected to the lower end of the first rotating shaft 610; the third pulley 612 is connected to a fourth pulley 613 through a synchronous belt; the fourth pulley 613 is key-connected to the upper end of a second rotating shaft 614 coaxially arranged with the positioning cylinder 704; the second rotating shaft 614 is inserted into the positioning cylinder 704, and the upper and lower ends of the second rotating shaft 614 are respectively rotatably connected to the upper end of the positioning cylinder 704 and the disc cam 711; a fourth gear 615 is key-connected to the lower end of the second rotating shaft 614; a fifth gear 616 is meshed with the fourth gear 615; the axle of the fifth gear 616 is rotatably connected to the lower surface of the disc cam 711; an internal gear ring 617 is meshed with the fifth gear 616; the internal gear ring 617 is coaxially bolted to the lower edge of the rotating ring 702.During use, when the first gear 604 meshes with the second gear 605, the second gear 605 and the third gear 611 are in a non-meshing state. At this time, the second gear 605 drives the first gear 604 to rotate, realizing that the cylindrical cam 603 drives the driven column 609 to move upward. When the driven column 609 moves to the highest point, the first gear 604 and the second gear 605 are separated, and the second gear 605 meshes with the third gear 611. That is, at this time, the cylindrical cam 603 stops rotating, and the first spring 607 supports the rotating mechanism 8 to prevent the rotating mechanism 8 from moving downward due to its own weight. As the second gear 605 drives the third gear 611 to rotate, the third gear 611 drives the rotating ring 702 to rotate through the first rotating shaft 610, the third pulley 612, the fourth pulley 613, the second rotating shaft 614, the fourth gear 615, the fifth gear 616 and the internal gear ring 617, prompting a driving sleeve 709 to gradually approach the position directly below the rotating mechanism 8. When the driving sleeve 709 is vertically arranged directly below the rotating mechanism 8, the second gear 605 and the third gear 611 are separated, and the first gear 604 meshes with the second gear 605. At this time, the second gear 605 drives the first gear 604 to rotate, realizing that the cylindrical cam 603 drives the driven column 609 to move downward. When the driven column 609 moves to the lowest point, the middle teeth of the first gear 604 and the second gear 605 are meshed. At this time, the driving block 803 is slidably fitted in the U-shaped block 802 on the bearing rod 710 directly below it. Then, the fifth motor 801 drives the driving block 803 to rotate, realizing that the driving block 803 drives the drill bit 9 to rotate through the U-shaped block 802 and the bearing rod 710. When different drill bits 9 need to be replaced, the second gear 605 drives the first gear 604 to rotate, realizing that the cylindrical cam 603 drives the driven column 609 to move upward. When the driven column 609 moves to the highest point, the first gear 604 and the second gear 605 are separated, and the second gear 605 meshes with the third gear 611. The driving block 803 is removed from the U-shaped block 802 directly below it. At this time, the second gear 605 continues to rotate, and the second gear 605 drives the third gear 611 to rotate, realizing the switching of the drill bit 9. This not only effectively improves the linkage of the entire device but also improves the switching efficiency of the drill bit 9.
[0046] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments to better explain the principle and practical application of the present invention, so that those skilled in the relevant technical field can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A punching device for photovoltaic panel manufacturing, characterized in that: It comprises a horizontally arranged support frame (1); opposite edges of the support frame (1) are connected via a first direct drive mechanism (2); a loading mechanism (3) is horizontally arranged on the first direct drive mechanism (2); The other opposite edges of the support frame (1) are connected via a second direct drive mechanism (4); the driving direction of the second direct drive mechanism (4) is arranged perpendicular to the driving direction of the first direct drive mechanism (2); a lifting mechanism (5) is vertically mounted on the second direct drive mechanism (4); a driving mechanism (6) and a switching mechanism (7) are mounted on the lifting mechanism (5); a rotating mechanism (8) is mounted on the driving mechanism (6); the driving mechanism (6) is capable of driving the rotating mechanism (8) to move up and down; a plurality of drill bits (9) are evenly distributed along a circular direction on the switching mechanism (7); the switching mechanism (7) is capable of rotating any drill bit (9) to the position directly below the rotating mechanism (8) and vertically mounting the drill bit (9), and the rotating mechanism (8) is capable of driving the drill bit (9) directly below it to rotate.
2. The punching device for photovoltaic panel manufacturing according to claim 1, characterized in that: The first direct drive mechanism (2) comprises a pair of mounting blocks (201) respectively fixed vertically on opposite edges of the support frame (1); the two mounting blocks (201) are connected via a first guide rod (202); a first transmission block (203) is slidably connected to the first guide rod (202); a first screw rod (204) parallel to the first guide rod (202) is inserted into the first transmission block (203), and the first screw rod (204) is threadedly matched with the first transmission block (203); two ends of the first screw rod (204) are respectively rotatably connected to the two mounting blocks (201); one end of the first screw rod (204) is coaxially fixed to an output shaft of a first motor (205); and the first motor (205) is horizontally fixed to a mounting block (201).
3. The punching device for photovoltaic panel manufacturing according to claim 2, characterized in that: The loading mechanism (3) comprises a loading plate (301) arranged horizontally; a negative pressure box (302) is fixedly inserted in the middle of the loading plate (301); the negative pressure box (302) is fixed on the upper surface of the first transmission block (203); the bottom wall of the negative pressure box (302) is connected to an exhaust pipe (303); a plurality of adsorption holes (304) are evenly distributed on the top wall of the negative pressure box (302), and the top wall of the negative pressure box (302) is flush with the upper surface of the loading plate (301); the four edges of the loading plate (301) are all provided with limit flanges (305) for limiting the position of the photovoltaic panel; and a plurality of avoidance holes (306) are provided on the upper surface of the loading plate (301) for avoiding the drill bit (9) when drilling holes in the photovoltaic panel.
4. The punching device for photovoltaic panel manufacturing according to claim 2 or 3, characterized in that: The second direct drive mechanism (4) comprises a pair of side support plates (401) respectively fixed vertically on the other opposite edges of the support frame (1); the upper parts of the two side support plates (401) are connected via a second guide rod (402); a second transmission block (403) is slidably connected to the second guide rod (402); a second screw rod (404) parallel to the second guide rod (402) is inserted into the second transmission block (403), and the second transmission block (403) and the second screw rod are connected to each other. (404) threadedly cooperate; the two ends of the second screw rod (404) are respectively rotatably connected to the upper parts of the two side support plates (401); one end of the second screw rod (404) is fixedly sleeved with a first pulley (405); the first pulley (405) is connected to a second pulley (406) through a synchronous belt transmission; the second pulley (406) is fixedly sleeved on the output shaft of a second motor (407); the second motor (407) is horizontally fixed on one side support plate (401).
5. The punching device for photovoltaic panel manufacturing according to claim 4, characterized in that: The lifting mechanism (5) comprises a third guide rod (501) vertically fixed on the second transmission block (403) and a lifting plate (502) horizontally arranged below the second transmission block (403); the third guide rod (501) is slidably inserted into the lifting plate (502); a third screw rod (503) is vertically inserted into the lifting plate (502), and the third screw rod (503) is threadedly matched with the lifting plate (502); the upper end of the third screw rod (503) is coaxially fixed to the output shaft of a third motor (504); the third motor (504) is vertically fixed to the upper surface of the second transmission block (403).
6. The punching device for photovoltaic panel manufacturing according to claim 5, characterized in that: The driving mechanism (6) comprises a fourth motor (601) vertically fixed to the upper surface of the lifting plate (502) and a pair of fourth guide rods (602) vertically fixed side by side to the lower surface of the lifting plate (502); a cylindrical cam (603) is vertically arranged on one side of the fourth motor (601) close to the fourth guide rod (602); the lower end of the cylindrical cam (603) is rotatably connected to the upper surface of the lifting plate (502); a first gear (604) is fixedly sleeved on the lower end of the cylindrical cam (603); a second gear (605) is meshed on the first gear (604); the second gear (605) is fixedly sleeved on the output shaft of the fourth motor (601); the two fourth guide rods ( 602) are connected by a movable plate (606), and each of the fourth guide rods (602) is slidably inserted on the movable plate (606); a pair of first springs (607) are vertically fixed on the lower surface of the movable plate (606); the lower ends of the two first springs (607) are respectively sleeved on the outer periphery of the two fourth guide rods (602), and the lower ends of the two first springs (607) are respectively fixed on the two fourth guide rods (602); a transmission column (608) is vertically fixed on one edge of the movable plate (606); a driven column (609) is horizontally fixed on the upper end of the transmission column (608); one end of the driven column (609) is slidably inserted into the working groove of the cylindrical cam (603).
7. The punching device for photovoltaic panel manufacturing according to claim 6, characterized in that: The switching mechanism (7) comprises a support plate (701) horizontally arranged below the lifting plate (502) and a rotating ring (702) horizontally arranged below the support plate (701); a pair of connecting rods (703) are vertically fixed to opposite sides of the support plate (701); the upper ends of the two pairs of connecting rods (703) are respectively fixed to opposite sides of the lifting plate (502); a positioning cylinder (704) coaxially arranged with the rotating ring (702) is vertically fixed and inserted on the support plate (701); a limiting ring (705) is rotatably sleeved on the outer circumference of the positioning cylinder (704); the circumferential side wall of the limiting ring (705) is connected to the upper edge of the rotating ring (702) via a plurality of pull rods (706); The upper edge of the rotating ring (702) is evenly provided with a plurality of accommodating notches (707); the opposite side of each of the accommodating notches (707) is vertically provided with an extension protrusion (708) toward the outside of the rotating ring (702); a driving sleeve (709) is provided at each of the plurality of accommodating notches (707), and the driving sleeve (709) at each of the accommodating notches (707) is rotatably connected to the two extension protrusions (708) on the accommodating notch (707); a bearing rod (710) is coaxially inserted in each of the plurality of driving sleeves (709), and the bearing rod (710) is rotatably connected to the driving sleeve (709); and the plurality of drill bits (9) are coaxially fixed to one end of the plurality of bearing rods (710).
8. The punching device for photovoltaic panel manufacturing according to claim 7, characterized in that: A disc cam (711) is horizontally fixed to the lower end of the positioning cylinder (704); the upper ends of the plurality of driving sleeves (709) are rotatably connected to push-pull rods (712); the ends of the plurality of push-pull rods (712) away from the driving sleeves (709) are rotatably connected to sliders (713); the side surfaces of the plurality of sliders (713) close to the central axis of the rotating ring (702) are spherically connected to balls (714); the plurality of balls (714) are rollingly matched with the working surfaces of the disc cam (711). The working surface is provided; a pair of directional rods (715) are vertically fixed to the side of the plurality of sliders (713) away from the central axis of the rotating ring (702); the plurality of pairs of directional rods (715) are slidably inserted into the circumferential side wall of the rotating ring (702); a second spring (716) is fixed to the side of the plurality of sliders (713) away from the central axis of the rotating ring (702); and the ends of the plurality of second springs (716) away from the sliders (713) are fixed to the circumferential side wall of the rotating ring (702).
9. The punching device for photovoltaic panel manufacturing according to claim 8, characterized in that: The second gear (605) is an incomplete gear; a first rotating shaft (610) is vertically arranged on one side of the second gear (605); the upper end of the first rotating shaft (610) is rotatably connected to the lifting plate (502); a third gear (611) is fixedly sleeved on the outer periphery of the first rotating shaft (610); the third gear (611) can mesh with the second gear (605); a third pulley (612) is fixedly sleeved on the lower end of the first rotating shaft (610); the third pulley (612) is connected to a fourth pulley (613) through a synchronous belt drive; the fourth pulley (613) is fixedly sleeved on a third pulley (611) coaxially arranged with the positioning cylinder (704); The second rotating shaft (614) is inserted into the positioning tube (704), and the upper and lower ends of the second rotating shaft (614) are rotatably connected to the upper end of the positioning tube (704) and the disc cam (711) respectively; the lower end of the second rotating shaft (614) is fixedly sleeved with a fourth gear (615); the fourth gear (615) is meshed with a fifth gear (616); the fifth gear (616) is rotatably connected to the lower surface of the disc cam (711); the fifth gear (616) is meshed with an inner gear ring (617); the inner gear ring (617) is coaxially fixed to the lower edge of the rotating ring (702).
10. The punching device for photovoltaic panel manufacturing according to claim 8 or 9, characterized in that: The upper surface of the lifting plate (502) is provided with a receiving opening (505); the rotating mechanism (8) comprises a fifth motor (801) vertically fixed on the upper surface of the movable plate (606) and a plurality of U-shaped blocks (802) respectively fixed on the other ends of a plurality of bearing rods (710); the fifth motor (801) is loosely fitted in the inner side of the receiving opening (505); the output shaft of the fifth motor (801) loosely penetrates the movable plate (606) and is vertically fixed with a driving block (803); when any one of the bearing rods (710) is vertically arranged directly below the fifth motor (801), the driving block (803) can be slidably fitted in the U-shaped block (802) on the bearing rod (710).
Citation Information
Patent Citations
Photovoltaic cell punching device
CN221912673U