Efficient and energy-saving plastic kneading machine

By designing a highly efficient and energy-saving plastic kneader, including a kneading mechanism, a collection mechanism and a position adjustment mechanism, the problems of low efficiency and high energy consumption in the prior art are solved, and the stirring and kneading are achieved through a single motor, reducing costs and parts, and improving service life and material collection efficiency.

CN120170919APending Publication Date: 2025-06-20ZIBO SHENGQIANG PLASTIC PRODUCTS CO LTD
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Patent Information

Application Number
CN202510568333.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-30
Publication Date
2025-06-20

AI Technical Summary

Technical Problem

The existing plastic kneaders are inefficient and have high energy consumption during use, and cannot achieve the overall stirring and kneading effect through a single motor, resulting in many parts and high costs, which affects long-term use.

Method used

An efficient and energy-efficient plastic kneader including a kneading mechanism, a collection mechanism and a position adjustment mechanism is designed. The kneading mechanism drives the transmission gear and the kneading gear through the side motor to realize the rotation of the heating kneading roller column and complete the stirring and kneading; the collecting mechanism realizes the movement of the kneading frame and the rapid collection of materials through the slider and the pull handle; the position adjustment mechanism facilitates the position adjustment of the machine by installing bolts and the position adjustment handle.

Benefits of technology

The overall stirring and kneading effect is achieved through a single motor, which reduces energy consumption and component count, reduces cost, improves the efficiency and long-term service life of the machine, and improves the rapid collection and cleaning speed of materials.

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Abstract

The invention relates to the field of plastic kneading machines, and discloses an efficient and energy-saving plastic kneading machine which comprises a kneading mechanism, the bottom of the kneading mechanism is fixedly connected with a collecting mechanism, and one side of the collecting mechanism is movably connected with a position adjusting mechanism. The kneading mechanism comprises a fixed sliding plate, one side of the fixed sliding plate is slidably connected with a sliding strip, one side of the sliding strip is fixedly connected with a supporting plate, one side of the supporting plate is fixedly connected with a kneading frame, the top of the supporting plate is fixedly connected with a vertical plate, and one side of the vertical plate is fixedly connected with a side motor. According to the efficient and energy-saving plastic kneading machine, through the arrangement of the kneading mechanism, the plastic kneading machine can be more efficient and energy-saving to use, and the overall stirring and kneading effect can be achieved through a single motor, so that the energy consumption needed in work is reduced, and parts needed by the whole plastic kneading machine are reduced; and the cost required in subsequent work is also reduced, and long-term use of the kneading machine is facilitated.
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Description

Technical Field

[0001] The present invention relates to the technical field of plastic kneading machines, and specifically to an energy-efficient plastic kneading machine. Background Art

[0002] The working principle of a plastic kneading machine mainly depends on its internal stirring system. It usually generates a strong shearing action by a pair of mutually cooperating and rotating paddles, so that semi-dry or rubbery viscous plastic materials can react quickly and obtain uniform mixing and stirring. Now, plastic kneading machines have also become essential equipment in the plastic product manufacturing process.

[0003] However, the plastic kneading machines currently on the market are not very energy-efficient. They cannot achieve the overall stirring and kneading effect through a single motor, which increases the energy consumption required for the overall work, increases the components required for the whole machine, and also increases the cost required for work, which is not conducive to the long-term use of plastic kneading machines. Summary of the Invention

[0004] (I) Technical Problems to be Solved In view of the deficiencies of the prior art, the present invention provides an energy-efficient plastic kneading machine with the function of high efficiency and energy saving, and solves the problems in the above background art.

[0005] (II) Technical Solutions To achieve the above object, the present invention provides the following technical solutions: An energy-efficient plastic kneading machine includes a kneading mechanism, a collecting mechanism is fixedly connected to the bottom of the kneading mechanism, and an adjusting mechanism is movably connected to one side of the collecting mechanism.

[0006] The kneading mechanism includes: Fixed sliding plate, a slide bar is slidably connected to one side of the fixed sliding plate, a support plate is fixedly connected to one side of the slide bar, a kneading frame is fixedly connected to one side of the support plate, a vertical plate is fixedly connected to the top of the support plate, a side motor is fixedly connected to one side of the vertical plate, the output shaft of the side motor is fixedly connected to a transmission gear through a coupling, a kneading gear is movably connected to the outer wall of the transmission gear, a connecting long column is fixedly connected to one side of the kneading gear, a kneading roller column is fixedly connected to one end of the connecting long column, a heating column is fixedly connected to the inside of the kneading roller column, a connecting short column is fixedly connected to one end of the kneading roller column, a bearing is fixedly connected to the outer wall of the connecting short column, a column is fixedly connected to the top of the fixed sliding plate, a top plate is fixedly connected to the top end of the column, a lifting top column is fixedly connected to the bottom of the top plate, a cover plate is fixedly connected to the bottom end of the lifting top column, a pulling handle is fixedly connected to one side of the kneading frame, a pulling plate is movably connected to one side of the kneading frame. When using the kneading machine, first pour the raw materials into the kneading frame in an inverted manner, and the heating column starts to work. The heating of the heating column causes the kneading roller column to be heated as well. The lifting top column extends, and the extension of the lifting top column enables the cover plate to move downward. The cover plate moves to close with the kneading frame. At this time, the side motor starts to work. The rotation of the output shaft of the side motor drives the transmission gear to start rotating. The rotation of the transmission gear causes the two kneading gears to rotate. The rotation of the two kneading gears drives the two connecting long columns to rotate. The rotation of the two connecting long columns causes the two kneading roller columns to rotate. At the same time, the setting of the two bearings enables the two connecting short columns to rotate freely. By then, the rotation of the heated kneading roller column kneads and stirs the raw materials. When the kneading and stirring are completed, the lifting top column rises, so that the cover plate is no longer in contact with the kneading frame. Then, the kneading frame is pulled out through the pulling handle, which enables the slide bar to slide within the fixed sliding plate until the slide bar drives the kneading frame to slide to the other side of the fixed sliding plate. It can make the plastic kneading machine more efficient and energy-saving. The overall stirring and kneading effect can be achieved through a single motor, thereby reducing the energy consumption required during work, reducing the components required for the entire machine, and also reducing the costs required for subsequent work, which is beneficial to the long-term use of the kneading machine.

[0007] Preferably, the bottom of the fixed slide is fixedly connected to a load-bearing vertical plate, the bottom of the load-bearing vertical plate is fixedly connected to a bottom plate, and the top of the bottom plate is provided with an opening, the top of the bottom plate is movably connected to a collecting frame, one side of the collecting frame is fixedly connected to a frame handle, the top of the bottom plate is fixedly connected to a rear baffle, and the height of the rear baffle is less than the height of the collecting frame, when the kneaded plastic needs to be collected, the collecting frame is moved to the top of the bottom plate by the frame handle, and then the collecting frame is pushed to contact the rear baffle, and the kneading frame is pulled by pulling the handle, and at the same time, the two slide bars will also slide in the fixed slide, and slide the kneading frame to the top of the collecting frame, then the pulling plate is pulled out, and the plastic stirred and kneaded inside the kneading frame can fall downwards, and at the same time, the kneaded raw materials inside the kneading frame can be transferred to the collecting frame by external tools. The outlet of the kneaded material in the kneading machine has been added, which facilitates the rapid transfer of the material from the kneading machine, improves the overall cleaning speed of the kneading machine, speeds up the overall work progress, improves the overall work speed, provides convenience for the overall work, and also improves the overall work efficiency.

[0008] Preferably, one side of the load-bearing vertical plate is movably connected with a mounting bolt, the outer wall of the mounting bolt is movably connected with a mounting plate, and one side of the mounting plate is fixedly connected with a positioning handle. When the position of the kneading machine as a whole needs to be adjusted, the staff grasps the positioning handle with their hands, and then the position of the kneading machine as a whole can be adjusted in a synchronous manner. If the positioning handle needs to be removed, the mounting bolt is rotated and removed, and then the mounting plate and the positioning handle can be removed from the kneading machine as a whole. It provides a fulcrum for adjusting the position of the kneading machine, facilitates the kneading machine to quickly reach the working position, avoids the staff from grasping other working parts when carrying the kneading machine, reduces the probability of damage to other parts, and increases the service life of the kneading machine as a whole, which is conducive to the long-term use of the kneading machine.

[0009] Preferably, the outer wall of the transmission gear is movably connected to the outer wall of the kneading gear, and the number of the kneading gear, the connecting long column, the kneading roller column and the heating column are all two, which is convenient for kneading the plastic by one motor, reducing the parts required for the work, reducing the energy consumption required in subsequent work, and reducing the overall work cost.

[0010] Preferably, one side of the fixed slide is slidably connected to one side of the slide bar, one side of the fixed slide is provided with a strip opening, and the slide bar is located in the strip opening of the fixed slide, so that the kneading frame can be moved, which facilitates the processing of the material inside the kneading frame at different stages and improves the overall work convenience.

[0011] Preferably, one side of the kneading frame is movably connected to one side of the pulling plate, the length of the pulling plate is smaller than the length of the kneading frame, the width of the pulling plate is larger than the bottom width of the kneading frame, and the bottom area of ​​the kneading frame is smaller than the top area of ​​the pulling plate, thereby preventing the material from leaking out of the bottom of the kneading frame during kneading, and providing another outlet for the material after the material is kneaded, thereby speeding up the subsequent work and improving the overall work efficiency.

[0012] The present invention provides a highly efficient and energy-saving plastic kneading machine, which has the following beneficial effects: 1. The high-efficiency and energy-saving plastic kneading machine can make the plastic kneading machine more efficient and energy-saving through the kneading mechanism, and can achieve the overall stirring and kneading effect through a single motor, thereby reducing the energy consumption required in the work, reducing the parts required for the whole machine, and reducing the cost required in the subsequent work, which is conducive to the long-term use of the kneading machine.

[0013] 2. The energy-efficient plastic kneading machine increases the outlet of the kneaded material in the kneading machine through the collection mechanism, which facilitates the rapid transfer of materials from the kneading machine, improves the overall cleaning speed of the kneading machine, speeds up the overall work progress, improves the overall work speed, provides convenience for the overall work, and also improves the overall work efficiency.

[0014] 3. The high-efficiency and energy-saving plastic kneading machine provides a fulcrum for adjusting the position of the kneading machine through the setting of the positioning mechanism, which facilitates the kneading machine to quickly reach the working position, avoids the workers from grasping other working parts when carrying the kneading machine, reduces the probability of damage to other parts, and improves the overall service life of the kneading machine, which is conducive to the long-term use of the kneading machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the structure of the present invention; Figure 2 It is a three-dimensional diagram of the connection structure between the kneading mechanism and the collecting mechanism of the present invention; Figure 3 It is a bottom view of the structure of the present invention; Figure 4 It is a right view of the structure of the present invention; Figure 5 It is a rear view of the structure of the present invention; Figure 6 It is a side sectional view of the structure of the present invention; Figure 7 The structure of the present invention Figure 5 Enlarged view of point A in the middle.

[0016] In the figure: 1. Kneading mechanism; 101. Fixed slide plate; 102. Slide bar; 103. Support plate; 104. Kneading frame; 105. Vertical plate; 106. Side motor; 107. Driving gear; 108. Kneading gear; 109. Connecting long column; 110. Kneading roller column; 111. Heating column; 112. Connecting short column; 113. Bearing; 114. Column; 115. Top plate; 116. Lifting jack column; 117. Cover plate; 118. Pulling handle; 119. Pulling plate. 2. Collection mechanism; 201. Load-bearing vertical plate; 202. Bottom plate; 203. Collection box; 204. Box handle; 205. Rear baffle. 3. Position adjustment mechanism; 301. Installation bolt; 302. Installation plate; 303. Position adjustment handle. Specific implementation mode

[0017] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0018] Embodiment 1, the preferred embodiment of the high-efficiency and energy-saving plastic kneading machine provided by the present invention is as Figures 1 to 6 shown: A high-efficiency and energy-saving plastic kneading machine includes a kneading mechanism 1. The bottom of the kneading mechanism 1 is fixedly connected with a collection mechanism 2, and one side of the collection mechanism 2 is movably connected with a position adjustment mechanism 3.

[0019] The kneading mechanism 1 includes: Fixed slide plate 101, a slide bar 102 is slidably connected to one side of the fixed slide plate 101, a support plate 103 is fixedly connected to one side of the slide bar 102, a kneading frame 104 is fixedly connected to one side of the support plate 103, a vertical plate 105 is fixedly connected to the top of the support plate 103, a side motor 106 is fixedly connected to one side of the vertical plate 105, the output shaft of the side motor 106 is fixedly connected to a transmission gear 107 through a coupling, a kneading gear 108 is movably connected to the outer wall of the transmission gear 107, a connecting long column 109 is fixedly connected to one side of the kneading gear 108, a kneading roller column 110 is fixedly connected to one end of the connecting long column 109, a heating column 111 is fixedly connected to the inside of the kneading roller column 110, a connecting short column 112 is fixedly connected to one end of the kneading roller column 110, a bearing 113 is fixedly connected to the outer wall of the connecting short column 112, a column 114 is fixedly connected to the top of the fixed slide plate 101, a top plate 115 is fixedly connected to the top end of the column 114, a lifting jack column 116 is fixedly connected to the bottom of the top plate 115, a cover plate 117 is fixedly connected to the bottom end of the lifting jack column 116, a pulling handle 118 is fixedly connected to one side of the kneading frame 104, a pulling plate 119 is movably connected to one side of the kneading frame 104. When using the kneader, first invert the raw materials into the kneading frame 104, the heating column 111 starts to work, the heating of the heating column 111 causes the kneading roller column 110 to be heated as well. The lifting jack column 116 extends, and the extension of the lifting jack column 116 enables the cover plate 117 to move downward. The cover plate 117 moves to close with the kneading frame 104. At this time, the side motor 106 starts to work, the output shaft of the side motor 106 rotates to drive the transmission gear 107 to start rotating. The rotation of the transmission gear 107 causes the two kneading gears 108 to rotate. The rotation of the two kneading gears 108 drives the two connecting long columns 109 to rotate. The rotation of the two connecting long columns 109 causes the two kneading roller columns 110 to rotate. At the same time, the setting of the two bearings 113 enables the two connecting short columns 112 to rotate freely. By then, the rotation of the heated kneading roller columns 110 kneads and stirs the raw materials. When the kneading and stirring are completed, the lifting jack column 116 rises, so that the cover plate 117 is not in contact with the kneading frame 104. Then, the kneading frame 104 is pulled out through the pulling handle 118, which enables the slide bar 102 to slide within the fixed slide plate 101 until the slide bar 102 drives the kneading frame 104 to slide to the other side of the fixed slide plate 101. It can make the plastic kneader more efficient and energy-saving in use. It can achieve the overall stirring and kneading effect through a single motor, thereby reducing the energy consumption required in work, reducing the components required for the whole machine, and also reducing the cost required in subsequent work, which is beneficial to the long-term use of the kneader.

[0020] Preferably, the bottom of the fixed slide plate 101 is fixedly connected to a load-bearing vertical plate 201, the bottom of the load-bearing vertical plate 201 is fixedly connected to a bottom plate 202, and the top of the bottom plate 202 is provided with an opening, the top of the bottom plate 202 is movably connected to a collection frame 203, one side of the collection frame 203 is fixedly connected to a frame handle 204, the top of the bottom plate 202 is fixedly connected to a rear baffle 205, and the height of the rear baffle 205 is less than the height of the collection frame 203. When it is necessary to collect the kneaded plastic, the collection frame 203 can be moved by the frame handle 204. 203 moves to the top of the bottom plate 202, and then pushes the collection frame 203 to contact the rear baffle 205. The kneading frame 104 is pulled by pulling the handle 118, and the two slide bars 102 also slide in the fixed slide plate 101, and the kneading frame 104 slides to the top of the collection frame 203. At this time, the pulling plate 119 is pulled out, and the plastic stirred and kneaded inside the kneading frame 104 can fall down. At the same time, the kneaded raw materials inside the kneading frame 104 can be transferred to the collection frame 203 through external tools. The outlet of the kneaded material in the kneading machine is increased, which facilitates the rapid transfer of the material from the kneading machine, improves the overall cleaning speed of the kneading machine, speeds up the overall work process, improves the overall work speed, provides convenience for the overall work, and improves the overall work efficiency.

[0021] Preferably, a mounting bolt 301 is movably connected to one side of the load-bearing vertical plate 201, a mounting plate 302 is movably connected to the outer wall of the mounting bolt 301, and a position adjustment handle 303 is fixedly connected to one side of the mounting plate 302. When the position of the kneading machine as a whole needs to be adjusted, the staff grasps the position adjustment handle 303 by hand, and then the position of the kneading machine as a whole can be adjusted in a synchronous manner. If the position adjustment handle 303 needs to be removed, the mounting bolt 301 is rotated and removed, and then the mounting plate 302 and the position adjustment handle 303 can be removed from the kneading machine as a whole. It provides a fulcrum for adjusting the position of the kneading machine, facilitates the kneading machine to quickly reach the working position, avoids the staff grasping other working parts when carrying the kneading machine, reduces the probability of damage to other parts, and increases the service life of the kneading machine as a whole, which is conducive to the long-term use of the kneading machine.

[0022] Preferably, the outer wall of the transmission gear 107 is movably connected to the outer wall of the kneading gear 108, and the number of the kneading gear 108, the connecting long column 109, the kneading roller column 110 and the heating column 111 are all two, which is convenient for kneading the plastic by one motor, reducing the parts required for the work, reducing the energy consumption required in the subsequent work, and reducing the overall work cost.

[0023] Preferably, one side of the fixed slide 101 is slidably connected to one side of the slide bar 102, a strip opening is provided on one side of the fixed slide 101, and the slide bar 102 is located in the strip opening of the fixed slide 101, so that the kneading frame 104 can be moved, which facilitates the processing of the material inside the kneading frame 104 at different stages and improves the overall work convenience.

[0024] Preferably, one side of the kneading frame 104 is movably connected to one side of the pulling plate 119, the length of the pulling plate 119 is smaller than the length of the kneading frame 104, the width of the pulling plate 119 is larger than the bottom width of the kneading frame 104, and the bottom area of ​​the kneading frame 104 is smaller than the top area of ​​the pulling plate 119, thereby preventing the material from leaking out of the bottom of the kneading frame 104 during kneading, and providing another outlet for the material after the kneading is completed, thereby speeding up the subsequent work and improving the overall work efficiency.

[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0026] It should be noted that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0028] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A highly efficient and energy-saving plastic kneading machine, comprising a kneading mechanism (1), characterized in that: The bottom of the kneading mechanism (1) is fixedly connected to a collecting mechanism (2), and one side of the collecting mechanism (2) is movably connected to a positioning mechanism (3); The kneading mechanism (1) comprises: A fixed slide plate (101), one side of the fixed slide plate (101) is slidably connected to a slide bar (102), one side of the slide bar (102) is fixedly connected to a support plate (103), one side of the support plate (103) is fixedly connected to a kneading frame (104), the top of the support plate (103) is fixedly connected to a vertical plate (105), one side of the vertical plate (105) is fixedly connected to a side motor (106), an output shaft of the side motor (106) is fixedly connected to a transmission gear (107) via a coupling, an outer wall of the transmission gear (107) is movably connected to a kneading gear (108), one side of the kneading gear (108) is fixedly connected to a connecting long column (109), one end of the connecting long column (109) is fixedly connected to a kneading frame (104), and the kneading frame (104) is fixedly connected to the kneading frame (104). A kneading roller column (110) is fixedly connected to a heating column (111) inside the kneading roller column (110), one end of the kneading roller column (110) is fixedly connected to a connecting short column (112), the outer wall of the connecting short column (112) is fixedly connected to a bearing (113), the top of the fixed slide plate (101) is fixedly connected to a column (114), the top of the column (114) is fixedly connected to a top plate (115), the bottom of the top plate (115) is fixedly connected to a lifting column (116), the bottom end of the lifting column (116) is fixedly connected to a cover plate (117), one side of the kneading frame (104) is fixedly connected to a pulling handle (118), and one side of the kneading frame (104) is movably connected to a pulling plate (119).

2. The high-efficiency and energy-saving plastic kneading machine according to claim 1, characterized in that: The bottom of the fixed slide plate (101) is fixedly connected to a load-bearing vertical plate (201), the bottom of the load-bearing vertical plate (201) is fixedly connected to a bottom plate (202), and the top of the bottom plate (202) is provided with an opening.

3. The high-efficiency and energy-saving plastic kneading machine according to claim 2, characterized in that: The top of the bottom plate (202) is movably connected to a collection frame (203), and one side of the collection frame (203) is fixedly connected to a frame handle (204).

4. The high-efficiency and energy-saving plastic kneading machine according to claim 2, characterized in that: A rear baffle (205) is fixedly connected to the top of the bottom plate (202), and the height of the rear baffle (205) is smaller than the height of the collection frame (203).

5. The high-efficiency and energy-saving plastic kneading machine according to claim 2, characterized in that: A mounting bolt (301) is movably connected to one side of the load-bearing vertical plate (201), a mounting plate (302) is movably connected to the outer wall of the mounting bolt (301), and a position adjustment handle (303) is fixedly connected to one side of the mounting plate (302).

6. The high-efficiency and energy-saving plastic kneading machine according to claim 1, characterized in that: The outer wall of the transmission gear (107) is movably connected to the outer wall of the kneading gear (108), and the number of the kneading gear (108), the connecting long column (109), the kneading roller column (110) and the heating column (111) are all two.

7. The high-efficiency and energy-saving plastic kneading machine according to claim 1, characterized in that: One side of the fixed slide plate (101) is slidably connected to one side of the slide bar (102); one side of the fixed slide plate (101) is provided with a strip-shaped opening, and the slide bar (102) is located in the strip-shaped opening of the fixed slide plate (101).

8. The high-efficiency and energy-saving plastic kneading machine according to claim 1, characterized in that: One side of the kneading frame (104) is movably connected to one side of the pulling plate (119); the length of the pulling plate (119) is smaller than the length of the kneading frame (104); the width of the pulling plate (119) is larger than the bottom width of the kneading frame (104); and the bottom area of ​​the kneading frame (104) is smaller than the top area of ​​the pulling plate (119).