Full-automatic discharging truck carriage for road maintenance
By designing a fully automatic discharge truck compartment, the automatic closing cover on the top of the box is achieved using hydraulic cylinders and articulated structures, and the rolling plate and drive motor transmission system are pushed through the hydraulic cylinders to automatically scrape and convey materials, solving the problem of time-consuming manual cleaning of materials in the existing technology and improving the construction period efficiency of road maintenance projects.
Patent Information
- Application Number
- CN202510573701.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2025-06-20
AI Technical Summary
In road maintenance, the existing technology requires manual entry into the truck compartment to clean up the materials, which takes time and affects the project construction period.
A fully automatic discharge of road maintenance truck compartment is designed. The stretcher is telescopic through the operation of the hydraulic cylinder, and combined with the hinged structure of the docking arm and the top-turn to realize the automatic closing cover on the top of the vehicle box; at the same time, the hydraulic cylinder is used to push the rollover plate and the automatic scraping and conveying of materials is achieved through the driving motor and chain transmission system.
The fully automatic feeding function of truck compartments is realized, which reduces manual operation time and improves the construction period efficiency of road maintenance projects.
Smart Images

Figure CN120171649A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of truck compartments, and more particularly to a truck compartment for road maintenance with fully automatic discharging. Background Art
[0002] A truck, generally referred to as a goods truck or a lorry, includes dump trucks, tractor trucks, off-road trucks for non-road and no-road areas, and various vehicles specially manufactured for special needs; In the present invention, a compartment is built on a goods truck for material transportation. Some materials are stored in the compartment. During discharging, it is necessary for workers to enter the compartment to clean out the materials. In road maintenance, discharging materials manually is time-consuming and affects the project schedule. Summary of the Invention
[0003] The purpose of the present invention is to provide a truck compartment for road maintenance with fully automatic discharging to solve the problems raised in the above background art.
[0004] To achieve the above purpose, the present invention provides the following technical solution: A truck compartment for road maintenance with fully automatic discharging includes a carriage. A hydraulic cylinder body is fixedly connected to the top side of the carriage. The pushing end of the hydraulic cylinder body is hinged to a pull rod, and a shaft seat is installed outside the pull rod. The bottom of the shaft seat is fixedly connected to the top of the carriage. The front end of the pull rod is hinged to a docking arm. One end of the docking arm away from the rotating shaft is hinged to a tipping device. The lower part of the inner wall of the tipping device is hinged to a hinged arm, and the hinged arm is hinged and assembled with the upper part of the outer wall of the carriage. A rear plate is installed on the back of the carriage. A cross beam is welded at the center of the rear plate. Two hinge pieces one are installed on the lower surface of the cross beam on the left and right sides. A hinged tailgate is installed at the bottom of the two hinge pieces one. An unloading chute opening is installed at the lower part of the back of the carriage. A hydraulic cylinder one is hinged to the back of the cross beam. A connecting arm is installed at the telescopic end of the hydraulic cylinder one. The connecting arm is hinged and installed with the back of the hinged tailgate. A conveyor belt assembly is arranged in the inner cavity of the carriage. A side turning plate is opened and closed on the outer wall of the carriage. A lower beam support is arranged at the bottom of the side turning plate. A hinge piece two is hinged between the side turning plate and the lower beam support. A hydraulic cylinder two is arranged between the outer wall of the lower beam support and the outer wall of the side turning plate.
[0005] As a further solution of the present invention: A welding block is fixedly connected to the upper part of the outer wall of the lower beam support. The welding block is hinged to a hydraulic cylinder two. A shaft rod is installed at the telescopic end of the hydraulic cylinder two. Both ends of the shaft rod are rotatably connected to an assembly block, and the assembly block is fixedly connected to the outer wall of the side turning plate.
[0006] As a further solution of the present invention: a side panel is fixedly connected to the lower part of the outer wall of the side flap plate, an axle seat is arranged on the inner side of the side panel, the axle seat is fixedly connected to the outer wall of the side flap plate, a connecting shaft is installed at the axial center part of the axle seat, and both ends of the connecting shaft are installed on the inner sides of the two groups of side panels.
[0007] As a further solution of the present invention: the conveyor belt assembly includes an assembly frame for assembly in the box inner frame, and a driving motor is installed at the active end of the assembly frame, the driving end of the driving motor is fixedly connected to a driving shaft, and the outer wall of the driving shaft is transmission-connected to a belt.
[0008] As a further solution of the present invention: a driven shaft is installed at the driven end of the assembly frame, and the outer wall of the driven shaft is connected to the belt transmission.
[0009] As a further solution of the present invention: the front and rear ends of the assembly frame are both equipped with bearing seat bodies, and two groups of the bearing seat bodies are respectively assembled with the ends of the driving shaft and the driven shaft.
[0010] As a further solution of the present invention: sprocket wheels are installed on the outer walls of the driven shaft and the driving shaft, and the outer walls of the sprocket wheels are transmission-connected with chains, a scraper is fixedly connected to the inner side of the outer wall of the chain, a belt is arranged at the lower part of the scraper, and the belt is arranged in contact with the scraper.
[0011] Compared with the prior art, the present invention has the following beneficial effects: The present invention controls the operation of the hydraulic cylinder to drive the pull rod to extend and retract, and the docking arm connected to one end of the pull rod is hinged to the top flip. Therefore, after the rotating shaft is extended and retracted, the docking arm flips and drives the top flip and side flip. At the same time, the hinged arm hinged at the lower part of the top flip and the outer wall of the box are hinged, so as to achieve stability during the top flip and side flip, and at the same time, the top of the box is closed.
[0012] The present invention controls the operation of the second hydraulic cylinder installed on the lower beam support and hinged with the welding block to push the shaft rod to extend and shorten. During the extension process, the shaft rod will push the side flap connected to the assembly block forward, but the side flap plate and the lower beam support are hinged by the second hinge. Therefore, the side flap plate can only be flipped sideways and perpendicular to the conveyor belt assembly under the push of the second hydraulic cylinder.
[0013] The present invention starts the driving motor to operate, and drives the driving motor and the sprocket wheel installed on the outer wall of the chain to rotate. The sprocket wheel meshes with the chain and drives the chain to transmit. The scraper installed on the inner side of the chain is on the belt. At the same time, the driving shaft connected to the driving end of the driving motor transmits the belt, that is, the scraper scrapes the material on the belt. The belt and the scraper move synchronously, and the material between the two groups of scrapers will be pushed out by the scraper after reaching the discharge slot. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic structural diagram of a freight car carriage for road maintenance with fully automatic discharging.
[0015] Figure 2 It is a side view of a freight car carriage for road maintenance with fully automatic discharging.
[0016] Figure 3 It is a rear view of a freight car carriage for road maintenance with fully automatic discharging.
[0017] Figure 4 It is an assembly drawing of the rear plate in a freight car carriage for road maintenance with fully automatic discharging.
[0018] Figure 5 It is a side view of the side tipping plate in a freight car carriage for road maintenance with fully automatic discharging.
[0019] Figure 6 It is a structural diagram of the side tipping plate in a freight car carriage for road maintenance with fully automatic discharging.
[0020] Figure 7 It is an assembly drawing of the side tipping plate in a freight car carriage for road maintenance with fully automatic discharging.
[0021] Figure 8 It is an assembly drawing of the conveyor belt assembly in a freight car carriage for road maintenance with fully automatic discharging.
[0022] In the figure: carriage 1, top tipping 2, docking arm 3, articulated arm 4, opening and closing tailgate 5, rear plate 6, discharging slot 7, hydraulic cylinder body 8, pull rod 9, conveyor belt assembly 10, hydraulic cylinder one 11, connecting arm 12, hinge one 13, cross beam 14, hydraulic cylinder two 15, side tipping plate 16, support leg 17, hinge two 18, welding block 19, belt 20, chain 21, driven shaft 22, drive motor 23, driving shaft 24, bearing seat body 25, scraper 26, side plate 27, assembly block 28, shaft rod 29, shaft seat 30, lower beam brace 31. Detailed implementation manners
[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0024] Please refer to Figures 1 to 3In an embodiment of the present invention, a fully automatic unloading road maintenance truck carriage includes a carriage 1, a hydraulic cylinder body 8 is fixedly connected to the top side of the carriage 1, a pull rod 9 is hinged at the pushing end of the hydraulic cylinder body 8, and an axle seat is installed on the outside of the pull rod 9, and the bottom of the axle seat is fixedly connected to the top of the carriage 1, the front end of the pull rod 9 is hinged to a docking arm, and the end of the docking arm 3 away from the rotating shaft 9 is hinged to a top flap 2, and the lower part of the inner wall of the top flap 2 is hinged to an articulated arm 4, and the articulated arm 4 is hingedly assembled with the upper part of the outer wall of the carriage 1; a rear plate 6 is installed on the back of the carriage 1, and a crossbeam 14 is welded to the central part of the rear plate 6, and the left and right sides of the lower surface of the crossbeam 14 A hinged part 13 is installed on each of the two sets of hinged parts 13, an opening and closing tailgate 5 is installed at the bottom, a discharge slot 7 is installed on the lower part of the back of the car box 1, a hydraulic cylinder 11 is hinged on the back of the crossbeam 14, a connecting arm 12 is installed on the telescopic end of the hydraulic cylinder 11, and the connecting arm 12 is hinged and installed on the back of the opening and closing tailgate 5; a conveyor belt assembly 10 is arranged in the inner cavity of the car box 1, a side flap 16 is opened and closed on the outer wall of the car box 1, a lower beam support 31 is arranged at the bottom of the side flap 16, a hinged part 18 is hinged between the side flap 16 and the lower beam support 31, a hydraulic cylinder 15 is arranged between the outer wall of the lower beam support 31 and the outer wall of the side flap 16, and the lower beam support 31 is hinged. 1 is fixedly connected with a welding block 19, and a hydraulic cylinder 15 is hingedly connected to the welding block 19. The telescopic end of the hydraulic cylinder 15 is installed with a shaft rod 29, and both ends of the shaft rod 29 are rotatably connected with an assembly block 28, and the assembly block 28 is fixedly connected to the outer wall of the side flap 16, and the lower part of the outer wall of the side flap 16 is fixedly connected with a side plate 27, and an axle seat 30 is arranged on the inner side of the side plate 27, and the axle seat 30 is fixedly connected to the outer wall of the side flap 16. A connecting shaft is installed at the axial center of the axle seat 30, and both ends of the connecting shaft are installed with the inner sides of the two sets of side plates 27. The conveyor belt assembly 10 includes an assembly frame for assembly in the inner frame of the car box 1, and a driving motor is installed at the active end of the assembly frame. The machine 23, the driving end of the driving motor 23 is fixedly connected with a driving shaft 24, the outer wall of the driving shaft 24 is transmission-connected with a belt 20, the driven end of the assembly frame is installed with a driven shaft 22, the outer wall of the driven shaft 22 is transmission-connected with the belt 20, the front and rear ends of the assembly frame are installed with bearing seat bodies 25, and two groups of bearing seat bodies 25 are respectively assembled with the ends of the driving shaft 24 and the driven shaft 22, the outer walls of the driven shaft 22 and the driving shaft 24 are both installed with sprocket wheels, and the outer wall of the sprocket wheel is transmission-connected with a chain 21, the inner side of the outer wall of the chain 21 is fixedly connected with a scraper 26, the lower part of the scraper 26 is provided with a belt 20, and the belt 20 is provided in contact with the scraper 26.
[0025] The working principle of the present invention is: Step 1: Open and close the top flip 2; By controlling the operation of the hydraulic cylinder body 8, the pull rod 9 is driven to extend and retract. The docking arm 3 connected to one end of the pull rod 9 is hinged to the tipping part 2. Therefore, after the pull rod 9 extends and retracts, the docking arm 3 flips to drive the tipping part 2 to turn over. At the same time, the articulated arm 4 hinged to the lower part of the tipping part 2 is hinged to the outer wall of the carriage 1, so as to achieve the stability during the tipping of the tipping part 2, and at the same time, the top cover of the carriage 1 is closed; Step 2: Open and close the tipping plate 16 on the side of the carriage 1. The opened and closed tipping plate 16 is used to tilt the materials inside the tipping plate 16 and discharge them onto the conveyor belt assembly 10 for transmission, so as to prevent the materials from remaining on the inner wall of the tipping plate 16; Control the operation of the second hydraulic cylinder 15 hinged to the welding block 19 on the lower beam brace 31 to push the shaft rod 29 to extend and shorten. During the extension process, the shaft rod 29 will push the tipping plate 16 connected to the assembly block 28 forward. However, the tipping plate 16 and the lower beam brace 31 are hinged through the second hinge 18. Therefore, under the push of the second hydraulic cylinder 15, the tipping plate 16 can only turn over and be perpendicular to the conveyor belt assembly 10; The side plate 27 installed on the outer wall of the tipping plate 16 cooperates with the upper shaft seat 30 and the connecting rod to ensure stability when the second hydraulic cylinder 15 returns to its original position; Step 3: Start the operation of the drive motor 23. The drive motor 23 drives the chain wheels installed on the outer wall of the chain 21 to rotate. The chain wheels are engaged with the chain 21 and drive the chain 21 to transmit. The scraper 26 assembled inside the chain 21 is on the belt 20. At the same time, the driving shaft 24 connected to the driving end of the drive motor 23 will drive the belt 20, that is, the scraper 26 scrapes the materials on the belt 20. The belt 20 and the scraper 26 move synchronously. When the materials between the two scrapers 26 reach the discharge chute 7, they will be pushed out by the scraper 26.
[0026] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A fully automatic unloading truck compartment for road maintenance, comprising a compartment (1), characterized in that: The top side of the vehicle box (1) is fixedly connected to a hydraulic cylinder body (8), the pushing end of the hydraulic cylinder body (8) is hinged with a pull rod (9), and an axle seat is installed outside the pull rod (9), and the bottom of the axle seat is fixedly connected to the top of the vehicle box (1), the front end of the pull rod (9) is hinged with a docking arm (3), the end of the docking arm (3) away from the rotating shaft (9) is hinged with a top flap (2), the lower part of the inner wall of the top flap (2) is hinged with an articulated arm (4), and the articulated arm (4) is hingedly assembled with the upper part of the outer wall of the vehicle box (1); A rear plate (6) is installed on the back of the vehicle box (1), a crossbeam (14) is welded to the center of the rear plate (6), hinged parts (13) are installed on both left and right sides of the lower surface of the crossbeam (14), an opening and closing tailgate (5) is installed at the bottom of two sets of hinged parts (13), a discharge slot (7) is installed at the lower part of the back of the vehicle box (1), a hydraulic cylinder (11) is hinged on the back of the crossbeam (14), a connecting arm (12) is installed at the telescopic end of the hydraulic cylinder (11), and the connecting arm (12) is hingedly installed on the back of the opening and closing tailgate (5); A conveyor belt assembly (10) is arranged in the inner cavity of the vehicle box (1), a side flap (16) is arranged on the outer wall of the vehicle box (1) for opening and closing, a lower beam support bar (31) is arranged at the bottom of the side flap plate (16), a hinged part (18) is hinged between the side flap plate (16) and the lower beam support bar (31), and a hydraulic cylinder (15) is arranged between the outer wall of the lower beam support bar (31) and the outer wall of the side flap plate (16).
2. A fully automatic unloading road maintenance truck compartment according to claim 1, characterized in that: A welding block (19) is fixedly connected to the upper portion of the outer wall of the lower beam support bar (31), and the welding block (19) is hingedly connected to a second hydraulic cylinder (15). A shaft rod (29) is installed at the telescopic end of the second hydraulic cylinder (15), and both ends of the shaft rod (29) are rotatably connected to assembly blocks (28), and the assembly block (28) is fixedly connected to the outer wall of the side flap (16).
3. A fully automatic unloading truck compartment for road maintenance according to claim 1, characterized in that: The lower portion of the outer wall of the side flap (16) is fixedly connected to a side plate (27), an axle seat (30) is provided on the inner side of the side plate (27), the axle seat (30) is fixedly connected to the outer wall of the side flap (16), a connecting shaft is installed at the axial center portion of the axle seat (30), and both ends of the connecting shaft are installed on the inner sides of the two sets of side plates (27).
4. A fully automatic unloading road maintenance truck compartment according to claim 1, characterized in that: The conveyor belt assembly (10) comprises an assembly frame for being assembled in an inner frame of a vehicle box (1), and a driving motor (23) is installed at the driving end of the assembly frame, a driving shaft (24) is fixedly connected to the driving end of the driving motor (23), and a belt (20) is drivingly connected to the outer wall of the driving shaft (24).
5. A fully automatic unloading road maintenance truck compartment according to claim 4, characterized in that: A driven shaft (22) is installed at the driven end of the assembly frame, and the outer wall of the driven shaft (22) is drivingly connected to the belt (20).
6. A fully automatic unloading truck compartment for road maintenance according to claim 4, characterized in that: The front and rear ends of the assembly frame are both equipped with bearing seat bodies (25), and two groups of the bearing seat bodies (25) are respectively assembled with the ends of the driving shaft (24) and the driven shaft (22).
7. A fully automatic unloading road maintenance truck compartment according to claim 6, characterized in that: The outer walls of the driven shaft (22) and the driving shaft (24) are both provided with sprocket wheels, and the outer walls of the sprocket wheels are drivingly connected to the chains (21), the inner side of the outer wall of the chains (21) is fixedly connected to the scraper (26), the lower part of the scraper (26) is provided with a belt (20), and the belt (20) is arranged in contact with the scraper (26).