Paper filler filling equipment for shoe packaging
By designing the paper plugging equipment for shoe packaging, the full process automation of automatic loading of paper balls or imitation foot blocks, light film wrapping and precise insertion of the shoe body is achieved, and the position deviation and uneven filling problems caused by manual plugging are solved, and the production efficiency and packaging quality are improved.
Patent Information
- Application Number
- CN202510587088.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2025-06-20
AI Technical Summary
During the packaging process of existing shoes, manual plugging of paper balls or imitation foot blocks have problems such as position deviation and uneven filling, resulting in poor support effect. Repeated operations for a long time can easily lead to workers' fatigue and inattention, affecting packaging quality and production efficiency.
Design a paper plugging equipment for shoe packaging, including a frame, a loading mechanism, a packaging mechanism, a plugging mechanism and a loading mechanism. Through the synergy of these mechanisms, the full process automation of automatic loading of paper balls or imitation foot blocks, light film wrapping and precise insertion into the shoe body is realized.
The shoe packaging process is automated, the position deviation and uneven filling problems caused by manual operation are avoided, the production efficiency is improved, the packaging time is shortened, the risks of workers' fatigue and operation errors are reduced, and the effective support of all parts of the shoe is ensured.
Smart Images

Figure CN120171874A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of shoe packaging, and particularly to a paper ball stuffing device for shoe packaging. Background Art
[0002] In the production, sales, and transportation processes of footwear products, the packaging link is crucial. It not only concerns the appearance display of the products but also plays a key role in protecting the quality of the shoes and maintaining their shape. To effectively prevent the shoes from being deformed, worn, etc. due to extrusion and collision during transportation and storage, and at the same time enhance the overall aesthetics and delicacy of the product packaging, filling appropriate support and cushioning materials inside the shoes has become a commonly used conventional method in the industry.
[0003] Currently, during shoe packaging, the commonly used internal fillers mainly include paper balls and foot-shaped blocks. As an economical and easily accessible filling material, the paper ball is formed by kneading and folding paper into a ball-like structure with a certain fluffiness and elasticity. When stuffed into the shoes, it can closely fit the shape of the shoes, provide comprehensive support for the shoes, and effectively fill the internal voids of the shoes. The foot-shaped block is a filler carefully designed and manufactured according to the shape of the human foot. Its shape is highly similar to that of a real foot, and it can more accurately simulate the support state of the foot inside the shoes, providing a more fitting and stable support effect for the shoes. It is especially suitable for some high-end footwear products with high requirements for shape retention and soft materials, helping to maintain the original shape and comfort of the shoes and enhancing the first impression of consumers when opening the box.
[0004] However, currently in the industry, the commonly adopted method is manual stuffing, that is, stuffing paper balls or foot-shaped blocks into the shoe body to provide comprehensive support for the shoes and effectively maintain the original shape of the shoes. However, the above-mentioned manual stuffing method requires experience and feel to accurately place the paper balls or foot-shaped blocks at the appropriate positions inside the shoes. Due to the limitations of manual operation, problems such as deviation in the position of the paper balls or foot-shaped blocks and uneven filling are likely to occur during the stuffing process, resulting in poor support effect inside the shoes. And repeating this monotonous operation for a long time is likely to cause fatigue and inattention of the workers, further increasing the risk of operation errors, thus affecting the packaging quality and production efficiency of the products.
[0005] Therefore, it is necessary to study a new technical solution to solve the above problems. Summary of the Invention
[0006] In view of this, in view of the deficiencies existing in the prior art, the main purpose of the present invention is to provide a paper ball stuffing device for shoe packaging.
[0007] To achieve the above purpose, the present invention adopts the following technical solutions:
[0008] A paper ball stuffing device for shoe packaging, comprising a frame, a feeding mechanism, a film wrapping mechanism, a stuffing mechanism and a discharging mechanism; the feeding mechanism is arranged on the frame and is used for feeding paper balls, foot-shaped blocks and light films; the film wrapping mechanism is arranged on the frame and is located on one side of the feeding mechanism for wrapping the paper balls or foot-shaped blocks with light films; the stuffing mechanism is arranged on the frame and is located on one side of the wrapping mechanism for stuffing the wrapped paper balls or foot-shaped blocks into the shoe body; the discharging mechanism is arranged on one side of the stuffing mechanism for discharging the shoes after stuffing.
[0009] As further elaborated, the feeding mechanism includes a first feeding component, a second feeding component and a third feeding component which are arranged side by side in sequence on the frame; first material bins, second material bins and third material bins are respectively arranged on the frame corresponding to the first feeding component, the second feeding component and the third feeding component one by one.
[0010] As further elaborated, the structure of the first feeding component is the same as that of the third feeding component; the first feeding component includes a first feeding translation module, a first feeding lifting module and a first feeding mounting frame; the first feeding translation module is arranged at the top end inside the frame; the first feeding lifting module is movably arranged on the first feeding translation module; the first feeding mounting frame is movably arranged on the first feeding lifting module through a feeding rotation module;
[0011] The first feeding mounting frame includes a first feeding plate and a second feeding plate which are symmetrically distributed; a fixed translation piece and a positioning plate are arranged on the first feeding plate in a left-right distribution; a vertically arranged fixed lifting piece is arranged at the output end of the fixed translation piece, and a fixing plate for clamping the paper in cooperation with the positioning plate is arranged on the fixed lifting piece; a paper rubbing translation piece and a first adsorption lifting piece are arranged on the second feeding plate; a paper rubbing block is movably arranged on the paper rubbing translation piece; soft pads are arranged on both the positioning plate and the paper rubbing block; the first adsorption lifting piece is arranged on one side of the paper rubbing translation piece, and a first suction cup arranged vertically is arranged at the output end of the first adsorption lifting piece; limiting frames are symmetrically distributed on both sides of the first suction cup; a guide rod is arranged between the positioning plate and the first feeding plate, and a buffer piece is sleeved on the guide rod;
[0012] The second feeding component includes a second feeding translation module, a second feeding lifting module, and a second feeding mounting frame; the second feeding translation module is arranged at the top inside the frame; the second feeding lifting module is movably arranged on the second feeding translation module; the second feeding mounting frame is arranged on the second feeding lifting module, and a symmetrically distributed first adsorption component and a second adsorption component are arranged on the same side of the second feeding mounting frame, and a feeding movable plate is movably connected through a first adsorption translation member on the other same side of the second feeding mounting frame; symmetrically distributed third adsorption components and fourth adsorption components are arranged on the feeding movable plate;
[0013] The first adsorption component is fixedly arranged on the second feeding mounting frame; the second adsorption component is movably arranged on the second feeding mounting frame; the third adsorption component is fixedly arranged on the feeding movable plate; the fourth adsorption component is movably connected to the feeding movable plate through a second adsorption translation member, and the fourth adsorption component is synchronously movably connected to the second adsorption component through a movable connecting member.
[0014] As a further elaboration, the first material bin includes multiple groups of first material cavities for feeding imitation foot blocks; a material lifting module for lifting the imitation foot blocks is arranged in the first material cavity, and a material lifting table is movably connected to the material lifting module;
[0015] The structure of the second material bin is the same as that of the third material bin; a first limiting plate, a second limiting plate, a first movable plate, a second movable plate, and a third movable plate are arranged in the second material bin; the first limiting plate is fixedly arranged on the second material bin; the second limiting plate is fixedly arranged on the second material bin and is perpendicular to the first limiting plate; the first movable plate is movably arranged on the second material bin and is located on one side of the second limiting plate; the second movable plate is movably arranged on the second material bin and is perpendicular to the second limiting plate; the third movable plate is movably arranged on the second material bin and is respectively perpendicular to the first limiting plate and the second movable plate; locking bolts for locking are arranged on the first movable plate, the second movable plate, and the third movable plate.
[0016] As a further elaboration, the film wrapping mechanism includes an adjustment module and at least one set of film wrapping components; the adjustment module is arranged on the frame and is used to adjust the position of the film wrapping components; the film wrapping components are movably arranged on the adjustment module; the film wrapping components include an adjustment table, a film wrapping table, two sets of symmetrically arranged film winding components and clamping components on the adjustment table; the adjustment table is movably arranged on the adjustment module; the film wrapping table is arranged at the center of the adjustment table through a film wrapping lifting module;
[0017] The roll film component includes a first roll film translation member, a second roll film translation member, and a roll film unit disposed on the adjustment table; the second roll film translation member is movably disposed on the first roll film translation member; the roll film unit includes a roll film bracket, a first roll film rotating member, and a clamping plate bracket; the roll film bracket is disposed on the first roll film translation member; the first roll film rotating member is disposed on the roll film bracket; the clamping plate bracket is disposed on the first roll film rotating member; a first clamping plate extending outward is fixedly provided in the center of the clamping plate bracket; a second roll film rotating member perpendicular to the first roll film rotating member is provided at one end of the clamping plate bracket; a second clamping plate is provided on the second roll film rotating member, and the second clamping plate is located above the first clamping plate to clamp the light paper with the first clamping plate and the second clamping plate.
[0018] The clamping component includes two groups of clamping jaws; the two groups of clamping jaws are symmetrically distributed on the film wrapping table; a film wrapping driving member is provided between the clamping jaws and the film wrapping table; the middle of the film wrapping driving member is fixedly provided at the bottom end of the film wrapping table, and the output end of the film wrapping driving member is rotatably connected to the clamping jaws.
[0019] As a further elaboration, the film wrapping assembly further includes a lifting component and a pressing component; the lifting component includes a lifting fixed frame and a lifting driving member; the lifting fixed frame is disposed at the bottom end of the film wrapping table; the lifting driving member is disposed on the lifting fixed frame, and a first clamping unit and a second clamping unit are provided on the output end of the lifting driving member and are distributed left and right.
[0020] The first clamping unit includes a first clamping frame and a first clamping driving member; the first clamping frame is disposed on the output end of the lifting driving member; the first clamping driving member is disposed on the first clamping frame, and two groups of clamping jaws corresponding to the head of the foot-like block are provided on the first clamping driving member, and the two groups of clamping jaws are symmetrically distributed on the first clamping driving member.
[0021] The second clamping unit includes a second clamping frame, a second clamping driving member, and a third clamping driving member; the second clamping frame is disposed on the output end of the lifting driving member; the second clamping driving member is vertically disposed on the second clamping frame; the third clamping driving member is horizontally disposed on the output end of the second clamping driving member, and a fixed block is provided horizontally on the output end of the third clamping driving member.
[0022] The material pressing component includes a material pressing support arranged in the center of the adjusting platform; the material pressing support is located below the coating platform and extends toward the outside of the adjusting platform; a first material pressing rotating member is arranged on the material pressing support; a material pressing lifting member is arranged on the first material pressing rotating member; a second material pressing rotating member arranged horizontally is arranged at the output end of the material pressing lifting member; a pressing plate is arranged on the second material pressing rotating member, and a plurality of pressing parts for pressing the outer edge of the optical paper to the bottom end of the imitation foot block are arranged at the end of the pressing plate.
[0023] As a further elaboration, the stuffing mechanism comprises a conveying assembly, a shoe taking assembly, a material taking assembly, a first stuffing assembly and a second stuffing assembly; the conveying assembly is arranged on the frame and is used for the transmission of the shoe body; the shoe taking assembly is arranged on the frame and is located at the input end of the conveying assembly and is used for loading the shoe body; the material taking assembly is arranged on the frame and is located at the middle part of the conveying assembly and is used for stuffing the paper ball or the imitation foot block into the shoe body; the first stuffing assembly is arranged on the frame and is located between the shoe taking assembly and the material taking assembly and is used for stretching the shoe tongue; the second stuffing assembly is arranged on the frame and is located on the side of the material taking assembly away from the first stuffing assembly and is used for pushing the paper ball or the imitation foot block in the shoe body again;
[0024] Among them, the conveying component is provided with multiple clamping platforms for placing and transporting shoe bodies; the clamping platforms are provided with clamping lifting members; the clamping lifting members are provided with clamping driving members, and the output end of the clamping driving members is provided with two groups of symmetrically distributed clamping claws.
[0025] As a further elaboration, the shoe taking assembly includes a shoe taking manipulator and a shoe taking drive; the shoe taking manipulator is arranged on the frame; the shoe taking drive is arranged at the output end of the shoe taking manipulator; the output end of the shoe taking drive is provided with two sets of symmetrically distributed shoe taking claws;
[0026] The material picking assembly includes a material picking robot, a first material picking unit for clamping paper balls, a second material picking unit for clamping imitation foot blocks, and a replacement table; the material picking robot is arranged on the frame; the first material picking unit is arranged at the output end or the replacement table of the material picking robot, and the second material picking unit is arranged at the output end or the replacement table of the material picking robot; the replacement table is provided on one side of the material picking robot.
[0027] As a further elaboration, the first stuffing component includes a first positioning member and a first stuffing unit; the first stuffing unit includes a first stuffing mounting frame disposed on the rack; a first stuffing lifting member is provided on one side of the first stuffing mounting frame; an adjusting plate is provided on the first stuffing lifting member; a swing arm driving member is provided on the adjusting plate, and a plurality of connection holes for different fixing methods are provided between the swing arm driving member and the adjusting plate; a swing arm turntable is provided at the output end of the swing arm driving member, and a shoe tongue supporting arc plate for supporting the shoe tongue extends outwardly on the swing arm turntable; a first stuffing translation member is provided on the other side of the first stuffing mounting frame, and a first fixing seat for fixing the shoe heel is provided on the first stuffing translation member.
[0028] The second stuffing component includes a second stuffing unit and a second positioning member; the second stuffing unit includes a second stuffing mounting frame and a third stuffing mounting frame disposed on the rack; a second stuffing translation member is provided on the second stuffing mounting frame, and a second fixing seat for fixing the shoe heel is provided on the second stuffing translation member; the third stuffing mounting frame is disposed on one side of the second stuffing mounting frame, a third stuffing translation member is provided on one side of the third stuffing mounting frame, and a second stuffing lifting member is provided on the third stuffing translation member; a rotation module is provided on the second stuffing lifting member, and a stuffing rod that rotates and swings is provided on the rotation module.
[0029] The structure of the first positioning member is the same as that of the second positioning member; the first positioning member includes a first mounting table; a first moving module for position adjustment in the X-axis direction is provided on the first mounting table; a second moving module for position adjustment in the Y-axis direction is provided on the first moving module; a first mounting plate is provided on the second moving module, and a first fixing table for fixing the shoe tip is provided on the first mounting plate.
[0030] As a further elaboration, the blanking mechanism includes a blanking frame disposed on one side of the output end of the stuffing mechanism, an inclined blanking plate is provided on the outer side of the blanking frame; a plurality of guide wheels are provided on the blanking plate; the plurality of guide wheels form a blanking guide rail for shoe blanking.
[0031] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solutions:
[0032] 1. By providing a feeding mechanism, a film wrapping mechanism, a stuffing mechanism and a blanking mechanism, through the mutual cooperation of each mechanism, the full-process automation from the feeding of paper balls or foot-shaped blocks and optical films, to the wrapping of optical films, then to the stuffing of the wrapped fillers into the shoes, and finally to blanking is realized. Each mechanism is closely coordinated, without frequent manual intervention, and can continuously and stably operate, greatly shortening the packaging time of each shoe, significantly improving the production efficiency, and meeting the requirements of large-scale production.
[0033] 2. By setting up a stuffing mechanism, the material taking component in the stuffing mechanism can accurately grab paper balls or foot-shaped blocks through a manipulator. The shoe tongue supporting arc plate of the first stuffing component in the stuffing mechanism can accurately support the shoe tongue. The first fixing seat and the second fixing seat respectively fix the shoe heel. The moving modules of the first positioning component and the second positioning component can accurately adjust the position of the shoe tip. Under such accurate positioning and fixing, the material taking component can accurately place the paper ball or foot-shaped block at the appropriate position inside the shoe. Moreover, the second stuffing component is also used for secondary pressing of the material, further ensuring that the paper ball or foot-shaped block is accurately placed at the appropriate position inside the shoe, avoiding the position deviation problem caused by manual operation, and ensuring that all parts inside the shoe can be effectively supported. Description of the Drawings
[0034] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0035] Figure 1 It is a schematic diagram of the overall structure of a paper ball stuffing device for shoe packaging provided by the present invention;
[0036] Figure 2 It is a schematic diagram of the overall structure of the first feeding component and the first material bin provided by the present invention;
[0037] Figure 3 It is a schematic diagram of the overall structure of the second feeding component and the second material bin provided by the present invention;
[0038] Figure 4 It is a partial structure schematic diagram of the first feeding component provided by the present invention;
[0039] Figure 5 It is a partial structure schematic diagram of the second feeding component provided by the present invention;
[0040] Figure 6 It is a schematic diagram of the overall structure of the film wrapping mechanism provided by the present invention;
[0041] Figure 7 It is a schematic diagram of the overall structure of the film winding component provided by the present invention;
[0042] Figure 8 It is a schematic diagram of the overall structure of the film wrapping table provided by the present invention;
[0043] Figure 9 It is a schematic diagram of the overall structure of the lifting component provided by the present invention;
[0044] Figure 10 Schematic diagram of the overall structure of the blank holding component provided by the present invention;
[0045] Figure 11 Schematic diagram of the overall structure of the plugging mechanism provided by the present invention;
[0046] Figure 12 Schematic diagram of the overall structure of the material taking component and the shoe taking component provided by the present invention;
[0047] Figure 13 Schematic diagram of the overall structure of the first plugging component and the second plugging component provided by the present invention.
[0048] Among them, the reference numerals in the figure are as follows:
[0049] 10. Frame; 20. Feeding mechanism; 21. First feeding component; 211. First feeding translation module; 212. First feeding lifting module; 213a. First feeding plate; 213b. Second feeding plate; 214. Fixed translation member; 215. Positioning plate; 216. Fixed lifting member; 217. Fixed plate; 218. First adsorption lifting member; 218a. First suction cup; 218b. Limit frame; 219. Paper rubbing translation member; 219a. Paper rubbing block;
[0050] 22. Second feeding component; 221. Second feeding translation module; 222. Second feeding lifting module; 223. Second mounting bracket; 224a. First adsorption component; 224b. Second adsorption component; 224c. Third adsorption component; 224d. Fourth adsorption component; 225. Feeding movable plate; 226. First adsorption translation member; 227. Second adsorption translation member; 23. Third feeding component;
[0051] 24. First material bin; 241. First material cavity; 242. Material lifting module; 243. Material lifting platform;
[0052] 25. Second material bin; 251. First limit plate; 252. Second limit plate; 253. First movable plate; 254. Second movable plate; 255. Third movable plate; 256. Locking bolt; 26. Third material bin;
[0053] 30. Film wrapping mechanism; 31. Adjusting module; 32. Adjusting table; 33. Film wrapping table;
[0054] 34. Film winding component; 341. First film winding translation member; 342. Second film winding translation member; 343. Film winding bracket; 344. First film winding rotating member; 345. Clamping plate bracket; 345a. First clamping plate; 346. Second film winding rotating member; 346a. Second clamping plate;
[0055] 35. Clamping component; 351. Clamping jaw; 352. Film wrapping driving member; 36. Film wrapping lifting module;
[0056] 37. Jacking component; 371. Jacking fixing frame; 372. Jacking driving member; 373. First clamping frame; 374. First clamping driving member; 375. Clamping jaw; 376. Second clamping frame; 377. Second clamping driving member; 378. Third clamping driving member; 379. Fixed block;
[0057] 38. Material pressing component; 381. Material pressing support; 382. First material pressing rotating member; 383. Material pressing lifting member; 384. Second material pressing rotating member; 385. Pressing plate; 386. Pressing part;
[0058] 40. Plugging mechanism; 41. Transporting assembly; 411. Clamping table; 412. Clamping lifting member; 413. Clamping driving member; 414. Clamping jaw; 42. Shoe taking assembly; 421. Shoe taking manipulator; 422. Shoe taking driving member; 423. Shoe taking jaw; 43. Material taking assembly; 431. Material taking manipulator; 432. First material taking unit; 433. Second material taking unit; 434. Replacement table;
[0059] 44. First positioning component; 441. First installation table; 442. First moving module; 443. Second moving module; 444. First installation plate; 445. First fixed table;
[0060] 45. First plugging unit; 451. First plugging installation frame; 452. First plugging lifting member; 453. Adjusting plate; 454. Swing arm driving member; 455. Swing arm turntable; 456. Shoe tongue supporting arc plate; 457. First plugging translation member; 458. First fixed seat;
[0061] 46. Second positioning component; 47. Second plugging unit; 471. Second plugging installation frame; 472. Third plugging installation frame; 473. Second plugging translation member; 474. Second fixed seat; 475. Third plugging translation member; 476. Second plugging lifting member; 477. Rotating module; 478. Plugging rod;
[0062] 50. Unloading mechanism; 51. Unloading frame; 52. Unloading plate; 53. Unloading guide rail. Detailed implementation manners
[0063] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application clearer and more understandable, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0064] It should be noted that when an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0065] It should be understood that the orientation or positional relationship indicated by terms such as "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.
[0066] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, the meaning of "a plurality" is two or more unless otherwise specifically defined.
[0067] In order to make the objectives, technical solutions and advantages of the present invention more clear and understandable, the present invention will be further described in detail below with reference to the drawings and embodiments.
[0068] In an embodiment of the present invention, as Figures 1-13 shown, a paper ball stuffing device for shoe packaging is provided, which includes a frame 10, a feeding mechanism 20, a film wrapping mechanism 30, a stuffing mechanism 40 and a discharging mechanism 50. The feeding mechanism 20 is disposed on the frame 10 and is used for feeding paper balls, foot-shaped blocks and light films. The film wrapping mechanism 30 is disposed on the frame 10 and is located on one side of the feeding mechanism 20 for wrapping the paper balls or foot-shaped blocks with light films. The stuffing mechanism 40 is disposed on the frame 10 and is located on one side of the wrapping mechanism for stuffing the wrapped paper balls or foot-shaped blocks into the shoe body. The discharging mechanism 50 is disposed on one side of the stuffing mechanism 40 for discharging the shoes after stuffing.
[0069] By setting the feeding mechanism 20, the film wrapping mechanism 30, the stuffing mechanism 40 and the discharging mechanism 50, through the mutual cooperation among the mechanisms, the full-process automation from the feeding of paper balls or foot-shaped blocks and light films, to the film wrapping, then to stuffing the wrapped fillers into the shoe body, and finally discharging is realized. Each mechanism is closely coordinated, without frequent manual intervention, and can operate continuously and stably, greatly shortening the packaging time of each shoe, significantly improving the production efficiency, and meeting the requirements of large-scale production.
[0070] By setting the stuffing mechanism 40, the material taking component 43 in the stuffing mechanism 40 can accurately grab paper balls or foot-shaped blocks through a manipulator. The shoe tongue supporting arc plate 456 of the first stuffing component in the stuffing mechanism 40 can accurately support the shoe tongue. The first fixing seat 458 and the second fixing seat 474 respectively fix the shoe heel. The moving modules of the first positioning component 44 and the second positioning component 46 can accurately adjust the position of the shoe tip. Under such accurate positioning and fixing, the material taking component 43 can accurately place the paper ball or foot-shaped block at the appropriate position inside the shoe. Moreover, secondary pressing is performed through the second stuffing component, further ensuring that the paper ball or foot-shaped block is accurately placed at the appropriate position inside the shoe, avoiding the position deviation problem caused by manual operation, and ensuring that all parts inside the shoe can be effectively supported.
[0071] Preferably, the feeding mechanism 20 includes a first feeding component 21, a second feeding component 22, and a third feeding component 23 that are arranged in parallel on the frame 10 in sequence. On the frame 10, there are provided a first material bin 24, a second material bin 25, and a third material bin 26 that are respectively arranged corresponding to the first feeding component 21, the second feeding component 22, and the third feeding component 23. In this embodiment, the first feeding component 21 is used for feeding foot-shaped blocks, the second feeding component 22 is used for feeding light films, and the third feeding component 23 is used for kneading paper balls and feeding them. The first material bin 24 is used for placing foot-shaped blocks, the second material bin 25 is used for placing light films, and the third material bin 26 is used for placing papers. In other embodiments, the grabbed objects of the first, second, and third feeding components 23 can be adjusted according to actual production requirements, and the first, second, and third material bins 26 also place corresponding materials accordingly to ensure accurate feeding in subsequent processes.
[0072] By setting the first, second, and third feeding components 23 in the feeding mechanism 20 to feed different materials respectively, the accuracy of material feeding is ensured, providing a guarantee for the smooth progress of subsequent processes, thereby improving the product packaging quality. At the same time, the automated feeding process of the first, second, and third feeding components 23 is fast and continuous, and can quickly feed paper balls, foot-shaped blocks, and light films to the designated positions, without the need for long-term repetitive and monotonous manual operations, greatly shortening the feeding time, improving the overall production efficiency, and also reducing the fatigue and inattentiveness of workers caused by long-term repetitive operations, and reducing the risk of operation errors.
[0073] Specifically, the structures of the first feeding component 21 and the third feeding component 23 are the same, and both the first feeding component 21 and the third feeding component 23 can pick up paper balls and imitation foot blocks. Therefore, only the first feeding component 21 will be described in detail. The first feeding component 21 includes a first feeding translation module 211, a first feeding lifting module 212, and a first feeding mounting frame. The first feeding translation module 211 is arranged at the inner top end of the frame 10. The first feeding lifting module 212 is movably arranged on the first feeding translation module 211. The first feeding mounting frame is movably arranged on the first feeding lifting module 212 through a feeding rotation module 477. The first feeding translation module 211 is a horizontally linear module driven by a motor, the first feeding lifting module 212 is a vertically linear module driven by a motor, and the feeding rotation module 477 is a rotating table.
[0074] The first feeding mounting frame includes symmetrically distributed first feeding plates 213a and second feeding plates 213b. The first feeding plate 213a is provided with a fixedly arranged translation member 214 and a positioning plate 215 which are distributed left and right. A vertically arranged fixed lifting member 216 is arranged at the output end of the fixedly arranged translation member 214. The fixed driving member is a slide cylinder. A fixing plate 217 for clamping the paper in cooperation with the positioning plate 215 is arranged on the fixed lifting member 216. The second feeding plate 213b is provided with a paper rubbing translation member 219 and a first adsorption lifting member 218. The paper rubbing translation member 219 is a horizontally linear module driven by a motor, and the first adsorption lifting member 218 is a slide cylinder. A paper rubbing block 219a is movably arranged on the paper rubbing translation member 219. Soft pads are arranged on both the positioning plate 215 and the paper rubbing block 219a. The first adsorption lifting member 218 is arranged on one side of the paper rubbing translation member 219. A first suction cup 218a is arranged at the output end of the first adsorption lifting member 218, and symmetrically distributed limiting frames 218b are arranged on both sides of the first suction cup 218a. A guide rod is arranged between the positioning plate 215 and the first feeding plate 213a, and a buffer member is sleeved on the guide rod. The buffer member can be a return spring, and its model is selected according to actual production.
[0075] When feeding the paper ball, the first feeding mounting frame is driven by the first feeding translation module 211 and the first feeding lifting module 212 to approach the paper. First, the positioning plate 215 abuts against one side of the paper, and then the fixing plate 217 and the positioning plate 215 are driven by the fixedly arranged translation member 214 and the fixed lifting member 216 to fit together, so as to realize the clamping of one side of the paper. Then, the paper rubbing block 219a is driven by the paper rubbing translation member 219 to simulate the manual paper rubbing action to complete the preliminary forming of the paper ball. Finally, the formed paper is adsorbed by the first suction cup 218a, so as to realize the automatic forming and picking of the paper ball, avoid the problem of uneven force during manual grasping, and the first feeding component 21 performs a unified forming action for each forming of the paper ball to ensure the uniformity of the paper ball size and tightness and eliminate the quality differences caused by manual kneading.
[0076] When the foot imitation block is loaded, the first loading translation module 211 and the first loading lifting module 212 drive the first loading mounting frame to approach the foot imitation block. Then, the first suction lifting member 218 drives the first suction cup 218a to move above the foot imitation block, and is positioned by two sets of limit frames 218b. Then, the foot imitation block is adsorbed by the first suction cup 218a, realizing the automatic picking of the foot imitation block, eliminating the need for manual picking and improving the loading efficiency of materials.
[0077] The second loading assembly 22 includes a second loading translation module 221, a second loading lifting module 222 and a second loading mounting frame. The second loading translation module 221 is arranged at the inner top end of the frame 10. The second loading lifting module 222 is movably arranged on the second loading translation module 221. The second loading mounting frame is arranged on the second loading lifting module 222. On the same side of the second loading mounting frame, a symmetrically distributed first adsorption component 224a and a second adsorption component 224b are provided. On the other same side of the second loading mounting frame, a loading movable plate 225 is movably connected through a first adsorption translation member 226. Symmetrically distributed third adsorption components 224c and fourth adsorption components 224d are provided on the loading movable plate 225. The second loading translation module 221 is a horizontally linear module driven by a motor, and the second loading lifting module 222 is a vertically linear module driven by a motor.
[0078] The first adsorption component 224a is fixedly arranged on the second loading mounting frame. The second adsorption component 224b is movably arranged on the second loading mounting frame. The third adsorption component 224c is fixedly arranged on the loading movable plate 225. The fourth adsorption component 224d is movably connected to the loading movable plate 225 through a second adsorption translation member 227, and the fourth adsorption component 224d and the second adsorption component 224b are synchronously movably connected through a movable connecting member. In this embodiment, the structures of the first adsorption component 224a, the second adsorption component 224b, the third adsorption component 224c and the fourth adsorption component 224d are all the same, and each is composed of a slide cylinder and an adsorption disc, and the adsorption disc is connected to an external suction device, such as pneumatic connection. The first adsorption translation member 226 and the second adsorption translation member 227 are transmission belts driven by motors, and the movable connecting member is a guide rail. Among them, the loading movable plate 225 is fixed to one side of the transmission belt of the first adsorption translation member 226 through a buckle, and the third adsorption component 224c is fixed to one side of the transmission belt of the second adsorption translation member 227 through a buckle. And sliding guide rails are provided between the loading movable plate 225 and the second loading mounting frame, between the third adsorption component 224c and the loading movable plate 225, and between the fourth adsorption component 224d and the loading mounting frame to improve the movement stability of each part.
[0079] When the optical film is adsorbed, the second loading translation module 221 and the second loading lifting module 222 drive the second mounting bracket 223 to approach the optical film. Then, the sliding table cylinder drives the suction disc to approach the optical film, and then the optical film is adsorbed by the suction disc, so as to realize the adsorption of the optical film for subsequent feeding of the optical film. At the same time, the first adsorption translation member 226 and the second adsorption translation member 227 are also provided to adjust the distance between the first adsorption member 224a, the second adsorption member 224b, the third adsorption member 224c and the fourth adsorption member 224d in the corresponding space dimension according to the actual production situation, so as to adapt to the picking of optical films of different sizes.
[0080] More specifically, the first material bin 24 is used for placing the imitation foot blocks. The first material bin 24 includes multiple groups of first material cavities 241 for feeding the imitation foot blocks. A material lifting module 242 for lifting the imitation foot blocks is provided in the first material cavity 241. The material lifting module 242 is a vertical linear module driven by a motor, and a material lifting table 243 is movably connected to the material lifting module 242.
[0081] By providing multiple groups of first material cavities 241, and the material lifting module 242 and the material lifting table 243 are provided inside, the stable lifting and feeding of the imitation foot blocks can be realized, ensuring that the first feeding component 21 can smoothly grasp the imitation foot blocks, avoiding the problems of difficult grasping and position deviation caused by unstable material placement in manual operation, guaranteeing the continuity and accuracy of feeding, and helping to improve production efficiency and product packaging quality.
[0082] The structure of the second material bin 25 is the same as that of the third material bin 26, and both can realize the placement of the optical film and the paper. Therefore, only the second material bin 25 will be described in detail. The second material bin 25 is provided with a first limiting plate 251, a second limiting plate 252, a first movable plate 253, a second movable plate 254, and a third movable plate 255. The first limiting plate 251 is fixedly arranged on the second material bin 25. The second limiting plate 252 is fixedly arranged on the second material bin 25 and is perpendicular to the first limiting plate 251. The first movable plate 253 is movably arranged on the second material bin 25 and is located on one side of the second limiting plate 252. The second movable plate 254 is movably arranged on the second material bin 25 and is perpendicular to the second limiting plate 252. The third movable plate 255 is movably arranged on the second material bin 25 and is respectively perpendicular to the first limiting plate 251 and the second movable plate 254. Locking bolts 256 for locking are provided on the first movable plate 253, the second movable plate 254, and the third movable plate 255. Among them, a bearing plate is also provided between the first limiting plate 251, the second limiting plate 252, the first movable plate 253, the second movable plate 254, and the third movable plate 255.
[0083] By setting the first limiting plate 251, the second limiting plate 252 and multiple movable plates, the internal space can be flexibly adjusted to meet the storage requirements of paper balls or light films of different specifications. Moreover, the locking pins on the movable plates can fix the positions of the movable plates, ensuring the stability of the paper balls in the material bin, facilitating the accurate grasping by the feeding assembly, reducing the grasping errors and uneven filling caused by irregular stacking of materials in manual operation, and improving the production efficiency and packaging quality.
[0084] Preferably, the film wrapping mechanism 30 includes an adjustment module 31 and at least one set of film wrapping components. The adjustment module 31 is arranged on the frame 10 and is used to adjust the position of the film wrapping components. The film wrapping components are movably arranged on the adjustment module 31. The film wrapping components include an adjustment table 32, a film wrapping table 33, two sets of film winding components 34 and clamping components 35 symmetrically arranged on the adjustment table 32. The adjustment table 32 is movably arranged on the adjustment module 31. The film wrapping table 33 is arranged at the center of the adjustment table 32 through a film wrapping lifting module 36, and the film wrapping lifting module 36 is a vertical linear movement module driven by a motor.
[0085] The film wrapping mechanism 30 adjusts the position of the film wrapping components through the adjustment module 31, enabling the film wrapping components to accurately align with the paper balls or imitation foot blocks for film wrapping. Moreover, through the film winding components 34 and the clamping components 35, automatic winding of the light film on the paper balls or imitation foot blocks and clamping of the two ends of the light film after winding are realized, avoiding problems such as uneven wrapping caused by different manual wrapping methods, ensuring the film wrapping quality, providing a good foundation for the subsequent stuffing process, and improving the product packaging quality.
[0086] The film winding component 34 includes a first film winding translation member 341, a second film winding translation member 342 and a film winding unit arranged on the adjustment table 32. Both the first film winding translation member 341 and the second film winding translation member 342 are horizontal linear movement modules driven by motors. The second film winding translation member 342 is movably arranged on the first film winding translation member 341. The film winding unit includes a film winding bracket 343, a first film winding rotating member 344 and a clamping plate bracket 345. The film winding bracket 343 is arranged on the first film winding translation member 341. The first film winding rotating member 344 is arranged on the film winding bracket 343. The clamping plate bracket 345 is arranged on the first film winding rotating member 344. A first clamping plate 345a extending outward is fixedly arranged at the center of the clamping plate bracket 345. One end of the clamping plate bracket 345 is provided with a second film winding rotating member 346 perpendicular to the first film winding rotating member 344. A second clamping plate 346a is arranged on the second film winding rotating member 346, and the second clamping plate 346a is located above the first clamping plate 345a to clamp the light film with the first clamping plate 345a. Both the first film winding rotating member 344 and the second film winding rotating member 346 are rotating tables.
[0087] Through the coordinated work of the film rolling translation part, the film rolling lifting part and the film rolling unit, and through the cooperation of the first film rolling rotating part 344, the second film rolling rotating part 346, and the first clamping plate 345a and the second clamping plate 346a, the wrapping position and tightness of the light film can be precisely controlled, avoiding problems such as uneven wrapping and position deviation caused by different manual wrapping methods, ensuring the wrapping quality, providing a good foundation for the subsequent stuffing process, and improving the product packaging quality.
[0088] The clamping component 35 includes two groups of clamping jaws 351. The two groups of clamping jaws 351 are symmetrically distributed on the wrapping table 33. A wrapping driving part 352 is arranged between the clamping jaws 351 and the wrapping table 33, and the wrapping driving part 352 is a cylinder. The middle part of the wrapping driving part 352 is fixedly arranged at the bottom end of the wrapping table 33, and the output end of the wrapping driving part 352 is rotationally connected with the clamping jaws 351.
[0089] When the paper mass is wrapped by the light film, the clamping jaws 351 perform a clamping action through the wrapping driving part 352, and can quickly and stably clamp both ends of the light film on the paper mass, greatly improving the packaging efficiency and shortening the packaging time.
[0090] Specifically, the wrapping component further includes a jacking part 37 and a pressing part 38. The jacking part 37 includes a jacking fixing frame 371 and a jacking driving part 372. The jacking fixing frame 371 is arranged at the bottom end of the wrapping table 33. The jacking driving part 372 is arranged on the jacking fixing frame 371. The jacking driving part 372 is a cylinder, and a first clamping unit and a second clamping unit are arranged on the output end of the jacking driving part 372 and are distributed left and right. When the foot-like block is placed into the wrapping table 33, the foot-like block is clamped by the first clamping unit and the second clamping unit, so that the outer surface of the foot-like block is closely attached to the light film, and then the outer edge part of the light film can be accurately pressed against the bottom end of the foot-like block by the pressing part 38. The entire wrapping process has a high degree of automation, is fast and stable. Compared with manual operation, the production efficiency is greatly improved, the wrapping quality problems caused by manual operation errors are reduced, and the operation error risk is lowered.
[0091] The first clamping unit includes a first clamping frame 373 and a first clamping driving part 374. The first clamping frame 373 is arranged on the output end of the jacking driving part 372. The first clamping driving part 374 is arranged on the first clamping frame 373. The first clamping driving part 374 is an electric claw, and two groups of clamping jaws 375 corresponding to the head of the foot-like block are arranged on the first clamping driving part 374. The two groups of clamping jaws 375 are symmetrically distributed on the first clamping driving part 374.
[0092] The second clamping unit includes a second clamping frame 376, a second clamping driving member 377 and a third clamping driving member 378. Both the second clamping driving member 377 and the third clamping driving member 378 are electric claws. The second clamping frame 376 is arranged on the output end of the lifting driving member 372. The second clamping driving member 377 is vertically arranged on the second clamping frame 376. The third clamping driving member 378 is horizontally arranged on the output end of the second clamping driving member 377, and a horizontally arranged fixing block 379 is arranged on the output end of the third clamping driving member 378. When the foot-shaped imitation block is placed on the film wrapping table 33, the first clamping driving member 374 is started, which drives the two groups of clamping jaws 375 to clamp inward, realizing the precise clamping of the head of the foot-shaped imitation block, so that the head of the foot-shaped imitation block can better fit with the light film. Then, through the second clamping driving member 377, it drives the fixing block 379 to move towards the heel of the foot-shaped imitation block and fix it, thus realizing the complete fixation of the foot-shaped imitation block. Then, in cooperation with the material pressing component 38, the outer edge part of the light film is pressed against the bottom end of the foot-shaped imitation block, realizing the wrapping of the foot-shaped imitation block and the light film in complete fit, improving the wrapping quality. At the same time, when the wrapping of the foot-shaped imitation block and the light film is completed, the second clamping driving member 377 is used to push it upward, and the lifting action of the foot-shaped imitation block can be completed, facilitating the subsequent blanking process of the foot-shaped imitation block by the blanking component 43.
[0093] The material pressing component 38 includes a material pressing support 381 arranged at the center of the adjustment table 32. The material pressing support 381 is located below the film wrapping table 33 and extends towards the outside of the adjustment table 32. A first material pressing rotating member 382 is arranged on the material pressing support 381. A material pressing lifting member 383 is arranged on the first material pressing rotating member 382. A horizontally arranged second material pressing rotating member 384 is arranged at the output end of the material pressing lifting member 383. A pressing plate 385 is arranged on the second material pressing rotating member 384, and multiple groups of pressing parts 386 for pressing the outer edge part of the light film against the bottom end of the foot-shaped imitation block are arranged at the end of the pressing plate 385. In this embodiment, both the first material pressing rotating member 382 and the second material pressing rotating member 384 are rotating tables. When the foot-shaped imitation block is clamped and fixed, the material pressing lifting member 383 drives the pressing plate 385 to move upward, and then through the first material pressing rotating member 382, the pressing plate 385 is driven to rotate above the foot-shaped imitation block in the film wrapping table 33. Then, through the material pressing lifting member 383, the fixing part on the pressing plate 385 is driven to press downward, thereby pressing the outer edge part of the light film against the bottom end of the foot-shaped imitation block, realizing the wrapping of the foot-shaped imitation block and the light film.
[0094] Preferably, the stuffing mechanism 40 includes a conveying assembly 41, a shoe taking assembly 42, a material taking assembly 43, a first stuffing assembly and a second stuffing assembly. The conveying assembly 41 is arranged on the frame 10, and is used for the transmission of the shoe body. The conveying assembly 41 is a linear moving module driven and controlled by a double-headed motor. The shoe taking assembly 42 is arranged on the frame 10 and is located at the input end of the conveying assembly 41, and is used for loading the shoe body. The material taking assembly 43 is arranged on the frame 10 and is located in the middle of the conveying assembly 41, and is used to stuff the paper ball or the imitation foot block into the shoe body. The first stuffing assembly is arranged on the frame 10 and is located between the shoe taking assembly 42 and the material taking assembly 43, and is used to stretch the shoe tongue. The second stuffing assembly is arranged on the frame 10 and is located on the side of the material taking assembly 43 away from the first stuffing assembly, and is used to push the paper ball or the imitation foot block in the shoe body again. Through the coordinated work of the transport component 41, the shoe taking component 42, the material taking component 43, the first material plugging component and the second material plugging component, accurate loading of the shoe body, accurate clamping of the paper ball or the imitation foot block and precise placement in the shoe body are achieved.
[0095] Among them, the conveying component 41 is provided with multiple clamping platforms 411 for placing and transporting shoe bodies. The clamping platform 411 is provided with a clamping lifting member 412, which is a vertical linear moving module driven by a cylinder. The clamping lifting member 412 is provided with a clamping driving member 413, which is an electric claw, and two groups of symmetrically distributed clamping claws 414 are provided on the output end of the clamping driving member 413. The shoe body is fixed by the clamping claws 414, and the clamping claws 414 can clamp shoes of different sizes according to the action of the clamping driving member 413 to adapt to shoes of different styles and sizes.
[0096] Specifically, the shoe taking assembly 42 includes a shoe taking manipulator 421 and a shoe taking drive 422. The shoe taking manipulator 421 is arranged on the frame 10. The shoe taking drive 422 is arranged at the output end of the shoe taking manipulator 421, and the shoe taking drive 422 is an electric claw. Two groups of symmetrically distributed shoe taking claws 423 are arranged on the output end of the shoe taking drive 422. The shoe taking drive 422 drives the two groups of symmetrically arranged shoe taking claws 423 to act simultaneously, so that the shoe body can be quickly and accurately grasped and placed on the conveying assembly 41. Compared with manual loading, the loading time is greatly shortened, the loading speed is improved, the entire plugging process is made more compact and efficient, the equipment waiting time caused by untimely loading is reduced, and the overall plugging efficiency is improved.
[0097] The material taking assembly 43 includes a material taking manipulator 431, a first material taking unit 432 for clamping paper balls, a second material taking unit 433 for clamping imitation foot blocks, and a replacement table 434. The material taking manipulator 431 is arranged on the frame 10. The first material taking unit 432 is arranged at the output end of the material taking manipulator 431 or on the replacement table 434, and the second material taking unit 433 is arranged at the output end of the material taking manipulator 431 or on the replacement table 434. The replacement table 434 is arranged on one side of the material taking manipulator 431.
[0098] When the paper ball or the imitation foot block is stuffed into the shoe body, the material taking manipulator 431 can flexibly switch to use the first material taking unit 432 or the second material taking unit 433, and can quickly replace the corresponding stuffing parts according to different shoe types and packaging requirements, so as to realize the quick stuffing of the paper ball or the imitation foot block, improve the stuffing efficiency, meet the diversified production requirements, and solve the problem that it is difficult for manual stuffing to quickly adapt to different types of fillers.
[0099] In this embodiment, the first material taking unit 432 is adopted on the material taking manipulator 431. Specifically, the first material taking unit 432 includes a first material taking electric claw and two groups of first material taking parts. The first material taking electric claw is arranged at the output end of the material taking manipulator 431. The two groups of first material taking parts are symmetrically arranged at the output end of the first material taking electric claw. By driving the two groups of symmetrically arranged first material taking parts to act simultaneously through the first material taking electric claw, the paper ball can be quickly and accurately grabbed, and through the cooperation of the material taking manipulator 431, it can be stuffed into the shoe body.
[0100] The second material taking unit 433 is adopted on the material taking manipulator 431. Specifically, the second material taking unit 433 includes a second material taking electric claw and two groups of second material taking parts. The second material taking electric claw is arranged at the output end of the material taking manipulator 431. The two groups of second material taking parts are symmetrically arranged at the output end of the second material taking electric claw, and a clamping cavity for fixing the imitation foot block is arranged in the second material taking part. By driving the two groups of symmetrically arranged second material taking parts to act simultaneously through the second material taking electric claw, the imitation foot block can be quickly and accurately grabbed into the clamping cavity, and through the cooperation of the material taking manipulator 431, it can be stuffed into the shoe body.
[0101] More specifically, the first plugging component includes a first positioning member 44 and a first plugging unit 45. The first plugging unit 45 includes a first plugging mounting frame 451 provided on the frame 10. On one side of the first plugging mounting frame 451, there is a first plugging lifting member 452, and the first plugging lifting member 452 is a vertical linear movement module driven by a motor. An adjusting plate 453 is provided on the first plugging lifting member 452. A swing arm driving member 454 is provided on the adjusting plate 453. The swing arm driving member 454 is a cylinder, and there are multiple groups of connection holes for different fixing methods between the swing arm driving member 454 and the adjusting plate 453. A swing arm turntable 455 is provided at the output end of the swing arm driving member 454. The swing arm turntable 455 is a pneumatic turntable, and a shoe tongue supporting arc plate 456 for supporting the shoe tongue extends outward on the swing arm turntable 455. On the other side of the first plugging mounting frame 451, there is a first plugging translation member 457. The first plugging translation member 457 is a cylinder, and a first fixing seat 458 for fixing the shoe heel is provided on the first plugging translation member 457.
[0102] When the shoe body is transported to the first plugging component, the heel of the shoe body is abutted and pushed forward by the first plugging translation member 457, so that the toe of the shoe body is fixed within the first positioning member 44, that is, the fixing of the shoe body is achieved. Then, the three-dimensional coordinate adjustment of the shoe tongue supporting arc plate 456 is performed through the first plugging lifting member 452, the swing arm driving member 454, and the swing arm turntable 455, and the shoe tongue supporting arc plate 456 is inserted into the shoe body, so that the shoe tongue supporting arc plate 456 lifts the shoe tongue of the shoe body upward, avoiding the interference of the shoe tongue with the normal operation of the material taking component 43, so as to facilitate the material taking component 43 to stuff the paper ball or the foot-shaped block into the shoe body.
[0103] The second plugging component includes a second plugging unit 47 and a second positioning member 46. The second plugging unit 47 includes a second plugging mounting frame 471 and a third plugging mounting frame 472 provided on the frame 10. A second plugging translation member 473 is provided on the second plugging mounting frame 471. The second plugging translation member 473 is a cylinder, and a second fixing seat 474 for fixing the shoe heel is provided on the second plugging translation member 473. The third plugging mounting frame 472 is provided on one side of the second plugging mounting frame 471. On one side of the third plugging mounting frame 472, there is a third plugging translation member 475. The third plugging translation member 475 is a vertical linear movement module driven by a motor. A second plugging lifting member 476 is provided on the third plugging translation member 475. The second plugging lifting member 476 is a vertical linear movement module driven by a motor. A rotation module 477 is provided on the second plugging lifting member 476. The rotation module 477 is a rotating table, and a plugging rod 478 that rotates and swings is provided on the rotation module 477.
[0104] When the shoe body is transported to the second stuffing component, the second stuffing translation member 473 abuts against the heel of the shoe body and pushes it forward, so that the toe of the shoe body is fixed within the second positioning member 46, thus realizing the fixation of the shoe body. Then, the second stuffing lifting member 476, the third stuffing translation member 475 and the rotation module 477 are used to perform three-dimensional coordinate adjustment on the stuffing rod 478, so that the stuffing rod 478 can rotate and swing deep into the shoe to push the stuffing, and the stuffing in the shoe body is pushed again to ensure that the stuffing is properly supported within the shoe body.
[0105] The structure of the first positioning member 44 is the same as that of the second positioning member 46, so only the first positioning member 44 will be described in detail. The first positioning member 44 includes a first mounting table 441. A first moving module 442 for position adjustment in the X-axis direction is provided on the first mounting table 441. The first moving module 442 is a horizontal linear moving module driven by a cylinder. A second moving module 443 for position adjustment in the Y-axis direction is provided on the first moving module 442. The second moving module 443 is a horizontal linear moving module driven by a motor. A first mounting plate 444 is provided on the second moving module 443, and a first fixing table 445 for fixing the toe of the shoe is provided on the first mounting plate 444.
[0106] The first moving module 442 and the second moving module 443 are used to achieve precise positioning of the first fixing table 445 in the X and Y axis directions, improving the fixing effect of the toe of the shoe, and thus improving the fixing effect of the shoe body. The second fixing table of the second positioning member 46 also achieves precise positioning in the X and Y axis directions in the same way.
[0107] Preferably, the blanking mechanism 50 includes a blanking frame 51 provided on one side of the output end of the stuffing mechanism 40. An inclined blanking plate 52 is provided outside the blanking frame 51. A plurality of groups of guide wheels are provided on the blanking plate 52. The plurality of groups of guide wheels form a blanking guide rail 53 for blanking the shoe body. By providing the blanking frame 51, the blanking plate 52 and the guide wheels to form the blanking guide rail 53, automatic blanking of the shoe body after stuffing is realized, and the setting of the guide wheels can guide the shoe body to slide smoothly, avoiding problems such as collision and dropping that may occur during manual blanking, ensuring the safety of the product during the blanking process, improving the blanking efficiency at the same time, reducing the manual operation link, reducing the labor cost and the risk of operation errors, and further guaranteeing the production efficiency and the product packaging quality.
[0108] The above are only preferred embodiments of the present invention, and only specifically describe the technical principles of the present invention. These descriptions are only for explaining the principles of the present invention and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanations here, any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention, and other specific implementations of the present invention that can be associated with by technicians in this field without creative labor, should be included in the scope of protection of the present invention.
Claims
1. A paper ball plugging device for shoe packaging, characterized in that: include: frame; A feeding mechanism, which is arranged on the frame and is used for feeding paper balls, imitation foot blocks and light films; A film wrapping mechanism, which is arranged on the frame and located on one side of the feeding mechanism, and is used to wrap the paper ball or the imitation foot block with a light film; A stuffing mechanism, which is arranged on the frame and located on one side of the wrapping mechanism, and is used to stuff the wrapped paper ball or imitation foot block into the shoe body; A material unloading mechanism is arranged at one side of the material plugging mechanism and is used for unloading the shoe body after the material is plugged.
2. The paper ball plugging device for shoe packaging according to claim 1, characterized in that: The feeding mechanism includes a first feeding assembly, a second feeding assembly and a third feeding assembly which are sequentially and parallelly distributed on the frame; the frame is provided with a first material bin, a second material bin and a third material bin which are respectively arranged in one-to-one correspondence with the first feeding assembly, the second feeding assembly and the third feeding assembly.
3. The paper ball plugging device for shoe packaging according to claim 2, characterized in that: The structure of the first feeding assembly is the same as that of the third feeding assembly; the first feeding assembly includes a first feeding translation module, a first feeding lifting module and a first feeding mounting frame; The first material loading translation module is arranged at the top of the frame; the first material loading lifting module is movably arranged on the first material loading translation module; the first material loading mounting frame is movably arranged on the first material loading lifting module through the material loading rotating module; The first feeding mounting frame comprises a first feeding plate and a second feeding plate which are symmetrically distributed; a fixed translation member and a positioning plate which are distributed on the left and right are arranged on the first feeding plate; a vertically arranged fixed lifting member is arranged on the output end of the fixed translation member, and a fixed plate which cooperates with the positioning plate to clamp paper is arranged on the fixed lifting member; a paper rubbing translation member and a first adsorption lifting member are arranged on the second feeding plate; a paper rubbing block is movably arranged on the paper rubbing translation member; soft pads are arranged on the positioning plate and the paper rubbing block; the first adsorption lifting member is arranged on one side of the paper rubbing translation member, and a vertically arranged first suction cup is arranged on the output end of the first adsorption lifting member, and symmetrically distributed limit frames are arranged on both sides of the first suction cup; a guide rod is arranged between the positioning plate and the first feeding plate, and a buffer member is sleeved on the guide rod; The second feeding assembly comprises a second feeding translation module, a second feeding lifting module and a second feeding mounting frame; the second feeding translation module is arranged at the top of the inner part of the frame; the second feeding lifting module is movably arranged on the second feeding translation module; the second feeding mounting frame is arranged on the second feeding lifting module, and the first adsorption component and the second adsorption component are symmetrically distributed on the same side of the second feeding mounting frame, and the second feeding mounting frame is provided with a feeding movable plate movably connected by the first adsorption translation member on the other same side; the feeding movable plate is provided with a third adsorption component and a fourth adsorption component symmetrically distributed; The first adsorption component is fixed on the second feeding mounting frame; the second adsorption component is movably mounted on the second feeding mounting frame; the third adsorption component is fixed on the feeding movable plate; the fourth adsorption component is movably connected to the feeding movable plate through the second adsorption translation component, and the fourth adsorption component is synchronously moved and connected with the second adsorption component through a movable connecting component.
4. The paper ball plugging device for shoe packaging according to claim 2, characterized in that: The first material bin comprises a plurality of first material cavities for feeding imitation foot blocks; a material lifting module for lifting the imitation foot blocks is arranged in the first material cavity, and a material lifting platform is movably connected to the material lifting module; The structure of the second material bin is the same as that of the third material bin; a first limit plate, a second limit plate, a first movable plate, a second movable plate and a third movable plate are arranged in the second material bin; the first limit plate is fixed on the second material bin; the second limit plate is fixed on the second material bin and is vertically arranged with the first limit plate; the first movable plate is movably arranged on the second material bin and is located on one side of the second limit plate; the second movable plate is movably arranged on the second material bin and is vertically arranged with the second limit plate; the third movable plate is movably arranged on the second material bin and is vertically arranged with the first limit plate and the second movable plate respectively; the first movable plate, the second movable plate and the third movable plate are all provided with locking bolts for locking.
5. The paper ball plugging device for shoe packaging according to claim 1, characterized in that: The film wrapping mechanism includes an adjustment module and at least one film wrapping assembly; the adjustment module is arranged on the frame and is used to adjust the position of the film wrapping assembly; the film wrapping assembly is movably arranged on the adjustment module; the film wrapping assembly includes an adjustment platform, a film wrapping platform, two groups of film rolling components and clamping components symmetrically arranged on the adjustment platform; the adjustment platform is movably arranged on the adjustment module; the film wrapping platform is arranged at the center of the adjustment platform through a film wrapping lifting module; The film rolling component comprises a first film rolling translation member, a second film rolling translation member and a film rolling unit which are arranged on the adjustment platform; the second film rolling translation member is movably arranged on the first film rolling translation member; the film rolling unit comprises a film rolling support, a first film rolling rotating member and a clamping plate support; the film rolling support is arranged on the first film rolling translation member; the first film rolling rotating member is arranged on the film rolling support; the clamping plate support is arranged on the first film rolling rotating member; a first clamping plate extending outward is fixedly arranged in the center of the clamping plate support; a second film rolling rotating member which is arranged perpendicularly to the first film rolling rotating member is arranged at one end of the clamping plate support; a second clamping plate is arranged on the second film rolling rotating member, and the second clamping plate is located above the first clamping plate, so that the first clamping plate and the second clamping plate clamp the optical paper; The clamping component includes two groups of clamping claws; the two groups of clamping claws are symmetrically distributed on the film coating platform; a film coating driving component is provided between the clamping claws and the film coating platform; the middle part of the film coating driving component is fixedly arranged at the bottom end of the film coating platform, and the output end of the film coating driving component is rotatably connected to the clamping claws.
6. The paper ball plugging device for shoe packaging according to claim 5, characterized in that: The film coating assembly further comprises a lifting component and a material pressing component; the lifting component comprises a lifting fixing frame and a lifting driving component; the lifting fixing frame is arranged at the bottom end of the film coating table; the lifting driving component is arranged on the lifting fixing frame, and a first clamping unit and a second clamping unit distributed on the left and right are arranged on the output end of the lifting driving component; The first clamping unit comprises a first clamping frame and a first clamping driving member; the first clamping frame is arranged on the output end of the lifting driving member; the first clamping driving member is arranged on the first clamping frame, and the first clamping driving member is provided with two groups of clamping jaws corresponding to the head of the imitation foot block, and the two groups of clamping jaws are symmetrically distributed on the first clamping driving member; The second clamping unit comprises a second clamping frame, a second clamping driving member and a third clamping driving member; the second clamping frame is arranged on the output end of the lifting driving member; the second clamping driving member is vertically arranged on the second clamping frame; the third clamping driving member is horizontally arranged on the output end of the second clamping driving member, and a horizontally arranged fixing block is arranged on the output end of the third clamping driving member; The material pressing component includes a material pressing support arranged in the center of the adjusting platform; the material pressing support is located below the coating platform and extends toward the outside of the adjusting platform; a first material pressing rotating member is arranged on the material pressing support; a material pressing lifting member is arranged on the first material pressing rotating member; a second material pressing rotating member arranged horizontally is arranged at the output end of the material pressing lifting member; a pressing plate is arranged on the second material pressing rotating member, and a plurality of pressing parts for pressing the outer edge of the optical paper to the bottom end of the imitation foot block are arranged at the end of the pressing plate.
7. The paper ball plugging device for shoe packaging according to claim 1, characterized in that: The stuffing mechanism comprises a conveying assembly, a shoe taking assembly, a material taking assembly, a first stuffing assembly and a second stuffing assembly; the conveying assembly is arranged on the frame and is used for the transmission of the shoe body; the shoe taking assembly is arranged on the frame and is located at the input end of the conveying assembly and is used for loading the shoe body; the material taking assembly is arranged on the frame and is located at the middle part of the conveying assembly and is used for stuffing the paper ball or the imitation foot block into the shoe body; the first stuffing assembly is arranged on the frame and is located between the shoe taking assembly and the material taking assembly and is used for stretching the shoe tongue; the second stuffing assembly is arranged on the frame and is located on the side of the material taking assembly away from the first stuffing assembly and is used for pushing the paper ball or the imitation foot block in the shoe body again; Among them, the conveying component is provided with multiple clamping platforms for placing and transporting shoe bodies; the clamping platforms are provided with clamping lifting members; the clamping lifting members are provided with clamping driving members, and the output end of the clamping driving members is provided with two groups of symmetrically distributed clamping claws.
8. The paper ball plugging device for shoe packaging according to claim 7, characterized in that: The shoe taking assembly comprises a shoe taking manipulator and a shoe taking driving member; the shoe taking manipulator is arranged on the frame; the shoe taking driving member is arranged at the output end of the shoe taking manipulator; two groups of symmetrically distributed shoe taking claws are arranged on the output end of the shoe taking driving member; The material picking assembly includes a material picking robot, a first material picking unit for clamping paper balls, a second material picking unit for clamping imitation foot blocks, and a replacement table; the material picking robot is arranged on the frame; the first material picking unit is arranged at the output end or the replacement table of the material picking robot, and the second material picking unit is arranged at the output end or the replacement table of the material picking robot; the replacement table is provided on one side of the material picking robot.
9. The paper ball plugging device for shoe packaging according to claim 7, characterized in that: The first plugging assembly includes a first positioning component and a first plugging unit; the first plugging unit includes a first plugging mounting frame arranged on the frame; a first plugging lifting member is provided on one side of the first plugging mounting frame; an adjusting plate is provided on the first plugging lifting member; a swing arm driving member is provided on the adjusting plate, and a plurality of connection holes for fixing in different ways are provided between the swing arm driving member and the adjusting plate; a swing arm turntable is provided on the output end of the swing arm driving member, and a tongue supporting arc plate for supporting the shoe tongue is provided on the swing arm turntable extending outward; a first plugging translation member is provided on the other side of the first plugging mounting frame, and a first fixing seat for fixing the heel of the shoe is provided on the first plugging translation member; The second plugging assembly includes a second plugging unit and a second positioning component; the second plugging unit includes a second plugging mounting frame and a third plugging mounting frame arranged on the frame; the second plugging mounting frame is provided with a second plugging translation member, and the second plugging translation member is provided with a second fixing seat for fixing the heel of the shoe; the third plugging mounting frame is arranged on one side of the second plugging mounting frame, and the third plugging translation member is provided on one side of the third plugging mounting frame, and the second plugging lifting member is provided on the third plugging translation member; the second plugging lifting member is provided with a rotating module, and the rotating module is provided with a rotating and swinging plugging rod; The structure of the first positioning component is the same as that of the second positioning component; the first positioning component includes a first mounting platform; the first mounting platform is provided with a first moving module for position adjustment along the X-axis direction; The first movable module is provided with a second movable module for adjusting the position along the Y-axis direction; the second movable module is provided with a first mounting plate, and the first mounting plate is provided with a first fixing platform for fixing the toe of the shoe.
10. The paper ball plugging device for shoe packaging according to claim 1, characterized in that: The unloading mechanism comprises an unloading rack arranged at one side of the output end of the plugging mechanism, and an inclined unloading plate is arranged on the outer side of the unloading rack; a plurality of guide wheels are arranged on the unloading plate; and the plurality of guide wheels form an unloading guide rail for unloading the shoe body.