Automatic fire adjusting detector for gas tank
By designing an automatic fire control detector for air box and using automatic fire control rods and flow detection sensors, the problems of high labor costs, low work efficiency and easy interference in flame adjustment and flow detection of existing lighters are solved, and efficient and accurate automatic detection is achieved.
Patent Information
- Application Number
- CN202510315753.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-06-20
AI Technical Summary
The existing lighter flame adjustment and flow detection have problems such as high labor costs, low work efficiency, and easy to be disturbed by external interference.
An automatic air box fire control detection machine is designed, including a frame, a control table, a feed conveying mechanism, a finished product conveying mechanism, a return-shaped conveying mechanism and a fire flow detection unit. The flame spout is automatically clamped and rotated by the fire adjustment rod to adjust the flame size, and the flame flow is accurately captured by the flow detection sensor to achieve automatic detection.
It improves the working efficiency and accuracy of lighter flame adjustment, reduces labor costs, and improves detection accuracy through automated detection, avoiding the influence of external interference.
Smart Images

Figure CN120177068A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field related to the detection of the height and flow rate of the lighter flame, and specifically to an air tank automatic flame adjustment detector. Background Art
[0002] After the lighter is processed, it is necessary to adjust the flame and detect the flow rate of the lighter white head (i.e., the flame nozzle of the lighter). Because once the lighter flame is too large, the problem of flame cross-over is likely to occur, affecting safety.
[0003] The current operation method is that manual workers need to use specific tools to insert into the lighter, clamp the lighter white head and rotate it for adjustment. Such an adjustment method undoubtedly increases the labor cost and reduces the work efficiency. At the same time, the current detection of the lighter flame flow rate, such as a lighter detection method and device disclosed in Patent Application No.: 201210412833.X, is characterized in that the steps are: arranging a row of lighters to be detected in front of the camera; the pressing mechanism presses and ignites the lighters to be detected, and then delays for a predetermined time, and the flames of each lighter to be detected are photographed by the camera, and the digital images are transmitted to the computer through the data line for analysis and processing; the computer obtains the flame size of each lighter to be detected by using the digital images and the working parameters of the camera, compares and discriminates with the standard, and outputs the qualified or unqualified signals of each lighter to be detected to the display screen for display or the corresponding alarm indicator for indication; the pressing mechanism rises and releases, and the lighters to be detected are removed, and according to the display on the display screen, the lighters with unqualified flames are picked out. The present invention uses a camera to photograph the lighter flame, which not only realizes continuity, improves the detection accuracy and speed, but also has a simpler and more reasonable device structure, greatly improving the detection efficiency. However, this structure still stays at the stage of detecting by taking pictures with a camera. Taking pictures with a camera requires multiple samplings in advance and is easily affected by external interference, thus affecting the detection accuracy. Therefore, it needs to be improved. Summary of the Invention
[0004] The purpose of the present invention is to provide an air tank automatic flame adjustment detector to solve the problems of high labor cost, low work efficiency, and easy influence on detection accuracy by external interference in the existing adjustment of the lighter white head flame and flow rate detection as mentioned in the above background art.
[0005] To achieve the above object, the present invention provides an automatic gas tank flame adjustment and detection machine, including a frame and a control console. The control console is arranged on the frame. A feeding conveyor mechanism is arranged at the front end of the frame, and a finished product conveyor mechanism is arranged on the side of the frame. A zigzag conveyor mechanism is arranged inside the frame. One or more oil tank fixtures that are transmitted along with the zigzag conveyor mechanism are arranged inside the zigzag conveyor mechanism. Each oil tank fixture is provided with one or more oil tank holes for placing the lighter fuel tank housing. When the oil tank holes on one oil tank fixture are filled with the lighter fuel tank housing, they form a set of lighter units. A flame adjustment and flow rate detection unit that is located on one side of the zigzag conveyor mechanism inside the frame and can perform flame adjustment and flow rate detection on one set of lighter units on the zigzag conveyor mechanism is also arranged inside the frame.
[0006] Preferably, for the convenience of operation, the fire-adjusting flow detection unit includes a support base, an I-shaped lifting plate, and more than one fire-adjusting flow detection component. Each fire-adjusting flow detection component includes a fire-adjusting rod, a chuck assembly, a positioning seat, a multi-position fixing cylinder, a cylinder two, and a motor. A dovetail slide seat slidably connected to the front end of the I-shaped lifting plate is arranged on the side of the positioning seat. A multi-position fixing cylinder is arranged above the positioning seat. A slide plate that moves underwater as the multi-position fixing cylinder works is connected to the side of the multi-position fixing cylinder. A positioning rod is inserted at one end of the slide plate away from the multi-position fixing cylinder. A flow detection sensor is arranged below the positioning rod. Two guide rods are movably inserted on the positioning seat. The upper ends of the two guide rods are connected to the bottom of the slide plate. An adjusting seat is connected below the two guide rods. A detection rod is inserted on one side of the adjusting seat away from the guide rod. An electromagnetic valve is fixed above the detection rod. The upper end of the electromagnetic valve is communicated with the flow detection sensor, and when the electromagnetic valve moves upward, it can contact the flow detection sensor to open the electromagnetic valve. The lower end of the detection rod is sleeved with the fire-adjusting rod. The fire-adjusting rod is sleeved with a positioning sleeve. The chuck assembly includes a chuck seat and two mirror-image chucks. The chuck seat is sleeved outside the fire-adjusting rod and is located below the positioning sleeve. The upper parts of the two chucks are hinged to both sides of the positioning sleeve through a hinge shaft one, and the central points of the two chucks are hinged to both sides of the chuck seat through a hinge shaft two. A cylinder two is arranged on the adjusting seat. The piston rod of the cylinder two penetrates through the adjusting seat and is connected to the upper end of the positioning sleeve through a hinge seat. When the cylinder two works, it drives the positioning sleeve to move upward, synchronously driving the chucks on both sides below to rotate around the hinge shaft two, and finally making the clamping mouths below the two chucks contract and clamp outside the flame nozzle in the lighter fuel tank housing. A transmission wheel one is arranged above the fire-adjusting rod. A motor is fixed below the adjusting seat. The output shaft of the motor is connected with a transmission wheel two. A transmission belt is arranged between the transmission wheel two and the transmission wheel one. Slots are arranged on both sides below the fire-adjusting rod. The lower parts of the two chucks are inserted into the corresponding slots. The multiple multi-position fixing cylinders are installed in series. A dovetail chute for cooperating with the dovetail slide seat to realize the sliding of the dovetail slide seat is arranged at the front end of the I-shaped lifting plate.
[0007] Preferably, for the convenience of movement, the fire-adjusting flow detection unit further includes two guide rails one fixed on the frame. A pneumatic slide seat is arranged at the bottom of both sides of the support base. Each pneumatic slide seat is slidably connected to the guide rail one.
[0008] Preferably, in order to achieve manual height adjustment, guide rails II arranged longitudinally are provided on both the left and right sides inside the support base. Sliders that are slidably connected to the guide rails II are provided on both sides of the I-shaped lifting plate. A cross plate is provided above the support base. A lead screw is inserted into the cross plate. A lead screw slider is threadedly connected to the lead screw. The lead screw slider is fixed to the back of the I-shaped lifting plate. An operation handwheel is provided above the lead screw.
[0009] Preferably, in order to clamp the flame nozzle, an internal tooth groove on the flame nozzle that is clamped inside the lighter fuel tank housing is provided on the inner side below the fire adjusting rod.
[0010] Preferably, for convenient transportation and a simple transportation structure, the rectangular-shaped conveying mechanism includes a rectangular-shaped material-blocking conveying track, a transverse conveying mechanism, and a longitudinal conveying mechanism provided on both sides of the two long sides of the rectangular-shaped material-blocking conveying track. The rectangular-shaped material-blocking conveying track includes two long-side clamping groups and two short-side clamping groups. Each short-side clamping group includes two mirror-image long L-shaped clamping plates I. Each long-side clamping group includes more than one short clamping group. Each short clamping group includes two mirror-image long L-shaped clamping plates II. The longitudinal conveying mechanism includes a longitudinal pushing cylinder fixed to the machine frame and a push plate I connected to the piston rod of the longitudinal pushing cylinder. The push plate I is used to convey one set of fuel tank jigs from the long-side clamping group into the short-side clamping group. The transverse conveying mechanism includes a transverse pushing cylinder fixed to the machine frame and a push plate II connected to the piston rod of the longitudinal pushing cylinder. The push plate II is used to convey one set of fuel tank jigs from the short-side clamping group into the long-side clamping group.
[0011] Preferably, in order to clamp the product during the detection process, a clamping mechanism for clamping the lighter units inside the rectangular-shaped material-blocking conveying track is further provided on the rectangular-shaped material-blocking conveying track. The clamping mechanism includes two sets of mirror-image clamping components. Each set of clamping components includes a clamping cylinder, a clamping plate, a clamping positioning seat, and a clamping guide rail. The clamping cylinder and the clamping guide rail are fixed to the machine frame. The piston rod of the clamping cylinder is connected to the clamping plate. The clamping positioning seat is provided on the clamping plate. The bottom of the clamping positioning seat is slidably connected to the clamping guide rail. One or more semi-clamping openings are provided on the side of the clamping positioning seat. The semi-clamping openings on the clamping components are arranged oppositely to form a clamping opening for clamping a lighter fuel tank housing. A Z-shaped pressing plate for pressing the upper end surface of the lighter fuel tank housing is provided on one set of clamping positioning seats.
[0012] Preferably, to achieve automatic transportation, a finished product blanking and grasping mechanism for sending the qualified lighter units from the rectangular-shaped material-blocking conveying track onto the finished product conveying mechanism is further included.
[0013] As a preferred embodiment for realizing automatic conveying, a waste outlet is further provided in the frame, and a waste recycling box is placed below the waste outlet. The waste outlet is located in the movement track of the finished product blanking grasping mechanism and is used to realize that the unqualified products are dropped into the waste recycling box from the waste outlet by the finished product blanking grasping mechanism.
[0014] As a preferred embodiment for realizing automatic conveying, it further includes a finished product loading grasping mechanism for feeding the cigarette lighters to be detected from the feeding conveying mechanism to the initial conveying point of the loop-shaped conveying mechanism.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: This structure can accurately grasp the flame flow rate of the flame nozzle in the cigarette lighter oil tank shell by using a flow sensor, greatly reducing the guarantee range value. Moreover, the flame size is adjusted by automatically turning the fire adjusting rod downward to the white head of the lighter, that is, the flame nozzle, further improving the working efficiency and the accuracy of adjustment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic structural diagram of an air tank automatic fire adjustment detector in Embodiment 1;
[0017] Figure 2 For Figure 1 the internal structural layout diagram without the installation frame, the feeding conveying mechanism and the finished product conveying mechanism;
[0018] Figure 3 For Figure 1 the schematic structural diagram of the inside of the frame without installing the loop-shaped conveying mechanism and the fire adjustment flow detection unit;
[0019] Figure 4 It is a schematic structural diagram when a number of cigarette lighter oil tank shells are installed on one of the oil tank jigs;
[0020] Figure 5 It is the schematic structure of the loop-shaped conveying mechanism in Embodiment 1 Figure 1 ;
[0021] Figure 6 It is the schematic structure of the loop-shaped conveying mechanism in Embodiment 1 Figure 2 ;
[0022] Figure 7 It is the schematic structure of one group of fire adjustment flow detection units in Embodiment 1 Figure 1 ;
[0023] Figure 8 It is the schematic structure of one group of fire adjustment flow detection units in Embodiment 1 Figure 2 ;
[0024] Figure 9 It is the schematic structural diagram of one group of fire adjustment flow detection components in Embodiment 1;
[0025] Figure 10 Schematic diagram of the structure of one set of flame adjustment flow detection components in Example 1 without installing a flame adjustment rod;
[0026] Figure 11 is Figure 9 Schematic diagram of the structure without installing a protective cover;
[0027] Figure 12 Schematic diagram of the structure of the flame adjustment rod;
[0028] Figure 13 Schematic diagram of the structure of one set of flame adjustment flow detection components without installing a guide seat;
[0029] Figure 14 Schematic diagram of the structure when one side plate of the support seat in the flame adjustment flow detection unit is not installed.
[0030] In the figure: frame 1, cabinet door 101, control console 2, finished product conveying mechanism 3, loop-shaped conveying mechanism 4, oil tank fixture 5, oil tank hole 501, lighter oil tank housing 6, flame nozzle 601, flame adjustment flow detection unit 7, support seat 701, I-shaped lifting plate 702, flame adjustment flow detection component 703, flame adjustment rod 7031, positioning seat 7032, multi-position fixed cylinder 7034, cylinder two 7035, motor 7036, dovetail slide 704, slide plate 705, positioning rod 706, flow detection sensor 707, protective cover 7071, guide rod 708, guide seat 7081, adjustment seat 709, detection rod 710, solenoid valve 711, chuck seat 713, chuck 714, hinge shaft one 715, driving wheel one 716, driving wheel two 717, transmission belt 718, slot 719, guide rail one 720, pneumatic slide 721, guide rail two 722, slider 723, cross plate 724, lead screw 725, lead screw slide 726, operating handwheel 727, internal tooth groove 728, dovetail chute 729, hinge shaft two 730, hinge seat 731, horizontal conveying mechanism 8, vertical conveying mechanism 9, long L-shaped clamping plate one 10, vertical pushing cylinder 901, pushing plate one 902, horizontal pushing cylinder 801, pushing plate two 802, clamping cylinder 11, clamping plate 12, clamping positioning seat 13, clamping guide rail 14, semi-clamping opening 15, Z-shaped pressing plate 16, finished product blanking and grasping mechanism 17, waste outlet 18, waste recycling box 19, feeding conveying mechanism 20, finished product feeding and grasping mechanism 21, long L-shaped clamping plate two 22. Detailed implementation manners
[0031] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0032] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality" means two or more unless otherwise specifically defined.
[0033] Embodiment 1
[0034] Please refer to Figures 1 - 14 , an automatic gas box flame adjustment and detection machine disclosed in this embodiment includes a frame 1 and a control console 2. The control console 2 is arranged on the frame 1. A feeding conveyor mechanism 20 is arranged at the front end of the frame 1. A finished product conveyor mechanism 3 is arranged on the side of the frame 1. A loop conveyor mechanism 4 is arranged inside the frame 1. One or more oil tank jigs 5 that are transmitted along with the loop conveyor mechanism 4 are arranged inside the loop conveyor mechanism 4. One or more oil tank holes 501 for placing the lighter fuel tank housing 6 are arranged on each oil tank jig 5. When the oil tank holes 501 on one oil tank jig 5 are filled with the lighter fuel tank housing 6, they form a set of lighter units. A flame adjustment and flow rate detection unit 7 that can perform flame adjustment and flow rate detection on one set of lighter units on the loop conveyor mechanism 4 is also arranged inside the frame 1 on one side of the loop conveyor mechanism 4. A control cabinet for controlling the operation of the entire device is arranged below the frame 1. A cabinet door 101 for hiding the control cabinet is hinged on the side of the frame 1. It should be noted that how the control cabinet is connected to each electrical device inside the frame 1 and realizes the control of the electrical appliances belongs to the conventional technology in the art, so no detailed description will be made here.
[0035] Preferably, for the convenience of operation, the firing flow rate detection unit 7 includes a support base 701, an I-shaped lifting plate 702, and one or more firing flow rate detection components 703. Each firing flow rate detection component 703 includes a firing rod 7031, a chuck assembly, a positioning seat 7032, a multi-position fixing cylinder 7034, a cylinder two 7035, and a motor 7036. A dovetail slide 704 which is slidably connected to the front end of the I-shaped lifting plate 702 is arranged on the side of the positioning seat 7032. The multi-position fixing cylinder 7034 is arranged above the positioning seat 7032. A slide plate 705 which moves underwater as the multi-position fixing cylinder 7034 works is connected to the side of the multi-position fixing cylinder 7034. A positioning rod 706 is inserted into one end of the slide plate 705 away from the multi-position fixing cylinder 7034. A flow rate detection sensor 707 is arranged below the positioning rod 706. And for improving safety, a protective cover 7071 is arranged outside the flow rate detection sensor 707. Two guide rods 708 are movably inserted into the positioning seat 7032. The upper ends of the two guide rods 708 are connected to the bottom of the slide plate 705. A regulating seat 709 is connected below the two guide rods 708. A detection rod 710 is inserted into one side of the regulating seat 709 away from the guide rod 708. An electromagnetic valve 711 is fixed above the detection rod 710. The upper end of the electromagnetic valve 711 is communicated with the flow rate detection sensor 707. And after the electromagnetic valve 711 moves upward, it can contact with the flow rate detection sensor 707 to open the electromagnetic valve 711. The firing rod 7031 is sleeved outside the lower end of the detection rod 710. Preferably, in order to clamp the flame nozzle 601, an internal tooth groove 728 which is clamped on the flame nozzle 601 in the lighter oil tank housing 6 is arranged on the inner side below the firing rod 7031.A positioning sleeve 712 is sleeved outside the fire-adjusting rod 7031. The collet assembly includes a collet seat 713 and two mirror-image collets 714. The collet seat 713 is sleeved outside the fire-adjusting rod 7031 and is located below the positioning sleeve 712. The upper parts of the two collets 714 are hinged to both sides of the positioning sleeve 712 through a first hinge shaft 715, and the centers of the two collets 714 are hinged to both sides of the collet seat 713 through a second hinge shaft 730. A second cylinder 7035 is arranged on the adjusting seat 709. The piston rod of the second cylinder 7035 passes through the adjusting seat 709 and is connected to the upper end of the positioning sleeve 712 through a hinge seat 731. When the second cylinder 7035 works, it drives the positioning sleeve 712 to move upward, synchronously driving the two collets 714 on both sides below to rotate around the second hinge shaft 730, and finally making the clamping mouths below the two collets 714 contract and clamp outside the flame nozzle 601 in the lighter fuel tank housing 6. A first transmission wheel 716 is arranged above the fire-adjusting rod 7031. A motor 7036 is fixed below the adjusting seat 709. The output shaft of the motor 7036 is connected with a second transmission wheel 717. A transmission belt 718 is arranged between the second transmission wheel 717 and the first transmission wheel 716. Slots 719 are arranged on both sides below the fire-adjusting rod 7031, and the lower parts of the two collets 714 are inserted into the corresponding slots 719. And a plurality of multi-position fixing cylinders 7034 are installed in series. A dovetail chute 729 for cooperating with the dovetail slide 704 to realize the sliding of the dovetail slide 704 is arranged at the front end of the I-shaped lifting plate 702. In this embodiment, two guide rods 708 are fixed to the adjusting seat 709 through guide seats 7081. The flow detection sensor 707 is a PFMV530 flow sensor, the solenoid valve 711 is a solenoid valve 711 of model VFS4, and the multi-position fixing cylinder 7034 is a cylinder of AirTAC-MDD16X series.;
[0036] Preferably, for the convenience of movement, the fire-adjusting flow detection unit 7 further includes two first guide rails 720 fixed to the frame 1. A pneumatic slide 721 is arranged at the bottom of each side of the support seat 701. Each pneumatic slide 721 is slidably connected to the first guide rail 720. During operation, the pneumatic slide 721 is driven to work, driving the support seat 701 to move back and forth along the first guide rail 720, and finally adjusting the front and rear positions of the fire-adjusting flow detection assembly 703 to ensure that the fire-adjusting rod 7031 can be inserted into the lighter fuel tank housing 6 at different positions below.
[0037] Preferably, in order to achieve manual height adjustment, guide rails two 722 arranged longitudinally are provided on both the left and right sides inside the support base 701. Sliders 723 slidably connected to the guide rails two 722 are provided on both sides of the I-shaped lifting plate 702. A cross plate 724 is provided above the support base 701. A lead screw 725 is inserted into the cross plate 724. A lead screw slider 726 is threadedly connected to the lead screw 725. The lead screw slider 726 is fixed to the back of the I-shaped lifting plate 702. An operation handwheel 727 is provided above the lead screw 725. During operation, by rotating the operation handwheel 727, the lead screw slider 726 is driven to rotate, and finally the lead screw slider 726 moves up and down, synchronously driving the I-shaped lifting plate 702 to move up and down, and finally adjusting the height of the flame adjustment flow detection component 703.
[0038] Preferably, for convenient transportation and a simple transportation structure, the figure-eight-shaped transportation mechanism 4 includes a figure-eight-shaped material-blocking transportation track, a lateral transportation mechanism 8 and a longitudinal transportation mechanism 9 arranged on both sides of the two long sides of the figure-eight-shaped material-blocking transportation track. The figure-eight-shaped material-blocking transportation track includes two long-side clamping groups and two short-side clamping groups. Each short-side clamping group includes two mirror-image long L-shaped clamping plates I 10. Each long-side clamping group includes more than one short clamping group. Each short clamping group includes two mirror-image long L-shaped clamping plates II 22. The longitudinal transportation mechanism 9 includes a longitudinal pushing cylinder 901 fixed on the frame 1 and a pushing plate I 902 connected to the piston rod of the longitudinal pushing cylinder 901. The pushing plate I 902 is used to transport one group of oil tank jigs 5 from the long-side clamping group to the short-side clamping group. The lateral transportation mechanism 8 includes a lateral pushing cylinder 801 fixed on the frame 1 and a pushing plate II 802 connected to the piston rod of the longitudinal pushing cylinder 901. The pushing plate II 802 is used to transport one group of oil tank jigs 5 from the short-side clamping group to the long-side clamping group. In this embodiment, due to the lateral transportation mechanism 8 and the longitudinal transportation mechanism 9 on both sides of the two long sides of the figure-eight-shaped material-blocking transportation track, and the two longitudinal transportation mechanisms 9 are obliquely symmetrically distributed, and the two lateral transportation mechanisms 8 are obliquely symmetrically distributed. During operation, at the initial position of the figure-eight-shaped material-blocking transportation track, the lateral pushing cylinder 801 on the lateral transportation mechanism 8 on the side works to translate one group of oil tank jigs 5 transported by the finished product loading and grasping mechanism 21 towards the long-side clamping group. And the lateral transportation mechanism 8 at the initial position of the figure-eight-shaped material-blocking transportation track continues to work, continuously transporting the oil tank jigs 5. Finally, it is realized that each oil tank jig 5 is sequentially transported along the long-side clamping group along the figure-eight-shaped material-blocking transportation track until it is transported to the other side of the long-side clamping group. The longitudinal pushing cylinder 901 works to drive the pushing plate I 902 to push one group of oil tank jigs 5 flush with the pushing plate I 902 towards one of the short-side clamping groups. Each lateral transportation mechanism 8 and longitudinal transportation mechanism 9 continue to work, finally ensuring that each group of oil tank jigs 5 moves sequentially along the transportation track of the figure-eight-shaped material-blocking transportation track and stops after moving to the detection station. At this time, the fire-adjusting flow detection unit 7 is used to detect the flow rate and fire-adjusting function of the product.
[0039] Preferably, in order to clamp the product during the detection process, a clamping mechanism for clamping the lighter set in the rectangular-shaped material-blocking conveying track is further provided. The clamping mechanism includes two sets of mirror-image clamping assemblies. Each set of clamping assemblies includes a clamping cylinder 11, a clamping plate 12, a clamping positioning seat 13, and a clamping guide rail 14. The clamping cylinder 11 and the clamping guide rail 14 are fixed on the frame 1. The piston rod of the clamping cylinder 11 is connected to the clamping plate 12. The clamping positioning seat 13 is arranged on the clamping plate 12. The bottom of the clamping positioning seat 13 is slidably connected to the clamping guide rail 14. And more than one semi-clamping opening 15 is arranged on the side of the clamping positioning seat 13. The semi-clamping openings 15 on the clamping assemblies are arranged oppositely to form a clamping opening for clamping a lighter oil tank housing 6. A Z-shaped pressing plate 16 for pressing the upper end surface of the lighter oil tank housing 6 is arranged on one set of clamping positioning seats 13. When one or more sets of oil tank jigs 5 move to below the detection station, at this time, the clamping cylinder 11 is driven to work, driving the front and rear clamping positioning seats 13 to move synchronously. The movement of the two clamping positioning seats 13 can change the size of the clamping opening of the front and rear symmetrical semi-clamping openings 15, and finally realize clamping of the lighter oil tank housing. In this embodiment, since this structure clamps the two sets of oil tank jigs 5, two sets of clamping mechanisms for clamping the lighter set in the rectangular-shaped material-blocking conveying track need to be provided.
[0040] Preferably, to achieve automatic conveying, a finished product blanking and grasping mechanism 17 for sending the qualified lighter set from the rectangular-shaped material-blocking conveying track onto the finished product conveying mechanism 3 is further included. A waste material opening 18 is also arranged inside the frame 1. A waste material recycling box 19 is placed below the waste material opening 18. The waste material opening 18 is located in the movement track of the finished product blanking and grasping mechanism 17 and is used to realize dropping unqualified products from the waste material opening 18 into the waste material recycling box 19 by the finished product blanking and grasping mechanism 17. This structure further includes a finished product loading and grasping mechanism 21 for sending the lighter set to be detected from the loading conveying mechanism 20 to the initial conveying point of the rectangular-shaped conveying mechanism 4. And since the finished product loading and grasping mechanism 21 and the finished product blanking and grasping mechanism 17 need to convey the products, they must have the functions of horizontal movement, vertical movement, and grasping. And since the lighter processing equipment belongs to the conventional technology in this field, the specific structures of the finished product loading and grasping mechanism 21 and the finished product blanking and grasping mechanism 17 both belong to the conventional technology in this field, so no detailed description is made here. And to improve work efficiency, the finished product loading and grasping mechanism 21 and the finished product blanking and grasping mechanism 17 in this embodiment need to grasp all the lighter oil tank housings 6 on one oil tank jig 5 at one time. And the grasping structure involved belongs to the conventional technology in this field, so no detailed description is made here.
[0041] The working principle of this structure is as follows:
[0042] First, use the feeding conveyor mechanism 20 to convey the product to the position of the feeding conveyor mechanism 20 close to the finished product feeding and grasping mechanism 21, and then use the finished product feeding and grasping mechanism 21 to convey it into the figure-eight conveyor mechanism 4. Use the lateral conveyor mechanism 8 and the longitudinal conveyor mechanism 9 on both sides of the figure-eight material-blocking conveyor track to convey the product within the figure-eight material-blocking conveyor track. After conveying it to the detection station, drive the flame-adjusting flow detection unit 7 to work. At this time, the multi-position fixed cylinder 7034 works, driving the slide plate 705 to move downward, and finally driving the flow detection sensor 707 to move downward synchronously. After contacting the solenoid valve 711, press the switch of the solenoid valve 711 to ensure that the solenoid valve 711 is powered on. Then drive the cylinder two 7035 to work, driving the positioning sleeve 712 to move upward through the hinge seat 731, and finally making the clamping openings below the two chucks 714 contract and clamp outside the flame nozzle 601 in the lighter fuel tank housing 6. At this time, drive the motor 7036 to work, and use the cooperation of the second transmission wheel 717, the first transmission wheel 716 and the transmission belt 718 to drive the flame-adjusting rod 7031 to clamp the flame nozzle 601 and rotate, so as to adjust the nozzle flow rate of the flame nozzle 601. At the same time, because the flow detection sensor 707 (it should be noted that how the flow detection sensor 707 checks the flow rate belongs to the conventional technology in this field, so it will not be described in detail here) is powered on and uses the detection rod 710 below to detect the flow rate of the flame ejected by the flame nozzle 601. Therefore, through this structure, the flame flow rate of the flame nozzle 601 in the lighter fuel tank housing 6 can be accurately grasped by using the flow sensor, ensuring that the range value is greatly reduced, and the flame size is adjusted by automatically turning the flame-adjusting rod downward to the white head of the lighter, that is, the flame nozzle 601, further improving the work efficiency and the accuracy of adjustment.
[0043] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A gas box automatic fire detection machine, comprising a frame (1) and a control panel (2), wherein the frame (1) is provided with the control panel (2), the front end of the frame (1) is provided with a feeding conveying mechanism (20), and the side of the frame (1) is provided with a finished product conveying mechanism (3), characterized in that: The frame (1) is provided with a U-shaped conveying mechanism (4), and one or more oil tank fixtures (5) are provided in the U-shaped conveying mechanism (4) and are transported along with the U-shaped conveying mechanism (4). Each oil tank fixture (5) is provided with one or more oil tank holes (501) for placing lighter oil tank shells (6). When the oil tank holes (501) on an oil tank fixture (5) are filled with lighter oil tank shells (6), a group of lighter groups is formed. The frame (1) is also provided with a ignition flow detection unit (7) located on one side of the U-shaped conveying mechanism (4) and capable of performing ignition and flow detection on one group of lighter groups on the U-shaped conveying mechanism (4).
2. The gas box automatic ignition detection machine according to claim 1, characterized in that: The fire adjustment flow detection unit (7) comprises a support seat (701), an I-shaped lifting plate (702) and more than one fire adjustment flow detection assembly (703), each fire adjustment flow detection assembly (703) comprises a fire adjustment rod (7031), a chuck assembly, a positioning seat (7032), a multi-position fixed cylinder (7034), a cylinder 2 (7035) and a motor (7036), a dovetail slide seat (704) slidably connected to the front end of the I-shaped lifting plate (702) is arranged on the side of the positioning seat (7032), the multi-position fixed cylinder (7034) is arranged above the positioning seat (7032), and the side of the multi-position fixed cylinder (7034) is connected to a multi-position fixed cylinder (7036) 034) for underwater movement, the end of the slide (705) away from the multi-position fixed cylinder (7034) is plugged with a positioning rod (706), a flow detection sensor (707) is arranged below the positioning rod (706), two guide rods (708) are movably plugged on the positioning seat (7032), the upper ends of the two guide rods (708) are connected to the bottom of the slide (705), an adjustment seat (709) is connected below the two guide rods (708), a detection rod (710) is plugged on the side of the adjustment seat (709) away from the guide rods (708), an electromagnetic valve (711) is fixed above the detection rod (710), and the upper end of the electromagnetic valve (711) is connected to the flow detection sensor (707). The sensor (707) is connected, and the solenoid valve (711) can contact the flow detection sensor (707) after moving up to open the solenoid valve (711), the lower end of the detection rod (710) is connected to the fire adjustment rod (7031), and the fire adjustment rod (7031) is connected to the positioning sleeve (712). The chuck assembly includes a chuck seat (713) and two mirror-image chucks (714), the chuck seat (713) is sleeved outside the fire adjustment rod (7031) and is located below the positioning sleeve (712), the two chucks (714) are hinged to the two sides of the positioning sleeve (712) through the hinge shaft 1 (715), and the center points of the two chucks (714) are hinged to the positioning sleeve (712) through the hinge shaft 2 (730). The two sides of the chuck seat (713) are provided with a second cylinder (7035) on the adjustment seat (709). The piston rod of the second cylinder (7035) penetrates the adjustment seat (709) and is connected to the upper end of the positioning sleeve (712) through the hinge seat (731). When the second cylinder (7035) is working, it drives the positioning sleeve (712) to move upward, and synchronously drives the chucks (714) on both sides below to rotate around the hinge shaft (730) as the center, and finally the clamping openings below the two chucks (714) are contracted and clamped outside the flame spray head (601) in the lighter oil tank shell (6). A transmission wheel (716) is provided above the fire adjustment rod (7031), and a motor (7036) is fixed below the adjustment seat (709).The output shaft of the motor (7036) is connected to the second transmission wheel (717), and a transmission belt (718) is arranged between the second transmission wheel (717) and the first transmission wheel (716). Slots (719) are arranged on both sides below the fire adjustment rod (7031), and the lower parts of the two clamps (714) are inserted into the corresponding slots (719), and a plurality of multi-position fixed cylinders (7034) are installed in series, and a dovetail slide groove (729) is arranged at the front end of the I-shaped lifting plate (702) to cooperate with the dovetail slide (704) to realize the sliding of the dovetail slide (704).
3. The gas box automatic ignition detection machine according to claim 1, characterized in that: The fire regulating flow detection unit (7) further comprises two guide rails (720) fixed on the frame (1), and a pneumatic slide (721) is provided at the bottom of both sides of the support seat (701), and each pneumatic slide (721) is slidably connected to the guide rail (720).
4. The gas box automatic ignition detection machine according to claim 1, characterized in that: A longitudinally arranged guide rail 2 (722) is arranged on both sides of the left and right inside the support seat (701), and sliders (723) slidably connected to the guide rail 2 (722) are arranged on both sides of the I-shaped lifting plate (702). A horizontal plate (724) is arranged above the support seat (701), and a screw rod (725) is inserted into the horizontal plate (724). A screw rod slide seat (726) is threadedly connected to the screw rod (725), and the screw rod slide seat (726) is fixed on the back side of the I-shaped lifting plate (702). An operating hand wheel (727) is arranged above the screw rod (725).
5. The gas box automatic ignition detection machine according to claim 2, characterized in that: The inner side below the fire regulating rod (7031) is provided with an inner tooth groove (728) which is clamped on the flame spray head (601) in the lighter oil tank housing (6).
6. The gas box automatic ignition detection machine according to claim 1, characterized in that: The U-shaped conveying mechanism (4) comprises a U-shaped material-blocking conveying track and a transverse conveying mechanism (8) and a longitudinal conveying mechanism (9) arranged on both sides of the two long sides of the U-shaped material-blocking conveying track. The U-shaped material-blocking conveying track comprises two groups of long side clamping groups and two short side clamping groups, each short side clamping group comprises two mirror-imaged long L-shaped clamping plates (10), each group of long side clamping groups comprises more than one group of short clamping groups, each group of short clamping groups comprises two mirror-imaged long L-shaped clamping plates (22), and the longitudinal conveying mechanism (9) comprises a plurality of clamping plates fixed to a frame ( 1) and a push plate one (902) connected to the piston rod of the longitudinal push cylinder (901), wherein the push plate one (902) is used to transport one group of oil tank fixtures (5) from the long side clamping group to the short side clamping group, and the transverse conveying mechanism (8) includes a transverse push cylinder (801) fixed on the frame (1) and a push plate two (802) connected to the piston rod of the longitudinal push cylinder (901), wherein the push plate two (802) is used to transport one group of oil tank fixtures (5) from the short side clamping group to the long side clamping group.
7. The gas box automatic ignition detection machine according to claim 6, characterized in that: A clamping mechanism for clamping the lighter assembly in the U-shaped material blocking conveying track is also provided on the U-shaped material blocking conveying track. The clamping mechanism includes two groups of clamping components arranged in a mirror image. Each group of clamping components includes a clamping cylinder (11), a clamping plate (12), a clamping positioning seat (13) and a clamping guide rail (14). The clamping cylinder (11) and the clamping guide rail (14) are fixed on the frame (1). The piston rod of the clamping cylinder (11) is connected to the clamping plate (12). The clamping plate (12) is provided with the clamping positioning seat (13), the bottom of the clamping positioning seat (13) is slidably connected to the clamping guide rail (14), and the side of the clamping positioning seat (13) is provided with more than one half clamp (15), the half clamp (15) on the clamping assembly is arranged oppositely to form a clamp for clamping a lighter oil tank shell (6), and a Z-shaped pressure plate (16) is provided on one group of the clamping positioning seats (13) for pressing the upper end surface of the lighter oil tank shell (6).
8. The gas box automatic ignition detection machine according to claim 6, characterized in that: It also includes a finished product unloading and grabbing mechanism (17) for conveying the lighter groups that have passed the inspection from the U-shaped material blocking conveying track to the finished product conveying mechanism (3).
9. The gas box automatic ignition detection machine according to claim 8, characterized in that: A waste opening (18) is also provided in the frame (1), and a waste recovery box (19) is placed below the waste opening (18). The waste opening (18) is located in the moving track of the finished product unloading and grabbing mechanism (17), and is used to enable the finished product unloading and grabbing mechanism (17) to drop unqualified products from the waste opening (18) into the waste recovery box (19).
10. The gas box automatic ignition detection machine according to claim 1, characterized in that: It also includes a finished product loading and grabbing mechanism (21) for delivering the lighter set to be tested from the loading and conveying mechanism (20) to the initial conveying point of the U-shaped conveying mechanism (4).
Citation Information
Patent Citations
Lighter detection method and device
CN103776056A