Reactor compression resistance detection equipment
By designing a reactor pressure detection device that integrates multiple detection technologies, the problem that existing detection methods cannot effectively detect the compressive strength of the reactor insulating sleeve is solved, and more accurate, more comprehensive and efficient detection results are achieved, ensuring the reliable operation of the reactor and the stability of the power supply.
Patent Information
- Application Number
- CN202510335656.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2045-03-20
AI Technical Summary
The existing reactor pressure detection methods cannot effectively detect the compressive strength of the reactor insulating sleeve, resulting in the inadequate detection results, and the detection range is small and insufficient representation.
A reactor pressure detection equipment is designed, including a base, mounting table, control cabinet, detection seat, U-shaped groove, driving mechanism, pressure application unit, oil supply unit, heating unit, temperature measurement and screening mechanism and vibration unit. Through the mutual cooperation of these components, the assembled reactor insulating sleeve can be comprehensively tested for the assembled reactor insulating sleeve, and the heat during the reactor operation is simulated to improve the accuracy of the detection results.
The equipment can more accurately detect the compressive strength of the reactor insulating sleeve, reduce the possibility of defects and omissions, improve the representativeness and efficiency of the detection results, extend the service life of the reactor, and ensure the stability of the power supply.
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Figure CN120177201A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of reactor detection, and particularly relates to a reactor compressive strength detection device. Background Art
[0002] In the operation of the power system, the reactor plays a key role. It faces many working conditions, such as being jolted and squeezed during transportation, being collided during installation, and being affected by electromagnetic force, environmental stress, etc. during operation. If the compressive strength is insufficient, it will cause deformation of the internal structure and damage to the insulation, leading to problems such as short circuits and fault tripping, seriously threatening the stability of power supply. Therefore, it is crucial to carry out compressive strength detection on the reactor to ensure its structural integrity and performance stability.
[0003] Currently, when performing compressive strength detection on the reactor, usually a pressing structure is used to apply pressure to the outer wall of the reactor, and then it is measured whether the compressive performance of the reactor meets the requirements, such as a reactor compressive strength detection device disclosed in the patent publication number CN220982926U;
[0004] The operating environment of the reactor is complex, and the insulating sleeve is affected by electromagnetic force, mechanical stress, temperature change and chemical corrosion for a long time (the insulating sleeve is used to wrap the reactor coil, playing the roles of insulation, isolation and protection, preventing electric leakage and short circuit, refer to Figure 8 , in the figure, the label L is the reactor main body, and the label G is the insulating sleeve). Once the strength of the insulating sleeve is insufficient, it may crack or deform, resulting in a decrease in insulation performance, which will not only cause electric breakdown, but also lead to short circuit between coils or short circuit to the ground, causing equipment failure, power outage, and even endangering personal safety. Moreover, different working conditions have different requirements for the strength of the insulating sleeve. Through detection, potential hazards can be discovered in advance, ensuring the reliable operation of the reactor and extending its service life. However, currently, the strength detection is usually carried out before the assembly of the insulating sleeve, and only some points are selected for strength detection. This will not only result in the detection result not being close to the actual situation, but also the detection range is small and the representativeness is insufficient. Summary of the Invention
[0005] The purpose of the present invention is to provide a reactor compressive strength detection device for the above problems.
[0006] To achieve the above purpose, the present invention adopts the following technical solutions: A reactor compressive strength detection device includes a base and an installation platform installed on the end face of the base. The installation platform is used to install the reactor. A control cabinet is fixedly installed on one side of the end face of the base. It further includes:
[0007] Two detection seats are respectively arranged on both sides above the base, and a plurality of U-shaped grooves are opened on the side walls of the two detection seats facing each other. The base is provided with two driving mechanisms for driving the two detection seats to move towards each other. A plurality of U-shaped cavities are opened inside the two detection seats, and the plurality of U-shaped cavities on the same side are interconnected;
[0008] A plurality of pressure - applying units are all connected to the U - shaped cavity on the same side. Two oil - supply units are installed on the base. The oil - output ends and oil - return ends of the two oil - supply units are both connected to the corresponding U - shaped cavities.
[0009] A plurality of heating units are all arranged inside the corresponding pressure - applying units and are used to heat each pressure - applying point.
[0010] A plurality of temperature - measuring and screening mechanisms are all installed inside the corresponding heating units. And the control cabinet controls the corresponding oil - supply units and pressure - applying units to work according to the electrical signals output by each temperature - measuring and screening mechanism.
[0011] Two vibration units are all installed inside the corresponding detection seats, and the two vibration units are both connected to the corresponding U - shaped cavities.
[0012] Preferably, the two driving mechanisms both include side plates fixedly installed on the top of the base. Two electric push - rods are fixedly inserted into the side walls of the side plates. And the telescopic ends of the two electric push - rods are both fixedly connected to the side walls of the detection seat on the same side. The two electric push - rods are both electrically connected to the control cabinet.
[0013] Preferably, each pressure - applying unit includes a cylindrical seat fixedly inserted into the wall of the U - shaped groove. And the cylindrical seat is connected to the inside of the U - shaped cavity on the same side. A pressure - applying piston is slidably arranged inside the cylindrical seat. The side wall of the pressure - applying piston on the side away from the U - shaped cavity on the same side is fixedly connected to a pressure - applying rod. And the rod wall of the pressure - applying rod is slidably connected to the end of the cylindrical seat. One end of the pressure - applying rod away from the pressure - applying piston is fixedly connected to a conical heat - insulating pressure - applying head. A spring is fixedly arranged between the pressure - applying piston and the inner wall of the cylindrical seat. A pressure - applying electric control valve is installed inside the cylindrical seat at the position on the side of the pressure - applying piston away from the pressure - applying rod. A pressure switch is fixedly installed on the inner wall of the cylindrical seat and is arranged between the pressure - applying piston and the conical heat - insulating pressure - applying head. The pressure - applying electric control valve and the pressure switch are both electrically connected to the control cabinet.
[0014] Preferably, the two oil - supply units both include a hydraulic station fixedly installed on the top of the base. An oil - output hose is installed at the oil - output end of the hydraulic station. An oil groove is formed in the wall of the U - shaped cavity on the same side as the hydraulic station. And an oil - inlet hole is formed in the wall of the oil groove. An oil - inlet electric control valve is installed inside the oil - inlet hole. The oil - output hose is connected to the oil - inlet hole. An oil - outlet hole is formed in the wall of the oil groove. And an oil - return electric control valve is installed inside the oil - outlet hole. The oil - outlet hole and the oil - return end of the hydraulic station are jointly and fixedly connected to an oil - return hose. The hydraulic station, the oil - inlet electric control valve and the oil - return electric control valve are all electrically connected to the control cabinet. The hydraulic station transports hydraulic oil into the oil groove through the oil - output hose.
[0015] Preferably, each of the heating units includes a mounting groove formed at the end of the conical heat-insulating pressing head, and an electric heating head is fixedly installed at the bottom of the mounting groove. The electric heating head is electrically connected to the control cabinet.
[0016] Preferably, each of the temperature measuring and screening mechanisms includes an insulating and heat-conducting block fixedly installed at the notch of the mounting groove, and a temperature probe is fixedly installed on the side wall of the insulating and heat-conducting block on one side inside the mounting groove. Each temperature probe is electrically connected to the control cabinet. The control cabinet controls the corresponding oil supply unit and pressing unit to work according to the intensity of the electrical signals output by each temperature probe.
[0017] Preferably, each of the two vibration units includes a plurality of oil cavities formed on both sides inside the detection seat, and each oil cavity and the U-shaped cavity on the same side are jointly provided with an oil passage hole. A piston push plate is slidably arranged inside each oil cavity. Two electromagnetic push rods are fixedly inserted into the cavity wall of each oil cavity, and the telescopic ends of each electromagnetic push rod are fixedly connected to the side wall of the piston push plate on the same side. Each electromagnetic push rod is electrically connected to the control cabinet.
[0018] Preferably, an electromagnetic ring is fixedly inserted at one end of each cylinder seat away from the U-shaped cavity on the same side, and an iron ring corresponding to the position of the electromagnetic ring is fixedly connected to one end of each conical heat-insulating pressing head close to the cylinder seat on the same side. The electromagnetic ring is electrically connected to the control cabinet.
[0019] Compared with the existing technology, the advantages of a reactor compressive strength detection device are as follows:
[0020] 1. Through the mutual cooperation of the base, mounting table, control cabinet, detection seat, U-shaped groove, driving mechanism, U-shaped cavity, pressing unit, and oil supply unit, the compressive strength of the insulating sleeve of the assembled reactor can be detected, making the detection result more in line with the actual situation. Secondly, with the cooperation of the heating unit provided, the heat generated during the operation of the reactor can be simulated, further making the detection result more in line with the actual situation.
[0021] 2. Through the temperature measuring and screening mechanism provided, points that may have strength defects can be pre-detected and screened, and detections can be carried out for these points, thereby reducing unnecessary point detections, improving the representativeness of the detection results, and facilitating the improvement of the detection efficiency.
[0022] 3. Through the vibration unit provided, before the detection, in cooperation with the U-shaped cavity and the pressing unit, a vibration force can be applied to each detection point, making possible defects such as cracks exposed, and reducing the possibility of defect omission. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic structural diagram of a reactor compressive strength detection device provided by the present invention;
[0024] Figure 2 It is a top view structural schematic diagram of a reactor compression resistance detection device provided by the present invention;
[0025] Figure 3 It is an internal structural schematic diagram of a detection seat of a reactor compression resistance detection device provided by the present invention;
[0026] Figure 4 It is a reactor compression resistance detection device provided by the present invention Figure 3 The enlarged structural diagram of part A therein;
[0027] Figure 5 It is a reactor compression resistance detection device provided by the present invention Figure 3 The enlarged structural diagram of part B therein;
[0028] Figure 6 It is a structural schematic diagram of a vibration unit of a reactor compression resistance detection device provided by the present invention;
[0029] Figure 7 It is a position structural schematic diagram when two detection seats of a reactor compression resistance detection device provided by the present invention are detecting;
[0030] Figure 8 It is a structural schematic diagram of a reactor.
[0031] In the figure: 1 base, 2 installation platform, 3 control cabinet, 4 detection seat, 5 U-shaped groove, 6 driving mechanism, 61 side plate, 62 electric push rod, 7 U-shaped cavity, 8 pressing unit, 81 cylindrical seat, 82 pressing piston, 83 pressing rod, 84 conical heat-insulating pressing head, 85 spring, 86 pressing electric control valve, 87 pressure switch, 9 oil supply unit, 91 hydraulic station, 92 oil delivery hose, 93 oil tank, 94 oil inlet hole, 95 oil inlet electric control valve, 96 oil outlet hole, 97 oil return electric control valve, 98 oil return hose, 10 heating unit, 101 installation groove, 102 electric heating head, 11 temperature measurement and screening mechanism, 111 insulating and heat-conducting block, 112 temperature probe, 12 vibration unit, 121 oil cavity, 122 oil through hole, 123 piston push plate, 124 electromagnetic push rod, 13 electromagnetic ring, 14 iron ring. Detailed implementation manners
[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0033] Such as Figures 1-8As shown in the figure, a reactor compressive strength detection device includes a base 1 and a mounting table 2 installed on the end face of the base 1. The mounting table 2 is used to mount the reactor. A control cabinet 3 is fixedly installed on one side of the end face of the base 1. It further includes: two detection seats 4, which are respectively arranged on both sides above the base 1, and a plurality of U-shaped grooves 5 are opened on the side walls of the two detection seats 4 facing each other. Two driving mechanisms 6 are installed on the base 1, and the two driving mechanisms 6 are used to drive the two detection seats 4 to move towards each other. A plurality of U-shaped cavities 7 are opened inside the two detection seats 4, and the plurality of U-shaped cavities 7 on the same side are interconnected. The two driving mechanisms 6 both include side plates 61 fixedly installed on the top of the base 1, and two electric push rods 62 are fixedly inserted into the side walls of the side plates 61. The telescopic ends of the two electric push rods 62 are fixedly connected to the side walls of the detection seats 4 on the same side. The two electric push rods 62 are both electrically connected to the control cabinet 3.
[0034] A plurality of pressure application units 8 are all communicated with the U-shaped cavities 7 on the same side. Each pressure application unit 8 includes a cylindrical seat 81 fixedly inserted into the groove wall of the U-shaped groove 5, and the cylindrical seat 81 is communicated with the inside of the U-shaped cavity 7 on the same side. A pressure application piston 82 is slidably arranged inside the cylindrical seat 81. A pressure application rod 83 is fixedly connected to the side wall of the pressure application piston 82 away from the U-shaped cavity 7 on the same side, and the rod wall of the pressure application rod 83 is slidably connected to the end of the cylindrical seat 81. One end of the pressure application rod 83 away from the pressure application piston 82 is fixedly connected to a conical heat-insulating pressure application head 84. A spring 85 is fixedly arranged between the pressure application piston 82 and the inner wall of the cylindrical seat 81. A pressure application electric control valve 86 is installed at a position inside the cylindrical seat 81 on the side of the pressure application piston 82 away from the pressure application rod 83. A pressure switch 87 is fixedly installed on the inner wall of the cylindrical seat 81, and the pressure switch 87 is arranged between the pressure application piston 82 and the conical heat-insulating pressure application head 84. The pressure application electric control valve 86 and the pressure switch 87 are both electrically connected to the control cabinet 3.
[0035] Two oil supply units 9 are installed on the base 1. The oil output ends and oil return ends of the two oil supply units 9 are both communicated with the corresponding U-shaped cavities 7. The two oil supply units 9 both include a hydraulic station 91 fixedly installed on the top of the base 1. An oil delivery hose 92 is installed at the oil output end of the hydraulic station 91. An oil groove 93 is opened on the cavity wall of the U-shaped cavity 7 on the same side as the hydraulic station 91, and an oil inlet hole 94 is opened on the groove wall of the oil groove 93. An oil inlet electric control valve 95 is installed inside the oil inlet hole 94, and the oil delivery hose 92 is communicated with the oil inlet hole 94. An oil outlet hole 96 is opened on the groove wall of the oil groove 93, and an oil return electric control valve 97 is installed inside the oil outlet hole 96. The oil outlet hole 96 and the oil return end of the hydraulic station 91 are jointly fixedly communicated with an oil return hose 98. The hydraulic station 91, the oil inlet electric control valve 95 and the oil return electric control valve 97 are all electrically connected to the control cabinet 3. The hydraulic station 91 transports hydraulic oil into the oil groove 93 through the oil delivery hose 92. The hydraulic station 91 includes components such as an oil tank, an oil pump, and an oil valve.
[0036] A plurality of heating units 10 are all arranged inside the corresponding pressing units 8 and are used to heat each pressing point. Each heating unit 10 includes an installation groove 101 opened at the end of the conical heat-insulating pressing head 84, and an electric heating head 102 is fixedly installed at the bottom of the installation groove 101. The electric heating head 102 is electrically connected to the control cabinet 3.
[0037] A plurality of temperature measurement and screening mechanisms 11 are all installed inside the corresponding heating units 10, and the control cabinet 3 controls the corresponding oil supply unit 9 and pressing unit 8 to work according to the electrical signals output by each temperature measurement and screening mechanism 11. Each temperature measurement and screening mechanism 11 includes an insulating heat-conducting block 111 fixedly installed at the notch of the installation groove 101, and a temperature probe 112 is fixedly installed on the side wall of the insulating heat-conducting block 111 on one side inside the installation groove 101. Each temperature probe 112 is electrically connected to the control cabinet 3. The control cabinet 3 controls the corresponding oil supply unit 9 and pressing unit 8 to work according to the intensity of the electrical signals output by each temperature probe 112. After the temperature detected by the temperature probe 112 exceeds the threshold value, it can feedback an electrical signal to the control cabinet 3. The temperature probe 112 mainly includes a thermosensitive element and a feedback circuit. The thermosensitive element is arranged on the side wall of the insulating heat-conducting block 111, and the feedback circuit is arranged inside the control cabinet 3.
[0038] Two vibration units 12 are both installed inside the corresponding detection seats 4, and the two vibration units 12 are both communicated with the corresponding U-shaped cavities 7. The two vibration units 12 both include a plurality of oil cavities 121 opened on both sides inside the detection seats 4. Each oil cavity 121 and the U-shaped cavity 7 on the same side are jointly provided with an oil through hole 122. A piston push plate 123 is slidably arranged inside each oil cavity 121. Two electromagnetic push rods 124 are fixedly inserted into the cavity walls of each oil cavity 121, and the telescopic ends of each electromagnetic push rod 124 are fixedly connected to the side wall of the piston push plate 123 on the same side. Each electromagnetic push rod 124 is electrically connected to the control cabinet 3. A limiting frame plate is installed inside the oil cavity 121 to limit and support the piston push plate 123, so as to avoid damage to the electromagnetic push rod 124 under excessive hydraulic pressure when the hydraulic station 91 transports hydraulic oil into the U-shaped cavity 7.
[0039] An electromagnetic ring 13 is fixedly inserted at one end of each cylinder seat 81 away from the U-shaped cavity 7 on the same side. An iron ring 14 corresponding to the position of the electromagnetic ring 13 is fixedly connected to one end of each conical heat-insulating pressing head 84 close to the cylinder seat 81 on the same side. The electromagnetic ring 13 is electrically connected to the control cabinet 3. After the electromagnetic ring 13 is powered on, it can attract the iron ring 14 to move, so as to assist the spring 85 to move the pressing piston 82 back to its original position.
[0040] The operating principle of the present invention is described as follows: The compressive strength test of the reactor is carried out in a constant temperature chamber where the temperature is 25°C ± 1°C. Then, the assembled reactor is placed on the mounting table 2. Subsequently, the mounting holes at the bottom of the reactor are aligned with the threaded holes reserved on the mounting table 2, and the reactor is locked on the mounting table 2 by locking parts such as bolts (refer to Figure 2 , the dashed part in the figure represents the reactor), and then the control cabinet 3 is started;
[0041] After the control cabinet 3 is started, it will control the electric push rod 62 to work for a fixed time of 15 seconds. After the fixed-time work of the electric push rod 62 ends, the opposite ends of the two detection seats 4 abut against each other, and each U-shaped groove 5 is sleeved on the outside of the corresponding insulating sleeve of the reactor (refer to Figure 7 , Figure 7 , the dashed part in the figure represents the insulating sleeve of the reactor). Subsequently, the control cabinet 3 controls each electromagnetic push rod 124 to be energized to work, and controls each pressure application electric control valve 86 to be fully energized and opened. When each electromagnetic push rod 124 is energized, it can push the pressure application piston 82 at the corresponding position towards the direction of the U-shaped cavity 7 on the same side, so as to squeeze the hydraulic oil inside the oil cavity 121 on the same side into the U-shaped cavity 7 (both the U-shaped cavity 7 and the oil cavity 121 are filled with hydraulic oil initially). At this time, the pressure inside the U-shaped cavity 7 increases, so each pressure application piston 82 will move in the direction away from the U-shaped cavity 7 on the same side, so as to drive the conical heat-insulating pressure application head 84 to impact the side wall of the insulating sleeve of the reactor through the pressure application rod 83. After the electromagnetic push rod 124 works for 3 seconds, the control cabinet 3 controls the electromagnetic push rod 124 to cut off the power, and at the same time controls each electromagnetic ring 13 to be energized to work. At this time, each electromagnetic ring 13 will generate a magnetic suction force on the iron ring 14 on the same side. With the cooperation of the acting force of each spring 85 for the rebound and reset of the pressure application piston 82 on the same side, each pressure application piston 82 will quickly move back. After the electromagnetic ring 13 is energized for 3 seconds, the control cabinet 3 controls the electromagnetic ring 13 to cut off the power, and controls the electromagnetic push rod 124 to work again. After the electromagnetic push rod 124 works for 3 seconds, it cuts off the power, and then the electromagnetic ring 13 works for 3 seconds and cuts off the power. The two work alternately. The electromagnetic push rod 124 and the electromagnetic ring 13 are energized 25 times in total, so as to impact the side wall of the insulating sleeve of the reactor multiple times. Under the external force generated by the impact vibration, the microscopic structure inside the insulating sleeve changes, such as the expansion of small cracks and the separation of the delamination part, so that the possible defects inside the insulating sleeve can be exposed;
[0042] After the electromagnetic ring 13 finishes working, the control cabinet 3 controls the operation of the two hydraulic stations 91, and controls the energization and opening of the oil inlet electro-control valve 95. At this time, the hydraulic stations 91 can transport hydraulic oil into the oil tank 93 through the oil delivery hoses 92. Under the action of the increasing hydraulic oil, each pressure piston 82 moves again towards the insulating sleeve of the reactor. After the hydraulic stations 91 work for 10 seconds, the control cabinet 3 controls the hydraulic stations 91 to stop working, controls the oil inlet electro-control valve 95 to de-energize and close, and controls each pressure electro-control valve 86 to de-energize. At this time, each conical heat-insulating pressure head 84 will abut against the outer side wall of the insulating sleeve of the reactor;
[0043] Subsequently, the control cabinet 3 controls each electric heating head 102 to work for 1 minute at a fixed time. Each electric heating head 102 will be energized and generate heat. The generated heat is conducted to the insulating sleeve through the insulating heat-conducting block 111 on the same side, and the heating temperature is 75°C. After the electric heating head 102 works, all the inspection points of the insulating sleeve of the reactor are heated. After the electric heating head 102 works for 1 minute, the control cabinet 3 waits for 2 minutes and then starts each temperature probe 112. Each temperature probe 112 will detect the temperature of the insulating heat-conducting block 111 on the same side and convert the detected temperature into an electrical signal and output it to the control cabinet 3. When there are defects such as cracks and bubbles inside the side wall of the insulating sleeve that affect the strength, since there is air inside the cracks and bubbles, and the heat transfer efficiency of air is lower than that of the insulating sleeve, when the temperature conducted by the electric heating head 102 reaches the positions of cracks and bubbles, etc., it will be blocked. Therefore, the heat conduction efficiency of the position with strength-affecting defects is relatively low. Therefore, within 1 minute when the electric heating head 102 works and the 2 minutes when the control cabinet 3 waits, the heat dissipation efficiency at this position is relatively low. Thus, when the control cabinet 3 controls the temperature probe 112 to work, the temperature probe 112 detects that the temperature of the insulating heat-conducting block 111 on the same side is relatively high (since the heat dissipation efficiency of the defective position is relatively low, the heat accumulates at this position, so the temperature of the insulating heat-conducting block 111 is relatively high). At this time, this temperature probe 112 will feedback an electrical signal to the control cabinet 3 (the trigger temperature threshold for the temperature probe 112 to feedback the electrical signal can be set according to the material of the insulating sleeve used. For example, the temperature measured under the same conditions by an insulating sleeve with qualified strength. Assume that the insulating sleeve of the reactor uses epoxy resin material with a thickness of 5 mm and the strength meets the relevant standard requirements. Under the above-mentioned heating, waiting and detection processes of the electric heating head 102, after multiple repeated tests, it is determined that when the trigger temperature threshold for the temperature probe 112 to feedback the electrical signal is set to 60°C, it can effectively distinguish whether the insulating sleeve has defects. That is, under normal circumstances, after the electric heating head 102 works for 1 minute and the control cabinet 3 waits for 2 minutes, the temperature probe 112 detects that the temperature of the insulating heat-conducting block 111 on the same side stabilizes at about 55°C and does not reach the threshold. However, when there are defects such as cracks and bubbles, the temperature of the insulating heat-conducting block 111 at this position will reach 58°C and above. At this time, the temperature probe 112 will feedback an electrical signal to the control cabinet 3 to accurately judge the quality status of the insulating sleeve), and the control cabinet 3 will record the electrical signals output by each temperature probe 112;
[0044] After the control cabinet 3 controls each temperature probe 112 to work for 7 seconds, the control cabinet 3 will control each temperature probe 112 to stop working, and start the pressure resistance detection work according to the recorded electrical signals fed back by each temperature probe 112. At this time, the control cabinet 3 will perform pressure resistance detection on the points that may have defects in sequence (for example, pre-number multiple temperature probes 112 on the same side, and then perform pressure resistance detection on each point in sequence from small to large according to the number of the temperature probe 112 corresponding to the recorded electrical signals). When the control cabinet 3 starts the pressure resistance detection work on one of the points, the control cabinet 3 will control the corresponding pressure electric control valve 86 and the oil inlet electric control valve 95 of the oil tank 93 to be energized and opened, and control the liquid The pressure station 91 simultaneously performs a timed oil delivery operation. The hydraulic station 91 delivers hydraulic oil to the U-shaped cavity 7 in the detection seat 4 on the same side through the oil delivery hose 92. The hydraulic oil enters the corresponding cylindrical seat 81, thereby pushing the pressure piston 82 at this position to continue to move toward the insulating sleeve of the reactor. Since the conical insulating pressure head 84 is blocked by the side wall of the insulating sleeve of the reactor, the pressure piston 82 cannot move. As the amount of oil delivered to the U-shaped cavity 7 by the hydraulic station 91 increases, the pressure applied by the pressure piston 82 to the side wall of the insulating sleeve through the pressure rod 83 and the conical insulating pressure head 84 gradually increases. If the compressive strength of this point is insufficient, this point will be concavely deformed, and the pressure piston 82 will move at this time. , thereby touching and pressing the pressure switch 87 on the same side, so that the pressure switch 87 is closed, and the pressure switch 87 will immediately feedback an electrical signal to the control cabinet 3, which indicates that the compressive strength of the point is insufficient, and the control cabinet 3 will record the defect information (for example, a three-dimensional simulated reactor graphic is displayed on the display screen of the control cabinet 3 itself, and then the relevant defective points are marked to facilitate subsequent personnel to check the defective points and trace the causes of the defects). On the contrary, when the compressive strength of the point meets the use requirements, the pressure piston 82 cannot touch and press the pressure switch 87 on the same side to close, which means that the compressive strength at the position meets the use requirements (wherein, the time for the hydraulic station 91 to work regularly can be adjusted according to the requirements for the compressive strength of the insulating sleeve). (set up), after the timing work of the hydraulic station 91 is completed, the control cabinet 3 will control the oil inlet electric control valve 95 to close, and control the oil return electric control valve 97 to open. At this time, the excess hydraulic oil in the U-shaped cavity 7 will flow back to the hydraulic station 91. After the oil return electric control valve 97 is energized for 10 seconds, the control cabinet 3 controls the pressure electric control valve 86 at this point to shut off the power and immediately end the compressive strength test of the point, and then follow the sequence and repeat the above steps to perform the compressive strength test of the next point until the compressive strength test of all the test points is completed. Then the control cabinet 3 will control the electric push rod 62 to perform the timed return work, so that the two test seats 4 move back and reset. At this point, the test work of the reactor is completed.
[0045] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A reactor pressure test device, comprising a base (1) and a mounting platform (2) mounted on the end surface of the base (1), the mounting platform (2) being used to mount the reactor, a control cabinet (3) being fixedly mounted on one side of the end surface of the base (1), characterized in that: Also includes: Two detection seats (4) are respectively arranged on both sides above the base (1), and the side walls of the two detection seats (4) facing each other are each provided with a plurality of U-shaped grooves (5). The base (1) is provided with two driving mechanisms (6), and the two driving mechanisms (6) are used to drive the two detection seats (4) to move toward each other. The interiors of the two detection seats (4) are each provided with a plurality of U-shaped cavities (7), and the plurality of U-shaped cavities (7) on the same side are interconnected. A plurality of pressure applying units (8) are all connected to the U-shaped cavity (7) on the same side; the base (1) is equipped with two oil supply units (9); the oil delivery end and the oil return end of the two oil supply units (9) are both connected to the corresponding U-shaped cavity (7); A plurality of heating units (10), each disposed inside a corresponding pressure unit (8), and used for heating each pressure point; A plurality of temperature measuring and screening mechanisms (11) are installed inside corresponding heating units (10), and the control cabinet (3) controls the operation of corresponding oil supply units (9) and pressure applying units (8) according to electrical signals output by each temperature measuring and screening mechanism (11); The two vibration units (12) are both installed inside the corresponding detection seat (4), and the two vibration units (12) are both connected to the corresponding U-shaped cavity (7).
2. A reactor withstand voltage detection device according to claim 1, characterized in that: The two driving mechanisms (6) each comprise a side plate (61) fixedly mounted on the top of the base (1), and two electric push rods (62) are fixedly plugged into the side wall of the side plate (61), and the telescopic ends of the two electric push rods (62) are fixedly connected to the side wall of the detection seat (4) on the same side, and the two electric push rods (62) are electrically connected to the control cabinet (3).
3. The reactor withstand voltage detection device according to claim 1, characterized in that: Each of the pressure-applying units (8) comprises a cylindrical seat (81) fixedly inserted in the groove wall of the U-shaped groove (5), and the cylindrical seat (81) is connected to the interior of the U-shaped cavity (7) on the same side, a pressure-applying piston (82) is slidably arranged inside the cylindrical seat (81), a pressure-applying rod (83) is fixedly connected to the side wall of the pressure-applying piston (82) away from the U-shaped cavity (7) on the same side, and the rod wall of the pressure-applying rod (83) is slidably connected to the end of the cylindrical seat (81), and the end of the pressure-applying rod (83) away from the pressure-applying piston (82) is fixedly connected to a conical heat-insulating pressure-applying rod (83). A pressure head (84), a spring (85) is fixedly provided between the pressure piston (82) and the inner wall of the cylindrical seat (81), a pressure electric control valve (86) is installed inside the cylindrical seat (81) at a position on the side of the pressure piston (82) away from the pressure rod (83), a pressure switch (87) is fixedly installed on the inner wall of the cylindrical seat (81), and the pressure switch (87) is arranged between the pressure piston (82) and the conical heat-insulating pressure head (84), and the pressure electric control valve (86) and the pressure switch (87) are both electrically connected to the control cabinet (3).
4. The reactor withstand voltage detection device according to claim 1, characterized in that: The two oil supply units (9) each comprise a hydraulic station (91) fixedly mounted on the top of the base (1); an oil delivery hose (92) is mounted on the oil delivery end of the hydraulic station (91); an oil groove (93) is formed on the wall of the U-shaped cavity (7) on the same side as the hydraulic station (91); an oil inlet hole (94) is formed on the wall of the oil groove (93); an oil inlet electric control valve (95) is mounted inside the oil inlet hole (94); the oil delivery hose (92) is connected to the oil inlet hole (94); The oil tank (93) is provided with an oil outlet hole (96) on the tank wall, and an oil return electric control valve (97) is installed inside the oil outlet hole (96). The oil outlet hole (96) and the oil return end of the hydraulic station (91) are fixedly connected with an oil return hose (98). The hydraulic station (91), the oil inlet electric control valve (95) and the oil return electric control valve (97) are all electrically connected to the control cabinet (3). The hydraulic station (91) delivers hydraulic oil to the inside of the oil tank (93) through the oil delivery hose (92).
5. The reactor withstand voltage detection device according to claim 3, characterized in that: Each of the heating units (10) comprises a mounting groove (101) opened at the end of the conical heat-insulating pressure-applying head (84), and an electric heating head (102) is fixedly mounted at the bottom of the mounting groove (101), and the electric heating head (102) is electrically connected to the control cabinet (3).
6. The reactor withstand voltage detection device according to claim 5, characterized in that: Each of the temperature measurement and screening mechanisms (11) comprises an insulating heat conductive block (111) fixedly mounted at a slot opening of the mounting slot (101), and a temperature probe (112) is fixedly mounted on a side wall of the insulating heat conductive block (111) located inside the mounting slot (101), and each of the temperature probes (112) is electrically connected to a control cabinet (3), and the control cabinet (3) controls the operation of the corresponding oil supply unit (9) and pressure applying unit (8) according to the strength of the electrical signal output by each of the temperature probes (112).
7. The reactor withstand voltage detection device according to claim 1, characterized in that: The two vibration units (12) each include a plurality of oil chambers (121) provided on both sides of the detection seat (4), and each oil chamber (121) and the U-shaped chamber (7) on the same side are provided with an oil through hole (122), a piston push plate (123) is slidably provided inside each oil chamber (121), two electromagnetic push rods (124) are fixedly inserted into the chamber wall of each oil chamber (121), and the telescopic end of each electromagnetic push rod (124) is fixedly connected to the side wall of the piston push plate (123) on the same side, and each electromagnetic push rod (124) is electrically connected to the control cabinet (3).
8. The reactor withstand voltage detection device according to claim 3, characterized in that: An electromagnetic ring (13) is fixedly connected to one end of each cylindrical seat (81) away from the U-shaped cavity (7) on the same side, and an iron ring (14) corresponding to the position of the electromagnetic ring (13) is fixedly connected to one end of each conical heat-insulating pressure-applying head (84) close to the cylindrical seat (81) on the same side, and the electromagnetic ring (13) is electrically connected to the control cabinet (3).
Citation Information
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