Horizontal type automatic component supplementing and inserting machine

Abstract

The invention provides a horizontal automatic component supplementing and inserting machine. The horizontal automatic component supplementing and inserting machine comprises a discharging mechanism, a component inserting mechanism and a straight feeding mechanism. According to the horizontal type automatic component supplementing and inserting machine, the straight frame body is directly connected with the component inserting mechanism and the discharging mechanism, the conveying chain is arranged along the straight frame body, bending structures of the conveying chain are fewer, conveying is smoother and more stable, the conditions of off tracking and material clamping are not prone to occurring, and the working efficiency is high. And meanwhile, by arranging a discharging elastic piece, the stability of pin shearing of the electronic components can be improved, the electronic components which already pass through the discharging elastic piece can be prevented from flowing back, the electronic components which do not pass through the discharging elastic piece are prevented from being excessively conveyed, and discharging of the electronic components can be accurately and stably controlled. When the plug-in of the electronic component at the specific position fails, the conveying chain can drive the double-hook chain clamp at the specific position to return to the corresponding discharging station device for repairing the component, the electronic component which does not finish plug-in can be kept clamped on the double-hook chain clamp and does not fall off, and the component can be automatically and quickly repaired.

Description

Technical Field

[0001] The present invention relates to the field of component insertion machines, and particularly to a horizontal automatic component-supplementing component insertion machine. Background Art

[0002] A component insertion machine is a mechanical device that automatically, accurately, and quickly inserts or mounts electronic components onto a circuit board. In the prior art, many of the feeding mechanisms of component insertion machines use chains to convey electronic components. The chain has multiple conveying sections at different positions, and the adjacent conveying sections are connected in a zigzag manner, resulting in a large cumulative transmission error. At the same time, it also makes the tension fluctuation of the chain greater, the conveying is not smooth and stable, and the grasping position of the electronic components is prone to deviation. In addition, in the prior art, the blanking station device of the component insertion machine also has the situation of unstable individual conveying and shearing. The problems of accurate blanking and feeding of the component insertion machine restrict the assembly efficiency and reliability of electronic components.

[0003] Therefore, it is necessary to provide a horizontal automatic component-supplementing component insertion machine to solve the above technical problems. Summary of the Invention

[0004] The present invention provides a horizontal automatic component-supplementing component insertion machine to solve the problem that the accurate blanking and feeding of the component insertion machine in the prior art restricts the assembly efficiency and reliability of electronic components.

[0005] To solve the above technical problems, the technical solution of the present invention is: a horizontal automatic component-supplementing component insertion machine, which includes: a blanking mechanism, a component insertion mechanism, and a straight feeding mechanism. The blanking mechanism includes a blanking frame and a blanking station device arranged on the blanking frame, and the component insertion mechanism includes a component insertion frame; The straight feeding mechanism includes a straight frame body, a conveying chain, a double-hook chain clip, and a conveying driving mechanism; Both ends of the straight frame body are respectively connected to the component insertion frame and the blanking frame. The blanking station device is located above the straight frame body. A plurality of guide sprockets are arranged on the straight frame body. The inner side of the conveying chain is in transmission connection with the guide sprockets and forms a closed-loop structure. The two conveying chains are arranged in parallel. The double-hook chain clip is arranged on the side where the two conveying chains are close to each other. The conveying driving mechanism is fixedly connected to the straight frame body, and the output end of the conveying driving mechanism is connected to one of the guide sprockets. The conveying chain drives the double-hook chain clip to move, so as to convey the electronic components output by the blanking mechanism to the component insertion mechanism; The blanking station device includes: a station body plate, a blanking track block, a main driving rod, a gear cutter, a block cutter, and a blanking spring piece; The two blanking track blocks are arranged on one side of the station body plate. Guide grooves are arranged on the sides of the two blanking track blocks close to each other. Electronic components are guided and conveyed between the two guide grooves. The guide grooves penetrate through the top surface of the blanking track blocks to form guide inlets, and the guide grooves penetrate through the bottom surface of the blanking track blocks to form guide outlets. The main driving rod is rotatably connected to the station body plate. The main driving rod is located below the guide outlet. The gear cutter is fixedly connected to the main driving rod. The block cutter is fixedly connected to the station body plate. The gear cutter and the block cutter are arranged on the extension track of each guide groove. The gear cutter and the block cutter intersect in the axial direction of the main driving rod. The gear cutter rotates and cooperates with the block cutter to shear the pins of the electronic components, so that the electronic components are separated from the tape. The blanking spring piece is located between the two blanking track blocks. One end of the blanking spring piece is fixedly connected to the station body, and the other end of the blanking spring piece extends between the two guide grooves.

[0006] In the present invention, the straight feeding mechanism further includes a vertical guide groove rod arranged on the straight frame body, and a first transverse guide groove rod and a second transverse guide groove rod perpendicular to the vertical guide groove rod. Guide grooves for guiding the movement of the conveying chain and guide plates for directionally cooperating with the mating grooves on the double-hook chain clamp are arranged on one side of the vertical guide groove rod, the first transverse guide groove rod, and the second transverse guide groove rod. The first transverse guide groove rod and the second transverse guide groove rod are arranged in parallel. The first transverse guide groove rod is located above the second transverse guide groove rod. The two ends of the first transverse guide groove are respectively connected to the plug-in rack and the blanking rack. One end of the second transverse guide groove is connected to the blanking rack. The vertical guide groove rod is connected to the plug-in rack. One end of the vertical guide groove rod is butted against the first transverse guide groove rod, and the other end of the vertical guide groove rod is butted against the second transverse guide groove rod.

[0007] Wherein, the straight feeding mechanism further includes a tensioning frame body and a tensioning mechanism. The tensioning frame body is arranged between the vertical guide groove rod and the second transverse guide groove rod. The tensioning mechanism includes a tensioning rod elastically rotatably arranged on the tensioning frame body and a tensioning sprocket rotatably arranged on the tensioning rod. The tensioning sprocket is in transmission cooperation with the inner side of the conveying chain.

[0008] Further, the top end of the side surface of the tensioning rod is rotatably connected to the tensioning frame body. The bottom end of the side surface of the tensioning rod is rotatably connected to the tensioning sprocket. The middle part of the tensioning rod is elastically connected to the tensioning frame body through a tension spring. The conveying chain sequentially passes through the bottom of the tensioning sprocket and the top of the guide sprocket and extends into the second transverse guide groove rod.

[0009] In the present invention, the material removal spring piece is a U-shaped structure, the middle part of the material removal spring piece is fixedly connected to the station body, and the two ends of the material removal spring piece extend between the two guide grooves; The unloading station device also includes a rubber wheel, which is sleeved on the outer periphery of the main driving rod. The two ends of the unloading spring are material blocking ends, which contact with the rubber wheel to form a curved structure, and the curved convex side of the material blocking end faces the introduction port.

[0010] Furthermore, the guide groove comprises an arc-shaped groove segment, the center of which is located on the central axis of the main driving rod, and the circumferential surface of the rubber wheel is located within the axial extension area of ​​the arc-shaped groove segment; A rubber wheel is arranged corresponding to each stopper end, and the stopper end is in elastic contact with the circumferential surface of the rubber wheel. When the gear cutter and the block cutter shear the pins of the electronic components, the pins of the electronic components are simultaneously located between the stopper end and the rubber wheel.

[0011] In addition, the unloading station device also includes a limiting spring piece, which includes a mounting plate and a spring piece body, the mounting plate is connected between the two unloading track blocks, one end of the spring piece body is connected to the middle of the mounting plate, and the other end of the spring piece body extends between the two guide grooves, and the spring piece body is an arc-shaped plate structure corresponding to the circumferential surface of the rubber wheel. When the gear cutter and the block cutter shear the pins of the electronic components, the electronic components in the guide groove contact one side of the arc-shaped protrusion of the spring piece body; A plurality of unloading grooves are arranged at one end of the spring body close to the mounting plate.

[0012] In the present invention, a notch is provided at the bottom end of the unloading track block, the guide groove is connected to the notch, and the gear cutter and the block cutter are located in the notch; The unloading station device also includes a material baffle plate, one end of which extends into the notch, the gear cutter and the block cutter are located on a side of the material baffle plate close to the notch, the material baffle plate includes a first plate body and a second plate body, the first plate body and the second plate body are connected to form an L-shaped structure, the extension plane of the first plate body is perpendicular to the extension plane of the second plate body, the first plate body is connected to the side of the unloading track block away from the station body plate, and the second plate body extends into the notch.

[0013] Among them, the unloading station device also includes a paper stop belt block, which is connected to the side of the unloading track block away from the station body plate, and the paper stop belt block extends on the side of the groove away from the station body plate.

[0014] In addition, the blanking station device further includes a braking gear, a braking pulley, a braking body, and a braking spring; The braking gear is fixedly connected to the main drive rod, the braking body is rotatably connected to the station body plate, the braking pulley is rotatably arranged on the braking body, the braking gear is located on the trajectory of the braking pulley rotating with the braking body, the braking spring is compressively arranged between the braking body and the station body plate, and the braking spring is used to drive the braking body to rotate towards the direction close to the braking gear so that the braking pulley is in clamping fit with the braking gear.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: The horizontal automatic component-supplementing plug-in machine of the present invention directly connects the plug-in mechanism and the blanking mechanism through a straight frame body, and the conveying chain is arranged along the straight frame body. In this way, the conveying chain has fewer bending structures, reduces the number of guiding sprockets, is more smooth and stable in conveying, is not prone to deviation and material jamming, and has high working efficiency. And the conveying chain is shorter, the distance between the blanking mechanism and the plug-in mechanism is closer, the overall width of the plug-in machine is reduced, and the structure of the plug-in machine is more compact and the overall size is smaller.

[0016] At the same time, by setting the blanking elastic piece, the stability of trimming the feet of electronic components can be improved, the backflow of the electronic components that have passed through the blanking elastic piece can be prevented, and at the same time, the over-conveying of the electronic components that have not passed through the blanking elastic piece can be blocked, and the blanking of the electronic components can be accurately and stably controlled.

[0017] In addition, since the annular conveying chain is used to directly convey electronic components between the plug-in mechanism and the blanking mechanism, when the plug-in of the electronic components at a specific position fails, the conveying chain can drive the double-hook chain clamp at the specific position to return to the corresponding blanking station device for component supplement. The uncompleted plug-in electronic components can be held on the double-hook chain clamp without falling off, and automatic and rapid component supplement can be realized. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following briefly introduces the drawings required to be used in the embodiments. The drawings in the following description are only the corresponding drawings of some embodiments of the present invention.

[0019] Figure 1 It is a schematic structural diagram of the horizontal automatic component-supplementing plug-in machine of the present invention.

[0020] Figure 2 It is a schematic structural diagram of the straight feeding mechanism and the blanking station in the present invention.

[0021] Figure 3 It is a schematic structural diagram of the tensioning frame body and the tensioning mechanism of the straight feeding mechanism in the present invention.

[0022] Figure 4 This is a schematic structural diagram of the upper waste foot removal mechanism of the straight feeding mechanism in the present invention.

[0023] Figure 5 This is a schematic structural diagram of the lower waste foot removal mechanism of the straight feeding mechanism in the present invention.

[0024] Figure 6 This is a schematic structural diagram of the blanking station device in the present invention.

[0025] Figure 7 This is a partial enlarged view of the gear cutter and the block cutter of the blanking station device in the present invention.

[0026] Figure 8 This is a partial enlarged view of the blanking spring piece of the blanking station device in the present invention.

[0027] Figure 9 This is a partial enlarged view of the local structure when the limit spring piece is set in the blanking station device in the present invention.

[0028] Figure 10 This is a schematic structural diagram of the connection structure between the electronic component and the tape in the present invention.

[0029] Figure 11 This is a schematic structural diagram of the double-hook chain clamp in the present invention.

[0030] Figure 12 This is a schematic structural diagram of the double-hook chain clamp from another perspective in the present invention.

[0031] Figure 13 This is an exploded structural diagram of the double-hook chain clamp in the present invention. Detailed implementation manners

[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present invention.

[0033] The directional terms mentioned in the present invention, such as "upper", "lower", "front", "rear", "left", "right", "inner", "outer", "side", "top" and "bottom", etc., are only references to the orientation of the accompanying drawings. The directional terms used are for explaining and understanding the present invention, rather than for limiting the present invention.

[0034] In the terms of the present invention, words such as "first" and "second" are only for descriptive purposes and cannot be construed as indicating or implying relative importance, nor as limiting the order of precedence.

[0035] In the present invention, unless otherwise clearly specified and defined, terms such as "installed", "connected", "linked", "fixed", etc. shall be understood in a broad sense. For example, the connection can be a detachable connection or a connection of an integral structure; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] In the prior art, there are problems of instability and poor accuracy in the blanking mechanism of the insertion machine for blanking and the feeding mechanism for feeding, which all restrict the assembly efficiency and reliability of electronic components.

[0037] The following is a preferred embodiment of a horizontal automatic component-supplementing insertion machine provided by the present invention that can solve the above technical problems.

[0038] Please refer to Figure 1 and Figure 2 , in the figure, units with similar structures are denoted by the same reference numerals.

[0039] This embodiment provides a horizontal automatic component-supplementing insertion machine, which includes a blanking mechanism 11, an insertion mechanism 12, and a straight feeding mechanism 13.

[0040] Among them, the blanking mechanism 11 includes a blanking frame 111 and a blanking station device 112 arranged on the blanking frame 111, and the insertion mechanism 12 includes an insertion frame 121. The straight feeding mechanism 13 is used to convey the electronic components output by the blanking mechanism 11 to the insertion mechanism 12, and the insertion mechanism 12 performs operations of trimming the leads and inserting the electronic components conveyed by the straight feeding mechanism 13.

[0041] Please refer to Figure 2 , in this embodiment, the straight feeding mechanism 13 includes a straight frame body 131, a conveying chain 14, a double-hook chain clamp 141, and a conveying driving mechanism 15.

[0042] Both ends of the straight frame body 131 are respectively connected to the blanking frame 111 and the insertion frame 121, and the blanking station device 112 is located above the straight frame body 131. A plurality of guiding sprockets 132 are arranged on the straight frame body 131.

[0043] The inner side of the conveying chain 14 is in driving connection with the guiding sprocket 132 and forms a closed-loop structure. The two conveying chains 14 are arranged in parallel. The double-hook chain clamp 141 is arranged on one side where the two conveying chains 14 are close to each other. The two ends of the electronic component are respectively clamped on the double-hook chain clamps 141 of the two conveying chains 14 for stable conveying.

[0044] The conveying driving mechanism 15 is fixedly connected with the straight frame body 131. The output end of the conveying driving mechanism 15 is connected with a guiding sprocket 132, so as to drive the two conveying chains 14 to run in a cycle. The conveying chain 14 drives the double-hook chain clamp 141 to move, so as to convey the electronic components output by the blanking mechanism 11 to the plug-in mechanism 12.

[0045] Please refer to Figure 6 and Figure 7 , the blanking station device 112 includes: a station body plate 21, a blanking track block 22, a main driving rod 23, a gear cutter 27, a block cutter 28, and a blanking spring piece 29.

[0046] The two blanking track blocks 22 are arranged on one side of the station body plate 21. Guide grooves 221 are arranged on the side where the two blanking track blocks 22 are close to each other. The electronic component 31 is guided and conveyed between the two guide grooves 221. The guide grooves 221 penetrate through the top surface of the blanking track block 22 to form a guide inlet, and the guide grooves 221 penetrate through the bottom surface of the blanking track block 22 to form a guide outlet.

[0047] The main driving rod 23 is rotatably connected with the station body plate 21. The main driving rod 23 is located below the guide outlet. It should be noted that end plates 211 for rotatably arranging the main driving rod 23 can be arranged at both ends of one side of the station body plate 21.

[0048] The gear cutter 27 is fixedly connected with the main driving rod 23. The block cutter 28 is fixedly connected with the station body plate 21. The gear cutter 27 and the block cutter 28 are arranged on the extending track of each guide groove 221. The gear cutter 27 and the block cutter 28 intersect in the axial direction of the main driving rod 23. When the pins of the electronic component 31 are conveyed to the intersection of the gear cutter 27 and the block cutter 28, the gear cutter 27 rotates and cooperates with the block cutter 28 to cut the pins of the electronic component 31, so that the electronic component 31 is separated from the tape 32, and then the electronic component 31 can fall onto the corresponding double-hook chain clamp for conveying and loading.

[0049] The blanking elastic piece 29 is located between two blanking track blocks 22. One end of the blanking elastic piece 29 is fixedly connected to the station body, and the other end of the blanking elastic piece 29 extends between two guide grooves 221. The blanking elastic piece 29 can form a certain block on the electronic component 31, can prevent the electronic component that has passed through the blanking elastic piece 29 from flowing back, and at the same time prevent the electronic component that has not passed through the blanking elastic piece 29 from being over-transported (over-transportation is likely to cause two electronic components to be transported simultaneously in the next transportation stroke), and can accurately and stably control the blanking of the electronic component.

[0050] Please refer to Figures 11 - 13 It should be noted that the double-hook chain clip 141 includes a chain clip block 1411, a chain clip pressing piece 1412, an elastic member 1416, and a sliding piece 1413.

[0051] The chain clip block 1411 includes a through installation groove 14112. Two chain clip pressing pieces 1412 are elastically rotatably arranged in the installation groove 14112 through the elastic member 1416. The two ends of the chain clip pressing piece 1412 are respectively a driving end 14121 and a clamping end 14122. The driving end 14121 and the clamping end 14122 respectively extend outside the two ends of the installation groove 14112. The sliding piece 1413 is covered on one side of the chain clip block 1411 close to the clamping end 14122. A avoiding hole 14131 corresponding to the installation groove 14112 is arranged on the sliding piece 1413. The driving force of the elastic member 1416 makes the clamping ends 14122 of the two chain clip pressing pieces 1412 clamp the electronic component on the sliding piece 1413 from different sides of the electronic component. When the driving end 14121 is squeezed, it can overcome the elastic force of the elastic member 1416 and drive the two clamping ends 14122 to move away from each other, releasing the clamping of the electronic component.

[0052] The flat feeding mechanism 13 in this embodiment will be further specifically described as follows.

[0053] Please refer to Figure 2 and Figure 4 In this embodiment, the flat feeding mechanism 13 further includes a vertical guide groove rod 1313 arranged on the flat frame body 131, and a first horizontal guide groove rod 1311 and a second horizontal guide groove rod 1312 perpendicular to the vertical guide groove rod 1313.

[0054] A sliding groove 14111 is further arranged on the chain clip block 1411. The groove opening direction of the sliding groove 14111 is consistent with the extending direction of the clamping end 14122. A bearing 1415 is arranged in the sliding groove 14111. The axial direction of the bearing 1415 is parallel to the rotation axis of the chain clip pressing piece 1412.

[0055] On one side of the vertical guide groove rod 1313, the first horizontal guide groove rod 1311, and the second horizontal guide groove rod 1312, there are provided guide grooves for guiding the movement of the conveying chain 14, and guide plates for orienting and mating with the sliding grooves 14111. For the guide grooves, please refer to Figure 5 the guide groove 13111 on one side of the first horizontal guide groove rod 1311 in Figure 5 and for the guide plates, please refer to the guide plate 13112 on one side of the first horizontal guide groove rod 1311 in

[0056] Please refer to Figure 4 . The cooperation between the guide groove and the conveying chain 14, and the cooperation between the guide plate 13112 and the sliding groove 14111 and the contact with the bearing 1415 enable the double-hook chain clamp 141 to move stably in a cycle along with the conveying chain 14, realizing the smooth movement of the double-hook chain clamp 141 on the straight frame body 131.

[0057] Please refer to Figure 4 and Figure 13 . In addition, on one side of the driving end 14121 extending out of the chain clamp block 1411, there is provided a positioning convex block 14116. In the guide groove, there is provided an orienting groove for slidingly mating with the positioning convex block 14116. The cooperation between the positioning convex block 14116 and the orienting groove can further limit the sliding trajectory of the chain clamp block 1411. At the same time, the chain clamp block 1411 can also stop stably on the straight frame body 131, facilitating the removal of electronic components from the double-hook chain clamp 141.

[0058] Please refer to Figure 2 . In this embodiment, the first horizontal guide groove rod 1311 and the second horizontal guide groove rod 1312 are arranged in parallel. The first horizontal guide groove rod 1311 is located above the second horizontal guide groove rod 1312. The two ends of the first horizontal guide groove are respectively connected to the plug-in machine frame 121 and the blanking machine frame 111. One end of the second horizontal guide groove is connected to the blanking machine frame 111. The vertical guide groove rod 1313 is connected to the plug-in machine frame 121. One end of the vertical guide groove rod 1313 is butted against the first horizontal guide groove rod 1311, and the other end of the vertical guide groove rod 1313 is butted against the second horizontal guide groove rod 1312.

[0059] Please refer to Figure 2 and Figure 3 . Among them, the straight feeding mechanism 13 further includes a tensioning frame body 161 and a tensioning mechanism. The tensioning frame body 161 is arranged between the vertical guide groove rod 1313 and the second horizontal guide groove rod 1312. The tensioning mechanism includes a tensioning rod 162 elastically rotatably arranged on the tensioning frame body 161, and a tensioning sprocket 163 rotatably arranged on the tensioning rod 162. The tensioning sprocket 163 is in driving cooperation with the inner side of the conveying chain 14.

[0060] Please refer to Figure 2, more specifically, guide sprockets 132 are provided between the ends of the first horizontal guide groove rod 1311 and the second horizontal guide groove rod 1312 away from the plugging mechanism 12, between the vertical guide groove rod 1313 and the first horizontal guide groove rod 1311, between the vertical guide groove rod 1313 and the tensioning mechanism, and between the tensioning mechanism and the second horizontal guide groove rod 1312.

[0061] The conveying chain 14 can stably circulate along the vertical guide groove rod 1313, the first horizontal guide groove rod 1311, and the second horizontal guide groove rod 1312. In this way, the conveying chain has fewer bending structures. At the same time, through the tensioning effect of the tensioning sprocket 163 on the conveying chain 14, the conveying chain 14 can circulate and convey more smoothly and stably, and is not prone to deviation and jamming of materials, with high working efficiency.

[0062] Please refer to Figure 3 , in this embodiment, the tensioning frame 161 is of a frame structure, and two sets of tensioning mechanisms are arranged inside the tensioning frame 161. The top end of the side surface of the tensioning rod 162 is rotatably connected to the tensioning frame 161, the bottom end of the side surface of the tensioning rod 162 is rotatably connected to the tensioning sprocket 163, and the middle part of the tensioning rod 162 is elastically connected to the tensioning frame 161 through a tension spring 164. The conveying chain 14 extends into the second horizontal guide groove rod 1312 after passing through the bottom of the tensioning sprocket 163 and the top of the guide sprocket 132 in sequence.

[0063] Please refer to Figure 2 and Figure 4 , in this embodiment, the straight feeding mechanism 13 further includes a pressing wheel 133. The pressing wheel 133 is rotatably connected to the straight frame 131 through a wheel axle. The pressing wheel 133 is located at one end of the top of the first horizontal guide groove rod 1311 close to the plugging mechanism 12, and the pressing wheel 133 is located above the moving track of the double-hook chain clamp 141, and is used to form a moving guide for the double-hook chain clamp 141 to ensure the stable movement of the double-hook chain clamp 141.

[0064] Please refer to Figure 4 and Figure 5 , in this embodiment, the straight feeding mechanism 13 further includes an upper waste lead removal mechanism. It should be noted that a detection sensor can be set on the straight frame 131 to detect unqualified electronic components through the detection sensor, and then the unqualified electronic components can be squeezed and removed from the double-hook chain clamp 141 through the upper waste lead removal mechanism. Or when the plugging of the plugging mechanism 12 fails, the double-hook chain clamp 141 that needs to be supplemented with electronic components moves to the position of the upper waste lead removal mechanism, and the electronic component waste on the double-hook chain clamp 141 is squeezed and removed by the upper waste lead removal mechanism.

[0065] Specifically, the upper waste lead removal mechanism includes an upper waste lead removal cylinder 174, a waste scraping rod 175, an upper guide chute 179, and an upper air nozzle 176.

[0066] The waste scraping rod 175 is connected to the output end of the upper waste leg removing cylinder 174. Both the waste scraping rod 175 and the upper waste leg removing cylinder 174 are arranged below the first transverse guide rod 1311. The waste scraping rod 175 is opposite to the moving track of the electronic component. The upper material guiding groove 179 is located below the upper waste leg removing cylinder 174. The upper air nozzle 176 is connected to the corresponding blowing device. The upper air nozzle 176 is located above the first transverse guide rod 1311 and is opposite to the waste scraping rod 175. The upper waste leg removing cylinder 174 drives the waste scraping rod 175 to move upward to extrude the electronic component waste. With the blowing of the upper air nozzle 176, the electronic component waste can smoothly fall into the upper material guiding groove 179.

[0067] In addition, the straight feeding mechanism 13 further includes a lower waste leg removing mechanism. After plugging in, the pins remaining on the double-hook chain clamp 141 can be removed by the lower waste leg removing mechanism.

[0068] The lower waste leg removing mechanism includes a lower waste leg removing cylinder 177, a pressing block 178, and a lower material guiding groove 172.

[0069] The pressing block 178 is connected to the output end of the lower waste leg removing cylinder 177. Both the pressing block 178 and the lower waste leg removing cylinder 177 are arranged above the second transverse guide rod 1312. The pressing block 178 is opposite to the moving track of the double-hook chain clamp 141. The pressing block 178 is used to press the chain clamp pressing piece 1412 of the double-hook chain clamp 141, so that the chain clamp pressing piece 1412 overcomes the elastic force and releases the clamping of the electronic component. The lower material guiding groove 172 is located below the second transverse guide rod 1312 and is opposite to the pressing block 178. After the chain clamp pressing piece 1412 is opened, the pin waste falls into the lower material guiding groove 172.

[0070] Please refer to Figure 2 、 Figure 4 and Figure 5 Among them, input ports are provided at the tops of both the upper material guiding groove 179 and the lower material guiding groove 172, and output ports are provided at the bottoms of both the upper material guiding groove 179 and the lower material guiding groove 172. The output port of the upper material guiding groove 179 is docked with the input port of the lower material guiding groove 172. The straight feeding mechanism 13 further includes a waste leg diversion plate 173 and a waste leg collection box 171. The waste leg diversion plate 173 is inclined and arranged below the lower material guiding groove 172. The waste leg collection box 171 is provided at the lower end of the waste leg diversion plate 173. Both the upper material guiding groove 179 and the lower material guiding groove 172 flow into the waste leg collection box 171 through the waste leg diversion plate 173.

[0071] The following further specifically describes the blanking station device 112 in this embodiment.

[0072] Please refer to Figure 6 and Figure 7 In this embodiment, the blanking spring piece 29 has a U-shaped structure. The middle part of the blanking spring piece 29 is fixedly connected to the station body, and both ends of the blanking spring piece 29 extend between the two guide grooves 221. It can form a certain block on the pins of the electronic component 31 to prevent the abnormal conveyance of the electronic component 31.

[0073] Among them, the blanking station device 112 further includes a rubber wheel 241, and the rubber wheel 241 is sleeved on the outer periphery of the main driving rod 23. Both ends of the blanking spring piece 29 are material blocking ends 291, and the material blocking ends 291 are in contact with the rubber wheel 241 to form a bent structure. The bent convex surface of the material blocking end 291 faces the inlet, which is convenient for the pins of the electronic component 31 to break through the resistance of the blanking spring piece 29 along the circumference of the rubber wheel 241 for output, and at the same time, the pins are not easy to flow back towards the inlet direction.

[0074] Specifically, the guide groove 221 includes an arc-shaped groove section, and the arc-shaped groove section enables the electronic component 31 to be conveyed along the circumferential track of the gear cutter 27. The center of the arc-shaped groove section is located on the central axis of the main driving rod 23, and the circumferential surface of the rubber wheel 241 is located in the axial extension area of the arc-shaped groove section.

[0075] A rubber wheel 241 is provided corresponding to the position of each material blocking end 291, and the material blocking end 291 is in elastic contact with the circumferential surface of the rubber wheel 241. When the gear cutter 27 and the block cutter 28 shear the pins of the electronic component 31, the pins of the electronic component 31 are simultaneously located between the material blocking end 291 and the rubber wheel 241, which can improve the stability of the gear cutter 27 and the block cutter 28 for trimming the feet of the electronic component.

[0076] In this embodiment, the blanking station device 112 further includes a fixing spring 242. The fixing spring 242 is sleeved on the outer periphery of the main driving rod 23, and the fixing spring 242 is compressively arranged between the two rubber wheels 241 to limit the positions of the two rubber wheels 241 through the fixing spring 242.

[0077] In addition, the gear cutter 27 includes tooth parts located on the circumference. The inner ends of the tooth parts are located in the axial extension area of the arc-shaped groove section, and the outer ends of the tooth parts (the end far from the gear cutter 27 of the tooth part is the outer end) are located outside the axial extension area of the arc-shaped groove section. In this way, the pins of the electronic component 31 can be stably limited between the tooth grooves between the tooth parts and the inner wall of the arc-shaped groove section, the electronic component 31 can be stably conveyed, and at the same time, the pins of the electronic component 31 can be stably sheared by the gear cutter 27 and the block cutter 28.

[0078] Please refer to Figure 9, in this embodiment, the blanking station device 112 may further include a limiting elastic piece 2B, and the limiting elastic piece 2B includes a mounting plate 2B1 and an elastic piece body 2B2. The mounting plate 2B1 is connected between two blanking track blocks 22, and the two ends of the mounting plate 2B1 may be specifically designed with L-shaped ear plate structures for connection with the blanking track blocks 22.

[0079] One end of the elastic piece body 2B2 is connected to the middle of the mounting plate 2B1, and the other end of the elastic piece body 2B2 extends between the two guide grooves 221. The elastic piece body 2B2 is an arc-shaped plate structure corresponding to the circumferential surface of the rubber wheel 241. When the gear cutter 27 and the block cutter 28 shear the pins of the electronic component 31, the electronic component 31 in the guide groove 221 contacts the arc-shaped convex surface of the elastic piece body 2B2, so that the electronic component can perform pin cutting more stably, and the pins are not easily deformed, which is beneficial to the subsequent smooth conveying and plug-in operations.

[0080] A plurality of unloading grooves 2B21 are provided at one end of the elastic piece body 2B2 close to the mounting plate 2B1. In this way, a larger area of the elastic piece body 2B2 can be set to contact the electronic component more comprehensively. The existence of the unloading grooves 2B21 makes the elastic piece body 2B2 not have too large a elastic force due to the setting of too large an area, and too large an elastic force of the elastic piece body 2B2 is likely to affect the conveying of the electronic component or cause greater frictional damage to the electronic component.

[0081] In this embodiment, a notch 222 is provided at the bottom end of the blanking track block 22, and the guide groove 221 communicates with the notch 222. The gear cutter 27 and the block cutter 28 are located in the notch 222, so that the gear cutter 27 and the block cutter 28 can be arranged on the extension trajectory of the guide groove 221, facilitating the gear cutter 27 and the block cutter 28 to shear the electronic component 31 during the process of the electronic component 31 being conveyed along the guide groove 221.

[0082] Please refer to Figure 7 , in this embodiment, the blanking station device 112 further includes a baffle 2A. One end of the baffle 2A extends into the notch 222, and the gear cutter 27 and the block cutter 28 are located on the side of the baffle 2A close to the notch 222. Due to the setting of the notch 222, the arc-shaped groove section of the guide groove 221 is axially penetrated, and the baffle 2A can limit the electronic component 31 and the tape 32, so that the gear cutter 27 and the block cutter 28 can shear the pins of the electronic component 31 more stably and accurately.

[0083] In this embodiment, the material baffle plate 2A includes a first plate body 2A1 and a second plate body 2A2. The first plate body 2A1 and the second plate body 2A2 are connected to form an L-shaped structure. The extension plane of the first plate body 2A1 is perpendicular to the extension plane of the second plate body 2A2. The first plate body 2A1 is connected to the side of the unloading track block 22 away from the standing main plate 21, and the second plate body 2A2 extends in the groove 222.

[0084] In addition, a long hole extending along the axial direction of the main driving rod 23 can be provided on the first plate body 2A1, and a screw can be passed through the long hole to connect with the threaded hole on the unloading track block 22. The provision of the long hole makes it possible to adjust the limiting position of the second plate body 2A2 on the electronic components 31 and the material belt 32, so as to adjust the second plate body 2A2 to the optimal limiting guide position.

[0085] In addition, in this embodiment, the unloading station device 112 also includes a paper stop belt block 26, which is connected to the side of the unloading track block 22 away from the station body plate 21, and the paper stop belt block 26 extends on the side of the groove 22 away from the station body plate 21. The paper stop belt block 26 can make the separated material belt 32 better guided to both sides of the station device.

[0086] Please refer to Figure 6 and Figure 7 In this embodiment, the unloading station device 112 also includes a braking gear 251, a braking pulley 254, a braking body 252, and a braking spring 253.

[0087] The brake gear 251 is fixedly connected to the main driving rod 23, the brake body 252 is rotatably connected to the station body plate 21, and the rotation axis of the brake body 252 is parallel to the axial direction of the main driving rod 23. The brake pulley 254 is rotatably arranged on the brake body 252, the brake gear 251 is located on the track of the brake pulley 254 rotating with the brake body 252, and the brake spring 253 is compressed and arranged between the brake body 252 and the station body plate 21. A mounting block 212 can be arranged on the station body plate 21 so that the brake spring 253 can be installed between the brake body 252 and the mounting block 212.

[0088] The elastic force of the brake spring 253 can drive the brake body 252 to rotate in the direction close to the brake gear 251, so that the brake pulley 254 is engaged with the brake gear 251. In this way, the main driving rod 23 can be accurately rotated by one stroke each time, and the electronic components are correspondingly moved and transported by one unit stroke, so as to achieve the effect of accurately and stably controlling the unloading of electronic components.

[0089] In addition, a manually operated rotary handle can be provided at one end of the main drive rod 23 to facilitate manual control of the rotation of the main drive rod 23, so as to install the electronic component 31 and the tape 32 into the guide groove 221, and also facilitate the debugging of the positioning device. One end of the main drive rod 23 is in transmission cooperation with the corresponding rotation drive mechanism.

[0090] The double-hook chain clip 141 in this embodiment will be further specifically described below. Please refer to Figures 11 - 13 。

[0091] Specifically, a first V-shaped groove 14115 is provided on the chain clip block 1411, a second V-shaped groove 14133 adapted to the first V-shaped groove 14115 is provided on the sliding piece 1413, the second V-shaped groove 14133 is located between two chain clip pressing pieces 1412, and the clamping ends 14122 of the two chain clip pressing pieces 1412 press and fix the electronic component in the second V-shaped groove 14133.

[0092] By providing the sliding piece 1413, the electronic component can be stably and accurately pressed and fixed at the bottom end in the second V-shaped groove 14133 by the chain clip pressing piece 1412, and subsequent material taking from the second V-shaped groove 14133 can be carried out stably and accurately, with high working efficiency.

[0093] Connecting plates 14132 are provided at both ends of one side of the sliding piece 1413, a connecting groove 14113 is provided on the chain clip block 1411, and the connecting plates 14132 are in interference fit with the connecting groove 14113, so that the sliding piece 1413 can be conveniently disassembled and assembled.

[0094] In this embodiment, a groove 14114 is provided on one side of the chain clip block 1411, and the groove 14114 penetrates through the two opposite side surfaces of the chain clip block 1411 along the rotation axis direction of the chain clip pressing piece 1412, and the sliding piece 1413 is positioned and fitted in the groove 14114.

[0095] Among them, when the sliding piece 1413 is positioned and fitted in the groove 14114, the outer surface of the sliding piece 1413 is flush with the outer surface of the chain clip block 1411. The sliding piece 1413 and the chain clip block 1411 can form a compact connection structure.

[0096] In this embodiment, the chain clip block 1411 is made of cast iron, the sliding piece 1413 is made of stainless steel, the surface of the sliding piece 1413 can be made smoother, and the overall structure has a low comprehensive cost.

[0097] The clamping end 14122 of the chain clip pressing piece 1412 in this embodiment is a bent structure, and the two clamping ends 14122 are bent in the direction of approaching each other.

[0098] Please refer to Figure 11 and Figure 13, in this embodiment, one end of the driving end 14121 away from the clamping end 14122 is rotatably connected to the chain clip block 1411 through a rotating pin shaft 1414. The other end of the driving end 14121 is provided with an arc-shaped pressure-receiving surface. One side of the driving end 14121 is provided with a positioning plane 14123, and the positioning plane 14123 is located between the arc-shaped pressure-receiving surface and the rotating pin shaft 1414.

[0099] Among them, the double-hook chain clip 141 moves along with the conveying chain 14. A pressing component for pressing the arc-shaped pressure-receiving surface is arranged at the position of the straight frame body 131 corresponding to the blanking station device 112. When the double-hook chain clip 141 moves to be pressed by the pressing component, the two chain clip pressing pieces 1412 can be opened. When the two chain clip pressing pieces 1412 are opened in place, the positioning plane 14123 can form a stable surface contact with the pressing component, so that the two chain clip pressing pieces 1412 are stably kept in the open state.

[0100] The working principle of the present invention: First, the blanking mechanism 11 performs blanking: The tape 32 connected with the electronic components 31 penetrates from the inlet of the guide groove 221 and reaches the intersection of the gear cutter 27 and the block cutter 28. The main driving rod 23 can be rotated by manually operating the rotating handle, so that a certain number of electronic components 31 pass through the rotation of the gear cutter 27 and the shearing operation of the block cutter 28 one by one to achieve the debugging purpose. After the trimming and conveying of the electronic components are qualified, the main driving rod 23 can be rotated by the corresponding rotating driving mechanism to perform automatic cyclic operation.

[0101] Among them, during the trimming and conveying process of the electronic components 31, the pins of the electronic components 31 will reach the tooth grooves of the gear cutter 27. The teeth of the gear cutter 27 will press the pins of the electronic components 31 and drive the electronic components 31 to move along the guide groove 221 in a certain stroke cycle. When the electronic components 31 approach the intersection of the gear cutter 27 and the block cutter 28, the pins of the electronic components 31 break through the resistance of the blanking elastic piece 29 along the circumference of the rubber wheel 241 for conveying. The blanking elastic piece 29 makes it easier for the electronic components 31 to be conveyed towards the outlet direction and not to flow back towards the inlet direction.

[0102] Then, the gear cutter 27 and the block cutter 28 complete the shearing operation of the pins of the electronic components 31.

[0103] On the other hand, the double-hook chain clip 141 moves with the conveying chain 14 to the chain clip opening mechanism section below the blanking station device 112. The pressing component in the chain clip opening mechanism section presses the arc-shaped pressure-receiving surface, causing the two chain clip pressing pieces 1412 to open. The double-hook chain clip 141 at a specific position reaches the blanking station device 112 for precise blanking. When the two chain clip pressing pieces 1412 are fully opened, the positioning plane 14123 can form a stable surface contact with the pressing component, enabling the two chain clip pressing pieces 1412 to stably maintain the open state. In this way, the sheared electronic components 31 will fall onto the corresponding double-hook chain clips 141, and the sheared tape 32 is blocked by the paper tape blocking block 26 and guided to both sides of the station device for export.

[0104] Then the double-hook chain clip 141 continues to move with the conveying chain 14, and the electronic components will be conveyed to the centering mechanism to achieve centering of the electronic components. After the arc-shaped pressure-receiving surface of the double-hook chain clip 141 disengages from the extrusion of the pressing component, under the elastic force drive of the elastic member 1416, the clamping ends 14122 of the two chain clip pressing pieces 1412 clamp the electronic components on the sliding piece 1413 from different sides of the electronic components.

[0105] Then, the conveying chain 14 can drive the double-hook chain clip 141 to circulate between the blanking mechanism 11 and the plug-in mechanism 12, so as to receive the electronic components output by the blanking mechanism 11 and convey them to the plug-in mechanism 12 for the work of trimming feet and plugging, realizing the insertion of the electronic components onto the PCB board.

[0106] Among them, the conveying chain 14 will move stably in the guiding grooves of the vertical guiding groove rod 1313, the first horizontal guiding groove rod 1311, and the second horizontal guiding groove rod 1312. The guiding plate will form a movement limit for the double-hook chain clip 141. The tensioning sprocket 163 has a tensioning effect on the conveying chain 14, enabling the electronic components to be conveyed smoothly and stably in a cycle, with precise conveying and not prone to deviation or jamming.

[0107] In addition, when the plug-in fails and electronic components need to be replenished, the detector detects the need for replenishment, the conveying chain runs in reverse, and the corresponding double-hook chain clip 141 moves to the position of the upper waste pin removal mechanism. The upper waste pin removal mechanism squeezes and removes the electronic component waste on the specific double-hook chain clip 141. The specific double-hook chain clip 141 then moves below the blanking mechanism 11 to receive a new electronic component again. After that, the conveying chain runs forward again, and the double-hook chain clip 141 moves to the plug-in mechanism 12 again for the work of trimming feet and plugging.

[0108] After plugging, the sheared pin feet will remain on the double-hook chain clip 141. The remaining pins on the double-hook chain clip 141 will be removed when the double-hook chain clip 141 moves to the lower waste pin removal mechanism, realizing the removal of pin feet, and the conveying chain forms a complete closed-loop conveying process.

[0109] In this way, the process of the horizontal automatic component-feeding and inserting machine in this embodiment for feeding, conveying, inserting, and removing waste pins of electronic components is completed.

[0110] The horizontal automatic component-feeding and inserting machine in this embodiment directly connects the inserting mechanism and the feeding mechanism by setting a flat frame body, and the conveying chain is arranged along the flat frame body. In this way, the conveying chain has fewer bending structures, reduces the number of guiding sprockets, is more smooth and stable in conveying, is not prone to deviation and material jamming, and has high working efficiency. Moreover, the conveying chain is shorter, the distance between the feeding mechanism and the inserting mechanism is closer, the overall width of the inserting machine is reduced, and the structure of the inserting machine is more compact and the overall size is smaller.

[0111] At the same time, by setting the feeding elastic piece, the stability of trimming the pins of electronic components can be improved, the reflux of the electronic components that have passed through the feeding elastic piece can be prevented, and at the same time, the over-conveying of the electronic components that have not passed through the feeding elastic piece can be blocked, and the feeding of the electronic components can be accurately and stably controlled.

[0112] In addition, since the annular conveying chain is used to directly convey the electronic components between the inserting mechanism and the feeding mechanism, when the insertion of the electronic components at a specific position fails, the conveying chain can drive the double-hook chain clamp at the specific position to return to the corresponding feeding station device for component replenishment. The uncompleted inserted electronic components can be held on the double-hook chain clamp without falling off, and automatic and rapid component replenishment can be realized.

[0113] In summary, although the present invention has been disclosed above with preferred embodiments, the above preferred embodiments are not intended to limit the present invention. Those of ordinary skill in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the scope defined by the claims.

Claims

1. A horizontal automatic component replacement and insertion machine, characterized in that: include: A material unloading mechanism, a plug-in mechanism, and a straight feeding mechanism, wherein the material unloading mechanism comprises a material unloading rack and a material unloading station device arranged on the material unloading rack, and the plug-in mechanism comprises a plug-in rack; The flat feeding mechanism comprises a flat frame, a conveying chain, a double-hook chain clamp and a conveying drive mechanism; The two ends of the flat frame are respectively connected to the plug-in rack and the unloading rack, the unloading station device is located above the flat frame, a plurality of guide sprockets are arranged on the flat frame, the inner side of the conveying chain is drivingly connected with the guide sprocket to form a closed loop structure, the two conveying chains are arranged in parallel, the double-hook chain clamp is arranged on the side where the two conveying chains are close to each other, the conveying drive mechanism is fixedly connected to the flat frame, the output end of the conveying drive mechanism is connected to one of the guide sprockets, and the conveying chain drives the double-hook chain clamp to move, so as to convey the electronic components output by the unloading mechanism to the plug-in mechanism; The unloading station device comprises: a station body plate, an unloading track block, a main driving rod, a gear cutter, a block cutter, and an unloading spring piece; The two unloading track blocks are arranged on one side of the station body plate, and the two unloading track blocks are arranged on the sides close to each other, and guide grooves are provided, and electronic components are guided and transported between the two guide grooves, and the guide groove passes through the top surface of the unloading track block to form an inlet, and the guide groove passes through the bottom surface of the unloading track block to form an outlet, the main driving rod is rotatably connected to the station body plate, and the main driving rod is located below the outlet, the gear cutter is fixedly connected to the main driving rod, and the block cutter is fixedly connected to the station body plate, and the gear cutter and the block cutter are arranged on the extension track of each of the guide grooves, and the gear cutter and the block cutter intersect along the axial direction of the main driving rod, and the gear cutter rotates and cooperates with the block cutter to shear the pins of the electronic components so that the electronic components are separated from the material strip, and the unloading shrapnel is located between the two unloading track blocks, one end of the unloading shrapnel is fixedly connected to the station body, and the other end of the unloading shrapnel extends between the two guide grooves.

2. The horizontal automatic component replacement and insertion machine according to claim 1, characterized in that: The straight feeding mechanism also includes a vertical guide groove rod arranged on the straight frame, and a first transverse guide groove rod and a second transverse guide groove rod perpendicular to the vertical guide groove rod, and one side of the vertical guide groove rod, the first transverse guide groove rod and the second transverse guide groove rod are all provided with a guide groove for guiding the movement of the conveying chain, and a guide plate for directionally cooperating with the cooperating groove on the double hook chain clamp; The first transverse guide groove rod and the second transverse guide groove rod are arranged in parallel, the first transverse guide groove rod is located above the second transverse guide groove rod, the two ends of the first transverse guide groove are respectively connected to the plug-in rack and the unloading rack, one end of the second transverse guide groove is connected to the unloading rack, the vertical guide groove rod is connected to the plug-in rack, one end of the vertical guide groove rod is connected to the first transverse guide groove rod, and the other end of the vertical guide groove rod is connected to the second transverse guide groove rod.

3. The horizontal automatic component replacement and insertion machine according to claim 2, characterized in that: The straight feeding mechanism also includes a tensioning frame and a tensioning mechanism, the tensioning frame is arranged between the vertical guide groove rod and the second transverse guide groove rod, the tensioning mechanism includes a tensioning rod elastically rotatably arranged on the tensioning frame, and a tensioning sprocket rotatably arranged on the tensioning rod, and the tensioning sprocket transmission is engaged with the inner side of the conveying chain.

4. The horizontal automatic component replacement and insertion machine according to claim 3, characterized in that: The top end of the side of the tensioning rod is rotatably connected to the tensioning frame, the bottom end of the side of the tensioning rod is rotatably connected to the tensioning sprocket, the middle part of the tensioning rod is elastically connected to the tensioning frame through a tension spring, and the conveying chain passes through the bottom of the tensioning sprocket and the top of the guide sprocket in sequence and extends into the second transverse guide groove rod.

5. The horizontal automatic component replacement and insertion machine according to claim 1, characterized in that: The material cutting spring is a U-shaped structure, the middle part of the material cutting spring is fixedly connected to the station body, and the two ends of the material cutting spring extend between the two guide grooves; The unloading station device also includes a rubber wheel, which is sleeved on the outer periphery of the main driving rod. The two ends of the unloading spring are material blocking ends, which contact with the rubber wheel to form a curved structure, and the curved convex side of the material blocking end faces the introduction port.

6. The horizontal automatic component replacement and insertion machine according to claim 5, characterized in that: The guide groove comprises an arc-shaped groove segment, the center of which is located on the central axis of the main driving rod, and the circumferential surface of the rubber wheel is located within the axial extension area of ​​the arc-shaped groove segment; A rubber wheel is arranged corresponding to each stopper end, and the stopper end is in elastic contact with the circumferential surface of the rubber wheel. When the gear cutter and the block cutter shear the pins of the electronic components, the pins of the electronic components are simultaneously located between the stopper end and the rubber wheel.

7. The horizontal automatic component replacement and insertion machine according to claim 5, characterized in that: The unloading station device also includes a limiting spring piece, which includes a mounting plate and a spring piece body. The mounting plate is connected between the two unloading track blocks, one end of the spring piece body is connected to the middle of the mounting plate, and the other end of the spring piece body extends between the two guide grooves. The spring piece body is an arc-shaped plate structure corresponding to the circumferential surface of the rubber wheel. When the gear cutter and the block cutter shear the pins of the electronic components, the electronic components in the guide groove contact one side of the arc-shaped protrusion of the spring piece body. A plurality of unloading grooves are arranged at one end of the spring body close to the mounting plate.

8. The horizontal automatic component replacement and insertion machine according to claim 5, characterized in that: A notch is provided at the bottom end of the unloading track block, the guide groove is connected to the notch, and the gear cutter and the block cutter are located in the notch; The unloading station device also includes a material baffle plate, one end of which extends into the notch, the gear cutter and the block cutter are located on a side of the material baffle plate close to the notch, the material baffle plate includes a first plate body and a second plate body, the first plate body and the second plate body are connected to form an L-shaped structure, the extension plane of the first plate body is perpendicular to the extension plane of the second plate body, the first plate body is connected to the side of the unloading track block away from the station body plate, and the second plate body extends into the notch.

9. The horizontal automatic component replacement and insertion machine according to claim 8, characterized in that: The unloading station device also includes a paper baffle block, which is connected to the side of the unloading track block away from the station body plate, and the paper baffle block extends on the side of the slot away from the station body plate.

10. The horizontal automatic component replacement and insertion machine according to claim 8, characterized in that: The unloading station device also includes a brake gear, a brake pulley, a brake body, and a brake spring; The brake gear is fixedly connected to the main driving rod, the brake body is rotatably connected to the station body plate, the brake pulley is rotatably arranged on the brake body, the brake gear is located on the trajectory of the brake pulley rotating with the brake body, the brake spring is compressed and arranged between the brake body and the station body plate, and the brake spring is used to drive the brake body to rotate in a direction close to the brake gear, so that the brake pulley is engaged with the brake gear.

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