A welding device for manufacturing a display screen

Through the integrated welding device, automatic peeling, positioning of terminal wires and uniform application of flux are achieved, which solves the problem of low efficiency of traditional welding devices and improves welding efficiency and continuous processing capabilities.

CN120190449BActive Publication Date: 2025-08-01GUANGDONG HONGBOSHENG PHOTOELECTRIC TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510655635.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-21
Publication Date
2025-08-01
Estimated Expiration
2045-05-21

AI Technical Summary

Technical Problem

In traditional welding devices, the peeling, positioning, tinting and flux coating of terminal wires requires multiple sets of equipment to operate, which is inefficient and cannot achieve automatic continuous processing.

Method used

The welding device including a press soldering head, a welding table, a wire frame, a driving frame and a component is adopted. The tin wire and terminal wire are transported simultaneously through the first and second drive frames. The stripping component and the wire cutting component are used to automatically send tin and wires. The welding component is filled with flux during the conveying process to ensure welding efficiency and uniformity.

Benefits of technology

Automatic tin and wire feeding are realized, which improves welding efficiency, and improves flux application uniformity and tin flow after melting, ensuring the continuity and efficiency of the welding process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120190449B_ABST
    Figure CN120190449B_ABST
Patent Text Reader

Abstract

The present invention provides a soldering device for manufacturing a display screen, which relates to the technical field of soldering machines and includes a pressure welding head, a soldering table, a wire rack for placing a wire reel and a solder wire reel, a first driving rack, a second driving rack and a T-shaped driving rack. The pressure welding head is arranged directly above one end of the soldering table. The first driving is located between the wire rack and the pressure welding head. It further includes a wire cutting assembly for wire cutting arranged between the first driving rack and the pressure welding head, a wire stripping assembly for wire stripping arranged between the wire cutting assembly and the pressure welding head, and a soldering aid assembly arranged between the wire stripping assembly and the pressure welding head. Through the above technical solutions, the purpose is to automatically convey the solder wire and the terminal wire by the first driving rack and the second driving rack, perform intermittent punching on the top of the solder wire and slotting at the bottom during the conveying process, simultaneously perform wire stripping on the wire, finally make the wire core open in the solder wire groove and inject soldering aid into the holes in the solder wire, and finally perform overall pressure welding to improve the overall welding efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of soldering machines, and particularly to a welding device for manufacturing display screens. Background Art

[0002] The signal transmission of the display screen is mainly carried out through display terminals, and the display terminals are mainly electrically connected to the main board of the display screen through wires. Therefore, during the production process of the display screen, a soldering machine is required to solder multiple terminal wires to the metal contacts of the main board. A soldering machine is a device used for welding electronic components. It heats the solder wire to melt it and then welds the electronic components to the circuit board.

[0003] The welding of the terminal wires on the main board of the display screen mainly adopts the method of pressure welding. In the traditional welding process, the ends of the terminal wires are peeled and fixed in rows. A soldering flux (mainly rosin) is applied to the metal contacts of the main board, and then tin wire is placed on the row of terminal wires (either manually placing a section of tin wire or supplying tin wire by a tin wire conveyor, which automatically breaks after melting when the pressure welding is completed). Finally, the soldering machine is used for pressure welding and heating for welding. In the traditional welding device, multiple sets of equipment are required for operations such as peeling the terminal wires, positioning the terminal wires, applying tin, and applying the soldering flux, resulting in low efficiency and being unable to meet the requirements of automatic continuous processing. Summary of the Invention

[0004] The purpose of the present invention is to solve the disadvantages in the prior art that multiple sets of equipment are required for operations such as peeling the terminal wires, positioning the terminal wires, applying tin, and applying the soldering flux in the traditional welding device, resulting in low efficiency and being unable to meet the requirements of automatic continuous processing.

[0005] To achieve the above purpose, the present invention adopts the following technical solution: A welding device for manufacturing display screens, including a pressure welding head, a welding table, a wire rack for placing wire reels and tin wire reels, a first driving rack, a second driving rack, and a T-shaped driving rack. It is characterized in that: the pressure welding head is arranged directly above one end of the welding table, the first driving rack is fixedly installed on the top of the welding table and is located between the wire rack and the pressure welding head, the wire rack is fixedly installed on the top of the welding table on the side away from the pressure welding head, two placing rods are rotatably installed on the wire rack, and a plurality of reel rollers for placing wire reels or tin wire reels are respectively sleeved on the two placing rods. The two placing rods are arranged vertically. The reel rollers on the upper placing rod are sleeved with tin wire reels, and the reel rollers on the lower placing rod are sleeved with wire reels. One end of the placing rod is threadedly installed with a positioning cap. Two second driving rods and two third driving rods are rotatably installed on the first driving rack. Driving wheels are fixedly sleeved on the two third driving rods and one of the second driving rods at positions corresponding to the reel rollers, and a pressure hole wheel is fixedly sleeved on the other second driving rod at a position corresponding to the reel roller. The rotation of the pressure hole wheel can press holes at intervals on the top of the tin wire using the teeth on the pressure hole wheel for subsequent addition of soldering flux. It further includes:

[0006] A wire cutting assembly for wire cutting disposed between the first driving frame and the pressure welding head;

[0007] A wire stripping assembly for wire stripping disposed between the wire cutting assembly and the pressure welding head;

[0008] A soldering aid assembly disposed between the wire stripping assembly and the pressure welding head.

[0009] In at least some embodiments, the wire cutting assembly includes a first slide rail, multiple pairs of tool holders, and a fourth driving rod. The first slide rail is fixedly installed on the welding table. Multiple pairs of the tool holders are slidably installed on the first slide rail in a mirror image manner. Multiple suspension seats are fixedly sleeved on the fourth driving rod. Two groups of first connecting rods are rotatably installed between the suspension seats and the tool holders in a triangular shape.

[0010] In at least some embodiments, a plurality of wire plates are fixedly installed on the first slide rail. The wire plates are provided with holes for the passage of tin wire and insulated wire. Protrusions for grooving the tin wire are provided in the holes for the passage of the tin wire on the wire plates.

[0011] In at least some embodiments, the wire stripping assembly includes a wire stripping table and two second slide rails. The two second slide rails are fixedly installed on the top of the welding table. The wire stripping table is slidably installed on the tops of the two second slide rails. A first electric push rod for driving the wire stripping table to translate is rotatably installed between the second slide rails and the wire stripping table. Two chutes are provided on the top of the wire stripping table, and a plurality of wire stripping seats are slidably installed in the chutes. Wire stripping pliers are fixedly installed on the wire stripping seats. A convex rod is provided at the bottom of the wire stripping seat. A plurality of driving disks are rotatably installed in the wire stripping table. A second connecting rod is rotatably installed between the driving disks and the convex rod. A first gear is fixedly installed on the shaft of the driving disk. A rack meshing with the plurality of first gears is slidably installed in the wire stripping table. A second electric push rod for driving the rack to translate is fixedly installed at one end of the wire stripping table.

[0012] In at least some embodiments, a plurality of adjusting seats are fixedly installed at the bottom of the wire stripping table, and a first in-place sensor is fixedly installed on the top of the adjusting seats.

[0013] In at least some embodiments, the soldering assembly includes a soldering seat and a wire hub, the soldering seat is fixedly mounted on the top of the soldering table, the wire hub is fixedly inserted on the soldering table and slidably engaged with the soldering seat, both the soldering seat and the wire hub are provided with channels for the passage of tin wire and peeled wire, one end of the soldering seat is provided with a wire tube above the channel, a plurality of second in-position sensors are fixedly mounted in the soldering seat, a plurality of rosin placement ports connected to the channels are provided on the top of the soldering seat, a heating wire is embedded in the rosin placement port, a mounting seat is fixedly mounted on the top of the soldering seat above the rosin placement port, a pressure rod is movably inserted on the mounting seat, a pressure head is fixedly mounted on the bottom of the pressure rod, and the pressure head is movably inserted in the rosin placement port.

[0014] In at least some embodiments, a second drive frame is fixedly installed on the top of the soldering station between the wire stripping assembly and the fluxing assembly, and multiple pairs of drive rollers for driving the tin wire and the peeled wire are rotatably installed in the second drive frame. The shafts of the two drive rollers are fixedly installed with second gears that mesh with each other, and a driven bevel gear is fixedly installed on the shaft of one of the drive rollers. A fifth drive rod is rotatably installed on the second drive frame, and a plurality of active bevel gears that mesh with the driven bevel gears are fixedly mounted on the fifth drive rod.

[0015] In at least some embodiments, a limiting groove is provided on the T-shaped drive frame, and a first driving rod is fixedly installed at both ends of the pressure welding head. The first driving rod and the fourth driving rod are both slidably installed in the limiting groove in the T-shaped drive frame. A wire stripping rod is integrally formed at the bottom of the T-shaped drive frame, and the wire stripping rod is placed between the tin wire and the stripped wire.

[0016] Compared with the prior art, the advantages and positive effects of the present invention are:

[0017] In the present invention, the tin wire and the terminal wire are synchronously transported by the first drive frame and the second drive frame. During the transportation process, the terminal wire can be stripped and cut by the wire stripping assembly and the wire cutting assembly. Compared with the traditional welding device, it realizes the functions of automatic tin feeding and wire feeding, thereby improving welding efficiency.

[0018] In the present invention, during the tin wire transportation process, the top of the tin wire can be punched at intervals and grooves can be opened at the bottom, and it can be clamped in the flux assembly so that the peeled terminal wire core is clamped in the groove of the tin wire to form a line. At the same time, in the left side of the flux, the holes on the tin wire will be filled with flux, and finally the whole is press-welded, which not only improves the overall welding efficiency, but also improves the uniformity of the flux application, ensuring the fluidity of the tin after melting. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The present invention provides an overall three-dimensional schematic diagram of a welding device for display screen manufacturing;

[0020] Figure 2 This is a partial structural schematic diagram of a welding table in a welding device for manufacturing a display screen according to the present invention;

[0021] Figure 3 This is a structural schematic diagram of a wire cutting assembly in a welding device for manufacturing a display screen according to the present invention;

[0022] Figure 4 This is a structural schematic diagram of a guide plate in a welding device for manufacturing a display screen according to the present invention;

[0023] Figure 5 This is a structural schematic diagram of a wire stripping assembly in a welding device for manufacturing a display screen according to the present invention from one perspective;

[0024] Figure 6 This is a structural schematic diagram of a wire stripping assembly in a welding device for manufacturing a display screen according to the present invention from another perspective;

[0025] Figure 7 This is an internal structural schematic diagram of a wire stripping table in a welding device for manufacturing a display screen according to the present invention;

[0026] Figure 8 This is a structural schematic diagram of a second drive frame in a welding device for manufacturing a display screen according to the present invention;

[0027] Figure 9 This is a structural schematic diagram of a soldering aid assembly in a welding device for manufacturing a display screen according to the present invention from one perspective;

[0028] Figure 10 This is a structural schematic diagram of a soldering aid assembly in a welding device for manufacturing a display screen according to the present invention from another perspective;

[0029] Figure 11 This is a partial structural schematic diagram of a soldering aid seat in a welding device for manufacturing a display screen according to the present invention.

[0030] Legend: 1. Pressure welding head; 101. First driving rod;

[0031] 2. Welding table;

[0032] 3. Wire rack; 301. Placing rod; 302. Winding roller; 303. Positioning cap;

[0033] 4. First drive frame; 401. Second drive rod; 402. Third drive rod; 403. Drive wheel; 404. Hole pressing wheel;

[0034] 5. Wire cutting assembly; 501. First slide rail; 502. Tool holder; 503. Fourth drive rod; 504. Suspension seat; 505. First connecting rod; 506. Wire guiding plate;

[0035] 6. Wire stripping assembly; 601. Wire stripping platform; 602. Second slide rail; 603. First electric push rod; 604. Wire stripping seat; 605. Wire stripping pliers; 606. Protruding rod; 607. Drive plate; 608. Second connecting rod; 609. First gear; 610. Second electric push rod; 611. Tooth plate; 612. Adjustment seat; 613. First in-position sensor;

[0036] 7. Second drive frame; 701. Drive roller; 702. Second gear; 703. Driven bevel gear; 704. Fifth drive rod; 705. Active bevel gear;

[0037] 8. Soldering assembly; 801. Soldering base; 802. Wire hub; 803. Wire guide; 804. Second in-position sensor; 805. Rosin placement port; 806. Heating wire; 807. Mounting base; 808. Pressure rod; 809. Pressure head; 810. Pressure spring;

[0038] 9. T-type drive frame; 901. Off-line rod. DETAILED DESCRIPTION

[0039] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that, in the absence of conflict, the embodiments of the present application and the features therein can be combined with each other.

[0040] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0041] Embodiment, according to Figure 1 — Figure 11 ,like Figure 1 In the embodiment of the present invention, a welding device for display screen manufacturing includes a bonding head 1, a welding table 2, a wire rack 3 for placing a wire coil and a tin wire coil, a first driving frame 4, a second driving frame 7, and a T-shaped driving frame 9. The bonding head 1 is arranged directly above one end of the welding table 2, and the first driving frame 4 is fixedly installed on the top of the welding table 2 and is located between the wire rack 3 and the bonding head 1. The device also includes:

[0042] A wire cutting assembly 5 provided between the first driving frame 4 and the welding head 1 for cutting the wire;

[0043] A wire stripping assembly 6 provided between the wire cutting assembly 5 and the welding head 1 for stripping the wire;

[0044] The fluxing assembly 8 is provided between the wire stripping assembly 6 and the bonding head 1 .

[0045] like Figure 1In it, a limiting groove is formed on the T-shaped driving frame 9. Both ends of the pressure welding head 1 are fixedly installed with first driving rods 101. The first driving rods 101 and the fourth driving rods 503 are both slidably installed in the limiting groove inside the T-shaped driving frame 9. A wire stripping rod 901 is integrally formed at the bottom of the T-shaped driving frame 9. The wire stripping rod 901 is placed between the tin wire and the peeled wire. Among them, when the pressure welding head 1 presses down for pressure welding, through the sliding action of the first driving rod 101 and the limiting groove on the T-shaped driving frame 9, the first driving rod 101 moves downward to drive the T-shaped driving frame 9 to rotate (rotate towards the pressure welding head 1 side). The rotation of the T-shaped driving frame 9 can drive the wire cutting assembly 5 to rise, and at the same time, the height of the wire stripping rod 901 drops to press and separate the wire from the soldering flux assisting assembly 8 after wire cutting is completed.

[0046] As Figure 2 In it, the wire rack 3 is fixedly installed on the top of the welding table 2 on the side far from the pressure welding head 1. Two placing rods 301 are rotatably installed on the wire rack 3. A plurality of rollers 302 for placing wire reels or tin wire reels are respectively sleeved on the two placing rods 301. The two placing rods 301 are arranged up and down. The rollers 302 on the upper placing rod (301) are sleeved with tin wire reels, and the rollers 302 on the lower placing rod 301 are sleeved with wire reels. A positioning cap 303 is threadedly installed at one end of the placing rod 301. Two second driving rods 401 and two third driving rods 402 are rotatably installed on the first driving frame 4. Driving wheels 403 are fixedly sleeved on the two third driving rods 402 and one of the second driving rods 401 corresponding to the positions of the rollers 302. A punching wheel 404 is fixedly sleeved on the other second driving rod 401 corresponding to the position of the roller 302. Among them, after unscrewing the positioning cap 303, the roller 302 can be taken off to replace the tin coil and the wire coil. After replacement, just tighten the positioning cap 303 to position the roller 302, which is convenient for replacing the tin coil and the wire coil after they are used up. From Figure 2 As shown, two motors for driving the second driving rod 401 and the third driving rod 402 to rotate are fixedly installed on the first driving frame 4. The tin wire is placed between the driving wheel 403 and the punching wheel 404, and the wire with a terminal and skin is placed between the two driving wheels 403. By driving the second driving rod 401 and the third driving rod 402 to rotate through the motor, the tin wire and the wire with a terminal and skin can be conveyed. During the conveying process of the tin wire, the punching wheel 404 rotates, and the teeth on the punching wheel 404 can be used to punch holes at intervals at the top of the tin wire for subsequent addition of soldering flux.

[0047] As Figure 3In it, the wire cutting assembly 5 includes a first slide rail 501, multiple pairs of tool holders 502, and a fourth driving rod 503. The first slide rail 501 is fixedly installed on the welding table 2. Multiple pairs of tool holders 502 are slidably installed on the first slide rail 501 in a mirror image manner. A plurality of hanging seats 504 are fixedly sleeved on the fourth driving rod 503. Two groups of first connecting rods 505 are rotatably installed between the hanging seats 504 and the tool holders 502 in a triangular shape. Among them, when the pressure welding head 1 presses down for welding, it drives the fourth driving rod 503 to move upward, and drives the two first connecting rods 505 to rotate (the included angle becomes smaller). The first connecting rods 505 drive the two tool holders 502 to approach each other to clamp and cut the insulated wire, so as to achieve the purpose of automatic wire cutting.

[0048] As Figure 4 In it, a plurality of wire guide plates 506 are fixedly installed on the first slide rail 501. The wire guide plates 506 are provided with holes for the tin wire and the insulated wire to pass through. The holes for the tin wire to pass through on the wire guide plates 506 are provided with bumps for grooving the tin wire. Among them, during the conveying process of the tin wire, it passes through the holes on the guide plate. Due to the bumps in the holes, the bottom of the tin wire will be pressed out with a card slot, so that the stripped wire core can be clamped into the card slot.

[0049] As Figure 5 and Figure 7 In it, the wire stripping assembly 6 includes a wire stripping table 601 and two second slide rails 602. The two second slide rails 602 are fixedly installed on the top of the welding table 2. The wire stripping table 601 is slidably installed on the tops of the two second slide rails 602. A first electric push rod 603 for driving the wire stripping table 601 to translate is rotatably installed between the second slide rails 602 and the wire stripping table 601. Two chutes are opened on the top of the wire stripping table 601, and a plurality of wire stripping seats 604 are slidably installed in the chutes. A wire stripping pliers 605 is fixedly installed on the wire stripping seats 604, and a convex rod 606 is provided at the bottom of the wire stripping seats 604. A plurality of driving disks 607 are rotatably installed in the wire stripping table 601. A second connecting rod 608 is rotatably installed between the driving disks 607 and the convex rod 606. A first gear 609 is fixedly installed on the shaft of the driving disk 607. A rack 611 meshing with the plurality of first gears 609 is slidably installed in the wire stripping table 601. A second electric push rod 610 for driving the rack 611 to translate is fixedly installed at one end of the wire stripping table 601. Among them, when the second electric push rod 610 extends, it pushes the rack 611 to translate and slide in the wire stripping table 601. The rack 611 drives the driving disk 607 to rotate through the meshing action with the first gear 609. The driving disk 607 rotates to drive the two wire stripping seats 604 to approach each other (under the limiting action of sliding on the wire stripping table 601), and the outer skin of the terminal wire is clamped and cut by the wire stripping pliers 605. After the outer skin is clamped and cut, the second electric push rod 610 extends to push the wire stripping table 601 to translate and slide on the second slide rails 602 (the second electric push rod 610 rotates while extending), so as to pull out the outer skin of the terminal wire from the wire core, achieving the purpose of automatic wire stripping of the terminal wire.

[0050] As Figure 5 and Figure 6 In [reference], a plurality of adjusting seats 612 are fixedly installed at the bottom of the wire stripping table 601, and a first in-place sensor 613 is fixedly installed at the top of the adjusting seat 612. Among them, when the end of the terminal wire passes above the first in-place sensor 613, the wire stripping assembly 6 can strip the terminal wire (the first in-place sensor 613 uses the method of infrared ranging, and the height of the solder wire is relatively high to achieve the purpose of distinguishing the arrival of the wire and the solder wire), and by adjusting the position of the adjusting seat 612, the purpose of adjusting the wire stripping length is achieved.

[0051] As Figure 8 In [reference], a second driving frame 7 is fixedly installed between the wire stripping assembly 6 and the soldering aid assembly 8 at the top of the soldering table 2. A plurality of pairs of driving rollers 701 for driving the solder wire and the peeled wire are rotatably installed in the second driving frame 7. The shafts of the two driving rollers 701 are fixedly installed with second gears 702 that mesh with each other. A driven bevel gear 703 is fixedly installed on the shaft of one of the driving rollers 701. A fifth driving rod 704 is rotatably installed on the second driving frame 7, and a plurality of driving bevel gears 705 that mesh with the driven bevel gear 703 are fixedly sleeved on the fifth driving rod 704. Among them, Figure 8 As described above, a motor for driving the fifth driving rod 704 to rotate is fixedly installed on the second driving frame 7. The motor drives the driving bevel gear 705 to rotate through the fifth driving rod 704. The rotation of the driving bevel gear 705 drives the driving roller 701 to rotate through the meshing action with the driven bevel gear 703, and then drives the adjacent driving rollers 701 to rotate in the opposite direction through the meshing action of the second gears 702 to convey the solder wire and the core of the peeled terminal wire (the overall diameters of the driving rollers 701 are different, and the larger diameter part can play a supporting role due to the soft solder wire). And the purpose of setting the second driving frame 7 to drive the conveyance of the solder wire and the core of the peeled terminal wire is to form a conveyance speed difference with the first driving frame, solving the problem that the solder wire and the core of the peeled terminal wire are relatively soft and are prone to deviation in the conveyance direction when the conveyance length is relatively long.

[0052] As Figure 9 — Figure 11In the figure, the soldering assembly 8 includes a soldering seat 801 and a wire hub 802. The soldering seat 801 is fixedly installed on the top of the soldering table 2. The wire hub 802 is fixedly inserted into the soldering table 2 and is slidably connected with the soldering seat 801. The soldering seat 801 and the wire hub 802 are both provided with holes for the tin wire and the peeled wire to pass through. One end of the soldering seat 801 is provided with a wire tube 803 above the hole. A plurality of second in-position sensors 804 are fixedly installed in the soldering seat 801. The top of the soldering seat 801 The top of the soldering base 801 is fixed with a mounting base 807 above the rosin placement port 805, and a pressure rod 808 is movably inserted on the mounting base 807. A pressure head 809 is fixedly installed at the bottom of the pressure rod 808. The pressure head 809 is movably inserted into the rosin placement port 805, and a pressure spring 810 is fixedly connected between the top of the pressure head 809 and the mounting base 807. In the process, the pressure rod 808 is used to pull the pressure head 809, and the rosin block is placed in the rosin placement port 805. The rosin is tightly pressed by the pressure spring 810. At the same time, the rosin is softened and melted under the heating action of the electric heating wire 806. The tin wire and the wire are continued to be transported under the driving action of the second driving frame 7. The tin wire changes direction through the wire tube 803 and finally merges with the peeled wire core at the hole opening of the soldering base 801 to complete the clamping (the peeled wire core is clamped in the groove of the tin wire). At the same time, it continues to be transported in the hole. The softened and melted rosin liquid flows into the hole of the tin wire during the transportation process, and finally the whole body extends out from one end of the wire hub 802 and is pressed down by the pressure welding head 1. (After the wire is extended, it is detected by the second in-position sensor 804, triggering the wire cutting component 5 to cut the wire, and at the same time continuing to drive the terminal wire transportation, realizing the purpose of automatic wire feeding and continuous processing). The main function of the wire hub 802 is to concentrate the wires and realize the spacing to adapt to the spacing of the metal contacts on the display circuit board.

[0053] For the specific working principle, place the end of the solder wire between the driving wheel 403 and the hole-pressing wheel 404, and place the end of the insulated terminal wire between the two driving wheels 403. When the second driving rod 401 and the third driving rod 402 rotate, they can drive the conveyance of the solder wire and the insulated wire. During the conveyance of the solder wire, the hole-pressing wheel 404 rotates, and the teeth on the hole-pressing wheel 404 can press holes at intervals on the top of the solder wire. The solder wire and the terminal wire enter the wire stripping table 601 through the guiding plate, and through the holes on the guiding plate. Since there are bumps in the holes, the bottom of the solder wire will be pressed out with card slots. When the end of the terminal wire passes the first in-place sensor 613 of the wire stripping assembly 6, it triggers the second electric push rod 610 to extend and push the toothed plate 611 to slide horizontally in the wire stripping table 601. The toothed plate 611 drives the driving disc 607 to rotate through the meshing action with the first gear 609. The rotation of the driving disc 607 drives the two wire stripping seats 604 to approach each other (under the limiting action of sliding on the wire stripping table 601) through the second connecting rod 608, and the outer skin of the terminal wire is clamped and cut off by the wire stripping pliers 605. After the outer skin is clamped and cut off, the second electric push rod 610 extends and pushes the wire stripping table 601 to slide horizontally on the second slide rail 602 (the second electric push rod 610 rotates while extending), so as to pull out the outer skin of the terminal wire from the wire core, achieving the purpose of automatically stripping the terminal wire;

[0054] After wire stripping, the wire core of the de-skinned terminal wire and the solder wire enter the second driving frame 7. The fifth driving rod 704 rotates to drive the driving bevel gear 705 to rotate. The rotation of the driving bevel gear 705 drives the driving roller 701 to rotate through the meshing action with the driven bevel gear 703, and then drives the adjacent driving rollers 701 to rotate in the opposite direction through the meshing action of the second gears 702 to convey the solder wire and the wire core of the de-skinned terminal wire (the overall diameters of the driving rollers 701 are different, and the larger-diameter part can play a supporting role due to the softness of the solder wire). The purpose of setting the second driving frame 7 to drive the conveyance of the solder wire and the wire core of the de-skinned terminal wire is to form a conveyance speed difference with the first driving frame, solving the problem that the solder wire and the wire core of the de-skinned terminal wire are soft and prone to deviation in the conveyance direction when the conveyance length is long. The wire core of the de-skinned terminal wire and the solder wire are conveyed into the soldering seat 801 through the second driving frame 7. The solder wire changes its direction through the wire tube 803 and finally converges with the wire core of the de-skinned wire at the pore opening of the soldering seat 801 and completes the clamping (the wire core of the de-skinned wire is clamped in the groove of the solder wire), and continues to be conveyed in the pore. During the conveyance process, the rosin is tightly pressed by the action of the pressing spring 810, and at the same time, the rosin becomes soft and melts under the heating action of the heating wire 806. The softened and melted rosin liquid flows into the pores of the solder wire, and finally the whole extends from one end of the wire gathering seat 802, and is pressed and welded by pressing down the welding head 1. The main function of the wire gathering seat 802 is to concentrate the wire materials and shorten the spacing to adapt to the spacing of the metal contacts on the display circuit board;

[0055] After the wire extends, it is detected by the second in-place sensor 804, triggering the wire cutting assembly 5. Through the sliding action of the first drive rod 101 and the upper limit slot of the T-shaped drive frame 9, the first drive rod 101 moves downward to drive the T-shaped drive frame 9 to rotate (rotate towards the pressure welding head 1). The rotation of the T-shaped drive frame 9 can drive the wire cutting assembly 5 to rise. The pressure welding head 1 in the wire cutting assembly 5 presses downward for welding, driving the fourth drive rod 503 to move upward, and driving two first connecting rods 505 to rotate (the included angle becomes smaller). The first connecting rods 505 drive the two tool holders 502 to approach each other to clamp and cut the insulated wire. At the same time, the height of the wire stripping rod 901 decreases to press and separate the wire from the soldering aid assembly 8 after wire cutting is completed. At the same time, the terminal wire conveying is continuously driven to achieve the purpose of automatic wire conveying and continuous processing.

[0056] The above is only a preferred embodiment of the present invention, and it is not a limitation to the present invention in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims

1. A welding device for manufacturing a display screen, comprising a pressure welding head (1), a welding table (2), a wire rack (3) for placing a wire coil and a solder wire coil, a first driving rack (4), a second driving rack (7) and a T-shaped driving rack (9), characterized in that: The pressure welding head (1) is arranged directly above one end of the welding table (2). The first driving frame (4) is fixedly installed on the top of the welding table (2) and is located between the wire rack (3) and the pressure welding head (1). The wire rack (3) is fixedly installed on one side of the top of the welding table (2) away from the pressure welding head (1). Two placing rods (301) are rotatably installed on the wire rack (3). A plurality of rollers (302) for placing wire coils or solder wire coils are sleeved on the two placing rods (301) respectively. The two placing rods (301) are arranged vertically. The rollers (302) on the upper placing rod (301) are sleeved with solder wire coils, and the rollers (302) on the lower placing rod (301) are sleeved with wire coils. One end of the placing rod (301) is threadedly installed with a positioning cap (303). Two second driving rods (401) and two third driving rods (402) are rotatably installed on the first driving frame (4). Driving wheels (403) are fixedly sleeved on the two third driving rods (402) and one of the second driving rods (401) at positions corresponding to the rollers (302). A hole pressing wheel (404) is fixedly sleeved on the other second driving rod (401) at a position corresponding to the roller (302). When the hole pressing wheel (404) rotates, the teeth on the hole pressing wheel (404) can press holes at intervals at the top of the solder wire for subsequent flux injection. It further includes: A wire cutting assembly (5) for wire cutting, which is arranged between the first driving frame (4) and the pressure welding head (1); A wire stripping assembly (6) for wire stripping, which is arranged between the wire cutting assembly (5) and the pressure welding head (1); A flux assisting assembly (8) which is arranged between the wire stripping assembly (6) and the pressure welding head (1).

2. The welding device for manufacturing a display screen according to claim 1, wherein: The wire cutting assembly (5) includes a first slide rail (501), multiple pairs of tool holders (502) and a fourth driving rod (503). The first slide rail (501) is fixedly installed on the welding table (2). Multiple pairs of the tool holders (502) are slidably installed on the first slide rail (501) in a mirror image manner. A plurality of hanging seats (504) are fixedly sleeved on the fourth driving rod (503). Two groups of first connecting rods (505) are rotatably installed between the hanging seats (504) and the tool holders (502) in a triangular shape.

3. The welding device for manufacturing a display screen according to claim 2, characterized in that: A plurality of wire plates (506) are fixedly installed on the first slide rail (501). The wire plates (506) are provided with holes for the solder wire and the insulated wire to pass through. Protrusions for grooving the solder wire are arranged in the holes for the solder wire to pass through on the wire plates (506).

4. A welding device for manufacturing a display screen according to claim 1, characterized in that: The wire stripping assembly (6) includes a wire stripping table (601) and two second sliding rails (602). The two second sliding rails (602) are fixedly installed on the top of the welding table (2). The wire stripping table (601) is slidably installed on the tops of the two second sliding rails (602). A first electric push rod (603) for driving the wire stripping table (601) to translate is rotatably installed between the second sliding rail (602) and the wire stripping table (601). Two chutes are formed on the top of the wire stripping table (601), and a plurality of wire stripping seats (604) are slidably installed in the chutes. A wire stripping pliers (605) is fixedly installed on the wire stripping seat (604). A convex rod (606) is arranged at the bottom of the wire stripping seat (604). A plurality of driving disks (607) are rotatably installed in the wire stripping table (601). A second connecting rod (608) is rotatably installed between the driving disk (607) and the convex rod (606). A first gear (609) is fixedly installed on the shaft of the driving disk (607). A toothed plate (611) meshing with the plurality of first gears (609) is slidably installed in the wire stripping table (601). A second electric push rod (610) for driving the toothed plate (611) to translate is fixedly installed at one end of the wire stripping table (601).

5. The welding device for manufacturing a display screen according to claim 4, characterized in that: A plurality of adjusting seats (612) are fixedly installed at the bottom of the wire stripping table (601). A first in-place sensor (613) is fixedly installed on the top of the adjusting seat (612).

6. A welding device for manufacturing a display screen according to claim 1, characterized in that: The soldering aid assembly (8) includes a soldering aid seat (801) and a wire collecting seat (802). The soldering aid seat (801) is fixedly installed on the top of the welding table (2). The wire collecting seat (802) is fixedly inserted on the welding table (2) and is slidably clamped with the soldering aid seat (801). Through holes for the tin wire and the peeled wire to pass through are formed in both the soldering aid seat (801) and the wire collecting seat (802). A wire conduit (803) is arranged above the through hole at one end of the soldering aid seat (801). A plurality of second in-place sensors (804) are fixedly installed in the soldering aid seat (801). A plurality of rosin placement openings (805) communicating with the through holes are formed on the top of the soldering aid seat (801). An electric heating wire (806) is embedded in the rosin placement opening (805). A mounting seat (807) is fixedly installed above the rosin placement opening (805) on the top of the soldering aid seat (801). A pressing rod (808) is movably inserted into the mounting seat (807). A pressing head (809) is fixedly installed at the bottom of the pressing rod (808). The pressing head (809) is movably inserted into the rosin placement opening (805). A pressing spring (810) is fixedly connected between the top of the pressing head (809) and the mounting seat (807).

7. A welding device for manufacturing a display screen according to claim 6, characterized in that: A second driving frame (7) is fixedly installed between the wire stripping assembly (6) and the soldering flux assembly (8) at the top of the soldering table (2). A plurality of pairs of driving rollers (701) for driving the solder wire and the peeled wire are rotatably installed in the second driving frame (7). Second gears (702) that mesh with each other are fixedly installed on the shafts of the two driving rollers (701). A driven bevel gear (703) is fixedly installed on the shaft of one of the driving rollers (701). A fifth driving rod (704) is rotatably installed on the second driving frame (7). A plurality of driving bevel gears (705) that mesh with the driven bevel gear (703) are fixedly sleeved on the fifth driving rod (704).

8. A welding device for manufacturing a display screen according to claim 1, characterized in that: A limiting groove is formed in the T-shaped driving frame (9). First driving rods (101) are fixedly installed at both ends of the pressure welding head (1). The first driving rods (101) and the fourth driving rods (503) are both slidably installed in the limiting groove in the T-shaped driving frame (9). A wire removing rod (901) is integrally formed at the bottom of the T-shaped driving frame (9). The wire removing rod (901) is placed between the solder wire and the peeled wire.

Citation Information

Patent Citations

  • Automatic wire crimping equipment for power distribution cabinet

    CN115864089A

  • LED lamp wire welding machine

    CN216720498U