Supporting bracket suitable for shield welding with different diameters

Abstract

The invention provides a supporting bracket suitable for shield welding of different diameters, and relates to the technical field of shield welding, the supporting bracket comprises a supporting frame body, and guide brackets are mounted at the two ends of the supporting frame body; a guide block is mounted on the inner side of the guide bracket in a sliding manner; a guide vertical plate is mounted at the top of the guide block; two guide vertical rods are mounted in the horizontal adjusting groove in a sliding manner; a movable block is mounted on the outer side of the guide vertical rod in a sliding manner; a self-locking rotating table is rotationally mounted at the top of the movable block; the top of the self-locking rotating table is provided with a driving cylinder, and the output end of the driving cylinder is provided with a positioning cover. Welding gun equipment possibly used in the welding process of the shield tunneling machine can be effectively fixed through the positioning cover, long-time manual equipment holding operation is avoided, the fatigue feeling of workers is reduced, and the problems that the workers hold equipment for working for a long time, consequently, body fatigue is caused, and the overall welding efficiency of the shield tunneling machine is reduced are solved.

Description

Technical Field

[0001] The present invention relates to the technical field of shield welding, and particularly to a support bracket applicable to shield welding with different diameters. Background Art

[0002] A shield machine is a special construction machinery for tunnel boring. It cuts the soil by rotating the cutter head at the front end, and at the same time uses the shield structure to provide temporary support for the unlined tunnel section. During the welding of the shield, a support bracket is needed to support and position each part of the shield machine, so as to facilitate the welding of each part of the shield machine.

[0003] In the prior art, when supporting each part of the welded shield machine, it is usually necessary to hold the welding torch by hand to fix the shield machine. Since the shield machine itself has a large volume, when the operator holds the welding torch by hand for fixing operations, it is often necessary to frequently change positions and repeat actions such as lifting the welding torch and adjusting the posture to complete the fixing of each part of the shield machine. The staff holds the welding torch and moves for a long time to work, causing physical fatigue, affecting the operation accuracy of the operator, and reducing the overall welding efficiency of the shield machine. Summary of the Invention

[0004] The present invention relates to a support bracket applicable to shield welding with different diameters, so as to solve the problems that when the operator holds the welding torch by hand for fixing operations, it is often necessary to frequently change positions and repeat actions such as lifting the welding torch and adjusting the posture to complete the fixing of each part of the shield machine, the staff holds the welding torch and moves for a long time to work, causing physical fatigue, affecting the operation accuracy of the operator, and reducing the overall welding efficiency of the shield machine.

[0005] The present invention provides a support bracket applicable to shield welding with different diameters, specifically including: a support frame body, with guiding brackets installed at both ends of the support frame body; a support base installed at the bottom of the guiding bracket, and driving cylinders installed at the bottom of both ends of the guiding bracket. A guiding block is slidably installed inside the guiding bracket; the side surface of the guiding block is connected to the output end of the driving cylinders at the bottom of both ends of the guiding bracket, and a guiding vertical plate is installed at the top of the guiding block; a connecting cross plate II is installed at the bottom of the guiding vertical plate; horizontal adjustment grooves are provided on both the connecting cross plate II and the connecting cross plate I; two guiding vertical rods are slidably installed inside the horizontal adjustment grooves; the guiding vertical rods are of a cylindrical structure, and connecting plates are installed at both ends of the two guiding vertical rods. Uniformly distributed card slots are provided on the outer side of the guiding vertical rods, and movable blocks are slidably installed on the outer side of the guiding vertical rods; a self-locking rotating platform is rotatably installed at the top of the movable block; the self-locking rotating platform is of a circular structure, and a driving cylinder is installed at the top of the self-locking rotating platform. A positioning cover is installed at the output end of the driving cylinder; a threaded rod is installed at the top of the positioning cover, and a fixing plate is rotatably installed at the bottom of the threaded rod; the fixing plate is of an arc-shaped structure and is slidably installed inside the positioning cover.

[0006] Furthermore, the support frame body is of a rectangular frame structure, guiding grooves are provided on both sides of the support frame body, and a positioning plate is installed at the bottom of the support frame body; driving cylinders are installed at the bottom of both ends and the bottom of the positioning plate of the support frame body, and movable carrier plates are installed at the output ends of the driving cylinders.

[0007] Furthermore, both ends of the movable carrier plate are slidably installed inside the guiding grooves, and a rotating driving rod I is rotatably installed at both ends of the movable carrier plate; a guiding sliding plate is installed on the rotating driving rod I; the guiding sliding plate is also slidably installed on both sides of the top of the support frame body, and a rotating driving rod II is rotatably installed at the top of the guiding sliding plate.

[0008] Furthermore, a fixed support plate is installed at the top of the inner end of the guiding sliding plate; a guiding thrust plate is installed on the rotating driving rod II; the bottom of the guiding thrust plate is slidably installed on the top of the guiding sliding plate, and a guiding slider is installed at the top of the guiding thrust plate.

[0009] Furthermore, a support tray is rotatably installed at the top of the fixed support plate; the support tray is of an arc-shaped structure, and a guiding sliding groove is provided on the outer side of the support tray; the guiding slider is slidably installed inside the guiding sliding groove.

[0010] Furthermore, a connecting cross plate I is installed at the top of the guiding vertical plate, a guiding vertical groove is provided on the side surface of the guiding vertical plate, and a driving cylinder is installed on the side surface of the guiding vertical plate. A traction plate is installed at the output end of the driving cylinder.

[0011] Further, a towing rod is installed on the side of the towing plate; the towing rod is of a cylindrical structure, and both ends of the towing rod are slidably installed inside the guiding vertical groove; a positioning rod is installed inside the first connecting cross plate.

[0012] Further, a guiding plate is rotatably installed on the outer side of the towing rod; the top of the guiding plate is of an inclined structure, and an activity cavity is provided on the side of the guiding plate; the positioning rod is slidably installed inside the activity cavity.

[0013] Further, an activity groove is formed on the side of the activity block; a spring is installed inside the activity groove, and an activity inner plate is slidably installed inside the activity groove through the spring.

[0014] Further, a clamping plate is installed on the side of the activity inner plate; the side end of the clamping plate is slidably installed inside the clamping groove.

[0015] The present invention provides a support bracket applicable to shield welding with different diameters, having the following beneficial effects: When the present invention is in use, the welding torch equipment that may be used during the shield machine welding process can be effectively fixed through the positioning cover, avoiding manual long-term holding of the welding torch operation, reducing the fatigue of the staff, and at the same time ensuring the stability of the welding torch during the welding process, which helps to improve the welding accuracy. When the staff makes position adjustments, there is no need to pick up and lift tools, simplifying the operation process, reducing the labor intensity, further enhancing the work convenience and overall efficiency of the shield machine welding. After the welding torch is fixed by the positioning cover, multi-dimensional position adjustments can be performed, and it can be quickly and accurately adjusted to the appropriate position according to the installation requirements of different positions of the shield machine, greatly improving the welding efficiency and accuracy.

[0016] In addition, by adjusting the distance and inclination angle of the support tray, the welding requirements of shield machines with different diameters can be adapted without replacing equipment, significantly enhancing the universality of the device and the coverage range of application scenarios. Cooperating with equipment such as a laser rangefinder, precise support positioning can be ensured for shield machines with different diameters during the welding process, effectively guaranteeing the stability between components during the welding process, significantly improving the welding efficiency of the shield machine. A spacious space is reserved above the support frame body, providing sufficient space for the hoisting operation of each component of the shield machine, making the part lowering process smooth and unobstructed, effectively reducing hoisting interference, and greatly improving the convenience of shield machine welding. Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly introduced below.

[0018] The drawings in the following description only relate to some embodiments of the present invention and do not limit the present invention.

[0019] In the drawings: Figure 1 A schematic diagram showing the overall structure of the present invention; Figure 2 A perspective view of the bottom of the movable carrier plate of the present invention; Figure 3 A cross-sectional view of the support frame of the present invention; Figure 4 A cross-sectional view of the support pallet of the present invention; Figure 5 A perspective view of the guiding vertical plate of the present invention; Figure 6 A perspective view of the guiding plate of the present invention; Figure 7 A perspective view of the guiding vertical rod of the present invention; Figure 8 A perspective view of the positioning cover of the present invention; Figure 9 A cross-sectional view of the movable block of the present invention.

[0020] List of reference numerals 1. Support frame; 101. Guide groove; 102. Positioning plate; 103. Movable carrier plate; 104. First rotary drive rod; 105. Guide sliding plate; 106. Second rotary drive rod; 107. Fixed support plate; 108. Guide thrust plate; 109. Guide slider; 1010. Support pallet; 1011. Guide chute. 2. Guide bracket; 201. Guide block; 202. Guiding vertical plate; 203. First connecting cross plate; 204. Guide vertical groove; 205. Traction plate; 206. Traction rod; 207. Positioning rod; 208. Guiding plate; 209. Movable cavity. 3. Second connecting cross plate; 301. Horizontal adjustment groove; 302. Guiding vertical rod; 303. Card slot; 304. Movable block; 305. Self-locking rotary table; 306. Positioning cover; 307. Fixed plate; 308. Movable slot; 309. Movable inner plate; 3010. Card plate. Detailed implementation manners

[0021] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0022] Please refer to Figures 1 to 9 : Embodiment 1: The present invention proposes a support bracket applicable to shield welding with different diameters, including: a support frame body 1. The support frame body 1 is a rectangular frame structure, and guide grooves 101 are provided on both sides of the support frame body 1, and a positioning plate 102 is installed at the bottom of the support frame body 1; driving cylinders are installed at the bottoms of both ends and the positioning plate 102 of the support frame body 1, and a movable carrier plate 103 is installed at the output end of the driving cylinder; both ends of the movable carrier plate 103 are slidably installed inside the guide grooves 101, and a first rotary driving rod 104 is rotatably installed at both ends of the movable carrier plate 103; a guide sliding plate 105 is installed on the first rotary driving rod 104; the guide sliding plate 105 is also slidably installed on both sides of the top of the support frame body 1, and a second rotary driving rod 106 is rotatably installed at the top of the guide sliding plate 105; a fixed support plate 107 is installed at the top of the inner end of the guide sliding plate 105; a guide thrust plate 108 is installed on the second rotary driving rod 106; the bottom of the guide thrust plate 108 is slidably installed on the top of the guide sliding plate 105, and a guide slider 109 is installed at the top of the guide thrust plate 108; a support tray 1010 is rotatably installed at the top of the fixed support plate 107; the support tray 1010 is an arc-shaped structure, and a guide chute 1011 is provided on the outer side of the support tray 1010; the guide slider 109 is slidably installed inside the guide chute 1011.

[0023] In the embodiment of the present invention, when supporting the shield machine during welding, the position and inclination angle between the two support trays 1010 are adjusted according to the diameter of the shield machine. The driving cylinders at the bottoms of both ends and the positioning plate 102 of the support frame body 1 drive the movable carrier plate 103 to move along the guide grooves 101, so that the four movable carrier plates 103 are in appropriate positions. Rotate the first rotary driving rod 104 at the side end of the movable carrier plate 103 to drive the guide sliding plate 105 to move. The bottom of the guide sliding plate 105 moves on the movable carrier plate 103, and the top of the inner end of the guide sliding plate 105 drives the support tray 1010 to move through the fixed support plate 107, so that the distance between the two support trays 1010 is appropriate. Rotate the second rotary driving rod 106 on the guide sliding plate 105 to drive the guide thrust plate 108 to move. The top of the guide thrust plate 108 drives the guide slider 109 to move inside the guide chute 1011, so that the support tray 1010 rotates on the top of the fixed support plate 107, and the support tray 1010 is at an appropriate inclination angle. The upper part of the support frame body 1 is relatively open, which is convenient for the parts to be hoisted to move downward, so that the support tray 1010 is convenient for supporting and positioning the outside of the shield machine. Cooperating with existing equipment such as laser rangefinders makes the positions of each part of the shield machine more accurate. The support tray 1010 can be adjusted in different distances and angles, and thus can support and position shield machines with different diameters during the welding process, ensuring the stability between various components during the welding process, improving the welding efficiency of the shield machine, having a wide application range and convenient operation.

[0024] Embodiment 2. On the basis of Embodiment 1, guiding brackets 2 are installed at both ends of the support frame body 1; a support base is installed at the bottom of the guiding bracket 2, and driving cylinders are installed at the bottoms of both ends of the guiding bracket 2. A guiding block 201 is slidably installed inside the guiding bracket 2; the side surface of the guiding block 201 is connected to the output end of the driving cylinders at the bottoms of both ends of the guiding bracket 2, and a guiding vertical plate 202 is installed at the top of the guiding block 201; a connecting horizontal plate 1 203 is installed at the top of the guiding vertical plate 202. A guiding vertical groove 204 is provided on the side surface of the guiding vertical plate 202, and a driving cylinder is installed on the side surface of the guiding vertical plate 202. A traction plate 205 is installed at the output end of the driving cylinder; a traction rod 206 is installed on the side surface of the traction plate 205; the traction rod 206 is of a cylindrical structure, and both ends of the traction rod 206 are slidably installed inside the guiding vertical groove 204; a positioning rod 207 is installed inside the connecting horizontal plate 1 203; a guiding plate 208 is rotatably installed on the outer side of the traction rod 206; the top of the guiding plate 208 is of an inclined structure, and a movable cavity 209 is provided on the side surface of the guiding plate 208; the positioning rod 207 is slidably installed inside the movable cavity 209. When supporting the shield machine under welding, the driving cylinders at the bottoms of both ends of the guiding bracket 2 drive the guiding block 201 to move, and the top of the guiding block 201 drives the connecting horizontal plate 1 203 at the top of the guiding vertical plate 202 to move to both sides, preventing interference with the shield machine parts lifted above. The guiding plate 208 moves horizontally along the traction rod 206 according to the position where the parts land. The output end of the driving cylinder on one side of the bottom of the guiding vertical plate 202 drives the traction rod 206 on the side surface of the traction plate 205 to move along the guiding vertical groove 204, then the traction rod 206 drives the guiding plate 208 to move upward, and the positioning rod 207 slides inside the movable cavity 209 to position the guiding plate 208. Then the guiding plate 208 moves upward and presents an outward inclined state, so that the guiding plate 208 preliminarily positions the lifted parts, makes the parts move closer to the middle position, prevents the problem of shaking of the parts during lifting, and ensures the stability of the part lifting.

[0025] Embodiment 3. On the basis of Embodiment 1, a connecting cross plate II 3 is installed at the bottom of the guiding vertical plate 202; horizontal adjustment grooves 301 are provided on both the connecting cross plate II 3 and the connecting cross plate I 203; two guiding vertical rods 302 are slidably installed inside the horizontal adjustment grooves 301; the guiding vertical rods 302 are of cylindrical structure, and connecting plates are installed at both ends of the two guiding vertical rods 302, and uniformly distributed clamping grooves 303 are provided on the outer sides of the guiding vertical rods 302, and movable blocks 304 are slidably installed on the outer sides of the guiding vertical rods 302; a self-locking rotating platform 305 is rotatably installed at the top of the movable block 304; the self-locking rotating platform 305 is of circular structure, and a driving cylinder is installed at the top of the self-locking rotating platform 305, and a positioning cover 306 is installed at the output end of the driving cylinder; a threaded rod is installed at the top of the positioning cover 306, and a fixing plate 307 is rotatably installed at the bottom of the threaded rod; the fixing plate 307 is of arc structure, and the fixing plate 307 is slidably installed inside the positioning cover 306; a movable groove 308 is provided on the side of the movable block 304; a spring is installed inside the movable groove 308, and a movable inner plate 309 is slidably installed inside the movable groove 308 through the spring; a clamping plate 3010 is installed on the side of the movable inner plate 309; the side end of the clamping plate 3010 is slidably installed inside the clamping groove 303. When supporting and positioning the welded shield machine, the welding torch equipment that may be used during the welding process of the shield machine can be fixed through the positioning cover 306. Rotating the threaded rod drives the fixing plate 307 to move downward to fix the position of the welding torch. Pinching the movable inner plate 309 inside the movable groove 308 drives the side ends of the two clamping plates 3010 to leave the clamping groove 303, so that the movable block 304 can be adjusted vertically along the guiding vertical rod 302. The guiding vertical rod 302 can be adjusted horizontally along the horizontal adjustment grooves 301 on the connecting cross plate II 3 and the connecting cross plate I 203. The self-locking rotating platform 305 rotates on the top of the movable block 304 and can be adjusted at different angles. The driving cylinder on the self-locking rotating platform 305 can drive the welding torch to be adjusted in the front-back direction, so that when the welding torch is used for welding the shield machine, different positions can be adjusted to facilitate the operation of different positions. The welding is fixed inside the positioning cover 306, eliminating the need for manual long-term holding operation, reducing the fatigue of the staff, and also eliminating the need for the staff to pick up and lift tools during position adjustment, greatly improving the welding accuracy and installation efficiency of the shield machine.

[0026] Working principle of this embodiment: The driving cylinders at the bottoms of both ends of the support frame body 1 and at the bottom of the positioning plate 102 drive the movable carrier plate 103 to move along the guide groove 101. When the four movable carrier plates 103 are at appropriate intervals, rotating the first rotary drive rod 104 drives the guide slide plate 105 to move on the movable carrier plate 103. The top of the inner end of the guide slide plate 105 drives the support pallet 1010 to be in an appropriate position through the fixed support plate 107. Rotating the second rotary drive rod 106 drives the guide slider 109 at the top of the guide thrust plate 108 to move in the guide chute 1011. The support pallet 1010 rotates on the top of the fixed support plate 107 to be at an appropriate inclination angle. After the support pallet 1010 is adjusted with different intervals and different angles, it can adapt to the support positioning for welding shield machines with different diameters. The guide plate 208 moves horizontally along the traction rod 206 according to the position where the components fall. The output end of the driving cylinder on one side of the bottom of the guide vertical plate 202 drives the traction rod 206 on the side of the traction plate 205 to move along the guide vertical groove 204. The traction rod 206 drives the guide plate 208 to move upward. The positioning rod 207 positions the guide plate 208 in the movable cavity 209. The guide plate 208 moves upward to be in a state of inclining outward. The guide plate 208 guides the components being hoisted, and the components move downward stably. The welding torch equipment that may be used during the welding process of the shield machine can be installed in the positioning cover 306. In the inner part of the movable groove 308, squeezing the movable inner plate 309 drives the side ends of the two clamping plates 3010 to leave the clamping grooves 303. The movable block 304 makes vertical adjustment along the guide vertical rod 302. The guide vertical rod 302 makes horizontal adjustment along the horizontal adjustment groove 301. The self-locking rotary table 305 rotates on the top of the movable block 304 for adjustment at different angles. The driving cylinder on the self-locking rotary table 305 drives the welding torch to make adjustment in the front and back directions. The welding torch equipment completes adjustments at different positions to facilitate welding any position of the shield machine, greatly improving the welding accuracy and efficiency of the shield machine.

[0027] In this article, the following points need to be noted: 1. The attached drawings of the embodiments of the present invention only relate to the structures involved in the embodiments of the present invention. Other structures can refer to the general design.

[0028] 2. Without conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other to obtain new embodiments.

[0029] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims

1. A support bracket suitable for shield welding of different diameters, comprising: A support frame (1), wherein guide brackets (2) are installed at both ends of the support frame (1); a support seat is installed at the bottom of the guide bracket (2), and driving cylinders are installed at the bottom of both ends of the guide bracket (2), and a guide block (201) is slidably installed on the inner side of the guide bracket (2); the side of the guide block (201) is connected to the output end of the driving cylinder at the bottom of both ends of the guide bracket (2), and a guide vertical plate (202) is installed on the top of the guide block (201); a connecting horizontal plate 2 (3) is installed at the bottom of the guide vertical plate (202); the connecting horizontal plate 2 (3) and the connecting horizontal plate 1 (203) are both provided with a horizontal adjustment groove (301); the horizontal adjustment groove (301) Two guide vertical rods (302) are slidably mounted inside the guide vertical rods (302); connecting plates are mounted at both ends of the two guide vertical rods (302), and evenly distributed card slots (303) are opened on the outer sides of the guide vertical rods (302); a movable block (304) is slidably mounted on the outer sides of the guide vertical rods (302); a self-locking rotating table (305) is rotatably mounted on the top of the movable block (304); a driving cylinder is mounted on the top of the self-locking rotating table (305), and a positioning cover (306) is mounted on the output end of the driving cylinder; a threaded rod is mounted on the top of the positioning cover (306), and a fixing plate (307) is rotatably mounted on the bottom of the threaded rod; and the fixing plate (307) is slidably mounted inside the positioning cover (306).

2. A support bracket suitable for welding shields of different diameters according to claim 1, characterized in that: Guide grooves (101) are provided on both sides of the support frame (1), and a positioning plate (102) is installed at the bottom of the support frame (1); driving cylinders are installed at the bottoms of both ends of the support frame (1) and at the bottom of the positioning plate (102), and a movable carrier plate (103) is installed at the output end of the driving cylinder.

3. The support bracket suitable for welding shields with different diameters according to claim 2, characterized in that: The two ends of the movable carrier plate (103) are slidably mounted inside the guide groove (101), and the two ends of the movable carrier plate (103) are rotatably mounted with a rotation drive rod 1 (104); a guide slide plate (105) is mounted on the rotation drive rod 1 (104); the guide slide plate (105) is also slidably mounted on both sides of the top of the support frame (1), and a rotation drive rod 2 (106) is rotatably mounted on the top of the guide slide plate (105).

4. The support bracket suitable for welding shields with different diameters according to claim 3 is characterized in that: A fixed support plate (107) is installed on the top of the inner end of the guide slide plate (105); a guide thrust plate (108) is installed on the second rotating drive rod (106); the bottom of the guide thrust plate (108) is slidably installed on the top of the guide slide plate (105), and a guide slider (109) is installed on the top of the guide thrust plate (108).

5. The support bracket suitable for welding shields with different diameters according to claim 4, characterized in that: A support plate (1010) is rotatably mounted on the top of the fixed support plate (107); a guide slide groove (1011) is provided on the outer side of the support plate (1010); and the guide sliding block (109) is slidably mounted inside the guide slide groove (1011).

6. The support bracket suitable for welding shields with different diameters according to claim 5, characterized in that: A connecting horizontal plate (203) is installed on the top of the guide vertical plate (202), a guide vertical groove (204) is provided on the side of the guide vertical plate (202), and a driving cylinder is installed on the side of the guide vertical plate (202), and a traction plate (205) is installed on the output end of the driving cylinder.

7. The support bracket suitable for welding shields with different diameters according to claim 6, characterized in that: A traction rod (206) is installed on the side of the traction plate (205); both ends of the traction rod (206) are slidably installed inside the guide vertical groove (204); and a positioning rod (207) is installed on the inner side of the first connecting horizontal plate (203).

8. The support bracket suitable for welding shields with different diameters according to claim 7, characterized in that: A guide plate (208) is rotatably mounted on the outer side of the traction rod (206); the top of the guide plate (208) is an inclined structure, and a movable cavity (209) is provided on the side of the guide plate (208); and the positioning rod (207) is slidably mounted inside the movable cavity (209).

9. The support bracket suitable for welding shields with different diameters according to claim 8, characterized in that: A movable groove (308) is provided on the side of the movable block (304); a spring is installed inside the movable groove (308); and a movable inner plate (309) is slidably installed inside the movable groove (308) via the spring.

10. The support bracket suitable for welding shields with different diameters according to claim 9, characterized in that: A clamping plate (3010) is installed on the side of the movable inner plate (309); the side end of the clamping plate (3010) is slidably installed inside the clamping slot (303).

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