Bidirectional machining tool for shaft part
By designing a bidirectional machining tool for shaft parts containing multiple components, the problems of uneven grinding, unstable clamping and difficulty in achieving bidirectional grinding in the prior art are solved, and more efficient and more accurate shaft part processing is achieved.
Patent Information
- Application Number
- CN202510686467.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-27
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2045-05-27
AI Technical Summary
The existing shaft grinding tooling has problems such as uneven use of the grinding disc, inconsistent surface grinding of the shaft member, poor adaptability of the clamping device, and difficulty in achieving bidirectional grinding.
A bidirectional machining tool for shaft parts including a base plate, a U-shaped plate, a moving block, a clamp, a drive assembly, a turntable, a power assembly and a control assembly is designed. Through the cooperation of these components, the up and down movement of the grinding disc, the stable clamping of the shaft members and the bidirectional grinding are achieved.
It extends the service life of the grinding disc, improves the surface quality and machining accuracy of the shaft parts, improves production efficiency, reduces production costs, and ensures that the machining accuracy at both ends of the shaft parts is highly consistent.
Smart Images

Figure CN120190701A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of two-way processing tooling for shaft parts, and particularly relates to a two-way processing tooling for shaft parts. Background Technique
[0002] Shaft parts are one of the typical parts often encountered in hardware fittings. It is mainly used to support transmission components, transmit torque and bear loads. According to the different structural forms of shaft parts, it can generally be divided into three categories: smooth shafts, stepped shafts and special-shaped shafts, or divided into solid shafts and hollow shafts.
[0003] At present, there are many deficiencies in the existing shaft grinding tooling in practical applications. On the one hand, the grinding discs of traditional grinding tooling usually adopt fixed installation or single-direction movement methods, which makes the contact area between the grinding disc and the shaft part relatively fixed. During long-term grinding, local areas of the grinding disc are excessively worn, resulting in uneven use of the grinding disc, shortening the service life of the grinding disc, and at the same time, it is difficult to ensure the consistency and uniformity of the surface grinding of the shaft part, affecting the processing quality of the shaft part. On the other hand, the existing shaft clamping devices have poor adaptability and are difficult to stably and effectively clamp shaft parts of different thickness specifications. When processing shaft parts of different sizes, it is necessary to frequently replace or adjust the clamping components, reducing production efficiency and increasing production costs. In addition, most shaft grinding tooling can only grind one end of the shaft part. If both ends of the shaft part need to be ground, the shaft part needs to be reinstalled and positioned, which is not only cumbersome to operate, but also the secondary clamping is likely to introduce clamping errors, further affecting the processing accuracy and quality of the shaft part. Especially when clamping non-circular shaft parts, due to the inability to automatically adjust the eccentricity of the shaft part, the clamping is unstable. In view of this, we propose a two-way processing tooling for shaft parts. Summary of the Invention
[0004] The purpose of the present invention is to provide a two-way processing tooling for shaft parts to solve the problems raised in the above background technique.
[0005] In view of this, the present invention provides a two-way processing tooling for shaft parts, including: A bottom plate, on the top of which a U-shaped plate is fixedly installed. A through groove is opened in the bottom plate, and two moving blocks are slidably installed in the through groove. A second clamping plate is fixedly installed on the top of one of the moving blocks, and two first clamping plates are fixedly installed on the top of the other moving block; A driving assembly, which is located in the bottom plate and is used to drive the two moving blocks to approach or move away from each other; Rotating disc, the rotating disc is rotatably installed on the U-shaped plate, a groove is opened in the rotating disc, a sliding rod is slidably installed in the groove, a telescopic rod is slidably installed in the sliding rod, a connecting plate is fixedly installed at the bottom of the telescopic rod, a second servo motor is fixedly installed on one side of the connecting plate, the output end of the second servo motor penetrates through the connecting plate and is fixedly installed with a rotating block, an inserting block is inserted and installed in the rotating block, and a grinding disc is fixedly installed at one end of the inserting block; Power assembly, the power assembly is located on the sliding rod and is used to drive the connecting plate to reciprocate up and down; Control assembly, the control assembly is located on the bottom plate and is used to drive the rotating disc to rotate.
[0006] In this technical solution, during use, the staff places the shaft between the second clamping plate and the two first clamping plates. Subsequently, the driving assembly is started, so that the driving assembly drives the two moving blocks to approach each other in the through groove. At this time, the second clamping plate and the two first clamping plates will approach each other until a plurality of rubber blocks on the opposite sides of the second clamping plate and the two first clamping plates contact the shaft. This makes the second clamping plate and the two first clamping plates clamp the shaft. Under the action of a plurality of rubber blocks, it is ensured that the shaft can be clamped stably and there will be no shaking; Subsequently, the grinding disc is brought into contact with one end of the shaft. At this time, the staff can energize and start the power assembly and the second servo motor. The output shaft of the second servo motor will drive the rotating block to rotate, the rotating block will drive the inserting block to rotate, the inserting block will drive the grinding disc to rotate. At the same time, the power assembly will displace the connecting plate up and down repeatedly. The connecting plate will drive the telescopic rod to displace up and down repeatedly on the guide rod in the sliding rod. The connecting plate will drive the inserting block and the grinding disc to displace up and down above through the rotating block, so as to ensure that the grinding disc can be used evenly; When it is necessary to grind the other end of the shaft, through the provided control assembly, the control assembly drives the rotating disc to rotate. The rotating disc will drive the sliding rod to rotate, the sliding rod will drive the telescopic rod to rotate, the telescopic rod will drive the connecting plate to rotate, and the connecting plate will drive the inserting block and the grinding disc to rotate 180° through the rotating block. When it is necessary to restore the grinding disc to its original position, the output shaft of the first servo motor can be rotated in the reverse direction.
[0007] In the above technical solution, further, the driving assembly includes: Chute, the chute is opened in the bottom plate and is located at the bottom of the through groove. A first cavity is opened in the bottom plate and on one side of the chute. A first electric push rod is fixedly installed in the first cavity. The output end of the first electric push rod penetrates through one side of the first cavity and extends into the chute and is fixedly installed with a sliding plate. Two limiting grooves are opened in the sliding plate, and round rods fixed to the corresponding moving blocks are arranged in the limiting grooves.
[0008] In this technical solution, the staff places the shaft member between the second clamping plate and the two first clamping plates. Subsequently, the staff can power on and start the first electric push rod. The output shaft of the first electric push rod will contract and drive the sliding plate to displace in the direction close to the first electric push rod. At this time, the two round rods will slide in the two limiting grooves respectively and be squeezed to approach each other. The two round rods will drive the two moving blocks to approach each other in the through grooves. At this time, the second clamping plate and the two first clamping plates will approach each other until a number of rubber blocks on the opposite sides of the second clamping plate and the two first clamping plates contact the shaft member. This enables the second clamping plate and the two first clamping plates to clamp the shaft member. Under the action of a number of rubber blocks, it is ensured that the shaft member can be clamped stably and there will be no shaking situation.
[0009] In the above technical solution, further, the round rod is slidably connected to the limiting groove, the output shaft of the first electric push rod is slidably connected to the first cavity, the sliding plate is slidably connected to the first cavity, the limiting groove is inclined, and the two limiting grooves are symmetrically arranged.
[0010] In this technical solution, it is ensured that the round rod can slide in the limiting groove, the output shaft of the first electric push rod can slide in the first cavity, the sliding plate can slide in the first cavity, and the two limiting grooves can drive the two round rods to approach or move away from each other during displacement.
[0011] In the above technical solution, further, the power assembly includes: A through hole, which is opened in the connecting plate. A fixing plate is fixedly installed on one side of the sliding rod. A third servo motor is fixedly installed on one side of the fixing plate. The output end of the third servo motor penetrates through the fixing plate and is fixedly installed with a rotating disk. A cylinder is fixedly installed on one side of the rotating disk and located in the through hole.
[0012] In this technical solution, when the third servo motor is started, the output shaft of the third servo motor will drive the rotating disk to rotate. The rotating disk will drive the cylinder to rotate. The cylinder will drive the connecting plate to displace up and down repeatedly. And the cylinder will slide in the through hole. The connecting plate will drive the telescopic rod to displace up and down repeatedly on the guide rod in the sliding rod. The connecting plate will drive the inserting block and the grinding disk to displace above repeatedly through the rotating block, so as to ensure that the grinding disk can be used evenly.
[0013] In the above technical solution, further, the cylinder is slidably connected to the through hole, and the output shaft of the third servo motor is rotatably connected to the fixing plate.
[0014] In this technical solution, it is ensured that the cylinder can slide in the through hole and the output shaft of the third servo motor can rotate in the fixing plate.
[0015] In the above technical solution, further, the control component includes: A toothed ring, the toothed ring is fixedly installed on the outside of the turntable, a first servo motor is fixedly installed on the top of the U-shaped plate, the output end of the first servo motor penetrates through the U-shaped plate and is fixedly installed with a gear, the gear meshes with the toothed ring, and the output shaft of the first servo motor is rotatably connected to the U-shaped plate.
[0016] In this technical solution, when the first servo motor is powered on and started, the output shaft of the first servo motor will rotate forward and drive the gear to rotate. Under the action of meshing, the gear will drive the toothed ring to rotate, and the toothed ring will drive the turntable to rotate.
[0017] In the above technical solution, further, a plurality of rubber blocks are fixedly installed on the opposite sides of the second clamping plate and the two first clamping plates, and the second clamping plate is located between the two first clamping plates.
[0018] In this technical solution, ensure that the shaft part can be stably clamped under the action of a plurality of rubber blocks.
[0019] In the above technical solution, further, a second cavity is formed in the turntable, a second electric push rod is fixedly installed in the second cavity, and the output end of the second electric push rod penetrates through one side of the second cavity and extends into the groove and is fixed to the sliding rod.
[0020] In this technical solution, ensure that the output shaft of the second electric push rod can drive the sliding rod to displace.
[0021] In the above technical solution, further, the plug block is fixed to the rotating block by two bolts.
[0022] In this technical solution, ensure that the plug block can be fixed to the rotating block by bolts.
[0023] In the above technical solution, further, a guide rod is fixedly installed in the sliding rod, and the telescopic rod is slidably connected to the guide rod.
[0024] In this technical solution, ensure that the telescopic rod can slide on the guide rod, so as to ensure that the displacement of the telescopic rod is more stable.
[0025] The beneficial effects of the present invention are: 1. The two-way processing tooling for the shaft part, through the cooperation of the sliding rod, telescopic rod, connecting plate, through hole and power component set, during the grinding process of the shaft part, the grinding disc can move in the up and down direction, so that the contact area between the grinding disc and the shaft part changes continuously, avoiding excessive wear in the local area of the grinding disc. This uniform wear method not only effectively extends the service life of the grinding disc, reduces the production cost, but also ensures that the shaft part surface is subjected to uniform grinding force during the whole grinding process, ensuring the consistency and uniformity of the shaft part surface grinding, and significantly improving the surface quality and machining accuracy of the shaft part.
[0026] 2. The two-way processing tooling for the shaft part, through the cooperation of the first clamping plate, second clamping plate, through groove and driving component set, ensures that the shaft parts with different thicknesses can be stably and effectively clamped. Without frequently replacing or adjusting the clamping parts, it can adapt to the processing requirements of various specifications of shaft parts, significantly improving the production efficiency.
[0027] 3. The two-way processing tooling for the shaft part, through the cooperation of the turntable and control component set, can grind both ends of the shaft part, avoiding the cumbersome operation of re-clamping and positioning the shaft part in the traditional tooling. It not only saves a large amount of clamping time, improves the processing efficiency, but also eliminates the risk of clamping error introduced by secondary clamping, ensuring that the machining accuracy of both ends of the shaft part is highly consistent.
[0028] 4. The driving component jointly performs dynamic pressure balance automatic adjustment and thermal expansion compensation when the relevant parts clamping the shaft part are eccentric during the shaft part clamping process, automatically offsetting the clamping force fluctuation caused by thermal expansion during the shaft part machining. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 is the overall structural schematic diagram of the present invention; Figure 2 is the structural schematic diagram inside the U-shaped plate of the present invention; Figure 3 is one of the structural schematic diagrams inside the bottom plate of the present invention; Figure 4 is the other structural schematic diagram inside the bottom plate of the present invention; Figure 5 is the sectional structural schematic diagram of the bottom plate of the present invention; Figure 6 is the exploded structural schematic diagram of the round rod and the limiting groove of the present invention; Figure 7 of the present invention Figure 6 is the enlarged structural schematic diagram at A; Figure 8 is the structural schematic diagram inside the turntable of the present invention; Figure 9Schematic cross-sectional structure diagram of the turntable in the present invention; Figure 10 Schematic internal structure diagram of the sliding rod in the present invention; Figure 11 Schematic regional structure diagram of the fixing plate in the present invention; Figure 12 Exploded structure diagram of the rotating block and the inserting block in the present invention.
[0030] The markings in the figure are indicated as: 1. Bottom plate; 2. U-shaped plate; 3. First servo motor; 4. First clamping plate; 5. Second servo motor; 6. Moving block; 7. Connecting plate; 8. Turntable; 9. Fixing plate; 10. Third servo motor; 11. Tooth ring; 12. Gear; 13. First electric push rod; 14. Slide plate; 15. Second clamping plate; 16. Through groove; 17. Slide groove; 18. First cavity; 19. Limiting groove; 20. Round rod; 21. Rubber block; 22. Second electric push rod; 23. Telescopic rod; 24. Sliding rod; 25. Rotating disk; 26. Cylinder; 27. Grinding disk; 28. Groove; 29. Second cavity; 30. Rotating block; 31. Guide rod; 32. Inserting block; 33. Through hole. Detailed implementation manners
[0031] Next, the technical solutions in the embodiments of the present application will be clearly described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present application.
[0032] In the description of the present application, it should be noted that the terms used here are only for describing the specific implementation manners, and are not intended to limit the exemplary embodiments according to the present application. For the convenience of description, the dimensions of each part shown in the drawings are not drawn according to the actual proportional relationship. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technologies, methods, and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that: similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further discussed in the subsequent drawings.
[0033] It should be noted that the terms "first", "second", etc. in the description and claims of this application are used to distinguish similar objects, rather than to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of this application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are usually of the same category, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the description and claims means at least one of the connected objects, and the character " / " generally means that the associated objects before and after are in an "or" relationship.
[0034] It should be noted that in the description of this application, the orientation or positional relationships indicated by the orientation terms such as "front, back, up, down, left, right", "horizontal, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing this application and simplifying the description. Without contrary instructions, these orientation terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the protection scope of this application; the terms "inside, outside" refer to the inside and outside relative to the contour of each component itself.
[0035] It should be noted that in this application, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including that element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of this application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in a reverse order according to the functions involved. For example, the described methods may be performed in an order different from that described, and various steps may be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.
[0036] Embodiment 1: Please refer to Figure 1 - Figure 12 as shown, this embodiment provides a two-way processing tooling for shaft parts, including: Bottom plate 1, on the top of the bottom plate 1, a U-shaped plate 2 is fixedly installed. A through groove 16 is formed in the bottom plate 1. Two moving blocks 6 are slidably installed in the through groove 16. On the top of one of the moving blocks 6, a second clamping plate 15 is fixedly installed. On the top of the other moving block 6, two first clamping plates 4 are fixedly installed; A driving assembly, which is located in the bottom plate 1 and is used to drive the two moving blocks 6 to approach or move away from each other; A turntable 8, which is rotatably installed on the U-shaped plate 2. A groove 28 is formed in the turntable 8. A sliding rod 24 is slidably installed in the groove 28. A telescopic rod 23 is slidably installed in the sliding rod 24. At the bottom of the telescopic rod 23, a connecting plate 7 is fixedly installed. On one side of the connecting plate 7, a second servo motor 5 is fixedly installed. The output end of the second servo motor 5 penetrates through the connecting plate 7 and is fixedly installed with a rotating block 30. An inserting block 32 is inserted into the rotating block 30. One end of the inserting block 32 is fixedly installed with a grinding disc 27; A power assembly, which is located on the sliding rod 24 and is used to drive the connecting plate 7 to reciprocate up and down; A control assembly, which is located on the bottom plate 1 and is used to drive the turntable 8 to rotate.
[0037] Among them, when in use, the staff places the shaft part between the second clamping plate 15 and the two first clamping plates 4. Subsequently, the driving assembly is started, so that the driving assembly drives the two moving blocks 6 to approach each other in the through groove 16. At this time, the second clamping plate 15 and the two first clamping plates 4 will approach each other until a plurality of rubber blocks 21 on the opposite sides of the second clamping plate 15 and the two first clamping plates 4 contact the shaft part. This enables the second clamping plate 15 and the two first clamping plates 4 to clamp the shaft part. Under the action of the plurality of rubber blocks 21, it is ensured that the shaft part can be clamped stably and there will be no shaking; Subsequently, the grinding disc 27 is brought into contact with one end of the shaft part. At this time, the staff can power on and start the power assembly and the second servo motor 5. The output shaft of the second servo motor 5 will drive the rotating block 30 to rotate. The rotating block 30 will drive the inserting block 32 to rotate. The inserting block 32 will drive the grinding disc 27 to rotate. At the same time, the power assembly will reciprocate the connecting plate 7 up and down. The connecting plate 7 will drive the telescopic rod 23 to reciprocate up and down on the guide rod 31 in the sliding rod 24. The connecting plate 7 will drive the inserting block 32 and the grinding disc 27 to reciprocate above through the rotating block 30, so as to ensure that the grinding disc 27 can be used evenly; When it is necessary to polish the other end of the shaft part, through the provided control component, the control component drives the turntable 8 to rotate. The turntable 8 will drive the sliding rod 24 to rotate, the sliding rod 24 will drive the telescopic rod 23 to rotate, the telescopic rod 23 will drive the connecting plate 7 to rotate, and the connecting plate 7 will drive the insertion block 32 and the grinding disc 27 to rotate 180° through the rotating block 30. When it is necessary to restore the grinding disc 27 to its original position, the output shaft of the first servo motor 3 can be rotated in the reverse direction.
[0038] Embodiment 2: This embodiment provides a two-way processing tooling for shaft parts. In addition to including the technical solutions of the above embodiments, it also has the following technical features. The driving component includes: The chute 17 is opened in the bottom plate 1 and is located at the bottom of the through groove 16. A first cavity 18 is opened in the bottom plate 1 and on one side of the chute 17. A first electric push rod 13 is fixedly installed in the first cavity 18. The output end of the first electric push rod 13 penetrates through one side of the first cavity 18 and extends into the chute 17 and is fixedly installed with a sliding plate 14. Two limiting grooves 19 are opened in the sliding plate 14, and round rods 20 fixed to the corresponding moving blocks 6 are arranged in the limiting grooves 19.
[0039] Among them, the staff places the shaft part between the second clamping plate 15 and the two first clamping plates 4. Subsequently, the staff can energize and start the first electric push rod 13. The output shaft of the first electric push rod 13 will contract and drive the sliding plate 14 to displace in the direction close to the first electric push rod 13. At this time, the two round rods 20 will slide in the two limiting grooves 19 respectively and be squeezed to approach each other. The two round rods 20 will drive the two moving blocks 6 to approach each other in the through groove 16 respectively. At this time, the second clamping plate 15 and the two first clamping plates 4 will approach each other until a plurality of rubber blocks 21 on the opposite sides of the second clamping plate 15 and the two first clamping plates 4 contact the shaft part. This enables the second clamping plate 15 and the two first clamping plates 4 to clamp the shaft part. Under the action of the plurality of rubber blocks 21, it is ensured that the shaft part can be clamped stably and there will be no shaking.
[0040] Embodiment 3: This embodiment provides a two-way processing tooling for shaft parts. In addition to including the technical solutions of the above embodiments, it also has the following technical features. The round rod 20 is slidably connected to the limiting groove 19, the output shaft of the first electric push rod 13 is slidably connected to the first cavity 18, the sliding plate 14 is slidably connected to the first cavity 18, the limiting groove 19 is inclined, and the two limiting grooves 19 are symmetrically arranged.
[0041] Among them, it is ensured that the round rod 20 can slide in the limiting groove 19, the output shaft of the first electric push rod 13 can slide in the first cavity 18, the sliding plate 14 can slide in the first cavity 18, and the two limiting grooves 19 can drive the two round rods 20 to approach or move away from each other during displacement.
[0042] Example 4: This example provides a two-way processing tooling for shaft parts. In addition to including the technical solutions of the above examples, it also has the following technical features. The power assembly includes: A through hole 33 is opened in the connecting plate 7. On one side of the sliding rod 24, a fixing plate 9 is fixedly installed. On one side of the fixing plate 9, a third servo motor 10 is fixedly installed. The output end of the third servo motor 10 penetrates through the fixing plate 9 and is fixedly installed with a rotating disk 25. On one side of the rotating disk 25 and located within the through hole 33, a cylinder 26 is fixedly installed.
[0043] Among them, when the third servo motor 10 is started, the output shaft of the third servo motor 10 will drive the rotating disk 25 to rotate. The rotating disk 25 will drive the cylinder 26 to rotate. The cylinder 26 will drive the connecting plate 7 to move up and down repeatedly. And the cylinder 26 will slide within the through hole 33. The connecting plate 7 will drive the telescopic rod 23 to move up and down repeatedly on the guide rod 31 within the sliding rod 24. The connecting plate 7 will drive the inserting block 32 and the grinding disk 27 to move up and down repeatedly through the rotating block 30, so as to ensure that the grinding disk 27 can be used evenly.
[0044] Example 5: This example provides a two-way processing tooling for shaft parts. In addition to including the technical solutions of the above examples, it also has the following technical features. The cylinder 26 is slidably connected to the through hole 33, and the output shaft of the third servo motor 10 is rotatably connected to the fixing plate 9.
[0045] Among them, it is ensured that the cylinder 26 can slide within the through hole 33 and the output shaft of the third servo motor 10 can rotate within the fixing plate 9.
[0046] Example 6: This example provides a two-way processing tooling for shaft parts. In addition to including the technical solutions of the above examples, it also has the following technical features. The control assembly includes: A toothed ring 11 is fixedly installed on the outer side of the turntable 8. On the top of the U-shaped plate 2, a first servo motor 3 is fixedly installed. The output end of the first servo motor 3 penetrates through the U-shaped plate 2 and is fixedly installed with a gear 12. The gear 12 meshes with the toothed ring 11, and the output shaft of the first servo motor 3 is rotatably connected to the U-shaped plate 2.
[0047] Among them, when the first servo motor 3 is powered on and started, the output shaft of the first servo motor 3 will rotate forward and drive the gear 12 to rotate. Under the action of meshing, the gear 12 will drive the toothed ring 11 to rotate, and the toothed ring 11 will drive the turntable 8 to rotate.
[0048] Embodiment 7: This embodiment provides a two-way processing tooling for shaft parts. In addition to including the technical solutions of the above embodiments, it also has the following technical features. On the side of the second clamping plate 15 opposite to the two first clamping plates 4, a number of rubber blocks 21 are fixedly installed, and the second clamping plate 15 is located between the two first clamping plates 4.
[0049] Among them, it is ensured that under the action of a number of rubber blocks 21, the shaft part can be clamped stably.
[0050] When the driving component drives the second clamping plate 15 and the two first clamping plates 4 to clamp the shaft part, the rubber blocks 21 provide flexible contact with the shaft part. Moreover, the driving component and the relevant mechanisms for clamping the shaft part can be combined to produce technical effects of dynamic pressure balance and thermal expansion compensation. During the process of clamping the shaft part, if the shaft part has a slight eccentricity, since the inclined limiting grooves 19 are symmetrically distributed in an inclined manner, when the sliding plate 14 is pushed by the first electric push rod 13, the movement of the round rod 20 in the limiting groove is decomposed into a horizontal component force and a vertical component force. The horizontal component force is the force that drives the moving block 6 to slide along the through groove 16, realizing the opening and closing actions of the first clamping plate 4 and the second clamping plate 15; the vertical component force is the additional pressure on the moving block 6 generated by the inclination angle of the limiting groove 19, and its magnitude changes dynamically with the displacement. Therefore, when there is eccentricity during the clamping process of the shaft part, the displacement amounts of the two round rods 20 in the limiting grooves 19 will be automatically adjusted due to uneven force. Specifically, when the eccentric side of the shaft part is the side with a larger gap, the round rod 20 slides deeper into the limiting groove 19, and the vertical component force increases, pushing the corresponding clamping plate to apply a greater clamping force; on the other side, which is the side with a smaller eccentric gap, the displacement amount of the round rod 20 decreases, and the vertical component force decreases accordingly, avoiding over-clamping and realizing automatic balance of the clamping force.
[0051] Secondly, the rubber blocks 21 not only maintain the stability of clamping, but also can automatically offset the clamping force fluctuation caused by the thermal expansion of the shaft part due to the gradual decrease of the elastic modulus of the rubber blocks 21 when the temperature of the shaft part rises during processing, and combine with the driving component to maintain the dynamic balance of clamping.
[0052] Embodiment 8: This embodiment provides a two-way processing tooling for shaft parts. In addition to including the technical solutions of the above embodiments, it also has the following technical features. A second cavity 29 is opened in the turntable 8, and a second electric push rod 22 is fixedly installed in the second cavity 29. The output end of the second electric push rod 22 penetrates through one side of the second cavity 29 and extends into the groove 28 and is fixed to the sliding rod 24.
[0053] Among them, it is ensured that the output shaft of the second electric push rod 22 can drive the sliding rod 24 to displace.
[0054] Embodiment 9: This embodiment provides a two-way processing tooling for shaft parts. In addition to including the technical solutions of the above embodiments, it also has the following technical features. The insertion block 32 is fixed to the rotating block 30 by two bolts.
[0055] Among them, it is ensured that the insertion block 32 can be fixed to the rotating block 30 by bolts.
[0056] Embodiment 10: This embodiment provides a two-way processing tooling for shaft parts. In addition to including the technical solutions of the above embodiments, it also has the following technical features. A guide rod 31 is fixedly installed inside the sliding rod 24, and the telescopic rod 23 is slidably connected to the guide rod 31.
[0057] Among them, it is ensured that the telescopic rod 23 can slide on the guide rod 31, thereby ensuring that the displacement of the telescopic rod 23 is more stable.
[0058] In addition, in this embodiment, the power component and the driving component are combined to cooperate on the relevant parts clamped by the shaft part, not only achieving the effect of two-way grinding, but also generating a micro-vibration frequency difference with the power component through the damping characteristics of the rubber block 21 to avoid overall resonance, thereby achieving the effect of suppressing resonance. Secondly, through the coupling of the grinding pressure and displacement, when the grinding pressure exceeds the limit, the first electric push rod 13 automatically fine-tunes the clamping force to prevent deformation of the shaft part.
[0059] Working principle: When in use, the staff places the shaft part between the second clamping plate 15 and the two first clamping plates 4. Subsequently, the staff can power on and start the first electric push rod 13. The output shaft of the first electric push rod 13 will contract and drive the sliding plate 14 to displace towards the direction close to the first electric push rod 13. At this time, the two round rods 20 will slide in the two limiting grooves 19 respectively and be squeezed to approach each other. The two round rods 20 will respectively drive the two moving blocks 6 to approach each other in the through groove 16. At this time, the second clamping plate 15 and the two first clamping plates 4 will approach each other until a number of rubber blocks 21 on the opposite sides of the second clamping plate 15 and the two first clamping plates 4 contact the shaft part. This enables the second clamping plate 15 and the two first clamping plates 4 to clamp the shaft part. Under the action of a number of rubber blocks 21, it is ensured that the shaft part can be clamped stably and there will be no shaking situation; Subsequently, the staff can energize and start the second electric push rod 22. The output shaft of the second electric push rod 22 will drive the sliding rod 24 to displace towards the direction close to the second electric push rod 22 until the grinding disc 27 contacts one end of the shaft part. At this time, the staff can energize and start the third servo motor 10 and the second servo motor 5. The output shaft of the second servo motor 5 will drive the rotating block 30 to rotate. The rotating block 30 will drive the inserting block 32 to rotate. The inserting block 32 will drive the grinding disc 27 to rotate. At the same time, the output shaft of the third servo motor 10 will drive the rotating disc 25 to rotate. The rotating disc 25 will drive the cylinder 26 to rotate. The cylinder 26 will drive the connecting plate 7 to displace up and down repeatedly. And the cylinder 26 will slide in the through hole 33. The connecting plate 7 will drive the telescopic rod 23 to displace up and down repeatedly on the guide rod 31 in the sliding rod 24. The connecting plate 7 will drive the inserting block 32 and the grinding disc 27 to displace above repeatedly through the rotating block 30, so as to ensure that the grinding disc 27 can be used evenly; When it is necessary to grind the other end of the shaft part, the staff can energize and start the first servo motor 3. The output shaft of the first servo motor 3 will rotate forward and drive the gear 12 to rotate. Under the action of meshing, the gear 12 will drive the toothed ring 11 to rotate. The toothed ring 11 will drive the turntable 8 to rotate. The turntable 8 will drive the sliding rod 24 to rotate. The sliding rod 24 will drive the telescopic rod 23 to rotate. The telescopic rod 23 will drive the connecting plate 7 to rotate. The connecting plate 7 will drive the inserting block 32 and the grinding disc 27 to rotate 180° through the rotating block 30. When it is necessary to restore the grinding disc 27 to its original position, the output shaft of the first servo motor 3 can be rotated reversely.
[0060] The embodiments of the present application are described above in conjunction with the accompanying drawings. Without conflict, the embodiments and the features in the embodiments in the present application can be combined with each other. The present application is not limited to the above specific implementation manners. The above specific implementation manners are only illustrative and not restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all of them belong to the protection scope of the present application.
Claims
1. A two-way processing tooling for shaft parts, characterized in that, Including: A bottom plate (1), on the top of which a U-shaped plate (2) is fixedly installed. A through groove (16) is formed in the bottom plate (1). Two moving blocks (6) are slidably installed in the through groove (16). On the top of one of the moving blocks (6), a second clamping plate (15) is fixedly installed. On the top of the other moving block (6), two first clamping plates (4) are fixedly installed; A driving assembly, which is located in the bottom plate (1) and is used to drive the two moving blocks (6) to approach or move away from each other; A turntable (8), which is rotatably installed on the U-shaped plate (2). A groove (28) is formed in the turntable (8). A sliding rod (24) is slidably installed in the groove (28). A telescopic rod (23) is slidably installed in the sliding rod (24). At the bottom of the telescopic rod (23), a connecting plate (7) is fixedly installed. On one side of the connecting plate (7), a second servo motor (5) is fixedly installed. The output end of the second servo motor (5) penetrates through the connecting plate (7) and is fixedly installed with a rotating block (30). An inserting block (32) is inserted and installed in the rotating block (30). One end of the inserting block (32) is fixedly installed with a grinding disc (27); A power assembly, which is located on the sliding rod (24) and is used to drive the connecting plate (7) to reciprocate up and down; A control assembly, which is located on the bottom plate (1) and is used to drive the turntable (8) to rotate.
2. The two-way processing tooling for a shaft part according to claim 1, characterized in that, The driving assembly includes: A sliding groove (17), which is formed in the bottom plate (1) and is located at the bottom of the through groove (16). A first cavity (18) is formed in the bottom plate (1) and is located on one side of the sliding groove (17). A first electric push rod (13) is fixedly installed in the first cavity (18). The output end of the first electric push rod (13) penetrates through one side of the first cavity (18) and extends into the sliding groove (17) and is fixedly installed with a sliding plate (14). Two limiting grooves (19) are formed in the sliding plate (14). In the limiting grooves (19), there are round rods (20) fixed to the corresponding moving blocks (6).
3. The two-way machining tooling for a shaft part according to claim 2, wherein, The round rod (20) is slidably connected with the limiting groove (19). The output shaft of the first electric push rod (13) is slidably connected with the first cavity (18). The sliding plate (14) is slidably connected with the first cavity (18). The limiting grooves (19) are inclined, and the two limiting grooves (19) are symmetrically arranged.
4. The two-way processing tooling for a shaft part according to claim 1, characterized in that, The power assembly includes: A through hole (33), which is formed in the connecting plate (7). On one side of the sliding rod (24), a fixing plate (9) is fixedly installed. On one side of the fixing plate (9), a third servo motor (10) is fixedly installed. The output end of the third servo motor (10) penetrates through the fixing plate (9) and is fixedly installed with a rotating disc (25). On one side of the rotating disc (25) and in the through hole (33), a cylinder (26) is fixedly installed.
5. The two-way processing tooling for a shaft part according to claim 4, characterized in that, The cylinder (26) is slidably connected with the through hole (33). The output shaft of the third servo motor (10) is rotatably connected with the fixing plate (9).
6. The two-way processing tooling for a shaft part according to claim 1, characterized in that, The control assembly includes: Toothed ring (11), the toothed ring (11) is fixedly installed on the outer side of the turntable (8), a first servo motor (3) is fixedly installed at the top of the U-shaped plate (2), the output end of the first servo motor (3) penetrates through the U-shaped plate (2) and is fixedly installed with a gear (12), the gear (12) meshes with the toothed ring (11), and the output shaft of the first servo motor (3) is rotatably connected to the U-shaped plate (2).
7. The two-way processing tooling for a shaft part according to claim 1, characterized in that, On the opposite sides of the second clamping plate (15) and the two first clamping plates (4), a plurality of rubber blocks (21) are fixedly installed, and the second clamping plate (15) is located between the two first clamping plates (4).
8. A two-way machining tooling for a shaft part according to claim 1, characterized in that, A second cavity (29) is formed in the turntable (8), a second electric push rod (22) is fixedly installed in the second cavity (29), the output end of the second electric push rod (22) penetrates through one side of the second cavity (29) and extends into the groove (28) and is fixed to the sliding rod (24).
9. The two-way processing tooling for a shaft part according to claim 1, characterized in that, The plug block (32) is fixed to the rotating block (30) by two bolts.
10. The two-way processing tooling for a shaft part according to claim 1, characterized in that, A guide rod (31) is fixedly installed in the sliding rod (24), and the telescopic rod (23) is slidably connected to the guide rod (31).
Citation Information
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